MiniTwin PDF

Minivation:
the smallest Light Curtain from SICK.

The miniTwin Safety Light Curtain
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2 MI NI T WI N PRODUCT I NFORMAT I ON | SI CK Subject to change without notice
Minivation is an innovation in miniature housings: for the frst time,
sender and receiver elements have been integrated in an extremely
compact housing in the miniTwin light curtain. Miniaturisation
optimises machine integration, permits cost-cutting standardisation
and simplifes handling.
Limited space in the machinery?
miniTwin is the perfect answer to current requirements in
machine construction. The trend is towards increasingly
compact machines in electronic production and in the
automation of handling and assembly. In addition to pro-
tecting service and access openings on fully automated
CNC-controlled machines, miniTwin also fully exploits its
size advantage in semi-automated workplaces.
Safety for many industries
The miniTwin light curtain provides innovative safety
solutions for fexible serial production of small batch
sizes and for low-level serial production. Many indus-
trial sectors can proft from this:
suppliers to the automotive and aerospace industries
the electronics industry
the pharmaceutical industry
food and beverages production
the packaging machine industry
Minivation 120 mm, all inclusive:
integrated intelligence, minimised format.
15 mm
32 mm
3 SI CK | MI NI T WI N PRODUCT I NFORMAT I ON Subject to change without notice
Miniaturisation
creates space
Very compact housing
No blind zones
Flexible machine integration
More ergonomic work processes
Simplest handling
for maximum availability
Simplified installation through
application-specific bracket
LED-guided start-up
Rapid alignment through
coloured LEDs
Rapid, easy wiring
Intelligent configuration
without software
Standardisation
reduces costs
MiniTwin is both sender and
receiver unit
MiniTwin offers both stand-alone
and cascade use
Device connection with 5-pin
M12 standard cable with full
functional scope
Small housing for optimum machine design
miniTwin enables safety concepts that permit compact
machine design. Optimum machine integration reduces
safety distances and minimises the size of production
areas.
Productivity increases through optimised work processes
The miniTwin safety light curtain is suitable for every
mounting type and any machine design. Cycle and equip-
ping times can be optimised without interfering with the
operators work process. The short response time and
high resolution permit short safety distances between the
light curtain and the hazardous movement. Free access
and minimised safety distances accelerate processes and
increase the availability of production equipment.
miniTwins miniaturisation opens up new solutions for space-saving
machine integration because savings in mounting space and the size
of production areas are becoming increasingly important. And the
optimisation of work processes thanks to ergonomic workplace design
offers even more potentials.
There is space in even the smallest of gaps: space
for innovation through maximum miniaturisation.
.
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Small housing for great safety
The extremely compact housing of the miniTwin has per-
mitted the creation of a safety light curtain that has no
blind zones at either end of the housing. This means that
a consistent high-resolution protective feld stretches to
the edges and, with cascading, the protective feld ex-
tends beyond the corners.
Scalable protective field heights and three resolutions
The shortest miniTwin stick measures just 120 mm, the
protective feld height of each individual miniTwin stick
is scalable up to a height of 1,200 mm in increments of
60 mm. Each of these miniTwin stick lengths is availa-
ble with resolutions of 14 mm, 24 mm and 34 mm. The
safety light curtain can thus be ideally adapted to indivi-
dual requirements.
Resolutions of 14 mm, 24 mm and 34 mm
Graduated lengths in 60 mm increments
120 mm
180 mm
300 mm
1080 mm
1200 mm
240 mm
1140 mm
One stick does the trick: the miniTwin stick
The miniTwin safety light curtain consists of two identical miniTwin
sticks of the same size. Each miniTwin stick contains both the
sender and receiver elements, each symmetrically mounted in
one half of a housing. The safe light grid is created by mounting
