(VESBO) Catalog en 100317
(VESBO) Catalog en 100317
(VESBO) Catalog en 100317
www.vesbo.com
01
Contents
02
1. CHARACTERISTICS
03
1.1 General
1.2 Mechanical & Thermal Properties
1.3 Application Areas
1.4 Behaviour of VESBO According to DIN 8078 Under Long Term Hoop Stress
1.5 Permisible Operating Pressure
1.6 Hygiene & Health Concerns
1.7 UV Resistance
1.8 Fire Classification
1.9 Sound Insulation
1.10 Advantages of Using VESBO
03
03
04
04
05
06
06
06
06
06
2.
QUALITY ASSURANCE
07
07
08
10
10
11
11
3.
13
PRODUCT RANGE
13
13
14
16
19
20
26
4.1
4.2
4.3
4.4
4.5
4.6
Homogeneous Joint
Fusion Tools Operating Guidelines
Four-Step Fusion Process
VESBO Desktop Welding Machine Operating Manual
Welding Depth, Heating, Welding and Cooling Time
Pipe Repair
26
26
26
27
28
28
5.
INSTALLATION TECHNIQUE
30
30
30
31
33
33
34
36
6.
37
6.1
6.2
6.3
Product Specification
Other Pipe Equivalent
Pipe Sizing
37
37
37
7. HANDLING
49
8. GENERAL INSTRUCTIONS
50
50
50
50
51
51
52
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Characteristics
1.1 General
Raw Material
VESBO PP-R pipes and fittings are manufactured from high quality, Polypropylene Random Co-polymer resins
(PP-R Type 3). Its physical and chemical properties make VESBO a versatile piping system in a wide range of
applications in different industries.
Its advantages over PP types 1 or 2 and other thermoplastic pipes in the potable water industries are its high
impact strength and resistance to high temperatues.
Test Method
Unit
Value
MFR 190/5
ISO 1133
g/10min
0.5
MFR 230/2.16
ISO 1133
g/10min
0.3
MFR 230/5
g/10min
1.5
Density at 23C
ISO 1183
g/cm
0.900
ISO 527
MPa
25
Elongation at Break
ISO 527
ISO 527
> 50
N/mm
900
no failure
no failure
no failure
20
kj/m
ISO 179/1eA
kj/m
DIN 53 752
K-1
1.5x10-4
DIN 52 612
W/mK
0.24
Adiabatic
Calorimeter
kj/kg K
2.0
Impact Strength
(Charpy)
Notched Impact
Strength
(Charpy)
23C
ISO 179/1eU
0C
ISO 179/1eU
-10C
ISO 179/1eU
23C
ISO 179/1eA
0C
ISO 179/1eA
-10C
kj/m
kj/m
kj/m
kj/m
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03
Characteristics
1.3 Application Areas
1.4 Behaviour of VESBO According to DIN 8078 Under Long Term Hoop Stress
The service life of VESBO depends on the internal hoop stress over time subject to the temperature.
P x (ds)
20 x s
where
= Hoop stress (N/mm2 or MPa)
04
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Characteristics
1.5 Permissible Operating Pressure
Projected Service Life
Examples:
A PN 10 cold water pipe, transporting
water at a temperature of 30C can
last for more than 50 years under
normal conditions with an operating
pressure of 10.9 bars or 158 psi.
A PN 20 hot water pipe, transporting
water at a temperature of 70C can
last for more than 50 years under
normal conditions with an operating
pressure of 8.5 bars or 123 psi.
20C
30C
40C
50C
60C
70C
80C
95C
Temperature
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
1
5
15.0
14.1
13.7
13.3
12.9
12.8
12.0
11.6
11.2
10.9
10.8
10.1
9.8
9.4
9.2
9.2
8.5
8.2
8.0
7.7
7.7
7.2
6.9
6.7
6.4
6.5
6.0
5.9
5.1
4.3
5.5
4.8
4.0
3.2
3.9
2.5
23.8
22.3
21.7
21.1
20.4
20.2
19.0
18.3
17.7
17.3
17.1
16.0
15.6
15.0
14.5
14.5
13.5
13.1
12.6
12.2
12.2
11.4
11.0
10.5
10.1
10.3
9.5
9.3
8.0
6.7
8.6
7.6
6.3
5.1
6.1
4.0
30.0
28.1
27.3
26.5
25.7
25.5
23.9
23.1
22.3
21.8
21.5
20.2
19.6
18.8
18.3
18.3
17.0
16.5
15.9
15.4
15.4
14.3
13.8
13.3
12.7
13.0
11.9
11.7
10.1
8.5
10.9
9.6
8.0
6.4
7.7
5.0
37.8
35.4
34.4
33.4
32.4
32.1
30.1
29.1
28.1
27.4
27.1
25.5
24.7
23.7
23.1
23.1
21.4
20.7
20.0
19.4
19.4
18.0
17.4
16.7
16.0
16.4
15.0
14.7
12.7
10.7
13.7
12.0
10.0
8.0
9.7
6.3
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05
Characteristics
1.6 Hygiene & Health Concerns
Health is taken as a major concern during production of VESBO pipes and fittings.
Connection of pipes does not require additives such as cement solvent, fluxes or solder.
To ensure the safety of VESBO pipes and fittings for usage relating to human contact and consumption with
potable water the following are strictly adhered to:
DIN 1988 Part 2 - Drinking Water Supply Systems, Materials, Components, Appliances, Design and Installation
KTW
- Recommendations
- Federal Health Office, Germany
DVGW - Test Certificate based on KTW recommendations for Materials in Contact with Drinking Water
WRc
- Test Certificate
- Water Bylaws Scheme / WRc, Tests of Effect on Water Ouality based on BS 6920
SS375
- Singapore Standard
- Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of water
1.7 UV Resistance
VESBO Products are produced with UV stabilisers. However, like all other piping systems including metals pipe works
should not be left exposed under direct sunlight without insulating or protection from direct sunlight or UV radiation.
For applications where constant UV exposure is needed, VESBO UV / Solar pipes should be used. For prolong
lifespan, a protective paint in Black or jacket should be used.
06
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Quality Assurance
2.1 Quality as the Strategic Focus
Quality process is an integral part of everything VESBO does. Quality action teams of VESBO throughout
the world are continually working to improve products, processes and procedures to better meet customer
requirements.
We have learned and adapted many of the best practices of successful quality management systems to create
our own VESBO Quality System. There is no end for Quality. VESBO Quality System is designed to be a cycle:
Quality is engineered into VESBO products during the entire manufacturing process. The three phases of quality
control involve the incoming raw material, the pipe production, and the finished product. The combination of all
three areas ensures that the final product will fulfill the requirements and meet the desired specifications.
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07
Quality Assurance
2.2 Internal Control
VESBO pipes and fittings are periodically subjected to the following extensive test program according to
the standards.
Dimensional Tests
Pipe diameter, wall thickness, ovality, and length are
measured on a regular basis to insure compliance
with the prevailing specification. The outside diameter
wall thickness shall comply with the DIN 8077
specifications.
08
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Quality Assurance
Mechanical Tests
The mechanical properties, among all the properties of plastic materials, are often the most important
properties because virtually all service conditions and majority of end-use applications involve some degree of
mechanical loading.
Impact Strength
Separation Test
Strength of the binding layers between the internal
and aluminium layer of VESBO Stable Pipes is
examined by separation test.
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09
Quality Assurance
2.3 External Control
Beside the internal controls which are planned and maintained by qualified VESBO technical departments, there
are also periodic external controls carried out by independent international organizations like RWTV, SKZ,
DVGW, Hygiene Institut, TUV-NORD, AENOR, EMI and NSF. These controls include both product testing according
to relevant standards and whole quality system controls. Therefore external controls are the main tools for us to
ensure the highest quality products hence satisfying our customers' expectations.
QC Tag (T)
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2.5 Standards
Pipes & Fittings
EN ISO 15874
DIN 8077
DIN 8078
DIN 16962
DIN 16928
DIN 1988
DIN 2999
DVGW W 542
DVGW W 270
KTW Requirements
DVS 2207
DVS 2208
Plastic Piping Systems for Hot and Cold Water Installations Polypropylene (PP)
Polypropylene Pipes, Dimensions
Polypropylene Pipes, General Quality Requirements and Testing
Pipe Joints and Elements for Polypropylene Pressure Pipes
Pipe Joints, Elements for Pipes, Laying General Conditions
Drinking Water Supply Systems, Materials, Components, Appliances, Design and Installation
Threads for Pipes and Fittings
Composite Pipes for Drinking Water Installations Quality Requirements and Testing
Reproduction of Microorganisms on Materials for Drinking Water Applications
Plastics Used for Drinking Water
Welding of Thermoplastic Materials
Machines and Instruments for Welding of Thermoplastic Materials
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GERMANY
PHILIPPINES
Industrial Technology Development Institute
Standards and Testing Division
SINGAPORE
PSB Productivity & Standards Board, Public Utilities
Board, Singapore Ministry of Environment
Sewerage Department (Project Basis), Test Effect
on Water Quality based on BS 6920
UK
SPAIN
MALAYSIA
AENOR The Spanish Association for Standardization
and Certification
RUSSIAN FEDERATION
GOST-R State Committee of the Russian Federation
for Standardization and Metrology
Russian Federation Ministry of Health Sewerage
Department, Recommendations for materials in
contact with drinking water
CHINA
ROMANIA
POLAND
TIN
PZH
TURKEY
12
10
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SIRIM
Jabatan Bekalan Air, Selangor
Syarikat Air Johor, Johor
Jabatan Bekalan Air, Pahang
Pihak Berkuasa Air Pulau Pinang, Penang
Jabatan Bekalan Air, Negeri Sembilan
Lembaga Air Perak, Perak
JBA, Sarawak
JBA, Sabah
MA / Ministry of Health
Beijing, Approved Building Material Certification
Beijing, Health Bureau Certification
Shanghai, Approved Building Material Certification
Shanghai, Health Bureau Certification
Sichuan Province, Approved Building Material Certification
Sichuan, Health Bureau Certification
Dalian
1
2
3
4
5
6
7
8
9
Product Range
3.1 New Products
3.11 VESBO Solar / UV pipes
All thermosetting and thermoplastic materials are susceptible to ultraviolet (UV) degradation upon prolonged
exposure to sunlight. Evidence of such degradation could be observed as a colour change. The rate at which
degradation may occur varies based on the availability of air, water, oxygen and other oxidizing agents.
The use of blue pigments in VESBO UV pipes and fittings will improve weathering characteristics by helping to
screen out the ultraviolet light. Pigments are incorporated into the resin system to act as a further barrier to UV
penetration into the laminate.
Since UV degradation is a surface phenomenon the most efficient means of prolonging the integrity of the
reinforcement is to place a resin-rich protective layer on the surface of the pipe. On account of this, VESBO UV
pipes are also over-wrapped with an organic barrier layer to provide even greater UV resistance.
In conjunction with the Solar / UV pipes, fittings are also specially manufactured with UV additives to complete
the system as one UV protective system.
VESBO Solar / UV pipes are subjected to weatherability test under constant UV exposure in the laboratory
conditions as well as real conditions under sunlight. However, UV intensity varies in different countries.
