Geothermal System Cost Estimator

Geothermal System Cost Estimator
Geothermal System Cost Estimator

Welcome to the first version of the geothermal estimating software created by The University of Alabama through ASHRAE contra

This software is intended for the purpose of helping design engineers determine and lower the cost of installing geothermal H
to target high cost areas for redesign, thereby giving geothermal systems greater marketing potential.

Instructions
This software is catagorized into (4) different sheets: Sheet 1-Exterior Headers, Sheet 2
Headers sheet is used to calculate the cost of installing HDPE geothermal pipe on the exterior of the design project buildin
etc. The Interior HDPE Piping sheet is used to calculate the cost of installing HDPE pipe as the building's interior piping n
etc. The Vertical Loop Cost sheet is used to calculate the cost of drilling and installing the vertical geothermal loop field
all previous sections and graphically represent the cost of each sub-section for quick analysis and easy targeting of high cost
software computations and should not concern the user.
All input perameter cells are shaded yellow and only these cells should be changed by the user. All other cells are
using the password "HVAC". Some input cells (yellow cells) have drop down selection menus that appear on the screen once the
selections listed in the drop down cell will be accepted and for other cells the user my enter values other than those sugges
To begin the program, the user my select the blue arrows to the left of this screen to forward to the Exterior Headers
Each sheet contains a "Home" button that will return the user to the start sheet. For more detailed instructions, please see
"Misc. Calculators" sheets.
All information entered should be saved to a separate file under a new file name by the user so that this "blank" file
www.geokiss.com and download this program again.
For more information concerning the design of geothermal systems, please visit www.geokiss.com

This software developed through the expertise of:
Steve P. Kavanaugh, Ph.D. , Professor of Mechanical Engineering, University of Alabama
Welcome to the first version of the geothermal estimating software created by The University of Alabama through ASHRAE contract 1217-TRP under TC 6.8.
This software is intended for the purpose of helping design engineers determine and lower the cost of installing geothermal HVAC systems by giving the engineer the cost data necessary
to target high cost areas for redesign, thereby giving geothermal systems greater marketing potential.
Exterior Headers, Sheet 2-Interior HDPE Piping, Sheet 3-Vertical Loop Cost, and Sheet 4-Cost Summary. The Exterior
Headers sheet is used to calculate the cost of installing HDPE geothermal pipe on the exterior of the design project building and includes the cost of burying pipe, building penetrations,
etc. The Interior HDPE Piping sheet is used to calculate the cost of installing HDPE pipe as the building's interior piping network and includes fittings, hangers, heat pump connections,
etc. The Vertical Loop Cost sheet is used to calculate the cost of drilling and installing the vertical geothermal loop field. Last, the Cost Summary sheet is used to summarize the cost of
section for quick analysis and easy targeting of high cost areas. The Miscellaneous Cost sheet is intended for
All input perameter cells are shaded yellow and only these cells should be changed by the user. All other cells are locked and may not be changed without unlocking each sheet
using the password "HVAC". Some input cells (yellow cells) have drop down selection menus that appear on the screen once the cell has been selected. For some cells, only the
selections listed in the drop down cell will be accepted and for other cells the user my enter values other than those suggested in the drop down menu.
To begin the program, the user my select the blue arrows to the left of this screen to forward to the Exterior Headers sheet or by choosing the tabs at the bottom of this screen.
Each sheet contains a "Home" button that will return the user to the start sheet. For more detailed instructions, please see the "Instr." sheet located between the "Summary" and the
All information entered should be saved to a separate file under a new file name by the user so that this "blank" file is not overwritten. If this should happen, please visit
For more information concerning the design of geothermal systems, please visit www.geokiss.com
Steve P. Kavanaugh, Ph.D. , Professor of Mechanical Engineering, University of Alabama
systems by giving the engineer the cost data necessary
Cost Summary. The Exterior
nd includes the cost of burying pipe, building penetrations,
ork and includes fittings, hangers, heat pump connections,
ast, the Cost Summary sheet is used to summarize the cost of
areas. The Miscellaneous Cost sheet is intended for
locked and may not be changed without unlocking each sheet
l has been selected. For some cells, only the
sheet or by choosing the tabs at the bottom of this screen.
