Modular I/O System

Quick Start WAGO-I/O-IPC 758870/000-001

Version 3.0.0

General

Copyright 2005 by WAGO Kontakttechnik GmbH & Co. KG

All rights reserved.

WAGO Kontakttechnik GmbH & Co. KG

Hansastrae 27 D-32423 Minden
Phone: +49 (0) 571/887 0 Fax: +49 (0) 571/887 169
E-Mail: [email protected]
Web:

http://www.wago.com

Technical Support
Phone: +49 (0) 571/887 555 Fax: +49 (0) 571/887 8555
E-Mail: [email protected]

Every conceivable measure has been taken to ensure the correctness and
completeness of this documentation. However, as errors can never be fully
excluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.

WAGO-I/O-SYSTEM 750 WAGO I/O-IPC 758-870/000-001

WAGO-I/O-SYSTEM 750 ETHERNET StarterKit 1

iv Contents

TABLE OF CONTENTS
1 Important notes .......................................................................................... 5
1.1
Legal principles...................................................................................... 5
1.1.1
Personnel qualification ..................................................................... 5
1.1.2
Intended use ...................................................................................... 5
1.2
Symbols.................................................................................................. 6
1.3
Number notation .................................................................................... 6
1.4
Safety information.................................................................................. 7
1.5
Scope...................................................................................................... 8
2 Quick start .................................................................................................. 9
2.1
Node connection and assembly.............................................................. 9
2.2
Ethernet network start-up..................................................................... 10
2.3
The first program ................................................................................. 14
2.4
Program download to the 758-870/000-001 ........................................ 20
2.5
The first program with Profibus connection ........................................ 21
2.5.1
Profibus network configuration ...................................................... 21
2.5.2
The first program for the Profibus node ......................................... 24

WAGO-I/O-SYSTEM 750 ETHERNET StarterKit 2

Important Notes
Legal Principles

1 Important Notes
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and adhered to.

1.1 Legal Principles

This manual including all figures and illustrations contained therein is subject
to copyright. Any use of this manual which infringes the copyright provisions
stipulated herein, is not permitted. Reproduction, translation and electronic
and phototechnical archiving and amendments require the written consent of
WAGO Kontakttechnik GmbH & Co. KG, Minden. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right of changes
serving technical progress. All rights developing from the issue of a patent or
the legal protection of utility patents are reserved to WAGO Kontakttechnik
GmbH & Co. KG. Third-party products are always indicated without any notes
concerning patent rights. Thus, the existence of such rights must not be
excluded.

1.1.1 Personnel Qualification

The use of the product described in this manual is exclusively geared to
specialists having qualifications in SPS programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the
appropriate current standards. WAGO Kontakttechnik GmbH & Co. KG
declines any liability resulting from improper action and damage to WAGO
products and third party products due to non-observance of the information
contained in this document.

1.1.2 Intended Use

For each individual application, the components are supplied from the factory
with a dedicated hardware and software configuration. Modifications are only
admitted within the framework of the possibilities documented in the manuals.
All other changes to the hardware and/or software and any use of the
components that is not in accordance with the intended use entail the exclusion
of liability on the part of WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

WAGO-I/O-SYSTEM 750 WAGO I/O-IPC 758-870/000-001

Important Notes
Symbols

1.2 Symbols
Danger
Always observe this information to protect persons from injury.
Warning
Warning Always observe this information to prevent damage to the device.
Attention
Marginal conditions that must always be observed to ensure smooth
operation.
ESD (Electrostatic Discharge)
Warning of damage to the components through electrostatic discharge.
Observe the precautionary measure for handling components at risk of
electrostatic discharge.

Note
Routines or advice for efficient use of a device and software optimisation.
Additional information
References to additional literature, manuals, data sheets and INTERNET
pages.

1.3 Number Notation

Number code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'
'0110.0100'

Within ',
Nibble separated with dots

WAGO-I/O-SYSTEM 750 WAGO I/O-IPC 758-870/000-001

Important Notes
Safety Information

1.4 Safety Information

Attention
Switch off the system prior to working on bus modules.
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g.
aerosols,silicones, triglycerides (found in some hand creams). If it cannot be
ruled out that these materials appear in the component environment, then
additional measures are to be taken:
- installation of the components into an appropriate enclosure.
- handling of the components only with clean tools and materials.
Attention
Attention Cleaning of soiled contacts may only be done with ethyl alcohol
and leather cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation rooms.
Access must only be given via a key or tool to authorized qualified personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be
destroyedby electrostatic discharge. When handling the modules, ensure that
theenvironment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.

