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    Makron Fibretec 1000-2000 Eng

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    MAKRON
    The document describes three cellulose insulation production line models - Fibretec 1000, 1500, and 2000 - with increasing levels of automation and capacity. The Fibretec 1000 is a basic manual system with a capacity of 1000 kg/hour. The Fibretec 1500 adds an automated paper feeding system and packaging options, with a capacity of 1500 kg/hour. The Fibretec 2000 is a fully automated advanced system optimized for 2000 kg/hour of production and requires only one operator. All systems recycle newsprint to manufacture insulation and include equipment for refining, chemical mixing, packaging, and dust collection. Makron provides turnkey solutions including installation, training, and product support.

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    Makron Fibretec 1000-2000 Eng

    Uploaded by

    MAKRON
    886 views10 pages
    The document describes three cellulose insulation production line models - Fibretec 1000, 1500, and 2000 - with increasing levels of automation and capacity. The Fibretec 1000 is a basic manual system with a capacity of 1000 kg/hour. The Fibretec 1500 adds an automated paper feeding system and packaging options, with a capacity of 1500 kg/hour. The Fibretec 2000 is a fully automated advanced system optimized for 2000 kg/hour of production and requires only one operator. All systems recycle newsprint to manufacture insulation and include equipment for refining, chemical mixing, packaging, and dust collection. Makron provides turnkey solutions including installation, training, and product support.

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    The document describes three cellulose insulation production line models - Fibretec 1000, 1500, and 2000 - with increasing levels of automation and capacity. The Fibretec 1000 is a basic manual system with a capacity of 1000 kg/hour. The Fibretec 1500 adds an automated paper feeding system and packaging options, with a capacity of 1500 kg/hour. The Fibretec 2000 is a fully automated advanced system optimized for 2000 kg/hour of production and requires only one operator. All systems recycle newsprint to manufacture insulation and include equipment for refining, chemical mixing, packaging, and dust collection. Makron provides turnkey solutions including installation, training, and product support.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    886 views10 pages

    Makron Fibretec 1000-2000 Eng

    Uploaded by

    MAKRON
    The document describes three cellulose insulation production line models - Fibretec 1000, 1500, and 2000 - with increasing levels of automation and capacity. The Fibretec 1000 is a basic manual system with a capacity of 1000 kg/hour. The Fibretec 1500 adds an automated paper feeding system and packaging options, with a capacity of 1500 kg/hour. The Fibretec 2000 is a fully automated advanced system optimized for 2000 kg/hour of production and requires only one operator. All systems recycle newsprint to manufacture insulation and include equipment for refining, chemical mixing, packaging, and dust collection. Makron provides turnkey solutions including installation, training, and product support.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 10

    Cellulose Insulation Technology

    Fibretec Production Lines

    Succeed with Green technology


    - Convert newsprint into greenbacks!
    ENG

    Fibretec 1000

    -basic economical, economical


    & advanced system-

    Example layout

    Fibretec 1000 is an economical system for starting


    cellulose insulation manufacturing business. It consists
    of a basic set-up of high quality equipment optimized for
    1000 kg/hour capacity. Manually operated paper feeding
    and insulation packaging systems are easy to use and
    control.
    In this case, the recycled paper comes to the factory
    in loose form. Pre-crushing is performed by a sturdy
    Hammermill. Final refining is performed by the
    powerful 30 Fiberizer, which refines the paper into
    very fluffy insulation with the best coverage and lowest
    settled density. At the end of the line, the insulation is
    packed in paper sacks using the screw driven
    Packaging Unit. Dust collection takes place effectively
    by separating process air from the material flow by the
    Cyclone Separators and by leading the air through the
    self-cleaning Dust Filter Unit.
    The Fibretec 1000 can be offered with several
    automation levels. An automated paper feeding system
    makes it possible to use compressed paper bales as raw
    material. Two types of packaging systems are availabe.
    The insulation can be packed into pre-fabricated paper
    sacks or pre-fabricated plastic sacks.

    3.

    Pre-handling Table

    12. Fiberizer Model 30

    2.

    Feeding Conveyor

    13. Blower 3

    3.

    Hammermill

    14. Cyclone Separator 2

    4.

    Trash Separator

    5.

    Blower 1

    6.

    Cyclone Separator 1

    7.

    Paper Surge Bin

    8.

    Feeding Device for


    Chemical Additive 1

    9.

    15. Fiber Surge Bin


    16. Packaging Machines

    Feeding Device for


    Chemical Additive 2

    10. Chemical Blower

    14.

    7.

    8.

    9.

    18. Lower Pressing Belt


    19. Weighing Conveyor
    20. Dust Filter Unit
    21. Piping
    22. Electric Control

    System

    Pulverizer(Option)

    25. Spark Detection

    &Extinguishing
    System (Option)

    (23. Spare Parts)

    6.