"Instr." sheet located between the "Summary" and the
is not overwritten. If this should happen, please visit
Job------>
Section 1: Header Piping Note: Linear footage assumes 1 trench with 1 supply & return header
Exterior Headers and Sub Headers [Crew consists of 1 foreman, 1 skilled worker, 2 laborers, and 1 crane operator working 3/4 of a day]
Polyethylene-----> DR 11 [Does not include excavating and backfillsee Section 3]
Pipe Diameter Total Linear Foot Total Quantity of Total Quantity of
90 Elbows Tees
1" dia 0 0 0
1-1/2" dia
2" dia
3" dia
4" dia
6" dia
8" dia
10" dia
12" dia
14" dia
16" dia
18" dia
24" dia
Total:
Section 2: Close Headers
Section 2.1: Direct Return
Reduced Parallel or Reduced 180 Alternate
Header 1 Header 2 Header 3
Socket or Butt Fusion Butt Fusion Butt Fusion Butt Fusion
Quantity 2 0 0
Inlet/Outlet Sizes 2 inlet x 1 outlet 1-1/4 inlet x 1 outlet 1-1/4 inlet x 1 outlet
Quantity of Outlets 3 3 3
Totals: Error in Outlets $0.00 $0.00
Section 2.2: Reverse Return
(Note: A reverse return header option is not included at this time due to lack of cost data information.)
Section 3: Excavation & Backfill
Section 3.1: Loader/Backhoe
(Trenching, Excavation and Backfill)
Geothermal Installation Estimator 2001
Building Exterior Polyethylene Pipe
Depth of Excavation Length of Trench Width of Trench Backfill method
(ft) (ft) (inches)
3 0 18 backfill w/dozer no compaction
Section 3.2: Chain Trenching
Trench Size Length of Trench
(inches) (ft)
6 wide by 36 deep 0
8 wide by 36 deep 0
Total:
Quantity
Total:
10
12 H.P. operator walking
40 H.P. operator riding
2" Outlet Pipe(19 Circuits Maximum)
Outlets (with valves)
PV 10 (10" Inlet Pipe Size)
Section 4: Vaults
Vault Main Header Pipe Size
PV4 (4" Inlet Pipe Size)
Note: Linear footage assumes 1 trench with 1 supply & return header
[Crew consists of 1 foreman, 1 skilled worker, 2 laborers, and 1 crane operator working 3/4 of a day]
Total:
Incl O & P
$0.00 <----- Note: Do not include HDPE well pipe in this section.
$0.00 It will be included in the "Vert. Loop" section.
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
#VALUE!
(Note: A reverse return header option is not included at this time due to lack of cost data information.)
Total:
Incl O & P
$0.00
Total:
Incl O & P
$0.00
$0.00
$0.00
Cost ($)
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
10
DR11 DR13 DR15.5 DR17 DR11 DR13
1" dia 0.31 0.26 0.23 0.21 7.1 7.1
1-1/2" dia 0.68 0.58 0.50 0.46 11.85 11.85
2" dia 0.87 0.74 0.64 0.58 13.2 13.2
3" dia 1.89 1.61 1.38 1.27 25.5 25.5
4" dia 3.12 2.65 2.28 2.09 29.5 29.5
6" dia 6.75 5.74 4.93 4.52 87 87
8" dia 11.45 9.73 8.36 7.67 286 286
10" dia 17.85 15.17 13.03 11.96 710 710
12" dia 25 21.25 18.25 16.75 710 710
14" dia 31 26.35 22.63 20.77 753 753
16" dia 37 31.45 27.01 24.79 795 795
18" dia 47 39.95 34.31 31.49 830 830
24" dia 84 71.40 61.32 56.28 1775 1775
Straight Pipe 90 Elbows Tees
1" dia 0.31 7.10 7.10
1-1/2" dia 0.68 11.85 11.85
2" dia 0.87 13.2 16.5
3" dia 1.89 25.5 26.5
4" dia 3.12 29.5 42
6" dia 6.75 87 103
8" dia 11.45 286 239
10" dia 17.85 710 745
12" dia 25.00 710 1075
14" dia 31.00 753 893
16" dia 37.00 795 710
18" dia 47.00 830 755
24" dia 84.00 1775 1300
$/ea
Straight Pipe 90 Elbows
$/L.F.
