PARTS CATALOGUE

PT TVS Motor Company Indonesia 2012, All Rights Reserved

NOTICE
The description and illustrations in this booklet are not to be taken
as binding on the manufactures. The essential features of the type
described and illustrated herein remains unaltered, PT TVS
MOTOR COMPANY INDONESIA, reserves the right to carry out
any moment, without being obliged to bring this booklet up-date
modifications, on the vehicle, parts of accessories, as may be
convenient and necessary.

FOREWORD
We have great pleasure in releasing the Third edition of Apache RTR Parts catalogue. This parts catalogue is applicable for the
following models
1. APACHE RTR 160 SINGLE DISC
2. APACHE RTR 160 DOUBLE DISC
3. NEW APACHE RTR 160 SINGLE DISC
4. NEW APACHE RTR 180 DOUBLE DISC
This catalogue is designed to assist you to select correct parts for ordering.
TVS Genuine parts have a rigorous standard of quality check at various stages. So while it becomes important to use
only TVS-G parts. In continues efforts in improving the performance and efficiency of the vehicle, design, specifications,
diagram/illustrations and part numbers can change without any notice. It is your responsibility to get your parts catalogue
updated through the information given to you from PT. TVS Motor Company Indonesia.
While ordering parts please ensure that correct part number, description and quantity are specified clearly.
Please note that the drawings and illustrations used in this parts catalogue are only a reference for the dealer to order spare parts.
This cannot be used for anything related to repair/maintanance. For such purpose please refer applicable service manual of this
model.
This parts catalogue is exclusively for PT TVS Motor Company authorised outlets only.
In case of assistance please contact us.
Collogues
PT TVS MOTOR COMPANY INDONESIA

PT TVS Motor Company Indonesia 2012, All Rights Reserved

KATA PENGANTAR

II

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CHAPTER INDEX
Fig. No.

Chapter

Page No.

Fig. No.

Page No.

Chapter

Foreword

17A

Headlamp Assembly

75

01

Cylinder Head Assembly

01

18

Panels and Rear Fender Assembly

79

02

Cylinder Block & Crankshaft Assembly

05

18A

Panels and Rear Fender Assembly

83

03

Crankcase Assembly

09

19

Speedometer Assembly

87

04

Clutch & Cover Clutch Assembly

13

20

Rear Combination Lamp Assembly

89

05

Magneto Assembly

17

21

Electrical System

91

06

Muffler Assembly

21

22

Front Fork Assembly

95

07

Carburettor Assembly

23

23

Front Wheel Assembly

101

08

Air Filter Assembly

29

24

Rear Wheel Assembly (Drum)

103

09

Kick Starter Assembly

31

24A

Rear Wheel Assembly (Disc)

107

10

Transmission Assembly

33

25

Swing Arm Assembly

111

11

Gear Shifting Mechanism

37

26

Rear Suspension

113

12

Fuel Tank Assembly

41

27

Secondary Air Injection Assembly

115

12A

Fuel Tank Assembly

43

28

Disc Brake Assembly (Front)

117

13

Frame Assembly

47

29

Disc Brake Assembly (Rear)

121

13A

Frame Assembly

55

30

Tool Kit

125

14

Stand Assembly

63

31

Tape set RTR 160 - SD

127

15

Seat Assembly

65

Painted Parts

129

16

Handlebar Assembly

67

Kit Details

135

17

Headlamp Assembly

71

Numerical Index

142

III

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CHAPTER INDEX

CYLINDER HEAD ASSEMBLY

CYLINDER BLOCK & CRANKSHAFT ASSEMBLY

CRANKCASE ASSEMBLY

CLUTCH & COVER CLUTCH ASSEMBLY

FIG. NO. 01 ON PAGE NO. 01

FIG. NO. 02 ON PAGE NO. 05

FIG. NO. 03 ON PAGE NO. 09

FIG. NO. 04 ON PAGE NO. 13

100

M7041

MAGNETO ASSEMBLY

MUFFLER ASSEMBLY

CARBURETTOR ASSEMBLY

AIR CLEANER ASSEMBLY

FIG. NO. 05 ON PAGE NO. 17

FIG. NO. 06 ON PAGE NO. 21

FIG. NO. 07 ON PAGE NO. 23

FIG. NO. 08 ON PAGE NO. 29

KICK STARTER ASSEMBLY

TRANSMISSION ASSEMBLY

GEARSHIFT MECHANISM

FUEL TANK ASSEMBLY

FIG. NO. 09 ON PAGE NO. 31

FIG. NO. 10 ON PAGE NO. 33

FIG. NO. 11 ON PAGE NO. 37

FIG. NO. 12 ON PAGE NO. 41

IV

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CHAPTER INDEX

FUEL TANK ASSEMBLY

FRAME ASSEMBLY

FRAME ASSEMBLY

STAND ASSEMBLY

FIG. NO. 12A ON PAGE NO. 43

FIG. NO. 13 ON PAGE NO. 47

FIG. NO. 13A ON PAGE NO. 55

FIG. NO. 14 ON PAGE NO. 63

SEAT ASSEMBLY

HANDLE BAR ASSEMBLY

HEADLAMP ASSEMBLY

HEADLAMP ASSEMBLY

FIG. NO. 15 ON PAGE NO. 65

FIG. NO. 16 ON PAGE NO. 67

FIG. NO. 17 ON PAGE NO. 71

FIG. NO. 17A ON PAGE NO. 75

10

11

12

8
7
6

10

12

00rpm

4
3

x10
2

PANELS AND REAR FENDER ASSEMBLY

PANELS AND REAR FENDER ASSEMBLY

SPEEDOMETER ASSEMBLY

REAR COMBINATION LAMP ASSEMBLY

FIG. NO. 18 ON PAGE NO. 79

FIG. NO. 18A ON PAGE NO. 83

FIG. NO. 19 ON PAGE NO. 87

FIG. NO. 20 ON PAGE NO. 89

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CHAPTER INDEX

ELECTRICAL SYSTEM

FRONT FORK ASSEMBLY

FRONT WHEEL ASSEMBLY

REAR WHEEL ASSEMBLY (DRUM BRAKE)

FIG. NO. 21 ON PAGE NO. 91

FIG. NO. 22 ON PAGE NO. 95

FIG. NO. 23 ON PAGE NO. 101

FIG. NO. 24 ON PAGE NO. 103

REAR WHEEL ASSEMBLY (DISC BRAKE)

SWING ARM ASSEMBLY

REAR SUSPENSION

SECONDARY AIR INJECTION ASSEMBLY

FIG. NO. 24A ON PAGE NO. 107

FIG. NO. 25 ON PAGE NO. 111

FIG. NO. 26 ON PAGE NO. 113

FIG. NO. 27 ON PAGE NO. 115

DISC BRAKE ASSEMBLY FRONT

DISC BRAKE ASSEMBLY REAR

TOOL KIT

TAPE SET RTR 160 - SD

FIG. NO. 28 ON PAGE NO. 117

FIG. NO. 29 ON PAGE NO. 121

FIG. NO. 30 ON PAGE NO. 125

FIG. NO. 31 ON PAGE NO. 127

VI

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CHAPTER INDEX

TAPE SET RTR 160 - DD

PAINTED PARTS

FIG. NO. 31A ON PAGE NO. 128

PAGE NO. 129

VII

KIT DETAILS

NUMERICAL INDEX

PAGE NO. 135

PAGE NO. 135

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER HEAD ASSEMBLY

FIG. NO. 01

18
4

7
6/6A

19

20
9

18

20

22

10

24
1/1A

26
21
22

25

23

29 30
28
27

17

3
2

19

21

23
3
31

11

32

12
12
13

17
14

13
15

34

33

16/16A
35

42
45
44

43
36
37
38

41
39
40

01

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER HEAD ASSEMBLY

FIG. NO. 01
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N9322330

CYLINDER HEAD ASSEMBLY KIT

1A

N90105107D

CYLINDER HEAD ASSEMBLY KIT

R1011010

CAP INSPECTION HOLE

R1200490

O-RING 29.5x3

M1010540

PLUG ROCKER ARM SHAFT

M1080520

WASHER ROCKER SHAFT

M7010850

SHAFT VALVE ROCKER ARM

6A

M7011510

SHAFT VALVE ROCKER ARM

M1200600

HEX FLANGE BOLT M6x45

M1200010

HEX FLANGE BOLT M6x55

N2010960

WASHER CAM CHAIN TENSIONER

10

M1200590

HEX FLANGE BOLT M6x35

11

-----

COVER CYLINDER HEAD

12

M1010090

PIN CYLINDER HEAD COVER KNOCK

13

R1011000

ROCKER ARM ASSY

14

S1010250

NUT TAPPET ADJUSTING

15

S1010240

SCREW TAPPET ADJUSTING

16

M7321990

HEAD COMPLETE CYLINDER (WITH COVER CYL HEAD)

16A

N90105007D

HEAD COMPLETE CYLINDER (WITH COVER CYL HEAD)