    17. Upper Pressing Belt

    24. Chemical

    11. Blower 2

    A Chemical Pulverizer for improved fire retardant


    properties of the chemical additives, as well as a Spark
    Detection &Extinguishing System for improved safety of
    the plant are also available as optional items.
    1.

    1.

    24.

    Fibretec 1000
    -basic economical system-

    14.
    22.

    20.

    17

    15.

    19.

    18.

    Technical Data

    16.

    Effective capacity:
    1000 kg/h x 16 h/day ~ 12800 kg / day

    21.

    (with 80 % work time efficiency)

    25.
    6.

    13.

    12.

    Required space:
    ~ 400 m2 + ~ 300 m2
    for storing the raw material and final product.

    24.
    5.

    9.
    11.

    4.

    7.

    Power supply:
    Voltage: 400/230 V, 50 Hz
    Connected power ~ 260 kW (without optional items)

    10.
    8

    3.

    Free height of the hall:


    min. 8000 mm

    Compressed air supply:


    Pressure Min 0,6 MPa - Max 0,7 MPa
    Quantity ~ 600 l/min

    2.

    Water supply (only with optional item 25):


    Pressure Min 0,2 MPa Max 0,6 MPa

    1.

    Operators:
    4-5 persons per shift
    Auxiliary equipment:
    1 fork lift
    1- 2 hand pallet trucks

    1000-1200 kg/hour
    70-80 bags/hour

    Paper sack information


    12.

    16.

    17. 18.

    20.

    Size of filled sack:


    1000 x 500 x 250 mm (H x W x T)
    Weight of filled sack:
    13 - 15 kg (adjustable)

    Fibretec 1500

    -advanced & automated sytem-

    Example layout

    Fibretec 1500 includes the complete set of equipment


    for manufacturing cellulose insulation up to 1800 kg per
    hour. The advanced version is equipped with an
    automated paper feeding system for paper bales as raw
    material. The paper feeding to the process takes place
    automatically. Also the use of recycled paper collected
    from the households or the use of overnight unread
    newsprint from printhouses is possible. The automated
    version is equiped an automated packing system.
    In a first stage the paper is shredded by an automated
    Shredder. In a second stage refining is performed by the
    powerful 42 Fiberizer, which refines the paper into very
    fluffy insulation with the best coverage and lowest
    settled density.
    Dosing of the chemical additives takes place by accurate
    volumetric dosing units. As an option the chemical
    dosing system can be equipped with weighing sensors
    and hoists for handling 1000 kg chemical sacks.

    1.

    Feeding Conveyor

    12. Blower 3

    2.

    Paper Shredder

    13. Cyclone Separator 2

    3.

    Blower 1

    14. Fiber Surge Bin

    4.

    Cyclone Separator 1

    15. Hydraulic Press

    5.

    Paper Surge Bin

    6.

    Dosing Device for


    Chemical Additive 1

    7.

    Dosing Device for


    Chemical Additive 2

    8. Chemical Blower
    9. Trash Separator

    Packaging of the insulation can be performed by manual


    packaging system with use of pre-fabricated paper
    sacks or an automated packaging system with use of
    plastic foil in a plastic bag form, fill and seal unit.

    10. Blower 2
    11. Fiberizer Model 42

    1.

    17. Weighing Conveyor


    18. Belt Conveyor
    19. Dust Filter Unit
    20. Piping
    22. Electric Control

    System

    23. Chemical Pulverizer

    (Option)

    24. Spark Detection

    Dust collection takes place effectively by separating


    the process air from the material flow by the Cyclone
    Separators and by leading the air through the selfcleaning Dust Filter Unit.
    A Chemical Pulverizer for improved
    fire retardant properties of the
    chemical additives, as well as the
    Spark Detection &Extinguishing
    System for improved safety of the
    plant are also available as optional
    items.

    16. Flat Foil Seal Device

    & Extinguishing
    System (Option)

    (21. Spare Parts)


    2.

    4.

    13.

    5.

    6.

    7.

    23.

    Fibretec 1500

    13.

    -automated system14.

    19.

    15.
    21.

    Technical Data
    16.

    20.

    10.
    24.

    4.

    Effective capacity:
    1500 kg/h x 16 h/day~ 19200 kg / day

    11.

    18.

    9.

    Power supply:
    Voltage: 400/230 V, 50 Hz
    Connected power ~ 400 kW (without optional items)

    8.
    7.
    2.

    Required space:
    ~ 400 m2 + ~ 400 m2
    for storing the raw material and final product.
    Free height of the hall:
    min. 9000 mm

    23.

    5.

    1.

    (with 80 % work time efficiency)

    17.

    12.

