Trip Relay & Opto Input Immunity Issue V1
Trip Relay & Opto Input Immunity Issue V1
Trip Relay & Opto Input Immunity Issue V1
2012
AG001
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Issue A
08 February 2012
APPLICATION GUIDE
TRIP RELAY AND OPTO INPUT IMMUNITY ISSUES
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Opto Input Immunity Issue.doc
SUMMARY
This document details the immunity issues faced by DC tripping and auxiliary relays together with
optically isolated (opto) inputs on modern numerical relays. Particular attention is paid to AC
induced voltage from surrounding current carrying conductors and the affects of capacitance
discharge caused by station battery earth faults.
The aim of this document will provide sufficient guidance to ensure that such issues are correctly
dealt with at the project planning stage rather than at a later date which can be costly to correct.
Title
Name
Senior Applications
Engineer
A Wixon
BEng (Hons) CEng MIET
T&D
Automation & Information Systems - St Leonards Avenue Stafford ST17 4LX England
Tel: +44 (0)1785 223251 Fax: +44 (0)1785 212232
Alstom Grid UK LTD. Registered Office: St Leonards Avenue Stafford ST17 4LX
Registered in England: 4955841
Signature
Date
08/02/2012
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Table of Contents
1.
INTRODUCTION .......................................................................................................... 3
2.
2.1.
2.1.1.
2.1.2.
2.1.3.
2.2.
3.
3.1.
3.1.1.
3.1.2.
3.2.
3.2.1.
3.2.2.
3.3.
3.4.
3.5.
3.5.1.
3.6.
3.7.
4.
AC INTERFERENCE PROBLEMS............................................................................. 15
4.1.
4.1.1.
4.1.2.
4.2.
4.2.1.
INDUCTIVE COUPLING............................................................................................. 15
Evaluation of transverse voltage from inductive coupling ............................................ 15
Practical example of inductive coupling ...................................................................... 16
CAPACITIVE COUPLING........................................................................................... 19
Practical example of capacitive coupling..................................................................... 20
5.
SUMMARY ................................................................................................................. 22
APPLICATION GUIDE
1.
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INTRODUCTION
This document outlines the application issues associated with tripping and auxiliary relays together
with opto isololated inputs in numerical relays. Devices such as these will be susceptible to
electrical environment aspects such as battery earth faults and induced AC quantities from
adjacent current carrying conductors.
Whilst standards exist outlining the application of such devices, mistakes are commonly made
leading to unexpected and costly mal-operations. The purpose of this document is to clarify the
main application difficulties commonly encountered and offers workable solutions to each issue.
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2.
APPLICATION GUIDE
The burden of a protective device defines the power required for operation. Devices with a high
input impedance will draw a lower current and hence require a lower power for operation. These
devices would be considered as low burden. High burden devices, on the other hand, have a much
lower input impedance leading to a higher operating current requirement.
The burden of the device has a direct impact on the relays stability during battery earth faults and
induced ac signals. It can be proven that high burden devices are inherently more stable than their
low burden counterparts, at the expense of increased battery drain. Clearly a balance must be
struck between immunity and the limitation of battery drain, particularly for continuously operated
devices.
This section discusses the types of devices that may be used together with their designated
application.
2.1.
Relay Type
Standard
Minimum Operating
Current
Typical Burden
Capacitive
Immunity
Low Burden
25 Watts
Not Specified
High burden
150 Watts
10F at 150V
In general, low burden relays are for applications where the trip wiring remains in the same room
(i.e. short distances). High burden relays, on the other hand, are designed for applications where
the trip relay is remote from the protective relay or where the trip wiring leaves the confines of the
relay room. Naturally there are exceptions to these rules which are discussed in detail later.
2.1.3. Interposing Relays (Type MVAW)
Interposing relays are designed for environments where high levels of ac induced voltage are
likely. This is typical for cross site intertripping and closing in high voltage substations, where
even high burden tripping relays would not be suitable. Unlike tripping relays which obtain there
immunity from their burden, interposing relays achieve there immunity by other means, such as a
APPLICATION GUIDE
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shunt capacitor and / or a tubular copper slug. The capacitor allows some of the induced ac
signal to bypass the operating coil thus providing a moderate level of immunity. The copper slug,
which sleeves the core of the hinged armature unit, creates an opposing flux for ac signals
therefore reducing the operating flux to practically zero. The ac immunity comes at the expense of
operating speed which is typically 50 to 80ms.
2.2.