17

M7011120

DAMPER CYLINDER HEAD 2

18

S1010320

COTTER VALVE

19

N2011040

RETAINER VALVE SPRING

20

N3011280

SPRING VALVE INNER

21

M1010580

SPRING VALVE OUTER

22

M1010610

SEAT VALVE SPRING

REMARKS

02

REF. SL. NO. 16

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER HEAD ASSEMBLY

FIG. NO. 01

18
4

7
6/6A

19

20
9

18

20

22

10

24
1/1A

26
21
22

25

23

29 30
28
27

17

3
2

19

21

23
3
31

11

32

12
12
13

17
14

13
15

34

33

16/16A
35

42
45
44

43
36
37
38

41
39
40

03

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER HEAD ASSEMBLY

FIG. NO. 01
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

23

N4011100

SEAL VALVE STEM OIL

24

M7011010

SPARK PLUG (UR5 DDC)

25

M1200060

PUNCHED WASHER 8.5x18x2.3

26

M1200050

DOMED NUT WITH FLANGE M8

27

M1200220

O-RING 31.7x2.4

28

M7040730

PIPE COMPLETE INTAKE

29

0332228

REC CSK HD SCR M6x16

30

M1040140

CLAMP INTAKE PIPE

31

M1080370

GASKET OIL PIPE UNION

32

M1080510

BOLT CAM CHAIN TENSIONER

33

M1080990

TENSIONER CAM CHAIN

34

M7010800

CAMSHAFT COMP -APACHE

35

M1010490

PIN SPROCKET KNOCK

36

M7010840

C - RING CAMSHAFT

37

M1010200

CAM CHAIN . CAMSHAFT DRIVE (LINK 94)

38

M1010210

SPROCKET CAMSHAFT 32T

39

M1080500

WASHER SPROCKET

40

420452700

HEX SCREW M6x12

41

M7010910

PLUG CYLINDER HEAD

42

M7011110

DAMPER CYLINDER HEAD 1 (2 STEP)

43

M7010280

VALVE EXHAUST

44

M1200780

STUD BOLT CYLINDER HEAD

45

M7010270

VALVE INTAKE

46

N9180470

ENGINE ASSY ES RTR 160

46A

N9180030

ENGINE ASSY ES RTR 180

REMARKS

1
04

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

FIG. NO. 02

5
2
2

14/15

3/3A
13
11

17/18

12

10

16

9
20

23

6
24/24A

19
21/21A

22

05

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

FIG. NO. 02

QUANTITY
REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

REMARKS

M1010250

GUIDE CAM CHAIN

M7011130

DAMPER CYLINDER HEAD 3

M70112607D

CYLINDER BLOCK COMP RTR 160

3A

M7011310

CYLINDER BLOCK COMP RTR 180

S1200270

DOWELPIN - DIA 11 x DIA 9 x 12

M7011320

GASKET CYLINDER HEAD

M1200900

HEX FLANGE NUT M6

M1010660

GASKET CYLINDER (BASE)

M7011370

ADJUSTER ASSY TENSIONER

R1321190

O' RING ADJUSTER TENSIONER

10

R1321210

O' RING CAP ADJUSTER

11

R1321200

CAP ADJUSTER TENSIONER

12

N2200500

HEX FLANGE BOLT M6x25 ZNG

13

M1010440

CIRCLIP PISTON PIN

14

M7322020

RING SET PISTON - STD RTR 160

14A

M7321960

RING SET PISTON - I O/S RTR 160

14B

M7321970

RING SET PISTON - II O/S RTR 160

15

N9020150

RING SET PISTON - STD RTR 180

15A

N9323030

RING SET PISTON - I O/S RTR 180

15B

N9323040

RING SET PISTON - II O/S RTR 180

16

M7020370

PIN PISTON

17

M7321630

PISTON KIT - STD RTR 160

17A

M7321640

PISTON KIT - I O/S RTR 160

17B

M7321650

PISTON KIT - II O/S RTR 160

18

N9020140

PISTON KIT - STD RTR 180

NOTE : # - For more details refer Kit details on Page 135

1
06

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

FIG. NO. 02

5
2
2

14/15

3/3A
13
11

17/18

12

10

16

9
20

23

6
24/24A

19
21/21A

22

07

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

FIG. NO. 02

QUANTITY
REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

REMARKS

18A

N9323010

PISTON KIT - I O/S RTR 180

18B

N9323020

PISTON KIT - II O/S RTR 180

19

M1200760

WOODRUFF KEY ( HALF ROUND TYPE)

20

N3080170

KEY 4x4x15 (RECTANGULAR)

21

M7020270

CRANKSHAFT ASSEMBLY RTR 160

21A

N9020120

CRANKSHAFT ASSEMBLY RTR 180

22

M7200530

BALL BEARING 35x72x17 NORMAL 6207

23

M1200140

BALL BEARING 28x68x18 C3 NSK 63/28

24

N9323680

CON ROD KIT RTR 160

24A

CON ROD KIT RTR 180

25

M7322000

CYLINDER BLOCK & PISTON KIT RTR 160

25A

N9323000

CYLINDER BLOCK & PISTON KIT RTR 180

NOTE : # - For more details refer Kit details on Page 135

#
1

#
1

08

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CRANKCASE ASSEMBLY

FIG. NO. 03

17

11
18
18

12
13
1

19
20

17
14

17
2

3/3A
4

5
1
16

15

6/6A

21
7

9
35
34

10/10A

22

23

8
7

33
32

25
31
26

30
29
28/28A

09

24
27

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CRANKCASE ASSEMBLY

FIG. NO. 03
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M1010400

BOLT CYLINDER STUD L142

M1200730

CIRCLIP 6x0.8 (E-CLIP)

M1081650

GEAR OIL PUMP DRIVEN

3A

M7081220

GEAR OIL PUMP DRIVEN

0064014

PIN CLUTCH SPG

0332228

REC CSK HD SCR M6x16

M1080030

PUMP ASSEMBLY OIL

6A

N9080240

PUMP ASSEMBLY OIL

M1200070

HEX FLANGE BOLT M10x12

N2081600

GASKET OIL GALLERY PLUG

S1200270

TUBULAR DOWEL

10

M7322050

CRANKCASE ASSY R

10A

N9322780

CRANKCASE ASSY R NEW

11

M1200510

HEX FLANGE BOLT M6x25

12

M1060060

STARTER MOTOR ASSY.

13

R1321270

O' RING, STARTER MOTOR

14

N9322340

KIT CARBON BRUSH WITH SPRING

15

M70300707D

CRANKCASE COMP LH TITAN GREY

16

M1200780

STUD BOLT CYLINDER HEAD

17

M1080370

GASKET OIL PIPE UNION

18

M1080380

UNION BOLT OIL PIPE

19

M1010260

PIPE COMP. HEAD & T/M OIL

20

M1081090

UNION BOLT OIL PIPE

21

M7200730

HEX FLANGE BOLT M6x55

22

M1200440

HEX FLANGE BOLT M6x75

10

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CRANKCASE ASSEMBLY

FIG. NO. 03

17

11
18
18

12
13
1

19
20

17
14

17
2

3/3A
4

5
1
16

15

6/6A

21
7

9
35
34

10/10A

22

23

8
7

33
32

25
31
26

30
29
28/28A

11

24
27

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CRANKCASE ASSEMBLY

FIG. NO. 03
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

23

N2081720

OIL SEAL GEAR SHIFT SHAFT

24

R1080780

SHIM 12x26 x1

25

M1200870

CIRCLIP 12x1

26

M1080420

GASKET TDC PLUG

27

M1200080

HEX SCREW M12x10

28

M1080580

PLUG OIL DRAIN

28A

S1200900

PLUG COMP. OIL DRAIN

29

S1011290

SEALING WASHER

30

M1200530

HEX FLANGE BOLT M6x20

31

M1080570

CAP OIL STRAINER

32

M1080610

O-RING 60.5x2.4

33

0331708

CRPH SCR M5x12 6.8 ZNB

34

M1080560

STRAINER COMP. ENGINE OIL

35

M1200450

HEX FLANGE BOLT M6x95

12

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CLUTCH & COVER CLUTCH ASSEMBLY

FIG. NO. 04

14

10

2
3

12
11

15

13

12

5
7

6
23/23A
16

26/26A
28
29
30

17
18

22

24

31

32

25

19

34

20

27/27A
21

35

38

36

37

39
33

40
41

13

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CLUTCH & COVER CLUTCH ASSEMBLY

FIG. NO. 04
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M1200520

HEX FLANGE BOLT M6x16

M1200540

HEX FLANGE BOLT M6x65

M70809607D

CAP OIL FILTER PAINTED

M1080600

O RING 52.6x2.4

M1080620

SPRING OIL FILTER

M1080540

FILTER COMPLETE ENGINE OIL

M1080590

O RING 13x1.9

M7070330

BRACKET CLUTCH CABLE

M1080400

O RING 16.8x3.1

10

N2081150

GAUGE OIL LEVEL

11

M7070380

SPRING CLUTCH CABLE RETURN

12

M7200510

BEARING BUSH 12x15x10

13

M7200490

OIL SEAL 12x18x4

14

M7070350

ROD COMP. CLUTCH RELEASE

15

M7200500

SPRING DOWEL

16

M1200470

HEX FLANGE BOLT M6x30

10

10

10

10

17

M70304207D

COVER CLUTCH

18

M1080330

GASKET CLUTCH COVER

19

N2200550

OIL SEAL CRANKSHAFT R

20

N9080670

RETAINER

21

0331748

CRR PAN HEAD SCREW M6x16

22

0074010

DOWEL PIN

23

0339060

BALL BEARING 12x28x8

23A

M1200380

BALL BEARING 15x32x9

24

N2200500

HEX FLANGE BOLT M6x25 ZNG

14

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CLUTCH & COVER CLUTCH ASSEMBLY