WAGO-I/O-SYSTEM 750 WAGO I/O-IPC 758-870/000-001

Important Notes
Scope

1.5 Scope
These quick start instructions describe the start-up of the WAGO-I/O-IPC 758870/000-001 and the possible configuration of a simple Profibus network.
Each WAGO-I/O-IPC 758-870/000-001 node consists of I/O modules 750430, -530 and 600. The modules 750-343, -602, -430, -530, and 600 are part
of the connected Profibus node.
You will find detailed information about operation, assembly and start-up in
the manuals WAGO-I/O-IPC and WAGO-I/O-PRO CAA. This
documentation is hence only valid in connection with the appropriate manuals.
Further information
You can also find the manuals WAGO-I/O-IPC and WAGO-I/O-PRO
CAA as PDF files on the WAGO-I/O-PRO CAA (759-333) CD-ROM and
on the Internet under: www.wago.com.

WAGO-I/O-SYSTEM 750 WAGO I/O-IPC 758-870/000-001

2 Quick Start
2.1 Node Connection and Assembly
Build up both nodes as follows (from left to right):
IPC node: 758-870/000-001; 750-430; 750-530 ; 750-600
Profibus node: 750-343; 750-602; 750-430; 750-530; 750-600
Connect the supplies for the WAGO-I/O-IPC, the Profibus coupler and the
power jumper contacts to a DC 24 V power supply unit (e.g. 787-612).
In this example, it would be sufficient for the WAGO-I/O-IPC to connect X4
+ and + located on the right hand side supply module, or between X4 -
and - using a wire jumper. It would also be sufficient for the Profibus ECO
Coupler to connect the couplers 24V and the + of supply module 750602, or the couplers 0V and the - of module 750-602 (see Fig.2.1a,
Fig.2.1b).

Fig.2.1a: WAGO-I/O-IPC 758-870/000-001

Fig.2.1b: WAGO Profibus DP ECO Fieldbus Coupler 750-343 + 750-602

2.2 Ethernet Network Start-Up

Connect the node to your Ethernet network via the Ethernet port X9.
Either connect it directly to a PC using a crossover cable (crossed Ethernet
cables) or to a Hub or a Switch using a 1-to-1 patch cable.
Please write down the following Ethernet settings of your PC: the IP address
(e.g. 192.168.1.1), the Subnet Mask (e.g. 255.255.0.0) and possibly the
Gateway IP address. You can see the settings under Start Settings Network
and Dialup Connections. Your network administrator can give you more
information.
Write down the MAC ID of the Ethernet port X9 of the WAGO-I/O- IPC 758870/000-001, which you can find on the sticker on the left-hand side of the
housing.
Install the WAGO BootP Server which you can find on the
ELECTRONICC Tools and Docs CD (Item No.: 0888-0412/0001-0101) or
for free download on the Internet under: www.wago.com " Service
Dokumentation Software".
Click the Edit Bootptab button. Create an entry in the bootptab file with the
following structure:
any name : ht=1 : ha= MAC Id of the coupler : ip= New IP address of the
coupler : sm= Subnet mask
Example:
758-870/000-001:ht=1:ha=0030DE001234:ip=192.168.1.2:sm=255.255.0.0:

Fig. 2.2: Bootptab editor, entering the Ethernet settings

Restart the BootP server via the Start button and disconnect the fieldbus
node from the power supply for approx. 2 s. The WAGO-I/O-IPC 758870/000-001 will now send a BootP request and will receive the previously set
IP address from the BootP server.

Note
The IP address has not yet been stored permanently by the BootP server but
only is in the RAM memory of the controller.

Note
The permanent storage of the IP address for the WAGO-I/O-IPC 758870/000-001 is achieved in a different way it is the case with the ETHERNET
fieldbus controller 750-842.