The projected life span of VESBO Solar / UV pipes is about 15 years. It is also suggested that exposed pipes to
constant UV radiation to be concealed or painted with black paint or protected by black insulation material to
further enhance the life span of the pipe through degradation.
VESBO Solar / UV pipes comes in Blue coated layer. For aesthetic reasons, the coated layer with UV additives
can be of any color but its desired life span may some what be compromised as dark colors like Black has better
UV absorption properties.
Designers and installers should note that although VESBO Solar / UV pipes has a better resistance to UV
degradation compared to normal PP-R pipes; depending on weather conditions, the degradation of the material
under sunlight cannot be avoided completely.
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13
Product Range
3.12 VESBO Composite Faser Pipe
VESBO Faser Pipe is the latest addition to the PP-R pipe range.
It is a composite pipe consisting of 3 layers, with 20% glass fiber / PP-R, sandwiched between PP-R material in
the inner layer and on the surface layer i.e. PP-R / GF / PP-R.
Faser pipes are used for chilled and hot water reticulation systems.
Linear Expansion
Compared to normal PP-R pipes, Faser pipes have a much lower extension when transporting hot water. As
such, Faser pipes remain relatively straight at high temperatures. Pipe supports can be minimized.
Faser Pipes
10
PP-R Pipes
20
30
40
50
14
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60
70
Product Range
Permissible Operating Pressure
Compared to normal PP-R pipes, Faser pipes has better and longer projected life span at higher temperatures
and pressure.
75
80
85
90
75
80
85
90
45
40
35
30
45
37.5
32.5
25
8.1
7.8
7.1
6.3
7.3
7.0
6.2
5.7
10.2
9.8
8.9
7.6
9.9
9.1
8.0
7.3
12.8
11.6
11.2
8.4
12.2
11.5
10.4
8.2
Faser pipe is an alternative to the long established Stable pipe aluminum foiled pipes.
Its advantages over Stable pipe are:
Ease of installation with no necessity to peel of the aluminum foil layer. Jointing as per normal PP-R pipes.
Lighter in weight
Less expensive
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15
Product Range
3.13 VESBO Klimasu PP-R for Chilled and Hot Water Recticulation Systems
VESBO KLIMASU PP-R pipes and fittings are highly suitable and commonly used by installers for the distributor
of chilled and heating systems.
VESBO KLIMASU PP-R pipes and fittings are manufactured from high quality Polypropylene Random Copolymer (PP-R Type 3), with raw material having low melt flow rate , high molecular weight and good flexibilty.
PP-R Type-3 has higher performance and superior qualities than Type-1 (PP-H) and Type-2 (PP-B) raw materials for the
purposes of physical and chemical characteristics for specific applications. It is generally a more versatile material.
VESBO KLIMASU PP-Rs structure when reinforced with some additives provides high impact strength and
resistance to low or high temperatures depending on whether it is chilled or heating applications.
With clear advantages, VESBO KLIMASU PP-R pipes and fittings are increasingly offered as a solution in chilled
and heating systems over metal pipes made of copper, galvanized steel or stainless steel.
Under external conditions, its temperature and impact resistance range is between -20C to 95C. For chilled
water systems, where cold water distributed is in the temperature range of 4C to 8C, VESBO KLIMASU PP-R is
a choice material to use. It is an ideal pipe system especially for close system where corrosion and leakage is not
acceptable.
For hot water reticulation systems for either centralized hot water system or heat radiating system where water
temperature ranges from 50C to 70C VESBO Klimasu or standard PP-R or Stable PP-R pipes can be used.
Depending on application, your local distributor can advise you further. When used at appropriate pressure and
temperature values, useful life of VESBO KLIMASU PP-R pipes and fittings are more than 50 years.
16
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Plastic PE Jacket
Product Range
Insulation Thickness
The recommended thickness to be used are as follows:
OD(mm)
20
25
32
40
50
63
75
90
110
125
160
PE Overcoat
OD(mm) S(mm)
PUR Isolation
Thickness(mm)
75 2.2
75 2.2
90 2.2
110 2.5
110 2.5
125 2.5
140 3
160 3
200 3.2
200 3.2
225 3.5
25.3
22.8
26.8
32.5
27.5
28.5
29.5
32.0
41.8
34.3
29.0
Product Range
VESBO KLIMASU PP-R pipes and fittings are available in 2 pressure ratings.
Pipe Length: Standard 4m. Other lengths available on costumer's requirements.
Colour: RAL 7032 / Light Grey
OD(mm)
20
25
32
40
50
63
75
90
110
125
160
15.4
20.4
26.2
32.6
40.8
51.4
61.4
73.6
90.0
102.2
130.8
Flow(I/m) OD(mm)
0.23
0.33
0.53
0.83
1.31
2.08
2.94
4.25
6.36
8.20
13.44
20
25
32
40
50
63
75
90
110
125
160
2.8
3.5
4.4
5.5
6.9
8.6
10.3
12.3
15.1
17.1
21.9
14.4
18.0
23.2
29.0
36.2
45.8
54.4
65.4
79.8
90.8
116.2
0.16
0.25
0.42
0.66
1.03
1.65
2.32
3.36
5.00
6.48
10.60
15
20
25
32
40
50
65
80
100
125
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17
Product Range
Properties
Unit
Value
Density at 23C
gr/cm
MFI 190/5
g/10min
0,5
Mpa
25
Elongation at Break
18
N/mm
0,900
> 50
2
-1
900 - 1300
1.510-4
W/mK
0,24
kj/kg k
2,0
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Product Range
3.2 Pipes
PN20 (SDR6) Stable Pipe, PP-R wtih Aluminum for Hot & Cold Water
Thickness m / Pack
Article No. OD x(mm)
2111 100
2111 200
2111 300
2111 400
2111 500
2111 600
2111 700
2111 800
2111 900
2111 1000
2111 1100
20 x 2.3
25 x 2.3
32 x 2.9
40 x 3.7
50 x 4.6
63 x 5.8
75 x 6.8
90 x 8.2
110 x 10.0
125 x 11.4
160 x 14.6
Code
111.1B.A22.E04
111.1B.A22.F04
111.1B.A22.G04
111.1B.A22.H04
111.1B.A22.I04
111.1B.A22.J04
111.1B.A22.K04
111.1B.A22.L04
111.1B.A22.M04
100
100
100
60
40
28
20
12
8
4
4
Thickness m / Pack
Article No. OD x(mm)
2121
2121
2121
2121
2121
2121
2121
2121
2121
100
200
300
400
500
600
700
800
900
20 x 2.8
25 x 3.5
32 x 4.4
40 x 5.5
50 x 6.9
63 x 8.6
75 x 10.3
90 x 12.3
110 x 15.1
100
100
60
60
40
28
20
12
8
VESBO PN 10 (SDR 11) Pipes are suitable for cold water installations
and low pressure systems.
VESBO Stable Pipes are preferred mainly for exposed pipe installations
thanks to the low linear expansion rate and reinforced structure.
PN25 (SDR5) Stable Pipe, PP-R wtih Aluminum for Hot & Cold Water
Code
111.1B.A13.EC4
111.1B.A13.FC4
111.1B.A13.GC4
111.1B.A13.HC4
111.1B.A13.IC4
111.1B.A13.JC4
111.1B.A13.KC4
111.1B.A13.LC4
111.1B.A13.MC4
211.1B.A13.NC4*
211.1B.A13.PC4*
Thickness m / Pack
Article No. OD x(mm)
2113 100
2113 200
2113 300
2113 400
2113 500
2113 600
2113 700
2113 800
2113 900
2113 1000
2113 1100
20 x 2.8
25 x 3.5
32 x 4.4
40 x 5.5
50 x 6.9
63 x 8.6
75 x 10.3
90 x 12.3
110 x 15.1
125 x 17.1
160 x 21.9
Code
111.1B.A21.E04
111.1B.A21.F04
111.1B.A21.G04
111.1B.A21.H04
111.1B.A21.I04
111.1B.A21.J04
111.1B.A21.K04
111.1B.A21.L04
111.1B.A21.M04
100
100
100
60
40
28
20
12
8
4
4
Thickness m / Pack
Article No. OD x(mm)
2122
2122
2122
2122
2122
2122
2122
2122
2122
100
200
300
400
500
600
700
800
900
20 x 3.4
25 x 4.2
32 x 5.4
40 x 6.7
50 x 8.3
63 x 10.5
75 x 12.5
90 x 15.0
110 x 18.3
100
100
60
60
40
28
20
12
8
VESBO PN 16 (SDR 7,4) Pipes are used for both hot & cold water
installations and higher pressure systems.
VESBO Stable Pipes are preferred mainly for exposed pipe installations
thanks to the low linear expansion rate and reinforced structure.
PN16 (SDR7.4) / PN20 (SDR6) UV PP-R Pipes for Hot & Cold Water
Code
111.1B.A12.EC4
111.1B.A12.FC4
111.1B.A12.GC4
111.1B.A12.HC4
111.1B.A12.IC4
111.1B.A12.JC4
111.1B.A12.KC4
111.1B.A12.LC4
111.1B.A12.MC4
211.1B.A12.NC4*
211.1B.A12.PC4*
Thickness m / Pack
Article No. OD x(mm)
2112 100
2112 200
2112 300
2112 400
2112 500
2112 600
2112 700
2112 800
2112 900
2112 1000
2112 1100
20 x 3.4
25 x 4.2
32 x 5.4
40 x 6.7
50 x 8.3
63 x 10.5
75 x 12.5
90 x 15.0
110 x 18.3
125 x 20.8
160 x 26.6
VESBO PN 20 (SDR 6) Pipes are used for both hot & cold water
installations and higher pressure systems.
Code
100
100
100
60
40
28
20
12
8
4
4
111.1B.N45.E04
111.1B.N45.F04
G2113 100
G2113 200
20
25
100
100
111.1B.N45.G04
111.1B.N45.H04
111.1B.N45.I04
111.1B.N45.J04
111.1B.N45.K04
111.1B.N45.L04
111.1B.N45.M04
G2113
G2113
G2113
G2113
G2113
G2113
G2113
32
40
50
63
75
90
110
100
60
40
28
20
12
8
300
400
500
600
700
800
900
VESBO UV Pipes are used for pipe installations under direct sunlight or
UV radiation.
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19
Product Range
PN16 (SDR7.4) Faser Pipe,
Composite PP-R / Glass Fibre / PP-R for Hot & Cold Water
Code
Thickness m / Pack
Article No. OD x(mm)
Code
Thickness m / Pack
Article No. OD x(mm)
111.1B.A63.EC4
100
20 x 3.4
100
111.1B.A63.FC4
100
25 x 4.2
100
60
32 x 5.4
60
40
40 x 6.7
40
111.1B.A63.IC4
20
111.1B.A62.IC4
C2113 500
50 x 8.3
20
111.1B.A63.JC4
20
111.1B.A62.JC4
C2113 600
63 x 10.5
20
111.1B.A63.KC4
12
75 x 12.5
12
111.1B.A63.LC4
12
111.1B.A62.LC4
90 x 15.0
12
110 x 18.3
VESBO PN16 (SDR7.4) Faser Pipes are used for both hot & cold water
installations and higher pressure systems.
C2113 800
VESBO PN20 (SDR6) Faser Pipes are used for both hot & cold water
installations and higher pressure systems.
3.3 Fittings
Socket
Reducer
Code
Article
No.