two miniTwin sticks offset by 180 so that the sender and recei-
ver are located opposite one another. In the case of cascading,
the particular system plug used (with one or two outgoing cables)
defnes which miniTwin stick acts as the host and which is the
guest and they automatically confgure themselves.
miniTwin brings a new uniformity to safety technology. The result
of this standardisation is fewer components and thus substantially
less ordering, logistical, handling and service effort.
Cables and plugs are also standardised
The system plug on the back of the miniTwin housing is symmetri-
cally constructed and can be mounted with the cable exit facing
upwards or downwards depending on the particular installation
situation. Cascading connections and integration in the safety
controller always take place with a 5-pin M12 standard plug via
reasonably priced 5-wire cable with full functionality: reset and
external device monitoring.
An endless story:
sender = receiver = cascading.
Standardisation with the miniTwin stick
for many protective field shapes
Whether as a stand-alone variant or as a cascade:
the miniTwin meets all requirements:
profile frame mounting with two miniTwin sticks
L-shaped application with four miniTwin sticks
U-shaped application with six miniTwin sticks
Whichever way you look at it:
the miniTwin can be mounted anywhere
and in any orientation.
Development of the miniTwin focused on easy handling. Application-
specifc brackets simplify installation, and integrated LED indicators
accelerate commissioning and diagnosis.
O-Fix brackets
for flat mounting
Mounting on the device ends for
flat installation on profile frames
or in machine niches
20 mm resolution at housing ends
(incl. O-Fix bracket)
C- and L-Fix brackets
for vertical mounting
Mounting on profile or machine
frames
For fixed positioning
No blind zones
C-Fix brackets for cascade
structures around corners
Space-saving corner mounting for
cascade structures
Fixing on device profile
No blind zones
LED indicators for alignment,
configuration, status and diagnosis
Each miniTwin stick unit has an inte-
grated display with eleven coloured
LEDs. The information provided by
this practical indicator concept can
be appreciated intuitively: constantly
lit LEDs act as a status indicator,
blinking LEDs show that an action
is necessary. Faults are signalled via
a red LED.
Reset (RES) and
external device monitoring (EDM)
Confguration of the miniTwin light
curtains reset and external device
monitoring takes place after electri-
cal connection during the power-up
cycle automatically for EDM and by
pressing a button in the case of RES.
The confguration is stored and can
be reset if required.
Blue LEDs simplify alignment: the more blue LEDs light up, the better the alignment.
10
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12,6
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ca. 21
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Further information and
miniTwin Operating Instruc-
tions can be found in the
SICK Partner Portal on the
Internet.
www.sick-minitwin.com
Wiring plan of miniTwin4
with UE10-2FG safety relay
Wiring plan of miniTwin4 and emergency stop pushbutton
with UE410-MU/XU Flexi Classic safety controller
Dimensions of miniTwin stick and brackets (in mm)
O-Fix bracket C-Fix bracket L-Fix bracket
The protection field height S and the housing size (length) are identical.
miniTwin4 Safety Light Curtain
Connection examples and dimensions
General system data
Type 4 (IEC 61 496)
Safety Integrity Level SIL3 (IEC 61 508) SILCL3 (EN 62 061)
Category Category 4 (EN ISO 13 849)
Performance Level PL e (EN ISO 13 849)
PFHd (average probability of dangerous failure per hour) Stand-alone systems 4.3 x 10
-9
1/h
Cascaded systems 1.3 x 10
-8
1/h
TM (service life) 20 years (EN ISO 13 849)
Category according to EN 954-1
1)
Category 4 (EN 954-1)
Protection class (DIN EN 61 140)
2)
III
Enclosure rating (IEC 60 529) IP 65
Housing size, type-dependent 120 mm to 1200 mm, in 60 mm increments
Resolution 14 mm, 24 mm, 34 mm
Protective field width 0 to 4 m
Power supply, U
V
at device
3)
Minimum 19.2 V | typically 24 V | maximum 28.8 V
Switching outputs (OSSD) 300 mA, PNP semiconductor, short-circuited protected
4)
Response time
Stand-alone, 24 mm and 34 mm resolution
Stand-alone, 14 mm resolution
Additional time for cascade of 4 miniTwin sticks