Opto inputs, such as those found in the MiCOM range, are commonly used for CB status
recognition, trip circuit supervision and protection signalling. Examples of protection signalling
would include buchholz alarm and trip, together with intertrip send and receive commands. Their
low burden design makes them susceptible to AC interference and the capacitance discharge
caused by battery earth faults. Some opto input circuits have additional filters (e.g. MiCOM Px40),
which provide total immunity to AC signals and partial immunity to capacitance discharge. Further
immunity to the capacitance discharge issues can be provided by the inclusion of a shunt resistor
across the opto circuit. The parallel resistor also reduces the steady state voltage across the opto
during battery earth faults, which is useful particularly for opto inputs with no settable threshold.
More advanced opto inputs are available in the AGILE range of protection relays. In addition to AC
immunity filters, AGILE optos also have a dynamic impedance which makes them immune to
capacitance discharge, without the need for parallel resistors. This method involves lowering the
opto impedance for a fraction of a second, in order to discharge the capacitance before the opto
can mal-operate.
This document discusses the general selection criteria of the shunt resistor, however, the precise
value and wattage will vary with relay type and model.
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3.
APPLICATION GUIDE
Much like any electrical circuit, substation battery wiring may experience faults from time to time.
While short circuits are invariably cleared by the fuses, an earth fault may remain un-cleared due
the circuit earth impedance. This leaves the circuit in a faulted state, which may lead to the
following :
An impulse discharge through the relay coil / opto due to wiring capacitance
The above factors will depend upon the position of the fault (positive or negative rail), the length of
the DC wiring, the type of earthing and the type / presence of battery monitoring equipment.
The following section discusses the different types of fault and the affects they have on the
connected devices, such as tripping / auxiliary relays and opto inputs.
NOTE: Substation batteries are normally supplied unearthed. The battery alarm may effectively be
used to high impedance earth the DC supplies. This gives greater security as the integrity of the
DC auxiliary supply will not be compromised by a single earth fault.
APPLICATION GUIDE
3.1.
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This is the most common type of battery earthing currently in use. In many cases the earthing is
provided by the battery monitoring device such as Alstoms BA300. Such devices limit the earth
fault current to a relatively low magnitude and also limit the voltage across the device to typically
less than 50% (assuming R1=R2) of the nominal battery voltage (VDC). When calculating the
maximum current and voltage that the device is subject to, it is prudent to assume that the battery
is on boost charge at 125% of nominal (i.e. 1.25 VDC).
Stability of the protective device is paramount during a battery earth fault. To establish the steady
state stability of the protective device, the current and voltage must be determined. The following
sections illustrate how the steady state current and voltage is calculated for each of the devices
discussed earlier.
3.1.1. Tripping / Auxiliary Relays steady state current
Since these devices are effectively Ampere-Turn driven, it essential that the steady state trickle
current (ISS) does not exceed the relay operating threshold. Figure 3.1 illustrates the steady state
current path during the battery earth fault and also shows the calculation for ISS.
RTOTAL =
ITOT =
ISS =
R2 (R3 + RRELAY)
R2 + R3 + RRELAY
+ R1
1.25 VDC
RTOTAL
1.25VDC (ITOT x R1)
R3 + RRELAY
For Stability:
Min Op Current > ISS
Figure 3.1 Steady State Relay Current for Centre Tapped Battery
Figure 3.1 clearly shows a positive rail earth fault results in a steady state current through the relay
operating coil. It must be ensured that the steady state current (ISS) is less than the relay minimum
operating threshold. In most cases, the battery monitor resistances are sufficiently large to prevent
mal-operation of the connected relay, which is fortunate as it is often difficult to obtain operating
currents for auxiliary relays. Tripping relays, on the other hand, have clearly defined minimum
operating currents (see section 2.1.2), which permits their suitability to be confirmed with ease;
although it is highly unlikely there will be sufficient current to cause a mal-trip
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APPLICATION GUIDE
Figure 3.2 Steady State Opto Voltage for Centre Tapped Battery
Selection of RP is critical for optos without a selectable opto threshold such as MiCOM Px20 and
Px30. Such devices have a typical fixed threshold of only 19 volts (depending upon the model)
making them susceptible to the effects of battery earth faults. However, the settable opto threshold
in Px40 and Agile relays permits a setting value above the maximum expected voltage of 0.625
VDC, thus providing steady state and transient stability. Transient stability, on centre tapped
batteries is discussed in the following section.
NOTE: The value of 0.625, typical for centre tapped battery systems, assumes that R1 and R2
are equal and that the battery is under boost charge conditions (i.e. VOPTO = 0.5 x 1.25 x VDC).
3.2.