Leave the WAGO-I/O-IPC turned on and turn off the BootP server.
A first test can be performed on the IP address via the Windows console using
a single "ping".
Start a browser (e.g. Internet Explorer, Netscape Navigator).
Enter the IP address of the WAGO-I/O-IPC 758-870/000-001 into the address
bar of the browser (e.g. http://192.168.1.2).
The Proxy server should be avoided for local addresses.
Further information
Please find more information about avoiding the Proxy server for local
addresses in the browser help section under Proxy server and LAN
settings.
You will then get access to the integrated Web servers default Web pages of
the WAGO-I/O-IPC (see Fig. 2.3).
Password-protected authentication is required to access the protected pages of
the Web server (e.g. to set up the network parameters and protocols) using the
following default values:
User:

user

Passwort:

user00

Fig. 2.3: Web server 758-870/000-001 Top page of the navigation area
On the first page you will find all relevant device and network settings that can
be performed via the Web-based management of the WAGO-I/O-IPC.
Then, click on ETH0 (X9) TCP/IP in the navigation area. The following
page will be displayed (see Fig. 2.4) that allows you to change the TCP/IP
parameters of the device.

Fig. 2.4: Web server 758-870/000-001 TCP/IP configuration

Select the desired network server and click the Submit button on the Web
page (see Fig. 4).

To set a fixed IP address in EEPROM, select FixIP and enter the desired
parameters into the list. By default, the values currently assigned via the BootP
server can be stored if desired.
The network operation of the WAGO I/O-IPC with BootP requires the
continuous presence of a BootP server on the net, which allocates its IP
address to the device on restart.
The parameters can be changed at any time via the Web page. A new operation
using a BootP server requires that the appropriate mode be reactivated.
You can easily check the IP address by turning the controller power off and on
again and then viewing the Web pages using a browser.
Additionally, the protocols can be activated on the Port configuration Web
page (e.g. Modbus/TCP, Modbus/UDP, Ethernet/IP). The protocols will be
immediately available for the process data communication via Ethernet.

2.3 The First Program

Prerequisite:
The WAGO-I/O-PRO CAA software has to be installed correctly and started.
The target files required for the WAGO-I/O-IPC 758-870/000-001 must also
be installed.
More information
More information Please find detailed information on how to install the
different software components in the manual of the WAGO-I/O-PRO CAA
(759-911) CD
Before programming the 758-870/000-001, the desired target settings have to
be made. This is done when a new project is created or later under
Resources Target settings.

Fig. 2.5: WAGO-I/O-PRO CAA, target settings (1)

Select WAGO, 758-870/000-001_EC1DPM (see Fig.2.5, Fig. 2.6).

All other target settings can be kept.

Fig. 2.6: WAGO-I/O-PRO CAA, target settings (2)

Note
When the box of the selection menu "Update unused I/O modules" is
checked, the data that has not been allocated in the PLC configuration will be
updated and can be examined for debugging purposes.

More information
Please find more information on the supported functions in the Readme file of
the WAGO-I/O-IPC 758-870/000-001 or WAGO-I/O-PRO CAA.

Now a small project will be created without Profibus connection (see

description in section 2.5). Only the inputs and outputs that are directly
connected are available.
A new POU PLC_PRG is created using the programming language ST
(Fig.2.7).

Fig.2.7: WAGO-I/O-PRO CAA, Creating a new POU

Under PLC Configuration the WAGO-I/O-IPC 758-870/000-001 can now

be seen with its basic parameters, e.g. addresses of the inputs and outputs (see
Fig.2.8).

Fig.2.8: WAGO-I/O-PRO CAA, PLC Configuration

The simplest configuration would be the WAGO-I/O-IPC 758-870/000-001
with only one digital input module and one digital output module. The local
process image will then look like the following (byte declaration):
Input_Byte
Output_Byte

AT
AT

%IB0:
%QB0:

BYTE;
BYTE;

Fig.2.9: WAGO-I/O-PRO CAA, Declaration and assignment in the PLC-PRG

A simple assignment could be:
Output_Byte := Input_Byte;
The inputs are thus directly assigned to the outputs (see Fig.2.9).

To be run, the finished program must be assigned to a task so that it can be

linked to the desired priority and type of task. In the first example, our
program is assigned to a free-running task with the priority 1. The appropriate
menu will be displayed by clicking the right mouse button in the task
configuration (see Fig. 2.10).

Fig.2.10: Task configuration, creating a task

The created program will then be attached to the newly created task in another
menu (also using the right mouse button) (see Fig. 2.11).

Fig.2.11: Task configuration, assigning the program to the task

The program has now been created. Task changes can be performed
subsequently over and over again.
If the test program can be compiled without any problems it can then be loaded
into the WAGO-I/O-IPC 758-870/000-001.
The compilation is started via "

Project

Rebuild all".