12.1B.A06.FE0
112.1B.A06.GE0
112.1B.A06.GF0
112.1B.A06.HE0
112.1B.A06.HF0
112.1B.A06.HG0
112.1B.A06.IE0
112.1B.A06.IF0
112.1B.A06.IG0
112.1B.A06.IH0
112.1B.A06.JE0
112.1B.A06.JF0
112.1B.A06.JG0
112.1B.A06.JH0
112.1B.A06.JI0
112.1B.A06.KI0
112.1B.A06.KJ0
112.1B.A06.LJ0
112.1B.A06.LK0
112.1B.A06.ML0
212.1B.A06.PM0*
2202 210
2202 310
2202 320
2202 410
2202 420
2202 430
2202 510
2202 520
2202 530
2202 540
2202 610
2202 620
2202 630
2202 640
2202 650
2202 750
2202 760
2202 860
2202 870
2202 980
2202 1109
Socket
Size Pcs / Size
to Be
(mm) Pack Used
(mm)
25 / 20
32 / 20
32 / 25
40 / 20
40 / 25
40 / 32
50 / 20
50 / 25
50 / 32
50 / 40
63 / 20
63 / 25
63 / 32
63 / 40
63 / 50
75 / 50
75 / 63
90 / 63
90 / 75
110 / 90
160/110
200
120
120
75
75
105
40
40
45
45
30
30
30
25
24
12
12
10
6
2
1
25
32
32
40
40
40
50
50
50
50
63
63
63
63
63
75
75
90
90
110
-
VESBO Reducers are used for joining bigger size pipelines to smaller
size pipelines.
20
Code
112.1B.A01.E00
112.1B.A01.F00
112.1B.A01.G00
112.1B.A01.H00
112.1B.A01.I00
112.1B.A01.J00
112.1B.A01.K00
112.1B.A01.L00
112.1B.A01.M00
2201
2201
2201
2201
2201
2201
2201
2201
2201
100
200
300
400
500
600
700
800
900
20
25
32
40
50
63
75
90
110
200
120
105
60
30
12
12
5
4
212.1B.A01.P00*
2201 1100
160
90 Elbow
Code
112.1B.A02.E00
112.1B.A02.F00
112.1B.A02.G00
112.1B.A02.H00
112.1B.A02.I00
112.1B.A02.J00
112.1B.A02.K00
112.1B.A02.L00
112.1B.A02.M00
212.1B.A02.P00*
20
25
32
40
50
63
75
90
110
160
VESBO Elbows are used where the pipeline makes a curve of 90.
www.vesbo.com
150
100
50
35
20
8
5
2
2
1
Product Range
45 Elbow
Cap
Code
112.1B.A03.E00
112.1B.A03.F00
112.1B.A03.G00
112.1B.A03.H00
112.1B.A03.I00
112.1B.A03.J00
212.1B.A03.K00*
212.1B.A03.L00*
212.1B.A03.M00*
100
200
300
400
500
600
700
800
900
20
25
32
40
50
63
75
90
110
Code
150
80
60
35
20
8
5
2
2
112.1B.A07.E00
112.1B.A07.F00
112.1B.A07.G00
112.1B.A07.H00
112.1B.A07.I00
112.1B.A07.J00
112.1B.A07.K00
112.1B.A07.L00
112.1B.A07.M00
212.1B.A07.P00*
VESBO Elbows are used where the pipeline makes a curve of 45.
T-Part
20
25
32
40
50
63
75
90
110
160
300
200
100
60
40
24
10
4
4
2
Code
112.1B.A04.E00
112.1B.A04.F00
112.1B.A04.G00
112.1B.A04.H00
112.1B.A04.I00
112.1B.A04.J00
112.1B.A04.K00
112.1B.A04.L00
112.1B.A04.M00
212.1B.A04.P00*
20
25
32
40
50
63
75
90
110
160
100
60
48
30
12
6
4
2
1
1
Pipe Bridge
Code
113.1B.M12.E00
113.1B.M12.F00
113.1B.M12.G00
20
25
32
50
40
25
VESBO Pipe Bridges are used where a pipeline has to pass over the
other pipeline.
Unequal T
Code
112.1B.A05.EFE
112.1B.A05.FEE
112.1B.A05.FEF
112.1B.A05.FFE
112.1B.A05.GEE
112.1B.A05.GEF
112.1B.A05.GEG
112.1B.A05.GFE
112.1B.A05.GFG
112.1B.A05.HEH
112.1B.A05.HFG
112.1B.A05.HFH
112.1B.A05.HGF
112.1B.A05.HGH
212.1B.A05.IEI
212.1B.A05.IFI
112.1B.A05.LHL
112.1B.A05.LIL
112.1B.A05.LJL
112.1B.A05.LKL
112.1B.A05.MIM
112.1B.A05.MJM
112.1B.A05.MKM
112.1B.A05.MLM
Article No.
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
2206
121
211
212
221
311
312
313
321
323
414
423
424
432
434
525
515
848
858
868
878
959
969
979
989
Size(mm)
20 x 25 x 20
25 x 20 x 20
25 x 20 x 25
25 x 25 x 20
32 x 20 x 20
32 x 20 x 25
32 x 20 x 32
32 x 25 x 20
32 x 25 x 32
40 x 20 x 40
40 x 25 x 32
40 x 25 x 40
40 x 32 x 25
40 x 32 x 40
50 x 20 x 50
50 x 25 x 50
90 x 40 x 90
90 x 50 x 90
90 x 63 x 90
90 x 75 x 90
110 x 50 x 110
110 x 63 x 110
110 x 75 x 110
110 x 90 x 110
Pcs /
Pack
75
75
75
75
45
45
40
40
48
30
30
30
30
30
12
12
2
2
2
2
1
1
1
1
VESBO Unequal T parts are used for both joining branches on pipelines
and fortransitions to different dimeters like reducer parts.
Threaded Cap
Code
112.1B.A08.E00
112.1B.A08.F00
112.1B.A08.G00
20
25
32
300
300
150
VESBO Threaded Caps are for sealing the pipe ends during the pressure tests.
Sleeve*
Code
112.1B.A13.E00
112.1B.A13.F00
112.1B.A13.G00
112.1B.A13.H00
112.1B.A13.I00
112.1B.A13.J00
112.1B.A13.K00
100
200
300
400
500
600
700
20
25
32
40
50
63
75
300
200
150
100
50
25
20
www.vesbo.com
21
Product Range
Elbow Male
Flange
Code
112.1B.A10.E00
112.1B.A10.F00
112.1B.A10.G00
112.1B.A10.H00
112.1B.A10.I00
112.1B.A10.J00
112.1B.A10.K00
112.1B.A10.L00
112.1B.A10.M00
212.1B.A10.P00*
20
25
32
40
50
63
75
90
110
160
200
150
100
60
30
18
12
6
6
2
VESBO Flanges are used for joining big size pipes to each other and
for transition of VESBO pipelines to other pipe systems (copper, steel,
PVC, PB, etc.) without any plastic or metal threaded parts. Moreover,
the joint could be separated easily when required.
Code
112.1B.B22.EQ0
112.1B.B22.FQ0
112.1B.B22.FR0
112.1B.B22.GS0
112.1B.B11.EQ0
112.1B.B11.ER0
112.1B.B11.FQ0
112.1B.B11.FR0
100
120
210
220
20 x 1/2
20 x 3/4
25 x 1/2
25 x 3/4
120
80
60
60
VESBO Female Adaptors are used as transition parts between VESBO and
metal pipelines. These fittings are preferred mostly for permanent joints.
Code
112.1B.B13.EQ0
112.1B.B13.ER0
112.1B.B13.FQ0
112.1B.B13.FR0
112.1B.B13.GR0
112.1B.B23.EQ0
112.1B.B23.FQ0
112.1B.B23.FR0
112.1B.B23.GS0
20 x 1/2
20 x 3/4
80
60
112.1B.B21.FQ0
112.1B.B21.FR0
2302 210
2302 220
25 x 1/2
25 x 3/4
60
60
110
210
220
330
20 x 1/2
25 x 1/2
25 x 3/4
32 x 1
80
60
60
20
22
112.1B.B11.GS0
112.1B.B11.HT0
112.1B.B11.IU0
112.1B.B11.JV0
112.1B.B11.KW0
2307
2307
2307
2307
2307
111
121
212
222
323
Size(mm)
Pcs / Pack
20 x 1/2 x 20
20 x 3/4 x 20
25 x 1/2 x 25
25 x 3/4 x 25
32 x 3/4 x 32
60
60
40
40
20
Article No.
2308
2308
2308
2308
111
212
222
333
60
40
40
20
Code
Article No.
VESBO Male T parts are used in joints between VESBO pipelines and
metal threaded parts.
Elbow Female
112.1B.B12.EQ0
112.1B.B12.FQ0
112.1B.B12.FR0
112.1B.B12.GS0
60
40
40
16
T - Part Male
Adaptor Male
Code
20 x 1/2
25 x 1/2
25 x 3/4
32 x 1
Code
112.1B.B21.EQ0
112.1B.B21.ER0
110
210
220
330
T - Part Female
2306
2306
2306
2306
Adaptor Female
Code
330
440
550
660
770
32 x 1
40 x 1 1/4
50 x 1 1/2
63 x 2
75 x 2 1/2
www.vesbo.com
40
20
16
10
5
Product Range
Hex. Male Adaptor
Chromium Valve
Code
112.1B.B21.GS0
112.1B.B21.HT0
112.1B.B21.IU0
112.1B.B21.JV0
112.1B.B21.KW0
330
440
550
660
770
32 x 1
40 x 1 1/4
50 x 1 1/2
63 x 2
75 x 2 1/2
Union Female
Code
112.1B.G12.EQ0
112.1B.G12.FR0
112.1B.G12.GS0
112.1B.G12.HT0
112.1B.G12.IU0
110
220
330
440
550
20 x 1/2
25 x 3/4
32 x 1
40 x 1 1/4
50 x 1 1/2
Code
24
12
12
10
8
212.1B.C30.EQ0
212.1B.C30.FR0
212.1B.C30.ER0
212.1B.C30.GS0
2311
2311
2311
2311
100
200
120
330
20 x 1/2
25 x 3/4
20 x 3/4
32 x 1
20
20
20
16
VESBO Chromium Valves are stop valves that are preferred mostly for
installations where aesthetic is important.
80
60
40
20
16
20 x 1/2
25 x 3/4
32 x 1
20
20
16
VESBO Chromium Valves are stop valves that are preferred mostly for
installations where aesthetic is important.
Union Male
Code
112.1B.G22.EQ0
112.1B.G22.FR0
112.1B.G22.GS0
112.1B.G22.HT0
110
220
330
440
20 x 1/2
25 x 3/4
32 x 1
40 x 1 1/4
60
40
24
16
VESBO Male Unions are used in transition between fixed VESBO and
metal pipelines. These fittings are preferred mainly for the installations
in which temporarily renovation of the intermediate parts (valves,
batteries, etc.) is required.
20 x 1/2
25 x 1/2
Valve
Code
212.1B.C10.EQ0
212.1B.C10.FR0
212.1B.C10.GS0
212.1B.C10.HT0
212.1B.C10.IU0
212.1B.C10.JV0
100
200
300
400
500
600
20 x 1/2
25 x 3/4
32 x 1
40 x 1 1/4
50 x 1 1/2
63 x 2
24
20
16
15
12
6
VESBO Valves are used as turn on/off and flow regulating units in pipelines.