Whilst it is relatively simple to assess the steady state stability of a relay or opto circuit, transient
stability is more difficult to determine. The transient effects of a battery earth fault are dependent
upon the type and length of cable in the DC wiring. Naturally, wiring length will vary from one
substation to another, leading to varying degrees of inter-core capacitance. ESI 48-4 EB2
standards stipulate capacitance discharge immunity for tripping relays up to 10F. While this may
seem excessive, relays designed to this standard will almost certainly be suitable to any substation
irrespective of its size and wiring length. Low burden relays on the, other hand, are not tested to
such standards and will therefore be more susceptible to operation with battery earth faults unless
additional measures are taken (see section 3.6).
Much like low burden relays, opto inputs are also susceptible to capacitance discharge from the
DC wiring. The pre-fault voltages across the stray wiring capacitances are illustrated figure 3.3. To
improve stability, a parallel resistor (RP) should be employed to discharge the capacitance before
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the opto has the opportunity to mal-operate. To discharge the capacitance in sufficient time so as
not to cause operation, the RP value will normally be much smaller than that calculated for steady
state stability. Should the calculated RP value be inappropriate, in terms of current drain and
wattage, it may be necessary to consider double pole switching as discussed in section 3.6.
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APPLICATION GUIDE
operate in less than 10ms. The following example demonstrates the need for tripping relays as
against auxiliary relays on circuits with long wiring runs where the inter-core capacitance may be
large :EXAMPLE 1
Compare the performance of an MVAA21 auxiliary relay with an MVAJ21 tripping relay for
capacitance discharge. Assume :Inter-core capacitance
Battery voltage
= 110V
Relay Parameters:
Relay Parameters:
Currents takes longer than 20ms operating time to Discharge current falls below 50mA threshold in
decay below the 7mA threshold, hence the relay approximately 2.3ms (i.e. much less than 10ms
will be unstable.
operating time). Pulse duration is insufficient to
cause mal-operation
APPLICATION GUIDE
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discharge caused by an earth fault. In some cases the recognition time may be as low as 200s.
Such cases may require other means such as double pole switching, discussed later, in order to
guarantee stability. Figure 3.5 shows the discharge voltage and the equation for calculating the
parallel resistor.
Section 3.1 and 3.2 primarily discuss the issue associated with faults on the positive rail of the trip
wiring. Naturally, faults can occur on any part of the DC wiring resulting in alternative current paths
throughout the circuit. Negative rail faults give rise to capacitive discharge current flowing in the
reverse direction through the relay or opto circuit. Devices that are polarity conscious will be
unaffected by such faults, however relays or optos with rectifier circuits will be susceptible to the
destabilising effects of negative rail battery earth faults.
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APPLICATION GUIDE
As can be seen in figure 3.6, the transient discharge current passes through the protection device
in the reverse direction. In practice the discharge current tends to be smaller than those produced
by the positive rail. This is due to the fact that C3 is isolated from the trip supply by the protective
relay contact (PR) and that it only holds trapped charge from pervious protection operations.
Furthermore, the trapped charge will tend to decay with time as it discharges through the humidity
in the asmoshere.
As it is difficult to determine the precise discharge levels, it is sensible to assume that they will be
similar in magnitude to those experienced during positive rail faults. Based on this assumption,
similar calculations can be performed to check the devices suitability. However, these calculations
are only required if the protection device is NOT polarity conscious.
3.4.
Earth faults on negative earthed batteries result in no current flowing through the trip relay / opto
input, irrespective of the fault position. Referring to figure 3.7, it can be seen that a fault at position
F1 effectively shorts out the relay / opto, whereas a fault at F2 has no impact as the rail is already
earthed. Subsequently, for systems with negative earthed batteries, no special action need be
taken to ensure relay stability.
UNEARTHED BATTERIES
Much like centre tapped batteries, unearthed battery systems can produce a discharge current
through the relay / opto circuit during earth faults. However, unlike centre tapped battery systems,
unearthed arrangements can give rise to an initial discharge voltage up to nominal voltage (VDC)
instead of 0.5 VDC. The actual voltage depends upon the comparative length and wiring type of the
positive and negative rails. Figure 3.8 below, illustrates the transient current discharge paths during
a positive rail battery earth fault.
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C1
Assuming linear leakage current for C1 & C2
(C1 + C2)
RP =
-TPU
VPU
C Ln
1.25VDC
Where:
TPU
VPU
VDC
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3.6.
APPLICATION GUIDE
Double pole switching is a technique where by the positive and negative rails are switched instead
of just one of them. Essentially the current paths are interrupted on both rails, which prevents any
mal-operations due to capacitance discharge. This technique allows low burden devices to be
used, such as auxiliary relays and optos, where normally only high burden (EB2) devices would
suffice.