FIG. NO. 04

14

10

2
3

12
11

15

13

12

5
7

6
23/23A
16

26/26A
28
29
30

17
18

22

24

31

32

25

19

34

20

27/27A
21

35

38

36

37

39
33

40
41

15

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CLUTCH & COVER CLUTCH ASSEMBLY

FIG. NO. 04
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

REMARKS

25

M7070130

PIN ASSY CLUTCH RELEASE

26

N2070360

PLATE CLUTCH RELEASE

26A

N9070120

PLATE CLUTCH RELEASE

27

M7070440

SPRING CLUTCH

27A

N1070010

SPRING CLUTCH

28

M7322040

SET SPRING CLUTCH

29

M7070100

NUT CLUTCH SHAFT

30

M7070110

SPRING WASHER CLUTCH SHAFT

31

M7070060

HUB CLUTCH

32

M7321890

SET PLATE CLUTCH DRIVE (5 Nos)

33

M7321900

SET PLATE CLUTCH DRIVEN (4Nos)

34

N2070200

DISC CLUTCH PRESSURE

35

M7070240

WASHER CLUTCH HUB

36

M7080840

GEAR ASSY. PRIMARY DRIVEN

37

3060510

CLIP PRIMARY DRN GR

38

M1200250

HEX NUT M16x1.5

39

M1080630

WASHER PRIMARY DRIVE GEAR

40

M1080010

GEAR OIL PUMP DRIVE

41

M1080080

GEAR PRIMARY DRIVE (21T)

NOTE : # - For more details refer Kit details on Page 135

16

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MAGNETO ASSEMBLY

FIG. NO. 05

21
22

23
3

24

19A

4
8
18

19

17

8
10
5
6
27
7
25
11

15
16
12
20
13/13A

26

14

17

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MAGNETO ASSEMBLY

FIG. NO. 05
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M1200170

NEEDLE ROLLER BEARING 22x28X16

M1080480

GEAR COMP. STARTER CLUTCH

R1060110

CLUTCH STARTER ONE WAY

M1200790

HEX SOCKET HEAD CAP SCREW M6

M1200770

HEX FLANGE NUT M12x1.25

M1200820

CRR PAN HEAD SCREW M6x25

N9060320

PULSAR COIL

0331708

CRR PAN HEAD SCREW M5x12

M1121040

CLAMP MAGNETO LEAD -1

10

M1070100

CLAMP MAGNETO LEAD - 2

11

M1080320

GASKET MAGNETO COVER

12

0074010

DOWEL PIN

13

M70301707D

COVER MAGNETO

14

M1200500

HEX FLANGE BOLT M6x40

15

N2081690

O RING 22.7x3.1

16

M7080980

PLUG CRANKSHAFT HOLE

17

M1080420

GASKET TDC PLUG

18

N2081680

PLUG TDC

19

N92207207D

COVER ENGINE SPROCKET

19A

N9081170

COVER ENGINE SPROCKET

20

M1200670

CRR PAN HEAD SCREW SCREW M6x20

21

N9080440

STOPPER RING GEAR

22

M1080460

GEAR STARTER IDLE

23

M1080490

SPACER STARTER IDLE GEAR

24

M1080430

PIN MAGNETO COVER

18

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MAGNETO ASSEMBLY

FIG. NO. 05

21
22

23
3

24

19A

4
8
18

19

17

8
10
5
6
27
7
25
11

15
16
12
20
13/13A

26

14

19

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MAGNETO ASSEMBLY

FIG. NO. 05
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

25

N9321920

ROTOR ASSEMBLY

26

N9322450

STATOR ASSEMBLY (8 POLES)

27

N9060400

MAGNETO ASSEMBLY APACHE RTR

20

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MUFFLER ASSEMBLY

FIG. NO. 06

11

12
13

10

9/9A

11
8

7
6
2

4/4A

14

1A

15

21

PT TVS Motor Company Indonesia 2012, All Rights Reserved

MUFFLER ASSEMBLY

FIG. NO. 06
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M1200480

HEX FLANGE BOLT M8x25

1A

N5200180

HEX SOCKET CAP SCREW M8x30

N9200100

HEX FLANGE BOLT M6x8

N9221200

GUARD EXHAUST FRONT

M7051070

GASKET EXHAUST PIPE

4A

N9053170

GASKET MUFFLER

N8050690

INSULATOR, GUARD EXHAUST

N3200210

PUNCHED WASHER 8.2x25x2

N8200150

HEX BOLT M8x60

N9051520

DAMPER BRACKET EXHAUST

N9052440

MUFFLER COMP RTR 160

9A

N9053180

MUFFLER WITHOUT GUARD RTR 180

10

N9221180

MUFFLER GUARD REAR - RTR

11

R1200220

SPL CRR PAN HEAD SCREW M6x12

12

N9051860

CUP WASHER

13

N9051850

CUSHION GUARD EXHAUST

15

M1200890

HEX FLANGE U NUT M8x1.25

15

S1125310

CUSHION

16

N9052660

MUFFLER ASSY (WITH GUARD)

16A

N9053160

MUFFLER ASSY (WITH GUARD)

REMARKS

22

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07

4
5

41
42
6

40

2
7
8
9/9A

19
20

18/18A
17

26
27
28

10/10A

29
16/16A

30

21

31
32/32A

22/22A
3

11

15/15A

23

14/14A

33

24

34

25
35

12/12A

36/36A
37

39
38

13

23

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD
2

M1040530

SCREW DIAPHRAGM COVER

M1040190

COVER DIAPHRAGM (RTR 160)

2A

N9323320

COVER DIAPHRAGM (RTR 180)

M1040200

SPRING DIAPHRAGM

M1040760

SCREW PLATE JET NEDDLE

M1040910

PLATE JET NEEDLE

M1040770

SPRING JET NEDDLE

M1040780

PACKING JET NEEDLE

M1040250

E- RING JET NEEDLE

M7321280

RING JET NEEDLE (RTR 160)

9A

N9322960

RING JET NEEDLE (RTR 180)

10

M7321290

JET NEEDLE (NEEDLE) (RTR 160)

10A

N9322870

JET NEEDLE (NEEDLE) (RTR 180)

11

M1040220

DIAPHRAGM

12

N9321970

PISTON VALVE (RTR 160)

12A

N9322880

PISTON VALVE (RTR 180)

13

M1040800

RING PISTON VALVE

14

N9322000

PILOT JET - 15 (RTR 160)

14A

N9322920

PILOT JET - 20 (RTR 180)

15

N9321990

MAIN JET - 105 (RTR 160)

15A

N9322910

MAIN JET - 125 (RTR 180)

16

M7321310

JET HOLDER (RTR 160)

16A

N9322900

JET HOLDER (RTR 180)

17

M1040810

O RING JET HOLDER

18

M7320260

NEEDLE JET (JET) (RTR 160)

REMARKS

1
1

1
1
1

1
1

1
1

1
1

1
1

24

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07

4
5

41
42
6

40

2
7
8
9/9A

19
20

18/18A
17

26
27
28

10/10A

29
16/16A

30

21

31
32/32A

22/22A
3

11

15/15A

23

14/14A

33

24

34

25
35

12/12A

36/36A
37

39
38

13

25

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

18A

N9322890

NEEDLE JET (JET) (RTR 180)

19

M1040430

O RING MCS

20

M1040420

WASHER MCS

21

M1040410

SPRING MCS

22

M7321300

MIXTURE CONTROL SCREW (MCS) (RTR 160)

22A

N9322940

MIXTURE CONTROL SCREW (MCS) (RTR 180)

23

M1040490

SPRING IDLING SCREW

24

M1040470

PACKING IDLING SCREW

25

M1040460

IDLING SCREW

26

M1040370

PLUNGER STARTER

27

M1040380

SPRING STARTER

28

M1040870

O RING STARTER

29

M1040390

GUIDE HOLDER ASSEMBLY

30

M1040570

CAP STARTER

31

M1040340

FLOAT ASSEMBLY

32

M1040270

NEEDLE VALVE ASSEMBLY (RTR 160)

32A

N9322950

NEEDLE VALVE ASSEMBLY (RTR 180)

33

M1040290

PIN FLOAT

34

M1040280

SCREW VALVE SEAT

35

M1040820

SEAL BOWL

36

M1040300

FLOAT BODY ASSEMBLY

36A

N9322930

FLOAT BODY ASSEMBLY

37

M1040440

SCREW DRAIN

38

M7321340

HOSE DRAIN

39

M1040540

SCREW FLOAT CHAMBER

REMARKS

26

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07

4
5

41
42
6

40

2
7
8
9/9A

19
20

18/18A
17

26
27
28

10/10A

29
16/16A

30

21

31
32/32A

22/22A
3

11

15/15A

23

14/14A

33

24

34

25
35

12/12A

36/36A
37

39
38

13

27

PT TVS Motor Company Indonesia 2012, All Rights Reserved

CARBURETTOR ASSEMBLY

FIG. NO. 07
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

40

M1041070

AIRJET (PAJ 2) - 1.7

41

M7321350

HOSE AIR VENT

42

N9324480

PLUNGER ASSY KIT

43

N9041380

CARBURETTOR ASSY.