1-1/4"x1" 2"x1" Header 1 Header 2 Header 3
3 6.96 0 -------> 0 6.96 6.96
4 10.52 0 -------> 0 10.52 10.52
5 15.06 0 -------> 0 15.06 15.06
6 19.59 0 -------> 0 19.59 19.59
7 0 34.46 -------> 34.46 0 0
8 0 43.88 -------> 43.88 0 0
9 0 53.3 -------> 53.3 0 0
10 0 62.72 -------> 62.72 0 0
0 6.96 6.96
1-1/4"x1" 2"x1" Header 1 Header 2 Header 3
3 33.29 0 -------> 0 33.29 33.29
4 41.93 0 -------> 0 41.93 41.93
5 60.12 0 -------> 0 60.12 60.12
6 70.29 0 -------> 0 70.29 70.29
7 0 84.73 -------> 84.73 0 0
8 0 100.15 -------> 100.15 0 0
9 0 115.15 -------> 115.15 0 0
10 0 131.06 -------> 131.06 0 0
0 33.29 33.29
180/Parallel
Butt Fusion (180/Parallel) 180/Parallel
Socket Fusion (180/Parallel)
DR15.5 DR17 DR11 DR13 DR15.5 DR17
7.1 7.1 7.1 7.1 7.1 7.1
11.85 11.85 11.85 11.85 11.85 11.85
13.2 13.2 16.5 16.5 16.5 16.5
25.5 25.5 26.5 26.5 26.5 26.5
29.5 29.5 42 42 42 42
87 87 103 103 103 103
286 286 239 232 224 217
710 710 745 585.3 425.6 266
710 710 1075 818.4 561.8 305
753 753 893 764.2 635.9 507.5
795 795 710 710 710 710
830 830 755 755 755 755
1775 1775 1300 1300 1300 1300
$/ea $/ea
Tees 90 Elbows
0 0 0
Section 5.1: Pipe Size Estimator
Diameter (in)
length of pipe (ft)
Uninsulated
length of pipe (ft)
Insulated Cost ($)
3/4" 0.00 gpm
1" 0.00 5
1 1/4" 0.00 8
1 1/2" 0.00 15
2" 0.00 22
3" 0.00 40
4" 0.00 110
6" 0.00 220
8" 0.00 600
10" 0.00 1200
12" 0.00 2200
16" -- -- 3500
Total: $0.00
UNINSULATED
Quantity
Diameter 90 Elbow 45 Elbow Tee Reducer (one step)
Flange Adapter (per
set) Cost ($)
3/4" ---- ---- ---- 0.00
1" ---- ---- ---- 0.00
1 1/4" ---- ---- ---- 0.00
1 1/2" ---- ---- 0.00
2" 0.00
3" 0.00
4" 0.00
6" 0.00
8" 0.00
10" 0.00
12" 0.00
16" ---- ---- ---- ---- ----
Total:
INSULATED
Quantity
Diameter 90 Elbow 45 Elbow Tee Reducer (one step)
Flange Adapter (per
set) Cost ($)
3/4" ---- ---- ---- 0.00
1" ---- ---- ---- 0.00
1 1/4" ---- ---- ---- 0.00
1 1/2" ---- ---- 0.00
2" 0.00
3" 0.00
4" 0.00
6" 0.00
8" 0.00
10" 0.00
12" 0.00
16" ---- ---- ---- ---- ----
Total:
Pipe Size Cost ($)
2" $0.00
3" $0.00
4" $0.00
6" $0.00
8" $0.00
10" $0.00
Number of Penetrations
Section 5: SDR 11 High Density Polyethylene Straight Pipe
$0.00
Section 6.1: SDR 11 High Density Polyethylene Fittings (uninsulated)
Section 7: Building Penetrations
$0.00
Section 6.2: SDR 11 High Density Polyethylene Fittings (insulated)
Building Interior Polyethylene Pipe
12" $0.00
Total: $0.00
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
Pipe Size (in)
Length of
Pipe (ft)
Hanger Type
Elevation above
Construction Floor
(ft)
Pipe
Installation
Cost
Section 1 Type 1 10 to 15 $0.00
Total: $0.00
Section 9: Heat Pump Flex Connections
Note: Costs include 2 ball valves, 2 swivals or unions and 2 P-T ports as standard installation.
Quantity of Units
Additional Valve Options
(Zone, Circuit Setter,Check, Y-
strainer)
Connection
Size
Connection Type
(see diagram)
Cost per unit Cost
Group A Units 0 none 1 Type C $91.00 $0.00
Group B Units 0 none 1 Type C $91.00 $0.00
Section 8: Interior Pipe Installation (elevation)
Hose or Tubing
with Swivels
HDPE Adaptors
Isolation Valves
Valve
Options
P/T Ports
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
Maximum Flow @ 2ft & 4ft/100ft Friction Loss
Friction Loss <2ft/100ft
Friction Loss
<4ft/100ft
Diameter (in) Diameter (in)
1" 3/4"
1 1/4" 1"
1 1/2" 1 1/4"
2" 1 1/2"
3" 2"
4" 3"
6" 4"
8" 6"
10" 8"
12" 10"
16" 12"
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
Heat Pump Flex Connections
Hose or Tubing
with Swivels
HDPE Adaptors
Isolation Valves
Valve
Options
P/T Ports
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
Heat Pump Flex Connections
Hose or Tubing
with Swivels
HDPE Adaptors
Isolation Valves
Valve
Options
P/T Ports
TYPE 1
S & R
TYPE 3
S & R
TYPE 2
S & R
Section 10: Vertical Loop Field
INPUT
Number of Bores 0
Bore Diameter (In.) 5
U-Tube O.D. (In.) 1.315 3/4"= 1.05 1"=1.315 1-1/4"=1.66 1-1/2"=1.90
$ per 50# bentonite 12
$ per 50# sand 3.5
$ per ft Drilling & Tube Insertion 5
$ per ft. Pipe 0.3
Labor $/hr - Grouter 20
Grouter Handling Rate - Bags/hr 10
Components per Batch
GchpCalc Design Ft. 50# Bags-Bent. 50# Silica Sand Water (gal.) Yield-Gal/Batch Gal. Req'd Batches
Ft. Bore - k=0.4 Btu/hr*ft*F (20%) 0 1 0 23 36 0.00 0.00
Ft. Bore - k=0.90 Btu/hr*ft*F 0 1 4 17.8 30.6 0.00 0.00
Ft. Bore - k=1.2 Btu/hr*ft*F 0 1 8 22.4 44.6 0.00 0.00
OUTPUT
Bags-Bent. Bags-Sand Gal. Wtr. Grouting $ Total $
Net Cost for k=0.4 Btu/hr*ft*F 0.00 0.00 0.00 $0.00 $0.00 <------- Option 1
Net Cost for k=0.90 Btu/hr*ft*F 0.00 0.00 0.00 $0.00 $0.00 <------- Option 2 Option 2
Net Cost for k=1.2 Btu/hr*ft*F 0.00 0.00 0.00 $0.00 $0.00 <------- Option 3
Total Loop Cost with drilling, piping, and grouting costs.