Valve T-Part
60
60
Code
614.1B.B01.EQ0
614.1B.B01.FR0
614.1B.B01.GS0
20 x 1/2
25 x 3/4
32 x 1
60
40
32
VESBO Wall Connection Elbows with their additional back parts are
used to fasten the pipelines to the wall.
www.vesbo.com
23
Product Range
Angle Valve
212.1B.A18.E00
2409 100
20
12
212.1B.A18.F00
2409 200
25
12
212.1B.A18.G00
2409 300
32
12
212.1B.A18.H00
2409 400
40
12
212.1B.A18.I00
2409 500
50
12
212.1B.A18.J00
2409 600
63
12
212.1B.A18.K00
2409 700
75
212.1B.A18.L00
2409 800
90
212.1B.A18.M00
2409 900
110
101
102
103
104
105
106
212.1O.H05.000 - Round
212.1O.H06.000 - Square
212.1O.H07.000 - Octagon
212.1O.H04.000 - Normal
212.1O.H08.000 - Round Handle
212.1O.H09.000 - Round Plastic
Code
20 x 1/2
25 x 3/4
32 x 1
2315 101
2315 102
2315 103
2315 104
2316 105
2315 106
1/2 x 1/2"
1/2 x 1/2"
1/2 x 1/2"
1/2 x 1/2"
1/2 x 3/8"
1/2 x 1/2"
12
12
12
12
12
12
PP-R Union**
PP-R Ball Valves can be used as a flow regulating unit for cold water systems.
112.1B.C20.EQ0
112.1B.C20.FR0
112.1B.C20.GS0
/
Article No. Size(mm) Pcs
Pack
Code
20
16
8
212.1B.A17.E00
2408 100
20
50
212.1B.A17.F00
212.1B.A17.G00
212.1B.A17.H00
212.1B.A17.I00
212.1B.A17.J00
212.1B.A17.K00
212.1B.A17.L00
2408
2408
2408
2408
2408
2408
2408
25
32
40
50
63
75
90
40
20
15
10
5
2
1
200
300
400
500
600
700
800
PP-R Unions, which are preferred for cold water systems, are composed of
3 parts and there is no need to twist the pipes for joining.
VESBO Ball Valves are preferred for a more practical usage with their
handles to regulate the water flow.
Collector
Code
112.1B.A09.GE0
112.1B.A09.HE0
2312
2312
2312
2312
100
200
300
400
20
25
32
40
12
12
12
12
32 - 20
40 - 20
30
20
2220 300
2220 400
Code
Code
20
25
32
12
12
12
100
200
300
400
500
600
700
800
900
20
25
32
40
50
63
75
90
110
50
40
20
15
10
5
2
2
1
EF Sockets are used to join two pipes with electrofusion method. This
method is preperred at the points where it is not easy to make welding
through hand fusion sets, such as high points, corners, inside ducts,
risers or other places that are difficult to reach.
24
www.vesbo.com
Product Range
Fusion Welding Machines**
Code
Product Range
214.2O.1D0.
A00
214.2O.1D0.
B00
214.1O.1D0.
E00
214.1O.1D0.
F00
Size(mm)
Code
Pcs / Pack
1
1
Code
Pcs / Pack
1
1
100
200
300
400
500
600
700
800
900
1000
20
25
32
40
50
63
75
90
110
125
50
50
50
40
30
20
10
4
2
1
Article No.
9420 1001
9420 1000
2412 100
Size(mm)
Pipe Repair
Adaptor 6 mm
Pipe Repair
Adaptor 10 mm
PP-R Patching
Stick
Pcs / Pack
1
1
Repair Kits are used for repairing holes accidentally drilled on the surface
of the pipes.
1
1
1
Welding Adaptors are used for heating the pipe ends and fittings to be welded.
214.1O.3B0.EF0
214.1O.3B0.GH0
214.1O.3B0.HI0
214.1O.3B0.IJ0
214.1O.3B0.KL0
214.1O.3B0.LM0
20 - 25
32 - 40
40 - 50
Plastic Foil Shavers are used to remove the outer PP-R layer and aluminium
foil of the VESBO Stable Pipes' tips to be welded.
Welding Adaptor**
214.1O.1A0.E00
214.1O.1A0.F00
214.1O.1A0.G00
214.1O.1A0.H00
214.1O.1A0.I00
214.1O.1A0.J00
214.1O.1A0.K00
214.1O.1A0.L00
214.1O.1A0.M00
214.1O.1A0.N00
9423 033
9423 034
9423 035
Fusion Welding Machines are used for joining the pipes and fittings
with socket fusion method. Desktop Welding Kits are recommended
for the pipe sizes over 50 mm.
Code
214.1O.3A0.EF0
214.1O.3A0.GH0
214.1O.3A0.HI0
014
015
016
017
018
019
20 - 25
32 - 40
40 - 50
50 - 63
75 - 90
90 - 110
1
1
1
1
1
1
Other Supplies**
Code
Article No.
Size(mm)
Welding
Adaptor Screw
214.1M.4A0.000 1404 000 Water Leveller
214.1O.5O2.000 9423 008
Pcs / Pack
1
1
Aluminium Foil Shavers are used to remove the outer PP-R layer and
aluminium foil of the VESBO Stable Pipes' tips to be welded.
White
Green
www.vesbo.com
Grey
25
Step 2
The tip of the pipe to be welded is shaved by a special VESBO shaver to remove
outside PP-R layer and aluminium foil. (This step is applicable only to Stable Pipes
with aluminium foil.)
Step 3
Push the pipe and fitting into the welding adaptors, applying even strength at both
ends. Do not twist or turn the pipe and fitting while pushing. Wait until heating
time is reached. See the table on section 4.5 for necessary information.
Step 4
When the welding time is reached, remove both pipes and fittings together, again
without twisting or turning while pulling out of the welding adaptors. Almost
immediately, push both the pipe and the fitting together until the depth is reached.
It is possible to adjust the joints for more than 5 degrees during this time. Thus the
fusion process is completed.
26
www.vesbo.com
Step 1
To prevent formation of gaps inside the joint, check the pipe and the fitting which
are placed into clamping jaws whether they fit well into each other before the
welding process. Use a pipe support if the pipe is longer than 50cm for a correct
alignment.
Step 2
Operate the welding machine by turning the switch on and ensure that the
indicator light on the welding machine signals that the welding sockets are hot
enough (260C) for welding.
Step 3
Insert the pipe and fitting into the sockets of the adaptor plate slowly by using
the handle and wait until heating time is reached. See the table on section 4.5 for
necessary information.
Step 4
When the welding time is reached, separate the
sockets from the pipe and fitting by using the handle
and lift the adaptor plate up. Almost immediately,
push both pipe and fitting together until the required
depth is reached by using the handle.
Step 5
Keep the joint under stress for 1 minute without
turning the handle back. Then wait until the cooling
time is reached. Release the grips of the clamping jaws.
Thus the fusion process is completed.
www.vesbo.com
27
Pipe Diameter
(mm)
Welding Depth
(mm)
Heating Time
(sec)
Welding Time
(sec)
Cooling Time
(min)
20
25
32
40
50
63
75
90
110
14.0
15.0
16.5
18.0
20.0
24.0
26.0
29.0
32.5
5
7
8
12
18
24
30
40
50
4
4
6
6
6
8
8
8
10
2
2
4
4
4
6
8
8
8
Note: Heating time starts when both pipe and fitting are pushed into correct depth. Welding time begins when
joints are connected. Cooling time is the time taken for the joint to be completely cured. Never try to reduce
cooling time by pouring water or by other means.
28
www.vesbo.com
2cm
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Depth of
Other
Wall
Socket
VESBO Diameter
Thickness Clip
on the
Pipe
(mm)
(mm) Socket
(mm)
SDR 11
SDR 11
SDR 11
SDR 11
SDR 11
SDR 11
SDR 11
SDR 11
SDR 11
SDR 6
SDR 6
SDR 6
SDR 6
SDR 6
SDR 6
SDR 6
SDR 6
SDR 6
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
SDR 7.4
20
25
32
40
50
63
75
90
110
20
25
32
40
50
63
75
90
110
20
25
32
40
50
63
75
90
110
2.3
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10.0
3.4
4.2
5.4
6.7
8.3
10.5
12.5
15.0
18.3
2.8
3.5
4.4
5.5
6.9
8.6
10.3
12.3
15.1
2.4
2.4
3.0
3.8
4.7
5.9
6.9
8.3
10.1
3.5
4.3
5.5
6.8
8.4
10.6
12.6
15.1
18.4
2.9
3.6
4.5
5.6
7.0
8.7
10.4
12.4
15.2
Step 9
www.vesbo.com
29
Installation Technique
Installation
Installation for VESBO piping system is not different from any other conventional piping systems, except for the
superior leak proof fusion joining system.
However, there are some finer points and guidelines that need special attention when installing VESBO.
Pipe Support Intervals(mm) for VESBO Pipes PN Pipe Support Intervals(mm) for VESBO Pipes PN
10 (SDR11) & PN 20 (SDR6)
25 (Stable Pipes)
VESBO Pipe Diameter (mm)
Tempe
-rature 20 25 32 40 50 63 75 90 110
20C
30C
40C
50C
60C
70C
600
600
600
600
550
500
750
750
700
700
650
600
1200
1200
1100
1100
1000
900
1300
1300
1200
1200
1100
1000
1500
1500
1400
1400
1300
1200
1700
1700
1600
1600
1500
1400
1900
1900
1800
1800
1700
1600
2100
2100
2000
2000
1900
1800
2200
2200
2100
2100
2000
1900
2300
2300
2200
2200
2100
2000
2500
2400
2300
2100
2000
2000
30
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Installation Technique
5.3 Linear Expansion
For transportation of hot water, like all metal or plastic pipes, we have to deal with its linear expansion. This
applies only to PN 20 (SDR6) pipes for hot water applications. No consideration is necessary for PN 25, Stable
pipes as the coeffcient of linear expansion is 3.0 10-5 (k-1).
The coefficient of linear expansion for VESBO PN 20 (SDR6) pipes is 15.0 10-5 (k-1).