43A

N9041380N

CARBURETTOR ASSY RTR 160 (PLUNGER TYP)

43B

N9041400N

CARBURETTOR ASSY RTR 180 (PLUNGER TYP)

REMARKS

1
1
1

28

PT TVS Motor Company Indonesia 2012, All Rights Reserved

AIR CLEANER ASSEMBLY

FIG. NO. 08

4
5

6
7

17

10
11

4110

16

14
M70

15

13

12

15

29

PT TVS Motor Company Indonesia 2012, All Rights Reserved

AIR CLEANER ASSEMBLY

FIG. NO. 08
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M7041070

AIR CLEANER ASSEMBLY

M7040780

INLET RESONATOR

M7040820

HOSE CLIP DIA 18

0335608

PUNCHED WASHER 6.5x16x1.2

0332275

CRR PAN HEAD SCREW

M1040610

GASKET TRAP FLAME

M1040170

TRAP COMP. FLAME

M1040700

FILTER COMP. AIR CLEANER

M1040670

GASKET INLET

10

M7041090

INLET COMP. AIR CLEANER

11

M1200660

CRR PAN HEAD SCREW M5x16

12

M7040790

FOAM SAI

13

N3040360

DRAIN PIPE

14

M7041030

HOSE CLIP DRAIN PIPE

15

K140820

HOSE CLIP

16

M7041000

BREATHER HOSE PCV

17

M1040630

CLAMP OUTLET PIPE

30

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

KICK STARTER ASSEMBLY

FIG. NO. 09

3
1
2
8
4
5

14

15
16

11

10

7
12
17

13

18
19
20

31

PT TVS Motor Company Indonesia 2012, All Rights Reserved

KICK STARTER ASSEMBLY

FIG. NO. 09
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M7081500

LEVER ASSY. KICK STARTER

N2081760

RUBBER KICK STARTER LEVER

N2081450

PIN LEVER ASSY. KICK STARTER

M7081950

JOINT KICK STARTER

N2081440

BALL LEVER ASSY. K S LEVER

N2081430

SPRING LEVER ASSY. KICK STARTER

N3200240

CIRCLIP - TYPE E

S1101250

HEX BOLT M8x35

0249550

OIL SEAL KICK STARTER SHAFT

10

0335714

SHIM 16x30x0.5

11

M7080570

GEAR KICK STARTER DRIVE

12

M1080890

STARTER KICK APACHE

13

M1080930

SPRING KICK STARTER

14

M1201190

HEX SCREW M6x30

15

M1080900

GUIDE KICK STARTER

16

N2081650

STOPPER KICK STARTER

17

M7080740

SHAFT KICK STARTER

18

M1200700

SHIM 14x32x1

19

M1080940

SPRING KICK SHAFT RETURN

20

N3080270

GUIDE KICK STARTER SPRING

32

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

TRANSMISSION ASSEMBLY

FIG. NO. 10

10
11

13/13A

12

5/5A

3
4

15/15A
7/7A

14
16

17

18
8
19

9
20

26

21
25

24
22

27/27A

33
34

28
29

35

23
30

36
37

31

38
39

32

33

PT TVS Motor Company Indonesia 2012, All Rights Reserved

TRANSMISSION ASSEMBLY

FIG. NO. 10
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

M1200260

BALL BEARING 20x47x14 C3 6204 RS

M7200250

OIL SEAL 20x40x6

M7081100

RETAINER OILSEAL DRIVE SHAFT

M1200810

CRR PAN HD SCREW M6x10 5.8 ZNG

N9112610

DRIVE CHAINN WITH O RING - RTR 160 (124 LINKS)

5A

N9112830

DRIVE CHAINN WITH O RING - RTR 180 (130 LINKS)

N9322720

CONNECTING LINK CHAIN

M7080920

SPROCKET ENGINE 13T

7A

N9080250

SPROCKET ENGINE 14T

M7080870

LOCK PLATE ENGINE SPROCKET

M1200940

HEX SCREW M5x10

10

M7200260

NEEDLE ROLLER BEARING 15x23x12

11

0335014

SHIM 15x30x1.0

12

M7080400

GEAR COMP. KICK START. IDLE (26T)

13

M7080340

GEAR COMP. 1ST DRIVEN

13A

R1080800

GEAR COMP 1ST DRIVEN

14

M7200420

SHIM

15

M7080310

GEAR 4TH DRIVEN

15A

R1081130

GEAR 4TH DRIVEN

16

0330174

CIRCLIP 20x1.2

17

M7080860

SHIM

18

M7080280

GEAR 3RD DRIVEN

19

M7080320

GEAR 5TH DRIVEN

20

M7081300

SHAFT COMP. DRIVE

21

M7080890

GEAR 2ND DRIVEN (27T)

REMARKS

1
1

34

PT TVS Motor Company Indonesia 2012, All Rights Reserved

TRANSMISSION ASSEMBLY

FIG. NO. 10

10
11

13/13A

12

5/5A

3
4

15/15A
7/7A

14
16

17

18
8
19

9
20

26

21
25

24
22

27/27A

33
34

28
29

35

23
30

36
37

31

38
39

32

35

PT TVS Motor Company Indonesia 2012, All Rights Reserved

TRANSMISSION ASSEMBLY

FIG. NO. 10
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

22

N5080060

BUSH IST DRIVEN

23

M7200040

THRUST WASHER

24

M7080450

DRIVE SHAFT SET

25

M7080460

COUNTER SHAFT ASSY.

26

M7080439

SHAFT COMP. COUNTER

27

M7080309

GEAR 4TH DRIVE

27A

R1081120

GEAR 4TH DRIVE

28

0330174

CIRCLIP

29

M7080339

GEAR 3RD DRIVE

30

M7080299

GEAR 5TH DRIVE

31

M7080269

GEAR 2ND DRIVE

32

M1200300

BALL BEARING 12x28x8 C3 6001 RS

33

M1200290

BALL BEARING 30x55x13 C3 6006

34

M7080530

RETAINER COUNTER BEARING

35

0332238

RECESSED CSK HEAD SCREW M6x12

36

M7080370

GEAR COMP. KICK STARTER DRIVEN

37

M7200460

THRUST WASHER

38

C8080260

BEARING KS DRIVEN GEAR

39

M7200430

SHIM

40

N9322710

CHAIN AND SPROCKET KIT-RTR160-13/44/124L "O RING"

40A

N9323050

CHAIN AND SPROCKET KIT-RTR180-14/46/130L "O RING"

41

M7321580

OIL SEAL KIT

NOTE : # - For more details refer Kit details on Page 135

36

REMARKS

#
1

PT TVS Motor Company Indonesia 2012, All Rights Reserved

GEAR SHIFT MECHANISM

FIG. NO. 11
1

5A
6A

7A

8/8A
9

21

12

10
11
12

22

23

13

24

14

5A

15

25

16
27
28

17
18
32
36

29

26/26A

37

33
30

35
31

20

19

34
38

36

37

39

PT TVS Motor Company Indonesia 2012, All Rights Reserved

GEAR SHIFT MECHANISM

FIG. NO. 11
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

REMARKS

M1080830

BOLT GEAR SHIFT CAM STOPPER

M6080090

STOPPER COMPLETE GEAR SHIFT

M1200690

SHIM 6x14x1

M7081290

SPRING GEAR SHIFT CAM STOPPER

0332248

REC CSK HEAD SCREW M6x20

**

5A

0332228

REC CSK HD SCREW M6x16

M8081810

INDEX STAR (NEW)

**

6A

M7081320

INDEX STAR

M7081820

PIN HOLDER (NEW)

**

7A

3044034

ROLLER CAM DRIVE (LONG)

M7081800

CAM GEAR SHIFT (NEW)

**

8A

M7080560

CAM GEAR SHIFT

N2081570

SPACER ROLLER GEAR SHIFT FORK PIN

10

M7080590

FORK GEAR SHIFT No.2

11

M7080580

FORK GEAR SHIFT No.1

12

M7080520

SHAFT SHIFT FORK

13

N2060100

CONTACT COMP. GEAR SHIFT SWITCH

14

0332238

RECESSED CSK HEAD SCREW

15

M7081850

GASKET GEAR SHIFT SWITCH

16

M7081860

BODY GEAR SHIFT SWITCH

17

420010700

PUNCHED WASHER

18

0331718

CRPH SCREW M5x16

19

0332018

CRR PAN SCREW M3x4

20

0335548

PUNCHED WASHER 3.3x8x.5

21

M7080470

FORK GEAR SHIFT HIGH SPEED

NOTE : ** - EFFECTIVE FROM FRAME NO. MD634LE5392A04614

38

PT TVS Motor Company Indonesia 2012, All Rights Reserved

GEAR SHIFT MECHANISM

FIG. NO. 11
1

5A
6A

7A

8/8A
9

21

12

10
11
12

22

23

13

24

14

5A

15

25

16
27
28

17
18
32
36

29

26/26A

37

33
30

35
31

20

19

34
38

36

39

39

PT TVS Motor Company Indonesia 2012, All Rights Reserved

GEAR SHIFT MECHANISM

FIG. NO. 11
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

22

3040510

SPRING GEAR SHIFT STARTER

23

8200320

CIRCLIP 5.0

24

8081460

ARRESTOR PLATE COMPLETE

25

C8080200

GUIDE COMP. GEAR SHIFT

26

M7081790

SHAFT COMP. GEAR SHIFT

26A

M1081450

SHAFT COMP. GEAR SHIFT

27

P200270

CRR PAN HD SCREW M6x12 5.8 ZNG

28

M1080740

RETAINER T/M OIL GUIDE

29

M7080690

GUIDE T/M OIL

30

M7081840

SPRING GEAR SHIFT RETURN

31

420462700

HEX SCREW M6x20

32

M7081650

GEAR SHIFT LINKAGE ASSY.