    Compressed air supply:


    Pressure Min 0,6 MPa - Max 0,7 MPa
    Quantity ~ 600 l/min

    6.

    Water supply (only with optional item 24):


    Pressure Min 0,2 MPa Max 0,6 MPa
    3.

    Operators:
    2- 3 persons per shift
    Other equipment:
    1 fork lift
    1- 2 hand pallet trucks

    1500-1800 kg/hour
    100-120 bags/hour

    Packaging
    11.

    15.

    16.

    19.

    21.

    Plastic foil:
    width of foil roll 1450-1500 mm
    foil thickness
    70 110 m
    Size of finished bag:
    length
    780-800 mm (adjustable)
    width
    380-400 mm
    thickness
    325-350 mm
    weight
    13 - 15 kg (adjustable)
    accuracy
    +/- 0,5 kg

    Fibretec 2000

    -automated advanced system-

    Example layout

    Fibretec 2000 represents the highest level of technology


    in cellulose insulation manufacturing industry. The
    production line is optimized for a capacity of at least
    2000 kg per hour. Only one key operator can keep the
    production running while anther operator takes care of
    the product storage.
    The insulation is processed from the paper through our
    effective 2-stage process. Braking of the complete paper
    bales and the shreeding is performed by the un-manned
    Shredder. In the second stage refining is performed by
    the powerful 42 Fiberizer, which refines the paper into
    very fluffy insulation with the best coverage and lowest
    settled density.
    The chemical additives are precisely dosed and
    continuously weighed before they are mixed together,
    to ensure the exact mix ratio and to control the
    consumption of the costly chemical additives. With the
    use of hoists it is easy for the operator to handle heavy
    1000kg chemical bags.

    1.

    Bale Conveyor

    13. Cyclone Separator 2

    2.

    Shredder

    14. Air Lock Valve

    3.

    Blower 1

    15. Fiber Surge Bin

    4.

    Cyclone Separator 1

    16. Hydraulic Baler

    5.

    Paper Surge Bin

    17. Flat Foil Fill, Form

    6.

    Dosing Device for


    Chemical Additive 1

    7.

    Packaging of the insulation is performed by the fully


    automated Hydraulic Baler & Bag Form, Fill and Seal Unit.
    Dust collection takes place effectively by separating the
    process air from the material flow by the Cyclone
    Separators and by leading the air through the selfcleaning Dust Filter Unit.

    Dosing Device for


    Chemical Additive 2

    8.

    Chemical Blower

    9.

    Trash Separator

    2.

    18. Belt Conveyor


    19. Dust Filter Unit
    20. Piping
    21. Electric Control

    System

    10. Blower 2

    23. Chemical Pulverizer

    11. Fiberizer Model 42

    24. Spark Detection

    12. Blower 3

    As options, the system can be equipped with a Chemical


    Pulverizer for improving the fire retardant properties of
    the chemical additives and with a Spark Detection &
    Extinguishing System for improved safety of the plant.
    1.

    and Seal Device

    (Option)

    & Extinguishing
    System (Option)

    (22. Spare Parts)

    5.

    6.

    7.

    23.

    11.

    Fibretec 2000

    -automated advanced system19.

    20.

    Effective capacity:
    4.
    21.

    Required space:

    15.

    ~ 450 m2 + ~ 600 m2

    for storing the raw material and final product.

    5.

    9.

    12.
    11.

    3.

    2000 kg/h x 16 h/day~ 25600 kg /


    day (with 80 % work time efficiency)

    14.
    10.

    2.

    Technical Data

    13.

    24.

    1.

    16.

    6.
    8.

    7.
    17.

    23.
    18.

    Free height of the hall:


    min. 9000 mm
    Power supply:
    Voltage: 400/230 V, 50 Hz

    Connected power ~ 425 kW (without optional items)


    Compressed air supply:
    Pressure Min 0,6 MPa - Max 0,7 MPa
    Quantity ~ 600 l/min
    Water supply (only with optional item 24):
    Pressure Min 0,2 MPa Max 0,6 MPa
    Operators:
    2 persons per shift
    Other equipment:
    1 fork lift
    1- 2 hand pallet trucks

    2000 kg/hour
    ~135 bags/hour

    Packaging
    16.

    17.

    19.

    21.