Step 1
l = L t
Where
Example
l = linear expansion, mm
= coeff. of linear expansion, constant for VESBO
pipes, 0.15mm/mk
L = pipe length, m
t = temperature difference between normal water
temperature and desired operating hot water
temperature, k
20
0.30
0.60
0.90
1.20
1.50
1.80
2.10
2.40
2.70
3.00
4.50
6.00
7.50
9.00
10.50
12.00
13.50
16.50
18.00
19.50
21.00
22.50
24.00
30
0.45
0.90
1.35
1.80
2.25
2.70
3.15
3.60
4.05
4.50
6.75
9.00
11.25
13.50
15.75
18.00
20.25
24.75
27.00
29.25
31.50
33.75
36.00
40
0.60
1.20
1.80
2.40
3.00
3.60
4.20
4.80
5.40
6.00
9.00
12.00
15.00
18.00
21.00
24.00
27.00
33.00
36.00
39.00
42.00
45.00
48.00
50
0.75
1.50
2.25
3.00
3.75
4.50
5.25
6.00
6.75
7.50
11.25
15.00
18.75
22.50
26.25
30.00
33.75
41.25
45.00
48.75
25.50
56.25
60.00
60
0.90
1.80
2.70
3.60
4.50
5.40
6.30
7.20
8.10
9.00
13.50
18.00
22.50
27.00
31.50
36.00
40.50
49.50
54.00
58.50
63.00
67.50
72.00
70
1.05
2.10
3.15
4.20
5.25
6.30
7.35
8.40
9.45
10.50
15.75
21.00
26.25
31.50
36.75
42.00
47.25
57.25
63.00
68.25
73.50
78.75
84.00
80
1.20
2.40
3.60
4.80
6.00
7.20
8.40
9.60
10.80
12.00
18.00
24.00
30.00
36.00
42.00
48.00
54.00
66.00
72.00
78.00
84.00
90.00
96.00
Note: For PN 25, stable pipes, the above can be obtained by dividing by 5.
www.vesbo.com
31
Installation Technique
Step 2 Once the Linear Expansion is established, compensation for this expansion can be made by either an
Expansion Elbow or Expansion Loop.
The expansion Elbow method uses the principle of directional change (elbow joint), to compensate for linear
expansion. In cases where compensation with direction change is not possible, i.e. a straight pipe length
passing through pipe sleeves and in between 2 beams, an Expansion Loop is then used.
32
Expansion Elbow
Expansion Loop
EA= K (d l)1/2
LW= (2 l) SW
Where
Where
k = constant,15
l = linear expansion
d = pipe diameter
Example
Pipe of diameter 25mm, length of 1.5m, normal
cold water temperature is 25C and hot water from
water heater is set at 60C.
Example
Pipe of diameter 25mm, length of 1.5m, normal
cold water temperature is 25C and hot water from
water heater is set at 60C.
EA = K (d )1/2
= 15 (25 8)1/2
= 212.13~212mm
LW = (2 l) + SW
= (2 8) +150
The loop width is 166mm.
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Installation Technique
5.4 Concealed Installation
In concealed installation, for both cold and hot water pipe lines, it is not necessary to take into account linear
expansion. Pipes can be encased or embedded in walls, concrete and plaster as with other metal pipes.
The expansion of pipe due to temperature will not damage the wall plastering as the linear expansion is prevented
by the compressive strain and tensile stress of concrete and plaster, it will be absorbed through the material itself.
5.5. Insulation
Hot Water System
Normally for hot water systems, it may not be necessary to insulate VESBO pipes in tropical countries for
interior or concealed installation.This is due to the low thermal conductivity property of VESBO (0.24W/mk)
Heat loss will be minimum. However, for application where central boiler is used for distribution of hot water
and the circulation of hot water being continuous, it is necessary to insulate distribution lines to prevent
excessive loss heat and energy wastage. Because of the low thermal conductivity of VESBO Pipes, insulation
thickness is greatly reduced. Following is the recommended insulation thickness.
Insulation Thickness for Exposed Hot Water Pipes
Thermal Conductivity, (W/
0.030
0.035
mk) of Insulation Material
Dimension (mm)
Recommended Minimum Insulation Thickness
20
6 mm or 1/4
10 mm or 3/8
25
6 mm or 1/4
10 mm or 3/8
32
10 mm or 3/8
13 mm or 1/2
40
10 mm or 3/8
13 mm or 1/2
50
10 mm or 3/8
13 mm or 1/2
63
13 mm or 1/2
20 mm or 1/2
75
20 mm or 1/2
20 mm or 1/2
90
20 mm or 1/2
25 mm or 3/4
110
25 mm or 3/4
32 mm or 1
www.vesbo.com
33
Installation Technique
PIPE 203.4
Ti Te
5
7
9
5
7
9
26
3.7
3.0
2.4
10.5
9.5
8.4
27
3.9
3.3
2.7
10.9
9.9
8.8
28
4.1
3.5
2.9
11.3
10.3
9.2
29
4.3
3.8
3.2
11.7
10.7
9.6
30
4.6
4.0
3.4
12.1
11.1
10.0
31
4.0
4.2
3.7
12.4
11.5
10.5
32
5.0
4.5
3.9
12.8
11.9
10.9
PIPE 254.2
33
5.3
4.7
4.2
13.2
12.3
11.3
34 Humidity
5.5
5.0
60%
4.4
13.6
12.7
80%
11.7
Ti Te
5
7
9
5
7
9
26
3.6
3.0
2.3
10.9
9.7
8.6
27
3.8
3.2
2.6
11.3
10.2
9.0
28
4.1
3.5
2.9
11.7
10.6
9.5
PIPE 325.4
Ti Te
5
7
9
5
7
9
26
3.5
2.9
2.2
11.1
10.0
8.7
27
3.8
3.1
2.5
11.6
10.4
9.2
28
4.0
3.4
2.7
12.0
10.9
9.7
29
4.3
3.6
3.0
12.4
11.3
10.1
30
4.5
3.9
3.3
12.9
11.8
10.6
31
4.8
4.2
3.6
13.3
12.2
11.1
32
5.0
4.4
3.8
13.7
12.7
11.6
5
7
9
5
7
9
26
3.1
2.4
1.7
11.5
10.1
8.8
27
3.4
2.7
2.0
11.9
10.6
9.3
28
3.7
3.0
2.3
12.4
11.1
9.8
29
4.0
3.3
2.6
12.9
11.6
10.4
30
4.2
3.6
2.9
13.4
12.1
10.9
31
4.5
3.8
3.2
13.8
12.6
11.4
32
4.8
4.1
3.5
14.3
13.1
11.9
33
5.3
4.7
4.1
14.1
13.1
12.0
34 Humidity
5.5
5.0
60%
4.4
14.6
13.5
80%
12.5
Ti Te
5
7
9
5
7
9
26
3.4
2.7
2.0
11.3
10.1
8.8
5
7
9
5
7
9
26
2.5
1.8
1.0
11.4
10.0
8.5
27
2.8
2.1
1.3
11.9
10.5
9.1
28
3.1
2.4
1.6
12.4
11.1
9.7
29
3.4
2.7
1.9
13.0
11.6
10.2
30
3.7
3.0
2.2
13.5
12.1
10.8
31
3.9
3.3
2.6
14.0
12.7
11.3
32
4.2
3.5
2.9
14.5
13.2
11.9
31
4.8
4.2
3.7
12.9
11.9
10.8
32
5.1
4.5
3.9
13.3
12.3
11.2
33
5.3
4.8
4.2
13.7
12.7
11.7
34 Humidity
5.6
5.0
60%
4.4
14.1
13.1
80%
12.1
27
3.6
3.0
2.3
11.8
10.6
9.3
28
3.9
3.2
2.6
12.3
11.0
9.8
29
4.2
3.5
2.8
12.8
11.5
10.3
30
4.4
3.8
3.1
13.2
12.0
10.8
31
4.7
4.1
3.4
13.6
12.5
11.3
32
4.9
4.3
3.7
14.4
12.9
11.8
33
5.2
4.6
4.0
14.5
13.4
12.3
34 Humidity
5.5
4.9
60%
4.3
15.0
13.9
80%
12.8
33
4.8
4.1
3.5
15.0
13.8
12.5
34 Humidity
5.1
4.4
60%
3.8
15.5
14.3
80%
13.1
PIPE 6310.5
33
5.0
4.4
3.8
14.8
13.6
12.4
34 Humidity
5.3
4.7
60%
4.1
15.3
14.1
80%
13.0
Ti Te
5
7
9
5
7
9
26
2.8
2.1
1.4
11.5
10.1
8.7
PIPE 7510.4
Ti Te
30
4.6
4.0
3.4
12.5
11.4
10.3
PIPE 406.7
PIPE 508.3
Ti Te
29
4.3
3.7
3.1
12.1
11.0
9.9
27
3.1
2.4
1.7
12.0
10.6
9.2
28
3.4
2.7
2.0
12.5
11.2
9.8
29
3.7
3.0
2.3
13.0
11.7
10.3
30
4.1
3.3
2.6
13.5
12.2
10.9
31
4.2
3.6
2.9
14.0
12.7
11.4
32
4.5
3.8
3.2
14.5
13.2
12.0
PIPE 9012.5
33
4.5
3.8
3.2
15.0
13.8
12.5
34 Humidity
4.8
4.1
60%
3.5
15.6
14.3
80%
13.0
Ti Te 26
27 28 29 30 31 32 33 34 Humidity
5 2.63 2.93 3.22 3.51 3.81 4.10 4.39 4.69 4.98
7 1.89 2.19 2.49 2.79 3.09 3.40 3.70 4.00 4.30
60%
9 1.13 1.44 1.75 2.06 2.37 2.68 2.99 3.30 3.62
5 11.78 12.32 12.86 13.40 13.93 14.47 15.01 15.55 16.09
7 10.31 10.87 11.43 11.99 12.55 13.11 13.67 14.23 14.79 80%
9 8.81 9.39 9.98 10.56 11.14 11.73 12.31 12.89 13.48
Note: Te and Ti in C
34
www.vesbo.com
Installation Technique
Preparation for Filling & Testing the System
For pressure testing, pressure gauges that allow reading of changes in pressure of 0.1 bar shall be used, fitted at
the lowest possible point in the system.
Pressure testing for leakages must be conducted while pipe works are still accessible and before concealing or plastering.
Finished pipe work must be completely fitted with filtered water and vented.
Procedure
After pipe work is filled with water and completely vented to release air locks in the system, testing can begin:
(a) Test pressure = (permissible working pessure + 5 bars) shall be produced 2 times within 30 minutes at 10-minute intervals.
Note: Restore by hand pump to required test pressure after the 10-minute interval if the pressure drops.
If leakage is detected, rectify the leakage area and repeat procedure.
(b) If no leakage is detected, for the next 30 minutes, check if the pressure has dropped by more than 0.6 bars
and if there is any visible signs of leakage.
Note: If leakage is detected, rectify the leakage area and repeat procedure.
If pressure drops by more than 0.6 bars within this period, leakage must have occurred. Detect and rectify .
(c) If pressure drop is within 0.6 bars and no leakage detected, continue the test without restoring the required
pressure for the next 120 minutes. During this time, it shall be checked if the pressure drop is more than 0.2 bars
and no leakege is detected.
Note: If leakage is detected, rectify the leakage area and repeat procedure.
If pressure drops by more than 0.2 bars within this period, leakage must have occurred. Detect, rectify
and repeat procedure.
(d) Presssure test is successfull when all the above are met and the readings should be recorded.
Graphical Representation of
Pressure Test Procedure
Pressure
(Bar)
1st time
2nd time
Procedures
0 10 20 30
60
(a)
(b)
www.vesbo.com
180
(c)
Time
(minutes)
(d)
35
Installation Technique
Test Record
Pressure Test Record Vesbo System Installation
Development:
Client / Owner:
Address:
Date of Installation:
Date of Pressure Test:
Pressure Reading
Test Procedure (a)
Pump to required test pressure,
check for leakage
1st 10 min. record reading,
restore to test pressure
2nd 10 min. record reading
restore to test pressure
Test Procedure (b)
Bar / P.S.l.