33

M7081400

LINK GEAR SHIFT ASSY.

34

M7200550

HEX NUT M6, LH

35

M7081370

STUD GEAR SHIFT

36

M7081450

GROMMET

37

420305700

HEX NUT M6

38

M7081640

LEVER ASSY. GEARSHIFT

39

M7081740

RUBBER GEAR SHIFT LEVER

NOTE : ** - Effective from frame no. MD634LE5392A04614

40

REMARKS

**

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12

3
16

14

25

24

15
9
23

14
22
10
11
17

15

15

18
17
18

12

16
19

13

21
20
18
41

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12
QUANTITY

REF. NO.
1

DESCRIPTION

PART NO.
N9140470

RTR 160
SD

RTR 160
DD

CAP FUEL TANK

FUEL TANK COMP.

M1200480

HEX FLANGE BOLT M8x25

N9140540

BUSH FUEL TANK REAR MTG.

N3210190

STICKER PROTECTION

N9140530

CUSHION FUEL TANK REAR MTG.

M1140220

HOSE, FUEL

414147000

HOSE CLIP

N9140670

FUEL COCK ASSY.

10

N3140120

GASKET FUEL COCK

11

420001700

PUNCHED WASHER

12

420462700

HEX SCREW M6x20

13

COVER FUEL TANK LH

14

N9141000

CUSHION COVER FUEL TANK

15

N3200340

CRR FL. PAN HEAD TAP SCR 4.2x13

16

N92218595D

COVER FUEL TANK INNER LH

17

0335558

PUNCHED WASHER

18

0331718

CRPH SCR M5x16

19

N9140650

HOSE FUEL TANK

20

N9140700

HOSE GUIDE

21

M1040650

HOSE CLIP

22

N9161700

FUEL SENDER ASSY.

23

N2140060

CUSHION FUEL TANK FRONT

24

N92218695D

COVER FUEL TANK INNER RH

COVER FUEL TANK RH

25

42

RTR 160
SD REF.

RTR 180
DD

REMARKS

REF. PAGE 129

REF. PAGE 129

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12A

6
7
8
9
4

10
29
18

11
19

12
13

29
28

26

25
15

27

16
17

24

14
20

22
21

23

43

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

P3200010

CRR PAN HEAD SCREW M6x12

N9223920

COVER FUEL TANK ASSY UPR (APACHE REF)

N9223380

BEADING COVER FUEL TANK TOP

K3200840

RETAINER CLIP NUT M6

N9140470

CAP FUEL TANK

N9223110

GROMMET FUEL TANK (APACHE REF)

M1200480

HEX FLANGE BOLT M8x25

N9140540

BUSH FUEL TANK REAR MTG.

N9224850

STICKER PROTECTION

FUEL TANK COMP.

10
11

N9140530

CUSHION FUEL TANK REAR MTG.

12

N9140670

FUEL COCK ASSY.

13

M1140220

HOSE, FUEL

14

414147000

HOSE CLIP

15

N3140120

GASKET FUEL COCK

16

420001700

PUNCHED WASHER

17

420462700

HEX SCREW M6x20

COVER FUEL TANK OUTER LH

18
19

N9222890

COVER FUEL TANK INNER LH

20

N3200340

CRR FL. PAN HEAD TAP SCR 4.2x13

21

M1040650

HOSE CLIP

22

N9140650

HOSE FUEL TANK

23

R1200380

HEX FLANGE BOLT M5X14

24

N9140700

HOSE GUIDE

25

N9161700

FUEL SENDER ASSY.

44

REMARKS

REF. PAGE 129

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12A

6
7
8
9
4

10
29
18

11
19

12
13

29
28

26

25
15

27

16
17

24

14
20

22
21

23

45

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FUEL TANK ASSEMBLY

FIG. NO. 12A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

26

N2140060

CUSHION FUEL TANK FRONT

27

N9222910

COVER FUEL TANK INNER RH

COVER FUEL TANK RH

CRR PAN HEAD SCREW M6x16

28
29

0332275

46

REMARKS

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
29
28

27

26

39

33

81

80

84
38
35

25
7

83

42

41

6
3

43

36

25B
25A
24A

82

40

37A

30
31
32

24

37
72

34

10
11

72
78
73

44
46

17
18

12
13

19
20

15

62

47

59
52

53

29

30

57

26 27
31
32
3

58
48
47
54

49

55

79

60
61

21

16
14

77

71
22

11
12

76

45

23

10

75
74

12

63
2

11
10

3
49

15
50

51

47

85

56

15
12
14
11
12
10
70

66
65

64
11 8
10

69
68
67

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

N9200310

CLEVIS PIN B8x42

N9124020

TORSION SPRING FOOTPEG

0330048

SPLIT PIN 2.0x20

N9123920

RIDER FOOTPEG ASSY. RH

N9124050

SLEEVE RIDER FOOTREST

N9123990

CLAMP COMP. RIDER FOOTREST

N9124040

RIDER FOOTPEG RH

N9200400

HEX SCREW M5x18

N9124000

STUD RIDER FOOTREST

10

N9200230

SBHC SCREW M8x30

11

N9200220

PUNCHED WASHER 8.5x24x1.6

12

N9124450

SPACER RIDER FOOTREST

13

N9124300

RIDER FOOTREST COMP. RH

14

N9200250

HEX SOCKET HEAD CAP SCREW M10x25

15

0335528

SHIM 10.5x18x1.6

16

N92210207D

PILLION FOOTREST RH

17

420305700

HEX NUT M6

18

N5200400

HEX SCREW M6x25

19

N9112140

BRACKET BRAKE SWITCH

20

0330408

WAVE SPRING WASHER M6

21

420452700

HEX SCREW M6X12

22

8200120

CRPH SCREW M5x12

23

N9220880

BRKT COVER LOCK

24

N3050350

SPACER MUFFLER BRKT

24A

N9125590

SPACER

NOTE : ** - Effective from frame no. MD634HE3692F08601

48

RTR 160
SD REF.

RTR 180
DD

REMARKS

**

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
29
28

27

26

39

33

81

80

84
38
35

25
7

83

42

41

6
3

43

36

25B
25A
24A

82

40

37A

30
31
32

24

37
72

34

10
11

72
78
73

44
46

17
18

12
13

19
20

15

62

47

59
52

53

29

30

57

26 27
31
32
3

58
48
47
54

49

55

79

60
61

21

16
14

77

71
22

11
12

76

45

23

10

75
74

12

63
2

11
10

3
49

15
50

51

49

85

56

15
12
14
11
12
10
70

66
65

64
11 8
10

69
68
67

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

REMARKS

25

N2121060

CUSHION EXHAUST MTG

25A

N9124890

CUSHION EXHAUST MTG

**

25B

N9125580

CUSHION EXHAUST MTG

**

26

0331645

HEX SCREW M6x12

27

0335605

PUNCHED WASHER 6.5x16x1.2

28

N9125030

PILLION FOOT PEG ASSY. RH

29

N9125010

SLEEVE PILLION FOOTREST

30

N9121790

PIN PILLION FOOTREST

31

N9123980

SPRING FOOTREST

32

N9123970

GUIDE PILLION FOOT PEG LH

33

N9112010

BRAKE PEDAL ASSY.