In some circumstances a high value resistor, typically 100k, is connected across the contact in
the negative rail to minimise corrosion of the battery terminals. This negative biasing resistor, as it
sometimes known, limits the capacitance discharge current to typically 0.7mA at 110V, thus
preventing any unwanted tripping during earth faults. Figure 3.9, illustrates how the double pole
switching is employed together with the optional negative biasing resistor.
MiCOM AGILE relays employ a novel type of opto which provides immunity to AC interference and
capacitance discharge. The design utilises a switchable shunt impedance, inside the relay, that
lowers the opto impedance for approximately 500s. Lowering the impedance for this period is
sufficient to discharge the capacitance before the opto can operate. This technique is superior to
the parallel resistor method, as it is unnecessary to apply the AC filtering (12ms delay) in order to
achieve discharge immunity. Removing the 12ms delay also allows MiCOM AGILE optos to fully
conform to the ESI 48-4 EB2 standard as their operating time will be less than 10ms.
APPLICATION GUIDE
4.
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AC INTERFERENCE PROBLEMS
All substation wiring is subject to electrical interference of some form. Interference can cause a
potential difference between cores and between cores & earth. These voltages are also known as
transverse and longitudinal respectively. Longitudinal voltage (cores to earth), which tends to be
the largest of the two, is of critical importance when determining insulation requirements for
substation wiring, however it is the transverse voltage (between cores) that creates the most
interference issues for auxiliary relays and opto inputs. The two main factors that influence the
level of transverse voltage are:
Inductive coupling
Capacitive coupling
INDUCTIVE COUPLING
1
j IF M
Transverse voltage (Vc) =
2
IF
M
However, mutual inductance (M) varies with the conductor material, spacing and soil resistivity.
The full equation is shown below :-
M = 2 10
And
-4
2
a + b + 800 2 /
r Ln
a2 + b2
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1
r=
1 + (Dd/2 2 ) 2
APPLICATION GUIDE
1260
1/
Where:
a
b
r
D
d
Steel Armour
= 300 H/m
= 10.2 x 106 m
Aluminium Armour
= 1 H/m
= 35 x 106 m
Low = 30 m
0.062
0.88
Medium = 100 m
0.071
0.99
High = 1000 m
0.087
1.22
Table 4.1 Mutual Inductance for Steel and Aluminium Armoured Cable
Using the figures shown above and assuming a 60kA fault level with a 6.75m separation between
primary conductors and the DC wiring, the typical transverse voltages are shown below.
Earth Resistivity
Aluminium Armour
Low = 30 m
0.58
8.3
Medium = 100 m
0.67
9.33
High = 1000 m
0.82
11.5
Table 4.2 Induced Voltage for Steel and Aluminium Armoured Cable
APPLICATION GUIDE
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Whilst the figures in table 4.2 imply that the induced voltages are quite large, particularly for
aluminium armoured cable, the voltage source will be weak and unable to deliver much current to
the relay. It is worth noting that cable connected to the relay / opto is effectively open circuit while
the trip contact is open, hence the current will be limited by the inter-core capacitance of the multicore cable. To mimic the weak source, UK grid standards stipulate the relays are tested with a
100nF capacitor in series with the 250V rms AC voltage source (NGTS 2.13) and the coil / opto as
shown in figure 4.1.
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APPLICATION GUIDE
EXAMPLE 2
Compare the performance of an MVAA21 auxiliary relay with an MVAJ21 tripping relay and
an opto input for induced AC signals. Assuming data from table 4.2 and :Inter-core capacitance
Earth Resistivity
= 30m (low)
= 50 meters
Therefore:
Induced voltage (Vc) = 8.3 x 50 = 415 Volts
Relay current
Vc
=
R RLY
1
+
2fC
Relay Parameters:
Relay Parameters:
Relay current =
415
4000 2 +
9
2 50 100 10
= 12.9mA
Relay current =
415
110 2 +
9
2 50 100 10
= 13.0mA
Current is above the pick-up threshold, hence Current is below the pick-up threshold, hence
MVAA21 UNSTABLE
MVAJ21 is STABLE
Opto WITHOUT parallel resistor
Opto Parameters:
Opto Parameters:
Opto current =
415
36000 2 +
9
2 50 100 10
= 8.6mA
Total Current =
415
973 2 +
9
2 50 100 10
= 13.0mA
Voltage is above the pick-up threshold hence the Voltage is below the pick-up threshold hence opto
opto is UNSTABLE (assuming no AC filtering)
is STABLE
The example above clearly shows that low burden relays and optos without parallel resistors or AC
filtering are susceptible to induced voltages. This issue is of particular importance where signalling
of alarms, for devices such as buchholz, is concerned. Buchholz relays commonly use follower
devices to signal alarms or even for tripping purposes. When the AC immunity of a device is in
doubt, it is recommended that tripping relays or optos with parallel resistors are used. For
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situations where the voltage is very high, then optos with AC filtering could be used, at the expense
of operating time. Alternatively, a screened twisted cable could be considered.