In column B, input U-tube pipe size and bore diameter in inches, cost of grout per 50 lb. Bag of bentonite, cost
per 50 lb. Bag of silica sand, cost to drill and insert the U-tube per ft., cost per ft. of HDPE pipe, grouter hourly
wage, and grouter bag handling rate per hour. The last three items are results of required length of bore for
ground loop when thermal conductivity of grout is considered.

Output includes amount of materials, costs for grouting and total loop costs.

For more information concerning bore field calculations, please visit www.geokiss.com and download borefield
calculation software, GchpCalc.
Job--->
Section Cost Percent of Total Cost
Header Piping-Exterior #VALUE! #VALUE!
(Header Piping, Close Headers, Excavation & Backfill, Vaults, Building Penetrations)
Polyethylene Pipe-Interior $0.00 #VALUE!
(HDPE pipe, fittings, and installation)
Heat Pump Connections $0.00 #VALUE!
(Hose, Tubing, Valves, Swivals, etc.)
Vertical Loop Field $0.00 #VALUE!
(Boring, Pipe, Grout, etc.)
System Total: #VALUE! #VALUE!
0
Building Cost Summary
Header Piping-Exterior #VALUE!
Polyethylene Pipe-Interior #VALUE!
Heat Pump Connections #VALUE!
Vertical Loop Field-k=0.90 #VALUE!
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Cost Distribution (% of Total Cost)
Note:
Pump &
Circulator
Pump Costs
Not Included
Note: Heat
Pump &
Circulator
Pump Costs
Not Included
INSTRUCTIONS
The user will input values into the yellow shaded cells only. All other cells are locked and may be unlocked if the user
wishes with the password "HVAC" by first selecting Tools from the tool bar menu, and then Protection.
Ext. Headers
Section 1: Header Piping
cell
B10: Enter the name of the job on which you are working. Make sure to save the file under a new file
name so that the generic program is not overwritten. If you accidentally overwrite the program,
revisit www.geokiss.com and redownload this program.
B13: Enter the grade of HDPE pipe desired for this job.
B16-28: Enter the total linear footage of HDPE pipe, supply and return, of each size needed to complete the
piping from the building to the bore field and any subsequent field piping required to distribute flow to
each well. All well field piping should be included in this section with the exception of the vertical
u-tube pipe which will be included in the "Vert. Loop" sheet, Section 10.
C16-28: Enter the total number of 90 elbows needed for all bore field piping, supply and return.
Enter the total number of tees needed for all bore field piping, supply and return.
Section 2: Close Headers
Section 2.1: Direct Return
B35,C35,D35: When each cell is selected, a pull down menu arrow will appear. Select the arrow for a listing of
options for socketed or butt fused headers.
B36,C36,D36: The user should input the desired number of headers of similar configuration under Header 1. IF
more than one configuration of header is required, the user should then input the number of sub-
sequent headers under Header 2, and if necessary, again under Header 3.
B37,C37,D37: When each cell is selected, a pull down menu arrow will appear. Select the arrow for a listing of
options for inlet and outlet header pipe size configurations. Note that the sizes are in inches.
B38,C38,D38: The user should input the desired number of outlets for each header. Note that the 1-1/4" inlet x
1" outlet header can have no more than 6 outlets and that the 2" inlet x 1" outlet can have
no fewer than 7 outlets. If any other combination is chosen, the resulting totals will give "Error in
Outlets" message in B39, C39 and D39 cells. Simple rechoose an appropriate combination
to delete error messages and continue with appropriate calculations.
Section 2.2: Reverse Return
This section is still under construction.
Section 3: Excavation & Backfill
Section 3.1: Loader/Backhoe
A51: This cell has been limited to the selection of 3ft, 4ft, or 5ft depths. Either enter the number directly
into the cell or select the drop down menu for this cell and choose the appropriate depth at which
the header trenches will be dug.