34

N9112000

SLEEVE BRAKE PEDAL

35

N2200470

HEX SOC HD CAP SCREW M6x20

36

N9200300

O RING BRAKE PEDAL

37

N9111980

SHAFT COMP. BRAKE PEDAL

37A

N9111840

SHAFT COMP. BRAKE PEDAL

38

N2110600

PIN REAR BRAKE CONNECTOR

39

N9111680

ROD COMP. REAR BRAKE

40

N2110700

BRAKE RETURN SPRING

41

0335578

PUNCHED WASHER 6.5x13.0x1.0 ZNB

42

N3110360

SPRING REAR BRAKE ROD ADJUSTER

43

S1111930

PIN REAR BRAKE ROD LEVER

44

N9125560

FRAME COMP. - RTR

45

N9123000

BRKT ENGINE MTG. UPPER RH

46

M7200070

HEX FLANGE BOLT M8x55

NOTE : ** - Effective from frame no. MD634HE3692F08601

50

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
29
28

27

26

39

33

81

80

84
38
35

25
7

83

42

41

6
3

43

36

25B
25A
24A

82

40

37A

30
31
32

24

37
72

34

10
11

72
78
73

44
46

17
18

12
13

19
20

15

62

47

59
52

53

29

30

57

26 27
31
32
3

58
48
47
54

49

55

79

60
61

21

16
14

77

71
22

11
12

76

45

23

10

75
74

12

63
2

11
10

3
49

15
50

51

51

85

56

15
12
14
11
12
10
70

66
65

64
11 8
10

69
68
67

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

47

M1200890

HEX FLANGE NUT M8

48

N9200280

CABLE CLIP DIA 18

49

0331058

HEX BOLT+WAVE SPR WASHER M8x16

50

N9221440

BRKT COMP. GUARD CENTER

51

N9123750

COVER BRACKET CRASHGUARD

52

N9124990

BRKT ENGINE MTG FRONT LH

53

N9125000

BRKT ENGINE MTG FRONT RH

54

N9123760

DUST COVER CRANKCASE

55

M1200120

HEX FLANGE BOLT M8x120

56

N5200330

HEX FL BOLT M8x100

57

N9122990

BRKT ENGINE MTG. UPPER LH

58

N92210107D

PILLION FOOTREST LH

59

N9221580

HANDLE HOLDER COMP

60

0336018

PUNCHED WASHER 8.5x20x2

61

420454700

HEX SCREW M8x20

62

N9125020

PILLION FOOT PEG ASSY. LH

63

N9123930

RIDER FOOTPEG ASSY. LH

64

N9124030

RIDER FOOTPEG LH

65

N9221560

PIN GEAR SHIFT LEVER

66

0335698

PUNCHED WASHER 14.5x22x1.6

67

U6200030

CIRCLIP DIA 14

68

0330328

WAVE SPRING WASHER M10

69

0334038

HEXAGONAL NUT M10

70

N9124200

RIDER FOOTREST COMP. LH

71

0334548

HEX NUT M8

52

RTR 160
SD REF.

RTR 180
DD

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
29
28

27

26

39

33

81

80

84
38
35

25
7

83

42

41

6
3

43

36

25B
25A
24A

82

40

37A

30
31
32

24

37
72

34

10
11

72
78
73

44
46

17
18

12
13

19
20

15

62

47

59
52

53

29

30

57

26 27
31
32
3

58
48
47
54

49

55

79

60
61

21

16
14

77

71
22

11
12

76

45

23

10

75
74

12

63
2

11
10

3
49

15
50

51

53

85

56

15
12
14
11
12
10
70

66
65

64
11 8
10

69
68
67

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

72

3257598

PUNCHED WASHER

73

N9125060

SPACER REAR

74

N9125070

CUSHION REAR

75

N9125050

BALANCER MASS COMP.

76

N9125130

CUSHION BALANCER MASS

77

N9125150

PLATE ASSY BALANCER

78

M1200850

HEX FLANGE BOLT M8x50

79

N3200150

HEX FL BOLT M6x16

80

N3120410

PLUG TUBE UPPER

81

N92210507D

PILLION HANDLE LH

82

N92210607D

PILLION HANDLE RH

83

M1200480

HEX FLANGE BOLT M8x25

84

N5200430

PUNCHED WASHER 8.5x16.0x1.2 ZNK

85

0331288

BOLT ENGINE MOUNT L.75

54

RTR 160
SD REF.

RTR 180
DD

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

39

36

5
6

12
11
10

13

10

3
9
14

38
37

34
35

78

40

76

77

75

41

33
32

74

30

15

28
3

16

73

43
42

29
31

25

72

44/44A
71

20
19
21

18

17

70

27
24
22

18A

23

39

26

38

45

14
26A

69

46

57

58

61

48 49

35
50

46
60

53
52

17

65
66

78
56

55

19

55

14

54

68
2

62

59

51
51

37

64

51
79

34

47

67
8

63
20
PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N9200310

CLEVIS PIN B8x42

N9124020

TORSION SPRING FOOTPEG

0330048

SPLIT PIN 2.0x20

N9123920

RIDER FOOTPEG ASSY. RH

N9124050

SLEEVE RIDER FOOTREST

N9123990

CLAMP COMP. RIDER FOOTREST

N9124040

RIDER FOOTPEG RH

N9200400

HEX SCREW M5x18

N9124000

STUD RIDER FOOTREST

10

0332275

SCREW CRPH M6x16

11

0335578

PUNCHED WASHER 6.5x13.0x1.0 ZNB

12

N9223080

COVER FRAME BOTTOM RH

13

N9223950

BRKT COVER FRAME HEAD

14

K200320

CRR PAN HD TAP SCR 4.2x16

15

420305700

HEX NUT M6

16

N5200400

HEX SCREW M6x25

17

P3200010

CRPH SCREW M6x12

18

N9126060

RIDER FOOTREST RH DRUM

18A

N9125980

RIDER FOOTREST DISC RH

19

0335528

SHIM 10.5x18x1.6

20

N9200250

HEX SOC HD CAP SCREW M10x25

21

N9126160

COVER MASTER CYLINDER

22

N9112000

SLEEVE BRAKE PEDAL

23

N9112010

BRAKE PEDAL ASSY.