Results
Test Criteria
Remarks
Pass / Fail
Check for leakage
Check for leakage
Check for leakage
Pressure drop0.6
Bars
and no leakage
Pressure drop0.2
Bars and no leakage
36
www.vesbo.com
Standards:
DIN 8077 BS 4991
DIN 8078 BS 6920: Part 2 & 3
DIN 16962 Part 1 to 12
ISO 15874
To interface with other fittings, VESBO PP-R threaded
male or famale with de-zincification resistance
(DZR) brass inserts complying with BS 6920 for use
on drinking water. These DZR fittings are injection
moulded and threads are of BS parallel and plated
with nickel. All fittings shall be in accordance with the
description in the prescribed standards.
Dimension, Thickness
OD (mm)
(mm)
20
3.4
25
4.2
32
5.4
40
6.7
50
8.3
63
10.5
75
12.5
90
15.0
110
18.3
Dimension,
OD (mm)
20
25
32
40
50
63
75
90
110
Thickness
(mm)
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
10.0
Installation:
VESBO PP-R pipes and fittings must be installed
in accordance with the instructions given by the
manufacturer's recommendations and that as stated in:
DIN 16928:
Pipes of thermoplastic, pipe fittings,elements of pipes laying
DVS 2207, PART 11:
Welding of thermoplastic materials, PP pipes and fittings
DVS 2208, PART 1:
Machines and equipment for welding of PP
Equivalence
(inches)
1/2
3/4
1
11/4
11/2
2
21/2
3
4
Copper Tubes
Nom.DIA(mm)
15
22
28
35
42
54
67
76
108
Fittings:
www.vesbo.com
37
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
ds
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.12
0.14
0.16
0.18
0.20
0.30
0.40
0.50
0.60
0.70
di
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
0.02
0.03
0.05
0.06
0.07
0.09
0.17
0.12
0.25
0.15
0.34
0.18
0.44
0.21
0.56
0.24
0.68
0.28
0.82
0.31
1.12
0.37
1.46
0.43
1.85
0.49
2.27
0.55
2.73
0.61
5.59
0.92
9.32
1.22
13.89
1.53
19.28
1.84
25.46
2.14
0.01
0.02
0.02
0.04
0.03
0.06
0.04
0.08
0.08
0.09
0.11
0.11
0.14
0.13
0.18
0.15
0.22
0.17
0.26
0.19
0.35
0.23
0.46
0.26
0.58
0.30
0.72
0.34
0.86
0.38
1.75
0.57
2.91
0.75
4.32
0.94
5.98
1.13
7.87
1.32
0.00
0.01
0.01
0.02
0.01
0.04
0.01
0.05
0.02
0.06
0.02
0.07
0.05
0.08
0.06
0.10
0.07
0.11
0.09
0.12
0.12
0.14
0.16
0.17
0.20
0.19
0.24
0.22
0.29
0.24
0.59
0.36
0.99
0.48
1.46
0.60
20.2
0.72
2.65
0.84
0.00
0.01
0.00
0.02
0.00
0.02
0.01
0.03
0.01
0.04
0.01
0.05
0.01
0.05
0.02
0.06
0.03
0.07
0.03
0.08
0.04
0.09
0.06
0.11
0.07
0.12
0.08
0.14
0.10
0.15
0.20
0.23
0.34
0.31
0.50
0.38
0.69
0.46
0.90
0.54
38
www.vesbo.com
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.06
0.02
0.07
0.02
0.08
0.03
0.09
0.03
0.10
0.07
0.14
0.11
0.19
0.17
0.24
0.23
0.29
0.30
0.34
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.03
0.01
0.04
0.01
0.05
0.01
0.05
0.01
0.06
0.01
0.07
0.03
0.10
0.05
0.14
0.07
0.17
0.10
0.20
0.13
0.24
0.00
0.00
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.07
0.02
0.09
0.03
0.12
0.04
0.14
0.05
0.16
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.03
0.00
0.05
0.01
0.06
0.01
0.08
0.02
0.09
0.02
0.11
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
32.43
2.45
40.18
2.75
48.69
3.06
67.99
3.67
90.28
4.28
115.54
4.9
143.73
5.51
174.84
6.12
208.86
6.73
245.77
7.34
285.56
7.95
328.23
8.57
373.77
9.18
423.56
9.79
474.89
10.40
529.07
11.01
586.10
11.63
645.97
12.24
708.68
12.85
774.22
13.46
10.01
1.51
12.37
1.70
14.96
1.88
20.81
2.26
27.55
2.64
35.16
3.01
43.63
3.39
52.94
3.77
63.11
4.14
74.11
4.52
85.94
4.90
98.61
5.27
112.10
5.65
126.42
6.03
141.56
6.40
157.51
6.78
174.29
7.16
191.88
7.53
210.78
7.91
229.50
8.29
3.36
0.96
4.15
1.08
5.01
1.20
6.95
1.44
9.18
1.68
11.69
1.92
14.48
2.16
17.54
2.40
20.87
2.64
24.47
2.88
28.33
3.11
32.46
3.35
36.85
3.59
41.50
3.83
46.41
4.07
51.58
4.31
57.00
4.55
62.69
4.79
68.63
5.03
74.82
5.27
1.15
0.61
1.41
0.69
1.70
0.76
2.36
0.92
3.11
1.07
3.95
1.22
4.88
1.38
5.90
1.53
7.02
1.68
8.21
1.84
9.50
1.99
10.87
2.14
12.32
2.29
13.86
2.45
15.49
2.60
17.19
2.75
18.98
2.91
20.86
3.06
22.81
3.21
24.85
3.37
0.38
0.39
0.47
0.43
0.56
0.48
0.78
0.58
1.02
0.67
1.30
0.77
1.60
0.87
1.94
0.96
2.30
1.06
2.69
1.16
3.10
1.25
3.55
1.35
4.02
1.45
4.52
1.54
5.04
1.64
5.59
1.73
6.17
1.83
6.77
1.93
7.40
2.02
8.06
2.12
0.17
0.27
0.20
0.31
0.24
0.34
0.34
0.41
0.44
0.48
0.56
0.54
0.69
0.61
0.84
0.68
0.99
0.75
1.16
0.82
1.34
0.88
1.53
0.95
1.73
1.02
1.94
1.09
2.17
1.16
2.40
1.22
2.65
1.29
2.91
1.36
3.18
1.43
3.46
1.50
0.07
0.19
0.08
0.21
0.10
0.24
0.14
0.28
0.18
0.33
0.23
0.38
0.29
0.42
0.35
0.47
0.41
0.52
0.48
0.56
0.55
0.61
0.63
0.66
0.71
0.71
0.80
0.75
0.89
0.80
0.99
0.85
1.09
0.89
1.19
0.94
1.30
0.99
1.42
1.03
0.03
0.13
0.03
0.14
0.04
0.16
0.05
0.19
0.07
0.22
0.09
0.25
0.11
0.28
0.13
0.31
0.16
0.35
0.18
0.38
0.21
0.41
0.24
0.44
0.27
0.47
0.30
0.50
0.34
0.53
0.38
0.57
0.41
0.60
0.45
0.63
0.49
0.66
0.54
0.69
www.vesbo.com
39
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
2701.69
22.32
2932.92
23.09
3173.54
24.26
3423.56
25.23
3682.96
26.20
3951.74
27.17
4229.92
28.14
4517.48
29.11
4814.42
30.08
5120.74
31.05
5436.44
32.02
5761.53
32.99
6095.99
33.96
6973.19
36.39
7908.99
38.81
9956.40
43.66
249.53
8.66
271.35
9.04
293.03
9.42
315.52
9.79
338.82
10.17
362.92
10.55
387.82
10.92
413.53
11.30
440.05
11.68
467.37
12.05
495.48
12.43
524.41
12.81
554.13
13.18
631.95
14.13
714.76
15.07
895.39
16.95
1095.99
18.83
842.61
14.07
913.82
14.69
987.87
15.30
1064.75
15.91
1144.96
16.52
1227.00
17.13
1312.72
17.75
1400.00
18.36
1491.58
18.97
1585.42
19.58
1682.09
20.19
1781.58
20.80
1883.89
21.42
2152.02
22.95
2437.78
24.48
3062.18
27.54
3757.04
30.59
81.27
5.51
87.98
5.75
94.93
5.99
102.14
6.23
109.61
6.47
117.32
6.71
125.29
6.95
133.51
7.19
141.98
7.43
150.70
7.67
159.67
7.91
168.89
8.15
178.37
8.39
203.89
8.99
230.26
9.58
287.67
10.78
351.27
11.98
26.97
3.52
29.17
3.67
31.45
3.82
33.81
3.98
36.26
4.13
38.78
4.28
41.39
4.44
44.07
4.59
46.83
4.47
49.68
4.90
52.60
5.05
55.60
5.20
58.69
5.35
66.74
5.74
75.28
6.12
93.85
6.88
114.38
7.65
40
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8.74
2.22
9.44
2.31
10.17
2.41
10.93
2.51
11.71
2.60
12.52
2.70
13.35
2.80
14.21
2.89
15.09
2.99
16.00
3.08
16.93
3.18
17.89
3.28
18.87
3.37
21.43
3.61
24.14
3.86
30.02
4.34
36.51
4.82
3.75
1.56
4.05
1.63
4.36
1.70
4.68
1.77
5.01
1.84
5.36
1.90
5.71
1.97
6.07
2.04
6.45
2.11
6.83
2.18
7.23
2.24
7.63
2.31
8.05
2.38
9.13
2.55
10.28
2.72
12.77
3.06
15.50
3.40
1.54
1.08
1.66
1.13
1.78
1.18
1.92
1.22
2.05
1.27
2.19
1.32
2.33
1.36
2.48
1.14
2.63
1.46
2.79
1.50
2.95
1.55
3.12
1.60
3.28
1.65
3.72
1.76
4.19
1.88
5.19
2.12
6.30
2.35
0.58
0.72
0.63
0.75
0.68
0.79
0.73
0.82
0.78
0.85
0.83
0.88
0.88
0.91
0.94
0.94
1.00
0.97
1.06
1.01
1.12
1.04
1.18
1.07
1.24
1.10
1.14
1.18
1.58
1.26
1.96
1.41
2.37
1.57
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
0.05
0.05
0.11
0.09
0.16
0.14
0.45
0.23
0.66
0.23
0.90
0.28
1.17
0.32
1.48
0.37
1.81
0.42
2.17
0.46
2.99
0.55
3.91
0.65
4.94
0.74
6.08
0.83
7.32
0.92
15.05
1.39
25.21
1.85
37.70
2.31
52.48
2.77
69.50
3.23
0.01
0.02
0.02
0.04
0.02
0.05
0.03
0.09
0.07
0.09
0.10
0.11
0.13
0.13
0.16
0.14
0.19
0.16
0.23
0.18
0.32
0.22
0.42
0.25
0.52
0.29
0.64
0.32
0.77
0.36
1.57
0.54
2.61
0.72
3.87
0.90
5.35
1.08
7.05
1.26
0.00
0.01
0.01
0.02
0.01
0.03
0.01
0.06
0.02
0.06
0.02
0.07
0.04
0.08
0.06
0.09
0.07
0.10
0.08
0.12
0.11
0.14
0.15
0.16
0.18
0.18
0.22
0.21
0.27
0.23
0.55
0.35
0.90
0.46
1.34
0.58
1.85
0.69
2.43
0.81
0.00
0.01
0.00
0.01
0.00
0.02
0.01
0.04
0.01
0.04
0.01
0.04
0.01
0.05
0.02
0.06
0.02
0.06
0.03
0.07
0.04
0.09
0.05
0.10
0.06
0.12
0.07
0.13
0.09
0.14
0.18
0.22
0.29
0.29
0.44
0.36
0.60
0.43
0.79
0.51
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.05
0.02
0.06
0.02
0.07
0.03
0.08
0.03
0.09
0.04
0.10
0.08
0.15
0.13
0.20
0.19
0.25
0.26
0.31
0.34
0.36
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.06
0.01
0.06
0.02
0.07
0.03
0.11
0.05
0.14
0.08
0.18
0.11
0.21
0.14
0.25
11018.3
73.4mm
0.00
0.00
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.07