B51: Enter the length of header trench to be dug in feet.
C51: Enter the width of trench to be dug. A default value of 18" has been given for most standard backhoes.
If a width of greater or smaller proportions is needed, simply enter the desired width.
D51: Select the desired backfill method from the pulldown menu which is accessed by selecting the cell.
Section 3.2: Chain Trenching
C56: From the pull down menu, select the desired width and depth of trenching (values given in inches).
Note that this cell is for use of a 12HP walk-behind trenchor. For greater trenching, see cell C57.
C57: From the pull down menu, select the desired width and depth of trenching (values given in inches).
Note that this cell is for use of a 40HP riding trenchor. Standard default is 8" wide by 3ft deep (36 inches).
D56: Enter the length of trench in feet to be excavated if a 12HP walk-behind trencher is to be used.
D57: Enter the length of trench in feet to be excavated if a 40HP riding trencher is to be used.
D62: If 4" supply and return building headers are required for this job, then enter the number of PV4 vaults desired.
D67: Enter the number of 2" outlet circuits ( one circuit is a supply and return to bore field). 19 circuits are the
maximum number of circuits that can be accomplished with this size vault using 2" outlets.
Int. HDPE
E15-E25: Enter the length of Uninsulated pipe in feet that is required for this job for each of the appropriate sizes listed.
Note that all pipe entered here is for building interior piping. Hanging/installation is not included in this section.
See Section 8 for interior pipe installation.
F15-F25: Enter the length of Insulated pipe in feet that is required for this job for each of the appropriate sizes listed.
See Section 8 for interior pipe installation.
This section is for user reference only. Estimated pipe sizes are lised for various flow rates.
B35-B45: Enter the number of Uninsulated 90 deg Elbow fittings desired for the building interior for each appropriate size.
C39-C45: Enter the number of Uninsulated 45 deg Elbow fittings desired for the building interior for each appropriate size.
D35-D45: Enter the number of Uninsulated Tee fittings desired for the building interior for each appropriate size.
E38-E45: Enter the number of Uninsulated one-step reducers desired for the building interior for each appropriate size.
F39-F45: Enter the number of Uninsulated Flange adapter sets desired for the building interior for each appropriate size.
B55-B65: Enter the number of Insulated 90 deg Elbow fittings desired for the building interior for each appropriate size.
C59-C65: Enter the number of Insulated 45 deg Elbow fittings desired for the building interior for each appropriate size.
D55-D65: Enter the number of Insulated Tee fittings desired for the building interior for each appropriate size.
E58-E65: Enter the number of Insulated one-step reducers desired for the building interior for each appropriate size.
F59-F65: Enter the number of Insulated Flange adapter sets desired for the building interior for each appropriate size.
E74-E80: Enter the number of building penetrations for each header pipe diameter listed.
Section 4: Vaults
Section 6.2: SDR 11 High Density Polyethylene Fittings (insulated)
Section 5: SDR 11 High Density Polyethylene Straight Pipe
Section 7: Building Penetrations
C88-C95: Enter the pipe size to be hung. You may select sizes from the pull down menu. Note that sections 1-8 are
given for situations where different pipe sizes, hanger types or elevation heights are required for the same job.
D88-D95: Enter the length of pipe to be elevated.
E88-E95: Enter the desired hanger type by selecting from the pull down menu and choosing from Types 1, 2, or 3.
Drawings of each type have been shown to the right of this section. Note that Type 3 portrays roller hangers
used to ease pipe movement.
F88-F95: Enter the range of feet the pipe will be elevated above the construction floor by selecting from the pull down
menu. Note that the default of "10 to 15" feet has already been chosen.
Section 9: Heat Pump Flex Connections
B102-B108: Enter the number of heat pumps to be connected with similar configurations. For heat pump connections
of varying configurations, enter values in Groups A, B, C, D, E, F and G.
C102-108: Choose valve options for heat pump connections by selecting from the pull down menu. Note that the default
"none" has been selected for instances where additional valves or strainers are not desired. Two ball valves,
2 swival/union connections and 2 P/T ports are included in pricing on all selections.
D102-D108: Enter the heat pump connection size by choosing from the pull down menu. Note that a standared 1"
connection has been chosen as the default.
E102-E108: Enter the heat pump connection type by selecting Types A, B, C or D from the pull down menu. Note that
each type are drawn and described in the schematic to the right of this section. The default has been chosen
as Type C, the HDPE pipe connection with no hard pipe or hose. Note also that Type B contains the price of
10 feet of copper pipe, 2 copper unions, 2 copper tees, 4 copper 90 deg elbows, and 4 copper male adapters.