13 ms
14 ms for protection field heights from 120720 mm
2 ms
4 ms
Operating data
System plug M12 x 4 + FE plug
Cable length
5)
Maximum 20 m
Cable cross-section 0.34 mm
Operating ambient temperature Minimum 0C maximum +55C
Air humidity (non-condensing) Minimum 15 % maximum 95 %
Storage temperature Minimal 25 C maximum +70 C
Housing cross-section 15 mm 24 mm
Dimensions incl. plug 15 mm 32 mm
Vibration resistance 5 g, 1055 Hz acc. to IEC 60 068-2-6
Shock resistance 10 g/16 ms acc. to IEC 60 068-2-29
1)
Only valid for conformity assumption until 29.11.2009.
Thereafter only the successor standard EN ISO 13 849-1:2006
can be applied.
2)
Safe extra-low voltage SELV/PELV.
3)
In order to comply with the requirements of the relevant product
standards (e.g. IEC 61 496-1), the devices external voltage supply
(SELV) must be capable of bridging for the permitted temporary
power failure of 20 ms according to EN 60 204-1.
4)
Applies for voltages within the range of between 3 V and +30 V.
5)
According to IEC 61 131-2.
Technical data miniTwin4
Scope of delivery
1)
Two identical miniTwin-stick
packages must always be or-
dered for a complete system.
Stand-alone miniTwin-stick package with O-Fix brackets
The Stand-alone or End-device cascade miniTwin-stick package
Use
Use
Ordering the miniTwin4
Length
2)
mm
14 mm resolution 24 mm resolution 34 mm resolution
Type No. Part No. Type No. Part No. Type No. Part No.
120 C4MT-01214ABB03BE0 1207094 C4MT-01224ABB03BE0 1207222 C4MT-01234ABB03BE0 1207242
240 C4MT-02414ABB03DE0 1207098 C4MT-02424ABB03DE0 1207224 C4MT-02434ABB03DE0 1207244
600 C4MT-06014ABB03FE0 1207104 C4MT-06024ABB03FE0 1207231 C4MT-06034ABB03FE0 1207250
Scope of delivery
1))
Length
2)
mm
120 C4MT-01214ABB03BB0 1206951 C4MT-01224ABB03BB0 1207318 C4MT-01234ABB03BB0 1207334
180 C4MT-01814ABB03BB0 1206945 C4MT-01824ABB03BB0 1207177 C4MT-01834ABB03BB0 1207335
240 C4MT-02414ABB03DB0 1206954 C4MT-02424ABB03DB0 1207319 C4MT-02434ABB03DB0 1207336
600 C4MT-06014ABB03FB0 1206959 C4MT-06024ABB03FB0 1207324 C4MT-06034ABB03FB0 1207342
C-Fix bracket
L -Fix bracket
1 x
miniTwin stick
2 x O-Fix bracket
1 x
miniTwin stick
2 x
2 x
Accessories
Cascade Host/Guest miniTwin-stick package
Use
Part No. Type Description
System connection
6008899 DOL-1205-G02M Connection cable 2 m; socket M12 x 5 and open cable end
6010544 DOL-1205-G10MC Connection cable 10 m; socket M12 x 5 and open cable end
6022083 STE-1205-G Cable plug M12 x 5, straight, adaptable
Cascade enlargement cable
6029280 DSL-1205-G01MC Connecting cable 1 m; socket M12 x 5 and plug M12 x 5
Flexi Classic safety controller
6026136 UE410-MU3T5 4 inputs, 4 PNP semiconductor outputs,
24 V DC, delay 0 ... 5 s, removable terminals
UE10-2FG and UE12-2FG safety relays with positively driven contacts
1043915 UE10-2FG with 2 safety outputs
1043917 UE12-2FG with 2 safety outputs, cascadable
Scope of delivery
1)
1)
Scope of delivery: Operating Instructions on CD-ROM, test rod, test instruction sticker.
2)
Consistent with the protection field height S in dimensional drawing on page 10.
Length
2)
mm
Connection cable depending on the protection field height: Protection field height 120180 mm: 160 mm connection cable
Protection field height 240540 mm: 350 mm connection cable
1 x
miniTwin stick
2 x
2 x
C-Fix bracket
L -Fix bracket
10
10
14,85
24,3
12,6
6
15
32
ca. 21
10,4
7
8,5 6
33
21
6
21,6
1
58
,7
4
,
5
1
5
4
32
23,8
94
S1
S
10 6,5
1
5
4
,
5
1
5
4
32
23,8
94
S
10 6,5
Further information and
miniTwin Operating Instruc-
tions can be found in the
SICK Partner Portal on the
Internet.
www.sick-minitwin.com
Dimensions of miniTwin stick and brackets (in mm)
O-Fix bracket C-Fix bracket L-Fix bracket
The protection field height S and the housing size (length) are identical.
miniTwin2 Safety Light Curtain
Wiring plan of miniTwin2
with UE10-2FG safety relay
Wiring plan of miniTwin2 and emergency stop pushbutton
with UE410-MU/XU Flexi Classic safety controller
Connection examples and dimensions
General system data
Type 2 (IEC 61 496)
Safety Integrity Level SIL2 (IEC 61 508) SILCL2 (EN 62 061)
Category Category 2 (EN ISO 13 849)
Performance Level PL d (EN ISO 13 849), pay attention to optical characteristics!
6)
PFHd (average probability of dangerous failure per hour) Stand-alone systems 2.4 x 10
-8
1/h
Cascaded systems 5.2 x 10
-8
1/h
TM (service life) 20 years (EN ISO 13 849)
Category according to EN 954-1
1)
Category 2 (EN 954-1)
Protection class (DIN EN 61 140)
2)
III
Enclosure rating (IEC 60 529) IP 65
Housing size, type-dependent 120 mm to 1200 mm, in 60 mm increments
Resolution 14 mm, 24 mm, 34 mm
Protective field width Minimum 0 to 6 m, typical 0 to 8 m
Power supply, U
V
at device
3)
Minimum 19.2 V | typically 24 V | maximum 28.8 V
Switching outputs (OSSD) 300 mA, PNP semiconductor, short-circuited protected
4)
Response time
Stand-alone, 24 mm and 34 mm resolution
Stand-alone, 14 mm resolution