0.00
0.09
0.03
0.12
0.04
0.14
0.06
0.17
www.vesbo.com
41
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
88.74
3.70
110.17
4.16
133.77
4.62
187.44
5.54
249.67
6.47
320.39
7.39
399.56
8.32
487.13
9.24
584.92
10.17
689.39
11.06
802.20
12.01
923.33
12.94
1052.78
13.86
1190.54
14.79
1336.61
15.71
1490.96
16.63
1653.61
17.56
1824.55
18.48
2003.76
19.41
2191.26
20.33
8.96
1.44
11.08
1.62
13.39
1.80
18.63
2.16
24.65
2.52
31.45
2.88
39.02
3.24
47.34
3.60
56.42
3.96
66.24
4.32
76.81
4.68
88.12
5.04
100.16
5.40
112.93
5.76
126.44
6.12
140.68
6.48
155.64
6.84
171.33
7.20
187.74
7.56
204.87
7.92
3.08
0.92
3.80
1.04
4.59
1.16
6.37
1.39
8.41
1.62
10.70
1.85
13.25
2.08
16.05
2.31
19.09
2.54
22.38
2.77
25.91
3.00
29.69
3.23
33.70
3.47
37.95
3.70
42.43
3.93
47.16
4.16
52.11
4.39
57.30
4.62
62.73
4.85
68.39
5.08
42
www.vesbo.com
1.00
0.58
1.23
0.65
1.48
0.72
2.05
0.87
2.70
1.01
3.43
1.15
4.24
1.30
5.13
1.44
6.10
1.59
7.14
1.73
8.25
1.88
9.44
2.02
10.70
2.17
12.04
2.31
13.45
2.45
14.93
2.60
16.48
2.74
18.10
2.89
19.80
3.03
21.57
3.18
0.43
0.41
0.53
0.46
0.64
0.51
0.89
0.61
1.17
0.71
1.48
0.81
1.83
0.92
2.21
1.02
2.63
1.12
3.07
1.22
3.55
1.32
4.06
1.43
4.59
1.53
5.16
1.63
5.76
1.73
6.39
1.83
7.06
1.94
7.75
2.04
8.47
2.14
9.22
2.24
0.18
0.28
0.22
0.32
0.27
0.35
0.37
0.42
0.49
0.50
0.62
0.57
0.76
0.64
0.92
0.71
1.09
0.78
1.28
0.85
1.47
0.92
1.68
0.99
1.90
1.06
2.14
1.13
2.39
1.20
2.65
1.27
2.92
1.34
3.20
1.41
3.50
1.49
3.80
1.56
11018.3
73.4mm
0.07
0.19
0.09
0.21
0.10
0.24
0.14
0.29
0.19
0.33
0.24
0.38
0.29
0.43
0.35
0.48
0.42
0.52
0.49
0.57
0.57
0.62
0.65
0.67
0.73
0.71
0.87
0.76
0.91
0.81
1.01
0.86
1.17
0.90
1.23
0.95
1.34
1.00
1.45
1.05
Roughness: 0.0070mm
Temperature: 20C
Density: 998.00Kg/m3
Viscosity: 1.0210-6m2/s
ds
4.60
4.80
5.00
5.20
5.40
5.60
5.80
6.00
6.20
6.40
6.60
6.80
7.00
7.50
8.00
9.00
10.00
di
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
2387.03
21.25
2591.07
22.18
2803.39
23.10
3023.97
24.03
3252.82
24.95
3489.94
25.88
3735.32
26.80
3988.97
27.72
4250.88
28.65
4521.05
29.57
4799.49
30.50
5086.18
31.42
5381.13
32.34
6154.64
34.65
6979.76
36.96
8784.80
41.58
694.53
13.03
753.10
13.60
813.99
14.16
877.20
14.73
942.73
15.30
1010.58
15.86
1080.74
16.43
1153.21
17.00
1228.00
17.56
1305.10
18.13
1384.52
18.70
1466.24
19.26
1550.28
19.83
1770.48
21.25
2005.11
22.66
2517.66
25.50
3087.89
28.33
222.73
8.28
241.30
8.64
261.55
9.00
281.60
9.36
302.37
9.72
323.85
10.08
346.04
10.44
368.95
10.80
392.58
11.16
416.92
11.52
441.97
11.88
467.74
12.24
494.21
12.60
563.52
13.50
637.28
14.40
798.11
16.20
976.68
17.99
74.28
5.31
80.40
5.54
86.75
5.78
93.33
6.01
100.15
6.24
107.19
6.47
114.46
6.70
121.96
6.93
129.69
7.16
137.65
7.39
145.84
7.62
154.25
7.85
162.90
8.09
186.21
8.66
210.27
9.24
262.63
10.40
320.63
11.55
23.40
3.32
25.31
3.46
27.29
3.61
29.33
3.75
31.45
3.90
33.64
4.04
35.89
4.19
38.22
4.33
40.61
4.48
43.07
4.62
45.60
4.76
48.20
4.91
50.87
5.05
57.84
5.41
65.24
5.77
81.30
6.50
99.05
7.22
9.99
2.34
10.80
2.44
11.64
2.55
12.51
2.65
13.40
2.75
14.33
2.85
15.28
2.95
16.26
3.06
17.27
3.16
18.31
3.26
19.38
3.36
20.48
3.46
21.60
3.57
24.53
3.82
27.64
4.07
34.39
4.58
41.83
5.09
4.12
1.63
4.45
1.70
4.80
1.77
5.15
1.84
5.52
1.91
5.90
1.98
6.29
2.05
6.69
2.12
7.10
2.19
7.52
2.26
7.96
2.33
8.41
2.41
8.86
2.48
10.06
2.65
11.32
2.83
14.06
3.18
17.08
3.54
1.58
1.03
1.70
1.09
1.83
1.19
1.97
1.24
2.11
1.28
2.25
1.33
2.40
1.38
2.55
1.43
2.70
1.47
2.87
1.52
3.03
1.57
3.20
1.62
3.27
1.66
3.82
1.78
4.30
1.90
5.33
2.14
6.47
2.38
www.vesbo.com
43
Roughness: 0.0070mm
Temperature: 60C
Density: 983.20Kg/m3
Viscosity: 0.4710-6m2/s
ds
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
010
0.12
0.14
0.16
0.18
0.20
0.30
0.40
0.50
0.60
0.70
di
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
0.02
0.05
0.11
0.09
0.22
0.14
0.36
0.18
0.52
0.23
0.72
0.28
0.94
0.32
1.19
0.37
1.47
0.42
1.77
0.46
2.45
0.55
3.22
0.65
4.13
0.74
5.05
0.83
6.11
0.92
12.74
1.39
21.56
1.85
32.54
2.31
45.63
2.77
60.82
3.23
0.01
0.03
0.03
0.06
0.07
0.08
0.11
0.11
0.16
0.14
0.22
0.17
0.29
0.20
0.37
0.23
0.46
0.25
0.55
0.28
0.76
0.34
0.99
0.40
1.27
0.45
1.55
0.51
1.87
0.57
3.88
0.85
6.53
1.13
9.80
1.42
13.68
1.70
18.17
1.98
0.00
0.02
0.01
0.04
0.02
0.05
0.04
0.07
0.06
0.09
0.08
0.11
0.10
0.13
0.13
0.14
0.15
0.16
0.19
0.18
0.26
0.22
0.34
0.25
0.43
0.29
0.52
0.32
0.63
0.36
1.30
0.54
2.17
0.72
3.25
0.90
4.52
1.08
5.98
1.26
0.00
0.01
0.00
0.02
0.01
0.03
0.01
0.05
0.02
0.06
0.03
0.07
0.04
0.08
0.04
0.09
0.05
0.10
0.06
0.12
0.09
0.14
0.12
0.16
0.14
0.18
0.18
0.21
0.22
0.23
0.45
0.35
0.75
0.46
1.11
0.58
1.54
0.69
2.04
0.81
44
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0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.03
0.01
0.04
0.01
0.04
0.01
0.05
0.01
0.06
0.02
0.06
0.02
0.07
0.03
0.09
0.04
0.10
0.05
0.12
0.06
0.13
0.07
0.14
0.14
0.22
0.24
0.29
0.36
0.36
0.50
0.43
0.65
0.51
0.00
0.00
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.01
0.04
0.01
0.04
0.01
0.05
0.01
0.05
0.01
0.06
0.02
0.07
0.02
0.08
0.03
0.09
0.03
0.10
0.06
0.15
0.10
0.20
0.16
0.25
0.21
0.31
0.28
0.36
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.01
0.04
0.01
0.05
0.01
0.06
0.01
0.06
0.01
0.07
0.03
0.11
0.04
0.14
0.06
0.18
0.09
0.21
0.12
0.25
0.00
0.00
0.00
0.00
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.01
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.02
0.00
0.03
0.00
0.03
0.00
0.04
0.00
0.04
0.01
0.05
0.01
0.07
0.07
0.10
0.03
0.12
0.03
0.14
0.05
0.17
Roughness: 0.0070mm
Temperature: 60C
Density: 983.20Kg/m3
Viscosity: 0.4710-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
746.30
9.07
936.14
10.20
1147.21
11.33
1633.00
13.60
2203.62
15.86
2859.02
18.13
3599.19
20.40
4424.11
22.66
5333.78
24.93
6328.19
27.20
7407.34
29.46
8571.21
31.73
9819.81
34.00
246.48
5.85
308.34
6.58
376.96
7.31
534.49
8.77
719.03
10.23
930.53
11.69
1168.99
13.15
1434.39
14.61
1726.73
16.08
2045.99
17.54
2392.18
19.00
2765.29
20.46
3165.32
21.92
3592.26
23.38
4046.11
24.75
4526.88
26.31
5034.56
27.77
5569.15
29.23
6130.65
30.69
6719.05
32.15
78.10
3.70
97.45
4.16
119.25
4.62
168.32
5.54
225.60
6.47
291.06
7.39
364.69
8.32
446.49
9.24
536.44
10.17
634.54
11.09
740.78
12.01
855.16
12.94
977.69
13.86
1108.35
14.79
1247.15
15.71
1394.09
16.63
1549.16
17.56
1712.36
18.48
1883.69
19.41
2063.16
20.33
23.26
2.27
28.94
2.55
35.20
2.83
49.49
3.40
66.10
3.97
85.30
4.53
106.55
5.10
130.10
5.67
155.94
6.23
184.06
6.80
214.47
7.37
247.16
7.93
282.12
8.50
319.37
9.07
358.89
9.63
400.68
10.20
444.76
10.77
491.10
11.33
539.72
11.90
590.61
12.46
7.64
1.44
9.48
1.62
11.51
1.80
16.12
2.16
21.45
2.52
27.51
2.88
34.28
3.24
41.77
3.60
49.97
3.96
59.09
4.32
68.72
4.68
79.05
5.04
90.09
5.40
101.83
5.76
114.27
6.12
127.42
6.48
141.26
6.84
155.80
7.20
171.05
7.56
186.99
7.96
2.60
0.92
3.22
1.04
3.90
1.16
5.44
1.39
7.21
1.62
9.23
1.85
11.47
2.08
13.95
2.31
16.65
2.54
19.58
2.77
22.74
3.00
26.13
3.23
29.73
3.47
33.57
3.70
37.63
3.93
42.06
4.16
46.58
4.39
51.31
4.62
56.27
4.85
61.45
5.08
0.83
0.58
1.03
0.65
1.24
0.72
1.73
0.87
2.29
1.01
2.92
1.15
3.63
1.30
4.40
1.44
5.24
1.59
6.15
1.73
7.13
1.88
8.18
2.02
9.30
2.17
10.48
2.31
11.74
2.45
13.06
2.60
14.44
2.74
15.89
2.89
17.41
3.03
19.00
3.18
0.36
0.41
0.44
0.46
0.54
0.51
0.74
0.61
0.98
0.71
1.25
0.81
1.55
0.92
1.88
1.02
2.24
1.12
2.62
1.22
3.04
1.32
3.48
1.43
3.95
1.53
4.45
1.63
4.98
1.73
5.53
1.83
6.12
1.94
6.73
2.04
7.36
2.14
8.03
2.24
0.15
0.28
0.18
0.32
0.22
0.35
0.31
0.42
0.41
0.50
0.52
0.57
0.64
0.64
0.78
0.71
0.92
0.78
1.08
0.75
1.25
0.92
1.43
0.99
1.62
1.06
1.83
1.13
2.04
1.20
2.27
1.27
2.50
1.34
2.75
1.41
3.01
1.49
3.28
1.56
0.06
0.19
0.07
0.21
0.09
0.24
0.12
0.29
0.16
0.33
0.20
0.38
0.25
0.43
0.48
0.48
0.35
0.52
0.41
0.57
0.48
0.62
0.55
0.67
0.62
0.71
0.70
0.76
0.78
0.81
0.86
0.86
0.95
0.90
1.04
0.95
1.14
1.00
1.24
1.05
www.vesbo.com
45
Roughness: 0.0070mm