Vert. Loop
Section 10: Vertical Loop Field
B21: Enter the total number of bore wells for this project as determined from "GCHPcalc" which can be downloaded
by visiting www.geokiss.com
B22: Enter the desired bore diameter in inches. Note that the default of 5" is given for standard 1" HDPE pipe U-tubes.
B23: Enter the U-tube outer diameter in inches. For standard sizes of 3/4", 1", 1-1/4", and 1-1/2", the outer
diameter dimensions are given to the right of this cell. The user may choose one of these sizes from the
pull down menu or manually type in the correct value. All values other than listed will not be accepted.
B24: Enter the price in dollars of each 50lb bag of bentonite. A default price of $12 has been given.
B25: Enter the price in dollars of each 50lb bag of sand. A default price of $3.50 has been given.
B26: Enter the price in dollars per foot of drilling and tube insertion. A default of $5/ft has been given.
B27: Enter the price in dollars per foot of pipe for well pipe. A default price of $.30 has been given.
B28: Enter the price in dollars per hour for grouting labor.
B29: Enter the handling rate in bags/hour that each grouter is expected to handle.
B32: Enter the bore depth as calculated from "GCHPcalc" when using a grout thermal conductivity of k=0.4.
This software can be downloaded by visiting www.geokiss.com.
J39: From the pull down menu, select from "Option 1", "Option 2", or "Option 3". Option 1 is the price as determined
when a grout thermal conductivity of k=0.4 is desired. Option 2 is the default option and is determined when
a grout thermal conductivity of k=0.9 is desired. Option 3 is chosen when a grout thermal conductivity of k=1.2
is desired. Verify contrators ability of pump higher conductivity grouts before choosing Option 3.
Summary
Section 8: Interior Pipe Installation (elevation)
This section is used to summarize the cost distribution for each project. This section will provide closer scrutiny of various options
which will afford an opportunity to engineer a geothermal system into the building owner's budget.
The user will input values into the yellow shaded cells only. All other cells are locked and may be unlocked if the user
Enter the name of the job on which you are working. Make sure to save the file under a new file
name so that the generic program is not overwritten. If you accidentally overwrite the program,
Enter the total linear footage of HDPE pipe, supply and return, of each size needed to complete the
piping from the building to the bore field and any subsequent field piping required to distribute flow to
each well. All well field piping should be included in this section with the exception of the vertical
Enter the total number of 90 elbows needed for all bore field piping, supply and return.
Enter the total number of tees needed for all bore field piping, supply and return.
When each cell is selected, a pull down menu arrow will appear. Select the arrow for a listing of
The user should input the desired number of headers of similar configuration under Header 1. IF
more than one configuration of header is required, the user should then input the number of sub-
When each cell is selected, a pull down menu arrow will appear. Select the arrow for a listing of
options for inlet and outlet header pipe size configurations. Note that the sizes are in inches.
The user should input the desired number of outlets for each header. Note that the 1-1/4" inlet x
1" outlet header can have no more than 6 outlets and that the 2" inlet x 1" outlet can have
no fewer than 7 outlets. If any other combination is chosen, the resulting totals will give "Error in
Outlets" message in B39, C39 and D39 cells. Simple rechoose an appropriate combination
This cell has been limited to the selection of 3ft, 4ft, or 5ft depths. Either enter the number directly
into the cell or select the drop down menu for this cell and choose the appropriate depth at which
Enter the width of trench to be dug. A default value of 18" has been given for most standard backhoes.
If a width of greater or smaller proportions is needed, simply enter the desired width.
Select the desired backfill method from the pulldown menu which is accessed by selecting the cell.
From the pull down menu, select the desired width and depth of trenching (values given in inches).
Note that this cell is for use of a 12HP walk-behind trenchor. For greater trenching, see cell C57.
From the pull down menu, select the desired width and depth of trenching (values given in inches).
Note that this cell is for use of a 40HP riding trenchor. Standard default is 8" wide by 3ft deep (36 inches).
Enter the length of trench in feet to be excavated if a 12HP walk-behind trencher is to be used.
Enter the length of trench in feet to be excavated if a 40HP riding trencher is to be used.
If 4" supply and return building headers are required for this job, then enter the number of PV4 vaults desired.
Enter the number of 2" outlet circuits ( one circuit is a supply and return to bore field). 19 circuits are the
Enter the length of Uninsulated pipe in feet that is required for this job for each of the appropriate sizes listed.
Enter the length of Insulated pipe in feet that is required for this job for each of the appropriate sizes listed.
This section is for user reference only. Estimated pipe sizes are lised for various flow rates.
Enter the number of Uninsulated 90 deg Elbow fittings desired for the building interior for each appropriate size.
Enter the number of Uninsulated 45 deg Elbow fittings desired for the building interior for each appropriate size.
Enter the number of Uninsulated Tee fittings desired for the building interior for each appropriate size.
Enter the number of Uninsulated one-step reducers desired for the building interior for each appropriate size.