2.4 Program Download to the 758-870/000-001

Click " Online Communication parameter" in the menu and create a new
communication channel (see Fig.2.12).
Select Tcp/Ip driver (Level 2 Route) and give it a name. Enter the IP address
of your coupler (e.g. 192.168.1.2) under IP address.
Note
The Ethernet connection of the programming computer to the WAGO-I/OIPC 758-870/000-001 is done via Port 1200, which must be entered in the
communication parameters..

Fig.2.12: WAGO-I/O-PRO CAA, creating a new communication channel

Please note that the simulation is deactivated.

You can now download the program via "
Start the program via "

Online

Online

Login.

Start".

Note
With the demo version of WAGO-I/O-PRO CAA it is not possible to store
programs permanently; i.e. the program must be downloaded and started
anew after a power failure.

2.5 The First Program with Profibus Connection

2.5.1 Profibus Network Configuration
The application program must first be configured before it can access the
connected Profibus network.
The devices can be directly configured using the WAGO-I/O-PRO CAA
programming software under PLC Configuration.
In a first step, the internal Profibus master should be activated and appended to
the target. This is done by right-clicking the mouse on PLC Configuration
and then on Append EC1-DEB-DPM (see Fig.2.13).

Fig.2.13: WAGO-I/O-PRO CAA, appending the Profibus master

Adding Profibus slaves (here 750-343) as sub-elements to the Profibus

master is done in the same way (see Fig. 2.14).

Fig.2.14: WAGO-I/O-PRO CAA, appending Profibus slaves

Note
The GSD files of current WAGO-I/O-System components are automatically
integrated into the target files of the WAGO-I/O-IPC 758-870/000-001. To
connect devices that are not from WAGO, the appropriate GSD files must be
used. For connection see WAGO-I/O-IPC 758-870/000-001 manual..
In the configuration tree, click on Profibus DP coupler 750-343. In menu "
Inputs/Outputs", the Profibus nodes modules selected from the list can be
loaded into the configuration according the their physical order from left to
right (see Fig.2.15).

Fig.2.15: WAGO-I/O-PRO CAA, selecting modules

Note
Before selecting the modules of the node, the couplers first entry should be
750-343 No Pi Channel (which is to be found under empty modules)
(see. Fig.2.15).
Note
Modules without process data (e.g. supply modules, end module...) are
irrelevant when configuring the Profibus and are thus not included in the
GSD-file selection list.

Click on menu Basic parameters for Profibus DP coupler 750-343 and

extract the default addresses of the process data within the node (see Fig.2.16).
No changes need to be done here for the example program..
Fig.2.16: WAGO-I/O-PRO CAA, basic parameters, address allocation

The station address in Profibus is specified under menu " DP parameters.

Entry 2 is automatically generated for the first node (see Fig.2.17).
This entry should match the node address set on the Profibus slave DIP
switches.

Fig.2.17: WAGO-I/O-PRO CAA, DP parameters

The basic parameters of the Profibus node have now been set.

2.5.2 The First Program for the Profibus Node

Using a small example program, the process image of the WAGO-IO-IPC 758870/000-001 will look like the following (byte declaration):
PB_Input_Byte
PB_Output_Byte

AT
AT

%IB4800:
%QB4800:

BYTE;
BYTE;

Fig. 2.18: WAGO-I/O-PRO CAA, declaration and statement part of the PLCPRG in FBD

For a simple assignment in the statement part of the program see Fig.2.18. The
inputs are directly assigned to the outputs.
If the test program can be compiled without any problems it can then be loaded
into the WAGO-I/O-IPC 758-870/000-001.
The compilation is started via "

Project

Rebuild all".

The program download has already been described in section 2.4.

Profibus is automatically initialized when the user program starts.

Note
If Profibus is stopped, e.g. by pulling the Profibus cable out, the WAGO-I/OIPC 758-870/000-001 must be reset via " Online Reset (origin)" and the
program has to be reloaded..

WAGO Kontakttechnik GmbH & Co. KG

P.O. Box 2880 D-32385 Minden
Hansastrae 27 D-32423 Minden
Phone: 0571/887 0

Fax: 0571/887 169

E-Mail:
[email protected]
Internet:

http://www.wago.com