SKF THAP series THAP 030 - THAP 150 - THAP 300 Air-driven Pumps Instructions for use EU-DECLARATION of CONFORMITY for machinery. SKF Maintenance Products, Constructieweg 7, 3641 SB MIJDRECHT, the Netherlands, declare that this AIR-DRIVEN pump is designed and manufactured in accordance with the Directive by the Council of the European Communities of 14 June 1989, amended 20 June 1991
SKF THAP series THAP 030 - THAP 150 - THAP 300 Air-driven Pumps Instructions for use EU-DECLARATION of CONFORMITY for machinery. SKF Maintenance Products, Constructieweg 7, 3641 SB MIJDRECHT, the Netherlands, declare that this AIR-DRIVEN pump is designed and manufactured in accordance with the Directive by the Council of the European Communities of 14 June 1989, amended 20 June 1991
SKF THAP series THAP 030 - THAP 150 - THAP 300 Air-driven Pumps Instructions for use EU-DECLARATION of CONFORMITY for machinery. SKF Maintenance Products, Constructieweg 7, 3641 SB MIJDRECHT, the Netherlands, declare that this AIR-DRIVEN pump is designed and manufactured in accordance with the Directive by the Council of the European Communities of 14 June 1989, amended 20 June 1991
SKF THAP series THAP 030 - THAP 150 - THAP 300 Air-driven Pumps Instructions for use EU-DECLARATION of CONFORMITY for machinery. SKF Maintenance Products, Constructieweg 7, 3641 SB MIJDRECHT, the Netherlands, declare that this AIR-DRIVEN pump is designed and manufactured in accordance with the Directive by the Council of the European Communities of 14 June 1989, amended 20 June 1991
Air-driven Pumps Instructions for use EU-DECLARATION OF CONFORMITY FOR MACHINERY We, SKF Maintenance Products, Constructieweg 7, 3641 SB MIJDRECHT, The Netherlands, declare that this AIR-DRIVEN PUMP THAP 030 / THAP 150 / THAP 300 is designed and manufactured in accordance with the Directive by the Council of the European Communities of 14 June 1989, amended 20 June 1991, 14 June 1993 and 22 July 1993, on the approximation of the laws of the Member States relating to machinery. The Netherlands, 1 January 1995 Magnus Rydin Manager Product Development and Quality Table of contents Page Safety recommendations . . . . . . . . . . . . . . . . . . . 4 1. Application . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 5 4. Operating instructions . . . . . . . . . . . . . . . . . . . . 5 5. THAP .../SET . . . . . . . . . . . . . . . . . . . . . . . . . 6 6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7 7. Spare parts THAP 030/150/300 . . . . . . . . . . . . . . . . 7 SKF THAP 030/150/300 3 1. Application The THAP air-driven pumps are available in three different versions. They are used for mounting and dismounting OK-couplings, for large pressure joints like bearings, fly wheels, railway wheels and in many other similar applications. By using air-driven pumps, a considerable amount of time can be saved compared to hand operated equipment. 2. Description The THAP generates the high oil pressure with an airdriven hydraulic pump. Please connect it only to supplies with dry and clean air. The pumps are delivered ready for use in a transport box, complete with suction hose, return hose and quick connection couplings. They are equipped with a male G 3/4" connection, to be screwed directly into the workpiece. As alternative, they can also be used in combination with the accessories from the oil injection kit 729101. Safety recommendations As high pressures constitute a potential safety risk, the following instructions must be considered: The equipment should only be operated by trained personnel. Always follow the operating instructions. Check the pump and all accessories carefully before use. Never use even slightly damaged components. Make sure all air has been removed from the hydraulic system, before pressurizing the pump. Always use a pressure gauge. Always prevent the workpiece/tool from being projected upon sudden release of pressure (e.g. by use of