Enter the number of Uninsulated Flange adapter sets desired for the building interior for each appropriate size.
Enter the number of Insulated 90 deg Elbow fittings desired for the building interior for each appropriate size.
Enter the number of Insulated 45 deg Elbow fittings desired for the building interior for each appropriate size.
Enter the number of Insulated Tee fittings desired for the building interior for each appropriate size.
Enter the number of Insulated one-step reducers desired for the building interior for each appropriate size.
Enter the number of Insulated Flange adapter sets desired for the building interior for each appropriate size.
Enter the pipe size to be hung. You may select sizes from the pull down menu. Note that sections 1-8 are
given for situations where different pipe sizes, hanger types or elevation heights are required for the same job.
Enter the desired hanger type by selecting from the pull down menu and choosing from Types 1, 2, or 3.
Drawings of each type have been shown to the right of this section. Note that Type 3 portrays roller hangers
Enter the range of feet the pipe will be elevated above the construction floor by selecting from the pull down
Enter the number of heat pumps to be connected with similar configurations. For heat pump connections
Choose valve options for heat pump connections by selecting from the pull down menu. Note that the default
"none" has been selected for instances where additional valves or strainers are not desired. Two ball valves,
2 swival/union connections and 2 P/T ports are included in pricing on all selections.
Enter the heat pump connection size by choosing from the pull down menu. Note that a standared 1"
Enter the heat pump connection type by selecting Types A, B, C or D from the pull down menu. Note that
each type are drawn and described in the schematic to the right of this section. The default has been chosen
as Type C, the HDPE pipe connection with no hard pipe or hose. Note also that Type B contains the price of
10 feet of copper pipe, 2 copper unions, 2 copper tees, 4 copper 90 deg elbows, and 4 copper male adapters.
Enter the total number of bore wells for this project as determined from "GCHPcalc" which can be downloaded
Enter the desired bore diameter in inches. Note that the default of 5" is given for standard 1" HDPE pipe U-tubes.
Enter the U-tube outer diameter in inches. For standard sizes of 3/4", 1", 1-1/4", and 1-1/2", the outer
diameter dimensions are given to the right of this cell. The user may choose one of these sizes from the
pull down menu or manually type in the correct value. All values other than listed will not be accepted.
Enter the price in dollars of each 50lb bag of bentonite. A default price of $12 has been given.
Enter the price in dollars of each 50lb bag of sand. A default price of $3.50 has been given.
Enter the price in dollars per foot of drilling and tube insertion. A default of $5/ft has been given.
Enter the price in dollars per foot of pipe for well pipe. A default price of $.30 has been given.
Enter the bore depth as calculated from "GCHPcalc" when using a grout thermal conductivity of k=0.4.
From the pull down menu, select from "Option 1", "Option 2", or "Option 3". Option 1 is the price as determined
when a grout thermal conductivity of k=0.4 is desired. Option 2 is the default option and is determined when
a grout thermal conductivity of k=0.9 is desired. Option 3 is chosen when a grout thermal conductivity of k=1.2
is desired. Verify contrators ability of pump higher conductivity grouts before choosing Option 3.
This section is used to summarize the cost distribution for each project. This section will provide closer scrutiny of various options
Site Installed Cost of SDR 11 High Density Polyethylene Pipe
(1999 US Dollars per Linear Foot )
Diameter Cost Cost
(inches) ($/ft) ($/ft)
Uninsulated Insulated
9.9
15.1
5
1 10.9
16.3
8
1 12.3
17.9
15
1 13.95
19.75
22
2 15.1
21
40
3 17.1
24.65
110
4 21.55
29.9
220
6 30.7
44.25
600
8 41.45
52.95
1200
10 64.2
77.2
2200
12 80.6
95.3
3500
16 123
141.2
Notes:
Costs for height < 10 feet. Add: 10% for height >14 ft ; 20% for height >18 ft.
Closed cell foam insulation up to 6. Fiberglass insulation with all service jacket for >6 dia.
Length Equivalents For SDR 11 HDPE Fittings ( L
Eqv
)
To Get Cost of Fittings:
Multiply L
Eqv
by Cost per ft. Values in Table Above.
Dia. 90 45 Reducer Flange
(Inches) Elbow Elbow (One Step) Adaptor
2.1 - 3 - -
1 2.3 - 3 - -
1 2.3 - 3.2 2 -
2 2.3 3.4 3.3 2.4 3.5
3 3.5 3.7 4.6 2.7 4
4 3.2 4.5 4.7 2.8 4
Max.