24

N2200470

HEX SOC HD CAP SCREW M6x20

REMARKS

56

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

39

36

5
6

12
11
10

13

10

3
9
14

38
37

34
35

78

40

76

77

75

41

33
32

74

30

15

28
3

16

73

43
42

29
31

25

72

44/44A
71

20
19
21

18

17

70

27
24
22

18A

23

39

26

38

45

14
26A

69

46

57

58

61

48 49

35
50

46
60

53
52

17

65
66

78
56

55

19

57

14

54

68
2

62

59

51
51

37

64

51
79

34

47

67
8

63
20
PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD
1

25

N9200300

O RING BRAKE PEDAL

26

N9111980

SHAFT COMP. BRAKE PEDAL

26A

N9111840

SHAFT COMP. BRAKE PEDAL

27

N2110600

PIN REAR BRAKE CONNECTOR

28

0335558

PUNCHED WASHER

29

N9111680

ROD COMP. REAR BRAKE

30

N2110700

BRAKE RETURN SPRING

31

0335578

PUNCHED WASHER 6.5x13.0x1.0 ZNB

32

N3110360

SPRING REAR BRAKE ROD ADJUSTER

33

S1111930

PIN REAR BRAKE ROD LEVER

34

N9121790

PIN PILLION FOOTREST

35

N9123980

SPRING FOOTREST

36

N9123940

PILLION FOOTPEG R

37

N9123970

GUIDE PILLION FOOT PEG LH

38

S1101250

HEX BOLT M8x35

39

0330318

WAVE SPRING WASHER M8

40

N9222850

PILLION FOOTREST RH

41

N9124890

CUSHION EXHAUST MTG SMALL

42

N9125590

SPACER

43

N9125580

CUSHION EXHAUST MTG BIG

44

N9125860

FRAME COMP

45

N9123750

COVER BRACKET CRASHGUARD

46

M1200890

HEX FLANGE NUT M8

47

N4121370

CLAMP CLUTCH CABLE

48

M7200070

HEX FLANGE BOLT M8x55

REMARKS

58

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

39

36

5
6

12
11
10

13

10

3
9
14

38
37

34
35

78

40

76

77

75

41

33
32

74

30

15

28
3

16

73

43
42

29
31

25

72

44/44A
71

20
19
21

18

17

70

27
24
22

18A

23

39

26

38

45

14
26A

69

46

57

58

61

48 49

35
50

46
60

53
52

17

65
66

78
56

55

19

59

14

54

68
2

62

59

51
51

37

64

51
79

34

47

67
8

63
20
PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

49

N9124990

BRKT ENGINE MTG FRONT LH

50

N9125000

BRKT ENGINE MTG FRONT RH

51

0331058

HEX BOLT+WAVE SPR WASHER M8x16

52

N9221440

BRKT COMP. GUARD CENTER

53

M1200060

PUNCHED WASHER

54

0330318

SPRING WASHER

55

420454700

HEX SCREW M8x20

56

N9126170

CONNECTOR FOOTREST

57

N9124990

BRKT ENGINE MTG FRONT LH

58

N9125000

BRKT ENGINE MTG FRONT RH

59

N5200330

HEX FL BOLT M8x100

60

0331288

BOLT ENGINE MOUNT L.75

61

M1200120

HEX FLANGE BOLT M8x120

62

N9125920

PILLION FOOTREST LH

63

N9125990

PIN GEARSHIFT LEVER

64

N9223070

COVER FRAME BOTTOM LH

65

N9200220

PUNCHED WASHER 8.5x24x1.6

66

N9200230

SBHC SCREW M8x30

67

N9124030

RIDER FOOTPEG LH

68

N9123930

RIDER FOOTPEG ASSY. LH

69

N9123950

PILLION FOOTPEG L

70

N9222840

PILLION FOOTREST LH

71

420454700

HEX SCREW M8x20

72

0336018

PUNCHED WASHER 8.5x20x2

73

N9221580

HANDLE HOLDER COMP

60

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

39

36

5
6

12
11
10

13

10

3
9
14

38
37

34
35

78

40

76

77

75

41

33
32

74

30

15

28
3

16

73

43
42

29
31

25

72

44/44A
71

20
19
21

18

17

70

27
24
22

18A

23

39

26

38

45

14
26A

69

46

57

58

61

48 49

35
50

46
60

53
52

17

65
66

78
56

55

19

61

14

54

68
2

62

59

51
51

37

64

51
79

34

47

67
8

63
20
PT TVS Motor Company Indonesia 2012, All Rights Reserved

FRAME ASSEMBLY

FIG. NO. 13A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

74

N3120410

PLUG TUBE UPPER

75

N5200430

PUNCHED WASHER 8.5x16.0x1.2 ZNK

76

N92210507D

PILLION HANDLE LH

77

N92210607D

PILLION HANDLE RH

78

M1200480

HEX FLANGE BOLT M8x25

79

N9XXX

KIT CRASH GUARD

62

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

STAND ASSEMBLY

FIG. NO. 14

3
4

1
5
6

10

11
9

63

PT TVS Motor Company Indonesia 2012, All Rights Reserved

STAND ASSEMBLY

FIG. NO. 14
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N3120860

SPRING CENTER STAND

0334038

HEX NUT M10x1.25

0330328

WAVE SPRING WASHER

N9124730

CENTER STAND COMP.

N3121540

SPACER CENTER STAND

N8200050

BOLT CENTER STAND

K200690

HEX NUT M8

N9200210

SPL HEX BOLT M10 X 30

N9124640

PROP STAND COMP.

10

N5121610

SPRING PROP STAND

11

N9321940

PROP STAND KIT

NOTE : # - For more details refer Kit details on Page 135

64

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

SEAT ASSEMBLY

FIG. NO. 15
2

2A

1
1A

9
3

3A
10

11

4A
5

5
7

65

PT TVS Motor Company Indonesia 2012, All Rights Reserved

SEAT ASSEMBLY

FIG. NO. 15
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N9130060

SEAT ASSEMBLY

1A

N9130150

SEAT ASSEMBLY (APACHE REF)

N9310090

COVER COMP SEAT

2A

N9130180

COVER COMP SEAT (APACHE REF)

N9130080

SEAT FOAM

3A

N9130170

SEAT FOAM (APACHE REF)

N9130070

SEAT BASE

4A

N9130160

SEAT BASE (APACHE REF)

N9130120

CUSHION SEAT

N8130130

CUSHION, SEAT

K210800

O' RING FIRST AID

M1130240

CUSHION SEAT

N9123220

LATCH ASSY. SEAT

10

K3122240

HEX BOLT M5x65

11

N9170090

CABLE COMP. SEAT

66

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HANDLE BAR ASSEMBLY

FIG. NO. 16
2
1

3
4
5

33

34

37
22

22

9
14

15/15A

13/13A

10/10A

16/16A/16B
36
11/1A

35

17

30/30A

31

29
18

12/12A

28
18

27

32/32A/32B

26
25/25A

19
24
20

21
22

23/23A

67

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HANDLE BAR ASSEMBLY

FIG. NO. 16
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N9151220

DAMPER ASSY HANDLE BAR

N9200350

CRPH SCREW M6X157

N9150770

DAMBER WEIGHT HANDLE BAR

N9151200

SEPARATOR HANDLE BAR-RTR

N9221170

GRIP COMP THROTTLE

N9151190

TUBE HANDLE BAR

0335608

WASHER

N9151210

RETAINER HANDLE BAR

M1200900

HEX FLANGE NUT M6

10

N9161150

SWITCH ASSY RH

10A

N9161940

SWITCH ASSY RH

11

N9111140

CYLINDER ASSY FRONT MASTER

11A

N91111403C

CYLINDER ASSY FRONT MASTER

12

N9321500

KIT LEVER RH (BLACK)

12A

N9322020

KIT LEVER RH - RTR

13

N9150820

HANDLE BAR COMP. RH

13A

N9151390

HANDLEBAR COMP RH (BLACK)

14

N9200150

HEX SOC. HEAD CAP SCREW M6x30

15

N9213920

EMBLEM COVER HANDLE BAR - RTR 160

15A

N9214830

EMBLEM COVER HANDLE BAR - RTR 180

16

N9151250

COVER ASSY. UPPER BRACKET

16A

N9151750

COVER ASSY. UPPER BRACKET

16B

N9151660

COVER ASSY. UPPER BRACKET

17

U2200010

HEX FLANGED BOLT M8x27

18

420955700

HEX SCREW M8x40

NOTE : # - For more details refer Kit details on Page 135

1
1

REMARKS

1
1

#
1

1
1

1
1
1

68

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HANDLE BAR ASSEMBLY

FIG. NO. 16
2
1

3
4
5

33

34

37
22

22

9
14

15/15A

13/13A

10/10A

16/16A/16B
36
11

35

17

30/30A

31

29
18

12/12A

28
18

27

32/32A/32B

26
25/25A

19
24
20

21
22

23/23A

69

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HANDLE BAR ASSEMBLY

FIG. NO. 16
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

19

N9101000

UPPER BRACKET

20

N9160480

STEERING / IGNITION LOCK

21

0330408

WAVE SPRING WASHER M6

22

420518000

CRR PAN HEAD SCREW M6x20

23

N9150440

LEVER ASSY. CLUTCH (BLACK)

23A

N91504403C

LEVER ASSY. CLUTCH RTR

24

N9160910

CLUTCH SWITCH ASSY.

25

N9150520

LEVER CLUTCH (BLACK)

25A

N91505203C

LEVER CLUTCH RTR

26

N9150450

BRKT LEVER LH

27

0330408

WAVE SPRING WASHER M6

28

7200120

BOLT

29

N3150280

SPECIAL BOLT M5

30

N9150790

HANDLE BAR COMP. LH

30A

N9151400

HANDLE BAR COMP. LH (BLACK)

31

N9221070

GRIP COMP. LH

32

N9161200

SWITCH ASSY LH

32A

N9161930

SWITCH ASSY LH

33

N9221460

MIRROR ASSY. RH

34

N9221450

MIRROR ASSY. LH

35

N9170230

THROTTLE CABLE ASSY.

36

N9170240

CHOKE CABLE ASSY.

37

N9170250

CLUTCH CABLE ASSY.

70

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17

15

16

3
9

4
5

17

10

12 13
14

11

12
18
18

15
29 28

27

26

39

20 19
22

27
23
24

21

40

25

30

31
34
35
37
32

36

38

33

71

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

N9161370

TURN SIGNAL LAMP ASSY FRONT RH

N9321830

LENS AND REFLECTOR COMP. FR/RL

K3160450

AMBER BULB 12V 10W

0330328

WAVE SPRING WASHER M10

0334038

HEX NUT M10

N9220240

VISOR HOUSING HEAD LAMP

K200320

CRR PAN HD TAP SCR ST4.2x16 ZNK TSDS0209

N8220180

GROMMET TAIL COVER

N8122610

CUP WASHER

10

M1200610

HEX SCREW M6X 20

11

N9220360

BRKT COMP HEADLAMP HSG

12

M7121680

BRKT, COMP. HSG HD LAMP

13

420001700

PUNCHED WASHER A6.6

14

0331618

HEX SCREW M6 x 12

15

N3120600

GROMMET COVER

16

N9221490

HOUSING HEAD LAMP REAR

17

R1220770

CUSHION HEAD LAMP REAR

18

0332275

CRR PAN HD SCREW M6x16

19

K200540

HEX SCREW M6X38

20

P1200100

PUNCHED WASHER 6.4X 18X 1.5

21

N8220500

PLUG, BRKT HSG HEADLAMP

22

P1200060

HEXAGONAL NUT M6

23

N9160890

CORD SET HEADLAMP

24

N9160880

CORD SET POSITION LAMP

25

K3160520

BULB CITY LAMP 12V 4W

72

RTR 160
SD REF.

RTR 180
DD

REMARKS

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17

15

16

3
9

4
5

17

10

12 13
14

11

12
18
18

15
29 28

27

26

39

20 19
22

27
23
24

21

40

25

30

31
34
35
37
32

36

38

33

73

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

26

M7160190

BULB HEAD LAMP 12V 35/35W HALOGEN

27

S1160200

SPACER HEAD LAMP

28

K3200900

CRR PAN HEAD TAP SCR ST 4.2 X 30

29

S1160190

CUSHION HEAD LAMP

30

N9160390

HEADLAMP ASSY.

HOUSING HEAD LAMP FRONT

31
32

N9221780

BRACKET LICENSE PLATE

33

0331718

CRR PAN HEAD SCREW M5x16

34

M1200610

HEX SCREW M6X 20

35

0335618

PUNCHED WASHER

36

N3120140

BUSH, TAIL COVER

37

N9220370

BRKT COMP. HSG HL LOWER

38

N3120130

GROMMET, HEAD LAMP

39

N9161360

TURN SIGNAL LAMP ASSY FRONT LH

40

N9321820

LENS AND REFLECTOR COMP. FL/RR

74

RTR 160
SD REF.