4.2.
CAPACITIVE COUPLING
Capacitive coupling between CT circuits and the DC wiring is only a problem when they share the
same multi-core cable. Similar problems can occur when sharing the DC wiring with the 220V
substation heater supplies. VT circuits, on the other hand, are not so problematic due to the small
VA present in the circuit.
It is widely accepted that high impedance busbar protection schemes are the most onerous of
circuits to share the DC wiring with. During internal fault conditions the voltage across the CT
secondary circuit can be as high as 3kV. Such a high secondary voltage can give rise to a
significant leakage current through the DC relay or opto. Figure 4.2 illustrates the current path
through the relay / opto together with the resultant equivalent circuit:-
Equivalent circuit
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VRELAY =
3kV R RLY
IRELAY =
and
VRELAY
Z RLY
Relay Parameters:
Relay Parameters:
ZRLY DC = ZRLY AC = 4k
Op Current AC & DC = 7mA,
AC Calculation:
AC Calculation:
VRELAY =
3000 4000
= 95.9V
IRELAY =
VRELAY =
3000 110
= 2.68V
95.9
= 24mA
4000
IRELAY =
2.68
= 24.3mA
110
Current is below the pick-up threshold, hence Current is below the pick-up threshold, hence
MVAA21 is UNSTABLE
MVAJ21 is STABLE
AC Opto WITHOUT parallel resistor
Opto Parameters:
Opto Parameters:
AC Calculation:
AC Calculation:
VOPTO =
3000 36000
= 678V
9 2
VOPTO =
3000 973
= 23.6V
Voltage is above the pick-up threshold hence the Voltage is above the pick-up threshold hence the
opto is UNSTABLE
opto is UNSTABLE
The example above shows that auxiliary relays and even optos with parallel resistors can be
unstable when sharing CT wiring with DC circuits. The only stable device was the tripping relay
with a rectifier which ensures that the AC and DC pick-up thresholds are equal. It must be noted,
however, that the presence of the rectifier does not guarantee stability for capacitive coupling.
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Unlike inductively coupled interference, twisted pairs will not provide any immunity as the
interference comes from within the same multi-core cable. For this reason alone, it is highly
recommended that CT wiring does not share the same multi-core cable as DC circuits. Should this
be problematic, or if it means changing vast amounts of substation wiring to correct the problem,
then AC immune optos or interposing relays should be used (i.e. type MVAW21).
APPLICATION GUIDE
2012
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5.
SUMMARY
The following table provides a general guide to illustrate immunity levels for battery earth faults and the two forms of AC interference.
Battery Earth Faults
Local
Remote
Generally
Stable
Particularly
when
battery
monitors limit the fault current.
STABLE
Generally
Double
Pole
Switching
Unstable
Inductive
Coupling
Potentially
Unstable
Generally
AC Interference
STABLE
STABLE
Unstable
Plain Opto
(Fixed 19V Threshold)
STABLE
STABLE
STABLE
UNSTABLE
UNSTABLE
STABLE
Potentially
Unstable
Generally Stable
STABLE
STABLE
STABLE
STABLE
STABLE
STABLE
Potentially
Unstable
Potentially
Potentially
Unstable
Generally
Capacitive
Coupling
Stable
Except
for
extreme
circumstances.
Where
problems arise twisted pairs
are recommended or use
interposing relay.
Generally Unstable
Recommend twisted pairs.
Generally Stable
With appropriate resistor.
Unstable
Generally
Unstable.
Potentially
Improved Stability
Improves stability if switching
is local to auxiliary relay.
Provides total capacitive
coupling immunity irrespective
of switching location.
Improved Stability
As above
Stable
Except
for
extreme
circumstances. Ideally DC
wiring should not share the
same multi-core as CT wiring.
Generally
Double Pole
Switching
Unstable.
STABLE
STABLE
STABLE
With AC Filtering
With AC Filtering
STABLE
STABLE
With AC Filtering
With AC Filtering
Improved Stability
As above.
Improved Stability
As above.
Improved Stability
As above.
STABLE
Not required with AC Filtering
activated
STABLE
Not required with AC Filtering
activated
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REVIEW HISTORY
Issue
A
Name
Position
A Wixon
VERSION CONTROL
Issue
Author(s)
Date
A. Wixon
Original.
04/01/12