retaining nut). Never use the equipment above the stated maximum hydraulic pressure. Never exceed the stated maximum air pressure. Never use the pump together with accessories which are rated below the maximum pressure of the pump. Use protective goggles. Never modify the unit. Use original parts only. Only use clean, recommended hydraulic oils (e.g. SKF LHMF 300, LHDF 900 or similar). In case of any uncertainties as regards the use of the pump, contact SKF. SKF THAP 030/150/300 4 Complete sets, consisting of pump, pressure gauge, adapter block, high pressure pipe and connection nipples, are available under designation THAP .../SET. 3. Technical data Designation THAP 030 THAP 150 THAP 300 Nominal hydraulic pressure 30 MPa 4.350 psi 150 MPa 21.750 psi 300 MPa 43.500 psi Pressure ratio 1:59 1:252 1:450 Maximum air pressure 8 bar 8 bar 8 bar Volume/stroke 6,63 cm 3 0,40 in 3 1,09 cm 3 0,06 in 3 0,42 cm 3 0,03 in 3 Oil outlet G 3/4" G 3/4" G 3/4" Length 380 mm 14,9 in 330 mm 13,0 in 405 mm 15,9 in Height 190 mm 7,5 in 190 mm 7,5 in 190 mm 7,5 in Width 120 mm 4,7 in 120 mm 4,7 in 120 mm 4,7 in Weight 10 kg 22 lb 8 kg 17,6 lb 11 kg 24,2 lb Flow chart 4. Operating instructions 1. Air connection. 2. Oil inlet. 3. Oil return. 4. High pressure oil outlet (G 3/4"). 5. Release valve. 6. Air valve, start/stop of pump. 7. Locking clamp. SKF THAP 030/150/300 5 a) Connect the pump to the workpiece, directly or via a high pressure pipe. b) Close air valve (6) and connect the air line (1) the oil suction hose (2) and the oil return hose (3). c) Drop the free end of the oil hoses into an oil container and make sure that the oil suction hose is well secured in the oil. d) Make sure the release valve (5) is open and start the pump by opening the air valve (6). Let the pump run until no air bubbles can be seen in the return hose (3). e) Now close the release valve (5) and the pump will start injecting oil. OBSERVE: Oil is always circulating through the return hose, even when the release valve is closed. To release pressure, open the release valve (5) and stop the pump by closing the air valve (6). 5. THAP .../SET The complete sets consist of an air driven pump and accessories, such as adaptor block, pressure gauge, high pressure pipe or high pressure hose with quick connection couplings and connection nipples. The following sets are available: Designation Set contents THAP 030/SET 1 air driven pump THAP 030 1 nipple G 3/4" (f) - G 1/4" (f) 729145 1 pressure hose (3m/9,8 ft) 729834 1 coupling 729831 A 1 nipple 729832 A THAP 150/SET 1 air driven pump THAP 150 1 adapter block 226402 1 pressure gauge 1077589 1 nipple G 3/4" (m) - G 1/4" (f) 228027 1 pressure hose (3m/9,8 ft) 729834 1 coupling 729831 A 1 nipple 729832 A THAP 300/SET 1 air driven pump THAP 300 1 adapter block 226402 1 pressure gauge 1077589 1 high pressure pipe (2m/6,5 ft) 227957 A SKF THAP 030/150/300 6 6. Maintenance It is recommended to clean the oil suction filter regularly (which is situated directly below the oil fill plug). If correctly used, no other maintenance is required. Make sure the oil is perfectly clean, as any dirt will cause severe wear and ultimately failure to the pump. SKF recommends the use of SKF Mounting Fluid LHMF 300 and SKF Dismounting Fluid LHDF 900, for mounting and dismounting. 7. Spare parts THAP 030/150/300 Designation Description THAP-1 Transport box THAP-2 Set of hoses THAP-3 Air valve assembly THAP-4 Air inlet block THAP-5 Air motor assembly THAP ...-6 Oil injector assembly THAP ...-7 Oil injector assembly THAP 300-7A Pressure valve THAP ...-8 Release valve assembly THAP ...-9 Connection nipple assembly THAP ...-10 Repair kit THAP 150 THAP 030 7A THAP 300 SKF THAP 030/150/300 7 In line with our policy of continuous development of our products we reserve the right to alter any part of the above specification without prior notice. SKF Maintenance Products Copyright SKF 2000 M P 5 1 0 E / 2 0 0 0 . 0 9