    Plastic foil:
    width of foil roll 1450-1500 mm
    foil thickness
    70 110 m
    Size of finished bag:
    length
    780-800 mm (adjustable)
    width
    380-400 mm
    thickness
    325-350 mm
    weight
    13 - 15 kg (adjustable)
    accuracy
    +/- 0,2 kg

    Green Technology
    Fibretec Production Lines
    Makron Cellulose Insulation Technology provides
    a turnkey package of equipment and services for
    manufacturing cellulose insulation from recycled newsprint.
    The Makron supply includes all the machinery, piping,
    cables as well as the electric control system needed for
    the processing plant. The services include supervision for
    installation and start-up and also training of the customers
    personnel. Furthermore, Makron can assist the customer in
    many questions related to the end product know-how.
    Combined experience and know-how
    Since 2010 Makron has had a strategic alliance with
    Reynolds Engineering & Equipment, Inc., based in
    Muscatine, Iowa, USA. Reynolds is the leading manufacturer
    in North America of Fiberizers, Chemical Pulverizers and
    other equipment for the production of cellulose insulation.
    Today , the technology of the Makron supply is based on
    the combined know-how of both of these experienced
    companies.

    WALLS:
    Density
    30 - 35 kg/m3
    Exterior and
    interior walls
    (spray on method)

    Density
    40 - 50 kg/m3
    Vertical hollows
    (dry blowing method)

    FLOORS:
    Density
    30 - 40 kg/m3
    ATTICKS:
    Density
    25 - 30 kg/m3
    CEILINGS:
    Density
    40 - 50 kg/m3

    The following amounts of raw materials are


    needed for producing 1000 kg cellulose fibre
    insulation, approx.:
    800-900 kg recycled paper (sorted, dry newsprint)
    50-100 kg boric acid (H3BO3)
    50-100 kg borax decahydrate (Na2B4O7*10H2O),
    or borax pentahydrate (Na2B4O7*5H2O)
    70 paper or plastic bags for packaging

    Why Cellulose Insulation?


    Convert a House into a Carbon Sink!
    Properties of Cellulose Insulation

    Use of Cellulose Insulation

    Ecological significantly lower embodied energy than


    in fiberglass or rockwool insulation
    Self sealing insulation material, minimizes unwanted air leaks
    Excellent thermal insulation value
    Excellent acoustic properties, too
    Breathing material evens out the moisture in the structures
    Fire safe does not catch, propagate or spread fire
    Resists rot, fungi growth and pests
    Strong adhesion to the surrounding structures
    Manufactured locally from recycled paper
    User friendly installation safe, no cutting, no waste

    The usual installation methods of cellulose

    Demand for Sustainable Building Products is


    Increasing
    With cellulose fibre insulation it is possible to convert a house
    into a carbon sink. Cellulose insulation is an ecological and
    economical thermal and acoustic insulation material, for both new
    and renovated buildings. It is a green material manufactured from
    recycled newsprint. Non-toxic natural minerals are used to protect
    the insulation material against fire and rot.
    Thermal conductivity: ~0,040 W/mK.
    (Actual -values determined and approved by local authorities)

    Fire endurance: Cellulose bre does not maintain or spread re.


    (Actual classication according to local requirements)
    Air conductivity 80120 x 10-6 m3/msPa,
    depending on the installed density

    insulation are blowing and spraying, therefore the


    result is a seamless insulation that fills perfectly
    the entire cavity. Blowing and spraying methods
    in installation ensure that the adhesion of the
    insulation to the structures will remain unchanged
    over the years.
    Cellulose fibre insulation can be installed
    manually or with specialised blowing or spraying
    machines. Due to the convenient installation
    method no cutting of the insulation material is
    needed.
    Blowing method is commonly used on horizontal
    and diagonal structures, e.g. on attics and floors, and
    on closed walls. The dry insulation material is blown
    into the cavity in question. The fine graded material
    penetrates well even the small holes and fills exactly
    and seamlessly the entire cavity.
    Spraying method can be used on vertical
    structures,e.g. on walls. The insulation material is
    moistened with fine water dust while it is sprayed
    onto the open structure. A seamless and draughtfree insulation layer is achieved even in narrow and
    complicated places. After drying the insulation is
    well adhered to the surrounding structures, which
    prevents separation from the structures.

    Better Technologies to Build Better

    Makron Technology from Finland


    Makron Engineering is well known
    as a reliable and competitive
    supplier of manufacturing solutions
    to the timber house and insulation
    industry. Today Makron supplies
    technology and equipment
    for manufacturers of cellulose
    bre insulation, log homes and
    prefabricated timber houses.
    The premises of Makron are located
    in Hollola, Finland.

    Makron Oy
    Vanha Messilntie 4

    FI-15860 HOLLOLA,
    FINLAND

    Tel. +358 3859 500

    [email protected]
    www.makron.fi

    Log House Production Lines


    Timber Frame Panel Lines
    Cellulose Fibre Production Lines

    Total Tervice Concept


    Makron experts provide the
    customers with the total service
    concept that covers design,
    machine manufacture, supplies,
    installation and start-up, training
    and maintenance. A guideline
    to our service is an investment
    study, which targets to improve
    our customers competitiveness,
    production capacity and quality.
    Contact Makron Experts
    and Succeed with
    Green Technology

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