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    MCW Pump Head & Piping Pressure Drop

    Uploaded by

    Karthy Ganesan
    This document contains calculations for the pressure drop in a multi-component cooling water (MCW) system for a 12MW power plant. It includes pump specifications like flow rate and head, as well as pressure drop calculations for different sections of piping and components in the MCW system. The pressure drops are calculated using methods like Colebrook equation, Hazen-Williams, and BHEL. The total pressure drop across the entire MCW system is summarized.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    MCW Pump Head & Piping Pressure Drop

    Uploaded by

    Karthy Ganesan
    2K views3 pages
    This document contains calculations for the pressure drop in a multi-component cooling water (MCW) system for a 12MW power plant. It includes pump specifications like flow rate and head, as well as pressure drop calculations for different sections of piping and components in the MCW system. The pressure drops are calculated using methods like Colebrook equation, Hazen-Williams, and BHEL. The total pressure drop across the entire MCW system is summarized.

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    This document contains calculations for the pressure drop in a multi-component cooling water (MCW) system for a 12MW power plant. It includes pump specifications like flow rate and head, as well as pressure drop calculations for different sections of piping and components in the MCW system. The pressure drops are calculated using methods like Colebrook equation, Hazen-Williams, and BHEL. The total pressure drop across the entire MCW system is summarized.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    2K views3 pages

    MCW Pump Head & Piping Pressure Drop

    Uploaded by

    Karthy Ganesan
    This document contains calculations for the pressure drop in a multi-component cooling water (MCW) system for a 12MW power plant. It includes pump specifications like flow rate and head, as well as pressure drop calculations for different sections of piping and components in the MCW system. The pressure drops are calculated using methods like Colebrook equation, Hazen-Williams, and BHEL. The total pressure drop across the entire MCW system is summarized.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    ENMAS GB POWER SYSTEMS PROJECTS LTD

    12MW ITC:Tribeni - Cogen Power Plant


    S.NO

    DESCRIPTION

    DATA

    DISCHARGE HEAD FOR MCW PUMP


    1
    2

    Pump flow rate


    Elevation of Return pipe to cooling tower
    (Static head)

    2000.00 Cum/hr
    EL + 7.77 m

    Pressure drop in discharge piping

    Pressure drop across condenser (considering


    plugging margin of 5% as per SIEMENS
    condenser GA drawing)

    Calculated Pump head

    Err:511

    Pump head with 10 % margin

    Err:511

    Selected Pump head

    Err:511
    6.3 MLC

    21.00 MLC

    MOTOR POWER
    1

    Pump efficiency

    85%

    Motor efficiency

    90%

    Shaft power

    134.6 kW

    Motor power calculated

    149.6 kW

    Selected motor rating

    Margin available in the selected motor

    160 kW
    19%

    12MW ITC Tribeni - Pressure drop calculation for MCW Pump Suction Discharge piping
    S.N
    o
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14

    Description

    Pressure
    Temperature
    Flow rate
    Pipe diameter (OD)
    Pipe thickness
    Length of pipe
    Pipe ID
    Velocity
    Dynamic viscosity
    Density of fluid
    Renold number
    Roughness of pipe
    Hazen William Co-efficient
    Friction factor for Straight pipe
    (colebrook equation)

    15 Fittings - Equivalent length


    Entry
    Exit
    90 Deg Bend long radius elbow
    45 Deg Bend
    Tee - Flow through run
    Tee - Flow through branch
    Reducer
    Expander
    16 Valves - Equivalent length

    19

    20

    21

    22
    23

    Check Valve
    Butterfly valve
    Pressure drop for Straight
    pipe
    Colebrook equation
    Hazen William
    BHEL Method
    Pressure drop for Fittings
    Colebrook equation
    Hazen William
    BHEL Method
    Pressure drop for Valves
    Colebrook equation
    Hazen William
    BHEL Method
    Strainer pressure drop

    Total pressure drop

    CT outlet to
    suction
    header

    MCW
    Pump
    discharge

    MCW
    supply header

    MCW supply
    header to
    WCC inlet

    WCC outlet to
    return header

    MCW return
    line

    Return line to
    CT inlet

    1.01325 bar
    35.0 Deg C
    1058 Cum/hr
    914 mm
    8 mm
    2m
    898 mm
    0.46 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    MCW pump
    suction from
    suction
    header
    1.01325 bar
    35.0 Deg C
    1815 Cum/hr
    914 mm
    8 mm
    7m
    898 mm
    0.80 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    35.0 Deg C
    1815 Cum/hr
    610 mm
    6.3 mm
    10 m
    597 mm
    1.80 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    35.0 Deg C
    1815 Cum/hr
    610 mm
    6.3 mm
    80 m
    597 mm
    1.80 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    43.0 Deg C
    908 Cum/hr
    457 mm
    6.3 mm
    10 m
    444 mm
    1.63 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    43.0 Deg C
    908 Cum/hr
    457 mm
    6.3 mm
    20 m
    444 mm
    1.63 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    43.0 Deg C
    2015 Cum/hr
    610 mm
    6 mm
    100 m
    597 mm
    2.00 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    2.5 bar
    43.0 Deg C
    1008 Cum/hr
    457 mm
    6.3 mm
    15 m
    444 mm
    1.80 m/sec
    #VALUE!
    Err:511
    Err:511
    0.00004572 m
    120
    Err:511

    31.4 m
    L/D
    Qty
    20
    1
    40
    12
    15
    1
    60
    90
    120
    100
    9m
    K
    Qty
    2
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    188.6 m
    L/D
    Qty
    20
    40
    12
    15
    60
    90
    1
    120
    1
    100
    9m
    K
    Qty
    2
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.500 bar

    102.8 m
    L/D
    Qty
    20
    40
    12
    1
    15
    60
    1
    90
    120
    100
    1
    54 m
    K
    Qty
    2
    1
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    7.2 m
    L/D
    Qty
    20
    40
    12
    1
    15
    60
    90
    120
    100
    0m
    K
    Qty
    2
    0.24
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    12.0 m
    L/D
    Qty
    20
    40
    12
    1
    15
    1
    60
    90
    120
    100
    4m
    K
    Qty
    2
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    57.3 m
    L/D
    Qty
    20
    40
    12
    2
    15
    1
    60
    90
    1
    120
    100
    4m
    K
    Qty
    2
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    75.3 m
    L/D
    Qty
    20
    40
    12
    3
    15
    60
    90
    1
    120
    100
    0m
    K
    Qty
    2
    0.24
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    32.0 m
    L/D
    Qty
    20
    40
    12
    1
    15
    60
    1
    90
    120
    100
    4m
    K
    Qty
    2
    0.24
    1
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    Err:511
    0.000 bar

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

    Err:511

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