RTR 180
DD

REMARKS

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17A

14
8

10

9
11

12

14
13

2
33

18

19

23

14
31

3
22

15 17

21
13

24

16

29

25

15

30
16

26

17

28
33 34

20

32
25 12
38

27

39

15
36
37

20
35

75

40

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

N9161370

TURN SIGNAL LAMP FRONT RH

K3160450

AMBER BULB 12V10W

N9321830

LENS AND REFLECTOR COMP. FR/RL

N8200080

CRR PAN HEAD SCREW M5x10

N9222810

VISOR HOUSING HEAD LAMP

M1200820

CRR PAN HEAD SCREW M6 x 25

N3120130

GROMMET, HEAD LAMP

N9223490

BRKT HEADLAMP COMP. RH

0330328

WAVE SPRING WASHER M10

10

0334038

HEX NUT M10

11

N9223480

BRKT HEADLAMP COMP. LH

12

N8122610

CUP WASHER

13

N5200340

HEX SCREW M6x16

14

420462700

HEX SCREW M6x20

15

N3200340

CRR FL. PAN HD TAP SCREW 4.2x13

16

N3200220

HEX FL. BOLT M6x1.25x16

17

S1200700

RETAINER CLIP COMP. PANEL

18

N9223360

HOUSING HEADLAMP FR INNER LH

HOUSING HEADLAMPFRONT LH

19
20

N9200460

RECLOSABLE FASTERNS

21

N9223290

BRKT HEADLAMP COMP.

22

P200270

CRPH SCREW M6x12

23

N9222820

HEADLAMP ASSY.

24

N9223540

POSITION LAMP ASSY R

25

N5120820

GROMMET HEADLAMP

76

REMARKS

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17A

14
8

10

9
11

12

14
13

2
33

18

19

23

14
31

3
22

15 17

21
13

24

16

29

25

15

30
16

26

17

28
33 34

20

32
25 12
38

27

39

15
36
37

20
35

77

40

PT TVS Motor Company Indonesia 2012, All Rights Reserved

HEADLAMP ASSEMBLY

FIG. NO. 17A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

26

N9324460

HEADLAMP (WITHOUT BULB)

27

---

RETAINER CLIP

28

N9223530

POSITION LAMP ASSY L

29

M7160190

BULB HEAD LAMP 12V 35/35W HALOGEN

30

N5120820

GROMMET HEADLAMP

31

N9162100

CARD SET HEADLAMP

32

N9223350

HOUSING HEADLAMP FR. INNER LH

33

N3120990

GROMMET COMP. VISOR MTG

HOUSING HEDLAMP FRONT LH

34
35

N9161360

TURN SIGNAL LAMP FRONT LH

36

N9225320

BRKT LICENCE PLATE

37

0332275

CRR PAN HD SCREW M6x16

38

N9222980

BRKT HOUSING HEAD LAMP BRKT

39

7100380

PACKING

40

N9321820

LENS AND REFLECTOR COMP. FL/RR

78

REMARKS

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18

15

11

17

10

8
7

9 8
7

20

14

19

13

7 8
9

14

12

18

16 13
8

2
11
1
4

22

5
24

11

9
8
7

23

21

29
5
25

30
26

68 7
28

6
78

27
6 8

79

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18
QUANTITY

REF. NO.
1

DESCRIPTION

PART NO.
N9212050

RTR 160
SD

RTR 160
DD

LOCK ASSY. COVER FRAME

COVER FRAME RH

N9220530

CUSHION LOCK COVER FRAME

K122810

CUSHION FRAME COVER

N3130100

CUSHION COVER FRAME

N5200440

CRR PAN HD SCREW M6x20

N3120130

GROMMET

0335618

PUNCHED WASHER 6.5x16x1.2

420462700

HEX SCREW M6X20 8.8 ZNB

COVER SEAT TAIL RH

10
11

N9220560

CUSHION PILLION HANDLE

12

K3200840

RETAINER CLIP NUT M6

13

M1201050

CRPH SCR M6x14 6.8 ZNK

14

N9221230

FENDER REAR

TAIL COVER CENTER

15
16

N9221260

BRKT FENDER COMP REAR TOP

17

N9221220

NUMBER PLATE ILLUMINATOR

18

---

REFLEX REFLECTOR

19

5227360

BULB 12V 3.4W

20

N8220300

BRKT COMP. LICENCE PLATE REAR

COVER SEAT TAIL LH

21
22

N9221650

BRKT FENDER REAR BOTTOM

23

0334146

HEX FLANGE NUT M6

24

420302700

HEX NUT M5 8 ZNB

COVER FRAME LH

25

80

RTR 160
SD REF.

RTR 180
DD

REMARKS

REF. PAGE 129

REF. PAGE 129

REF. PAGE 129

REF. PAGE 129

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18

15

11

17

10

8
7

9 8
7

20

14

19

13

7 8
9

14

12

18

16 13
8

2
11
1
4

22

5
24

11

9
8
7

23

21

29
5
25

30
26

68 7
28

6
78

27
6 8

81

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18
QUANTITY

REF. NO.

DESCRIPTION

PART NO.

RTR 160
DD

ENGINE GUARD LH

CRR PAN HD TAP SCR ST4.2x9.5 ZNK

28

ENGINE GUARD CENTER

REF. PAGE 129

29

ENGINE GUARD RH

REF. PAGE 129

BODY FRONT FENDER REAR

26
27

30

K5200010

N9220480

82

RTR 160
SD REF.

RTR 180
DD

REMARKS

RTR 160
SD

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18A

16

11

9
8

17
10
42

6
7

18
19
12
13

15

20

9 8
7

14

39
21

38

41 12

40

37

22

12

18
19

11

7 8 9

15

7
8

9 8
7
23

14

32
25
7 8 9

30
6 7
29

15

27
7
31

6
29

26

28

24

34

36

4
35

12

33
15

83

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18A

REF. NO.
1

DESCRIPTION

PART NO.
N9212050

RTR 160
SD REF.

RTR 180
DD

LOCK ASSY. COVER FRAME

COVER FRAME RH

RTR 160
SD

RTR 160
DD

N9220530

CUSHION LOCK COVER FRAME

K122810

CUSHION FRAME COVER

N3130100

CUSHION COVER FRAME

N5200440

CRR PAN HD SCREW M6x20

N3120130

GROMMET

0335618

PUNCHED WASHER 6.5x16x1.2

420462700

HEX SCREW M6X20 8.8 ZNB

COVER SEAT TAIL RH

10
11

N9220560

CUSHION PILLION HANDLE

12

K3200840

RETAINER CLIP NUT M6

13

M1201050

CRPH SCR M6x14 6.8 ZNK

14

R1220770

CUSHION HEAD LAMP

15

N3200340

CRR FLANGE PAN HEAD TAP SCREW

TAIL COVER CENTER

16
17

N9222300

COVER ILLUMINATOR

18

K3200830

RETAINER CLIP NUT M5

19

M1200660

CRR PAN HEAD SCREW M5x16

20

0335605

SCREW CRPH M6.5x16x1.2

21

0335608

PUNCHED WASHER 6.5x16

22

N9222080

BRKT FENDER TOP

23

M7160120

REFLEX REFLECTOR ASSY.

24

420302700

HEX NUT M5

25

N9222040

BRKT COMP FENDER REAR

84

REMARKS

REF. PAGE 129

REF. PAGE 129

REF. PAGE 129

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18A

16

11

9
8

17
10
42

6
7

18
19
12
13

15

20

9 8
7

14

39
21

38

41 12

40

37

22

12

18
19

11

7 8 9

15

7
8

9 8
7
23

14

32
25
7 8 9

30
6 7
29

15

27
7
31

6
29

26

28

24

34

36

4
35

12

33
15

85

PT TVS Motor Company Indonesia 2012, All Rights Reserved

PANELS AND REAR FENDER ASSEMBLY

FIG. NO. 18A

REF. NO.

DESCRIPTION

PART NO.

RTR 160
SD

RTR 160
DD

RTR 160
SD REF.

RTR 180
DD

26

N9223890

FENDER REAR

27

N9220480

BODY FRONT FENDER REAR

28

P3200010

CRR PAN HD SCREW M6x12

29

N5200480

PUNCHED WASHER 6.5x20x1.6

ENGINE GUARD LH

ENGINE GUARD CENTER

ENGINE GUARD RH

CUP WASHER

COVER FRAME LH

CRR PAN HEAD SCREW M6x20

TAIL COVER LH

30
31

N9222779

32
33

N8122610

34
35

420518700

36
37

N9220490

NUMBER PLATE ILLUMINATOR LAMP

38

N4160320

BULB POSITION LAMP CAPLESS 12V 4W

39

420302700

HEX NUT M5

40

0335558

PUNCHED WASHER5.5x12x1

41

C8200040

HEX FLANGE BOLT M6x12

42

N9222010

FLAP REAR FENDER

86

REMARKS