GPM Dh <
4/100
Tee
6 5 6.9 6.4 3.3 4.1
8 9.1 9.3 8.7 3.9 4.1
10 12.7 15.5 13.8 3.3 3.6
12 10.62 12.4 15.6 3.4 4.1
1-1/2
2
Units A 1-5
Units B 1-5
Units C 1-5
Units D 1-5
Units E 1-5
Units F 1-5
Units G 1-5
Units A 6-10
Units B 6-10
Units C 6-10
Units D 6-10
Units E 6-10
Units F 6-10
Units G 6-10
Units F 11-16
Units A
Units B
Units C
Units D
Units E
Units F
Units G
Vault Sizes Pipe Hangers
PV4 $7,195.50 Type 2 Type 1 Type 3
PV6 $7,781.80 3/4 $12.90 $10.55 $36.60
PV8 $8,528.00 1 $13.20 $10.55 $36.60
PV10 $11,033.10 1-1/4 $13.70 $12.30 $36.60
Butterfly Valve Accessories 1-1/2 $14.30 $12.30 $36.60
2" Outlets $660.92 ea. 2 $14.70 $13.50 $36.60
3" Outlets $762.19 ea. 3 $18.10 $13.85 $40.00
4" Outlets $959.40 ea. 4 $20.00 $15.35 $52.00
Interior Pipe Installation Costs Calculator
loader/backhoe
Labor and
Elevation
Cost
Labor based on
size
Labor based on elevation
5.7 0 0 0.1
1.47 0 0 0.1
0 0 0.1
0 0 0.1
0 0 0.1
Excavating Backfill 0 0 0.1
1.01 1.99 0 0 0.1
0 0 0 0 0.1
3 Hose Connections (price per fitting, not per heat pump)
chain trenching Bronze Braided Hose Copper PipeHDPE ea.
1.065 3/4 43 444.22 8.26
0 1 50.5 532.5 9
1-1/4 60 634.8 18
1-1/2 77.5 722.7 19.8
2 93 918.1 22.8
Units A 174 605.5 91
Units B 174 605.5 91
Units C 174 605.5 91
Units D 174 605.5 91
Units E 174 605.5 91
Units F 174 605.5 91
Units G 174 605.5 91
Heat Pump Valves (Bronze or Brass)
Ball Valve
Zone
Valve
Circuit
Setter
3/4 32.5 270 64
1 36.5 291 89
1-1/4 52.5 340 125
1-1/2 63.5 410 149
2 77.5 515 204
3/4 1 1-1/4
Units A 1-5 65 73 105
Units B 1-5 65 73 105
Units C 1-5 65 73 105
Units D 1-5 65 73 105
Units E 1-5 65 73 105
Units F 1-5 65 73 105
Units G 1-5 65 73 105
Units A 6-10 0 0 0
Units B 6-10 0 0 0
Units C 6-10 0 0 0
Units D 6-10 0 0 0
Units E 6-10 0 0 0
Units F 6-10 0 0 0
Units G 6-10 0 0 0
Units A 11-16 0 0 0
Units B 11-16 0 0 0
Units C 11-16 0 0 0
Units D 11-16 0 0 0
Units E 11-16 0 0 0
Units F 11-16 0 0 0
Units G 11-16 0 0 0
Units A 65 73 105
Units B 65 73 105
Units C 65 73 105
Units D 65 73 105
Units E 65 73 105
Units F 65 73 105
Units G 65 73 105
Type 2 Type 1 Type 3 Type 2 Type 1 Type 3 Type 2 Type 1 Type 3
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
0 0 0 0 0 0 0 0 0
Interior Pipe Installation Costs Calculator
Labor based on elevation Installation & Pipe Hanger Costs
0
0
0
0
0
0
0
0
Hose Connections (price per fitting, not per heat pump) Building Penetrations
Rubber Hose 2" 117
25.8 3" 136
30.3 4" 154
36 6" 220
46.5 8" 286
55.8 10" 310
133.6 12" 355
133.6
133.6
133.6
133.6
Section 1 Section 2 Section 3
133.6
133.6
Heat Pump Valves (Bronze or Brass) Copper Pipe/Fittings
Check
Valve
Y-Strainer Unions (ea.) Tees (ea.)
90 Elbows
(ea.)
Male
Adaptors
(ea.)
Straight Pipe
(per 10ft)
54 41 3/4 71.5 35.5 22.5 25.5 38.22
71.5 45.5 1 85.5 44.5 27 29.5 46.5
96 74 1-1/4 105 50.5 29.5 35 65.8
113 74.5 1-1/2 119 58 35 38 76.7
157 91.5 2 163 69 43.5 44 104.1
1-1/2 2
127 155
127 155
127 155
127 155
127 155
127 155
127 155
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
127 155
127 155
127 155
127 155
127 155
127 155
127 155
Type 2 Type 1 Type 3 Type 2 Type 1 Type 3 Type 2 Type 1 Type 3
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
0 0 0 0 0 0 0 0 0
Section 4 Section 5 Section 6
Type 2 Type 1 Type 3 Type 2 Type 1 Type 3
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
$0.00 $0.00 $0.00 $0.00 $0.00 $0.00
0 0 0 0 0 0
Section 7 Section 8

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