Temperature: 60C
Density: 983.20Kg/m3
Viscosity: 0.4710-6m2/s
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
R
V
7334.37
33.61
7976.60
35.08
8645.73
36.54
9341.77
38.00
643.77
13.03
699.21
13.60
756.92
14.16
816.90
14.73
879.14
15.30
943.67
15.86
1010.46
16.43
1079.52
17.00
1150.85
17.56
1224.45
18.13
1300.32
18.70
1378.47
19.26
1458.88
19.83
1669.84
21.25
1894.98
22.66
2387.82
25.50
2937.39
28.33
2250.76
21.56
2446.49
22.18
2650.35
23.10
2862.34
24.03
3082.46
24.95
3310.71
25.88
3547.09
26.80
3791.60
27.72
4044.24
28.65
4305.01
29.57
4573.91
30.50
4850.94
31.42
5136.09
32.34
5884.55
34.65
6683.80
36.96
8434.72
41.58
203.63
8.28
220.97
8.64
239.00
9.00
257.74
9.36
277.17
9.72
297.30
10.08
318.13
10.44
339.65
10.80
361.87
11.16
384.79
11.52
408.40
11.88
432.71
12.24
457.72
12.60
523.29
13.50
593.20
14.40
746.09
16.20
916.37
17.99
66.85
5.31
72.47
5.54
78.32
5.78
84.39
6.01
90.67
6.24
97.18
6.47
103.91
6.70
110.86
6.93
118.03
7.16
125.42
7.39
133.03
7.62
140.87
7.85
148.92
8.09
170.01
8.66
192.49
9.24
241.55
10.40
296.12
11.55
46
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20.65
3.32
22.37
3.46
24.16
3.61
26.01
3.75
28.03
3.90
30.02
4.04
32.07
4.19
34.19
4.33
36.87
4.48
38.62
4.62
40.94
4.76
43.32
4.91
45.76
5.05
52.16
5.41
58.96
5.77
73.80
6.50
90.26
7.22
8.72
2.34
9.44
2.44
10.19
2.55
10.96
2.65
11.76
2.75
12.59
2.85
13.44
2.95
14.33
3.06
15.23
3.16
16.17
3.26
17.13
3.36
18.12
3.46
19.14
3.57
21.88
3.82
24.71
4.07
30.86
4.58
37.67
5.09
3.56
1.63
3.85
1.70
4.15
1.77
4.47
1.84
4.79
1.91
5.13
1.98
5.47
2.05
5.83
2.12
6.19
2.19
6.57
2.26
6.96
2.33
7.35
2.41
7.76
2.48
8.83
2.65
9.96
2.83
12.42
3.18
15.21
3.54
11018.3
73.4mm
1.35
1.09
1.46
1.14
1.57
1.19
1.69
1.24
1.81
1.28
1.94
1.33
2.06
1.38
2.20
1.43
2.33
1.47
2.47
1.52
2.62
1.57
2.77
1.62
2.92
1.66
3.32
1.78
3.74
1.90
4.66
2.14
5.66
2.38
908.2mm 756.8mm
635.8mm
504.6mm
10.00
403.7mm
flow rate
I/S
322.9mm
252.3mm
1.00
202.3mm
0.10
0.01
10.00
100.00
1000.00
10.00
10000.00
9015.0mm 7512.5mm
6310.5mm
508.3mm
I/S
406.7mm
325.4mm
1.00
254.2mm
flow rate
203.4mm
1613.7mm
0.10
0.01
10.00
100.00
1000.00
www.vesbo.com
10000.00
47
10.00
9015.0mm 7512.5mm
6310.5mm
508.3mm
I/S
406.7mm
325.4mm
1.00
254.2mm
flow rate
203.4mm
162.7mm
0.10
0.01
10.00
100.00
1000.00
10000.00
Coeff.
Vesbo Fittings Symbol Consideration of
loss
Socket
0.25
Adaptor Female
0.50
Reduce by 1 size
0.40
Adaptor Male
0.70
Reduce by 2 size
0.50
Elbow Female
1.40
Reduce by 3 size
0.60
Elbow Male
1.60
Reducer
90 Elbow
1.20
45 Elbow
0.50
T Part
Unequal T
48
Passage
0.25
Separation
1.20
Conjunction
0.80
Counter
Separation
1.80
Counter
Conjunction
3.00
T Part Female
T Part Male
Valve
www.vesbo.com
203/420
1.40
201/220
1.60
253/425
1.60
251/225
1.80
201/220
1.80
20
9.50
25
8.50
32
7.60
Handling
You must
NOT
4 twist pipe or fittings
after joining
6 expose VESBO to UV
radiation for a long period
You must
www.vesbo.com
49
General Instructions
8.1 Transport & Storage
Store VESBO sheltered from sun and rain. Do not expose to UV radiation for a long period.
Handle VESBO with care at low temperatures. Do not store at temperatures below 0oC. Impacts can form cracks on pipes.
Protect exposed pipes from damage; do not subject the pipe to heavy shocks or falling stones.
8.2 Installation
Install the VESBO pipes and fittings according to the pressure, temperature and expansion limitations
indicated in VESBO's Technical Catalogue or on www.vesbo.com.
Do not use pipes that are damaged or cracked at the interfaces. Use only special pipe cutter to shorten the pipe.
Install only clean material; do not bind up contaminated pipes and fittings. Before welding, be sure that both
pipe and fitting surfaces should be removed from chemicals and paint. If it is required to paint the installation
after welding, insulate VESBO pipeline to prevent the passage of chemicals inside the paint, which will
cause contamination of water or affect the service life of the installation, through the pipe wall. VESBO does
not warrant any responsibility regarding the exposure to chemicals and paints. The customers are strictly
recommended to consult our technical department before the design stage of the project.
Use only fittings with parallel threads, do not use conical threads and do not tighten too firmly.
Do not use metal plugs as connectors, prefer using plastic plugs.
While sealing in fittings use sealing tape or sealing compound. If you have to use hemp; apply hemp
moderately; do not use excessive amounts of hemp.
For hot bending of pipes, a hot air gun should be used, not an open flame.
The hot air temperature meeting the PP-R pipe surface should not exceed 140C.
Do not twist pipes or fittings after joining; correct by not more than 5.
For exterior installation, it is necessary to insulate VESBO to prevent excessive heat loss and to protect from UV radiation.
For a good welding joint, refer to the welding depths and periods that are indicated in VESBO's Technical
Catalogue Part 4. Ensure that the indicator light on the welding tool signals that the tool is hot enough (260C).
It is recommended to cut the pipe ends by 45cm before the welding process.
Temperature of the welding adaptors should be high enough for welding process. After the indicator light on
the welding machine switches off, adaptors' temperature will be suitable for welding. Welding process should be
carried out after this signal. Cold welding affects the stabilization of the raw material and service life of the product.
Everyday usage of the machine may cause excess temperature of 300320C. Excessive heat causes excessive
melting of the material. To prevent this, the operator should wait the 2nd signal of the indicator light, since
the adaptors' temperature does not change and fixes at 260C after the 2nd signal.
VESBO Caps are used ONLY during the pressure tests which should be carried out after the installation of the
piping system. Do not use as a permanent stopper at the pipeline ends. Prefer fittings with parallel threads.
Warning: VESBO products are not to be used with compressed air or gases. VESBO does not recommend that
piping systems that include its products or components be tested with compressed air or compressed gases.
50
www.vesbo.com
Disclaimer
VESBO accepts no responsibility or liability whatsoever with regard to the any failure, defect or damage caused
by situations and events including, but not limited to, the following:
Misuse, abuse, neglect or improper handling or storage.
Improper installation or use of accessories not in strict adherence to VESBO's below mentioned written
general instructions.
Defects in other manufacturers' components incorporated during installation.
Fire, earthquake, flood, lightning, hurricane, tornado or other casualty or acts of God.
Exposure to chemicals and many other local influences over which VESBO has no control.
Any other cause not involving inherent manufacturing defects in the pipes and fittings supplied by VESBO.
The pipes and fittings are not warranted against color discoloration or other damage caused by normal weathering
resulting from exposure to the elements. Normal weathering is defined as exposure to sunlight and extremes of
weather and atmosphere which will cause any colored surface to gradually fade or accumulate stains.
VESBO shall have sole discretion to determine whether the pipes and fittings are suffering from normal
weathering, which conclusion shall be based on reasonable criteria. In the event the material weathers to a degree
which is determined by VESBO to be beyond normal, then VESBO shall either repair or replace, at its option.
VESBO reserves the right to discontinue or modify any of its products.
www.vesbo.com
51
Product Warranty
Yours truly,
Management
Novaplast Plastik San. Ve, Tic. A.S.
52
www.vesbo.com