13 ms
2 ms
4 ms
Operating data
System plug M12 x 4 + FE plug
Cable length
5)
Maximum 20 m
Cable cross-section 0.34 mm
Operating ambient temperature Minimum -10 C maximum +55C
Air humidity (non-condensing) Minimum 15 % maximum 95 %
Storage temperature Minimal 25 C maximum +70 C
Housing cross-section 15 mm 24 mm
Dimensions incl. plug 15 mm 32 mm
Vibration resistance 5 g, 1055 Hz acc. to IEC 60 068-2-6
Shock resistance 10 g/16 ms acc. to IEC 60 068-2-29
1)
Only valid for conformity assumption until 29.11.2009.
Thereafter only the successor standard EN ISO 13 849-1:2006
can be applied.
2)
Safe extra-low voltage SELV/PELV.
3)
In order to comply with the requirements of the relevant product
standards (e.g. IEC 61 496-1), the devices external voltage supply
(SELV) must be capable of bridging for the permitted temporary
power failure of 20 ms according to EN 60 204-1.
4)
Applies for voltages within the range of between 3 V and +30 V.
5)
According to IEC 61 131-2.
6)
The Performance Level does not contain any specific requirements on
aspects such as the optical characteristics. You will find more detailed
information on this topic in www.sick-safetyplus.com, Safety Know-how.
Technical data miniTwin2
Use
Length
2)
mm
120 C2MT-01214BBC03BB0 1207923 C2MT-01224BBC03BB0 1207942 C2MT-01234BBC03BB0 1207961
180 C2MT-01814BBC03BB0 1207924 C2MT-01824BBC03BB0 1207943 C2MT-01834BBC03BB0 1207962
240 C2MT-02414BBC03DB0 1207925 C2MT-02424BBC03DB0 1207944 C2MT-02434BBC03DB0 1207963
600 C2MT-06014BBC03FB0 1207931 C2MT-06024BBC03FB0 1207950 C2MT-06034BBC03FB0 1207969
Length
2)
mm
120 C2MT-01214BBC03BE0 1207793 C2MT-01224BBC03BE0 1207822 C2MT-01234BBC03BE0 1207847
240 C2MT-02414BBC03DE0 1207795 C2MT-02424BBC03DE0 1207824 C2MT-02434BBC03DE0 1207849
600 C2MT-06014BBC03FE0 1207801 C2MT-06024BBC03FE0 1207836 C2MT-06034BBC03FE0 1207855
Scope of delivery
1)
Stand-alone miniTwin-stick package with O-Fix brackets
The Stand-alone or End-device cascade miniTwin-stick package
Use
Ordering the miniTwin2
Scope of delivery
1))
C-Fix bracket
L -Fix bracket
1 x
miniTwin stick
2 x O-Fix bracket
1 x
miniTwin stick
2 x
2 x
Length
2)
mm
Accessories
Cascade Host/Guest miniTwin-stick package
Use
Scope of delivery
1)
1)
Scope of delivery: Operating Instructions on CD-ROM, test rod, test instruction sticker.
2)
Consistent with the protection field height S in dimensional drawing on page 14.
Connection cable depending on the protection field height: Protection field height 120180 mm: 160 mm connection cable
1 x
miniTwin stick
2 x
2 x
C-Fix bracket
L -Fix bracket
Part No. Type Description
System connection
6022083 STE-1205-G Cable plug M12 x 5, straight, adaptable
Cascade enlargement cable
Flexi Classic safety controller
6026136 UE410-MU3T5 4 inputs, 4 PNP semiconductor outputs,
24 V DC, delay 0 ... 5 s, removable terminals
UE10-2FG and UE12-2FG safety relays with positively driven contacts
1043915 UE10-2FG with 2 safety outputs
1043917 UE12-2FG with 2 safety outputs, cascadable
State-of-the-art technology and system openness
We offer complete safety applications from a diverse pro-
duct portfolio. Particularly important: SICKs typical open-
ness provides smooth integration in all safety and system
environments.
Experience and competence
safetyPLUS
forms the ideal wide-ranging safety concept

from a unique range of performance, because the safety
of persons and machines largely depends on the correct
application of complex directives and standards. Another
advantage: a comprehensive safety concept based on
safetyPLUS
saves time and money.

Complete system for
effective accident prevention
and human protection
The plus for greater safety and effciency: safetyPLUS
. SICK has been

developing safety innovations for 60 years. As a complete supplier with
the worlds most comprehensive safety portfolio, we set international
standards in performance and functionality. This makes us the leading
supplier of trailblazing products and services covering all aspects of
industrial safety.
User-friendly and clever safety solutions
Trendsetting products and application-oriented functions:
safetyPLUS
offers a unique all-round safety package

from safety switches, through opto-electronic sensors
and safe camera systems, to safe controller solutions
and networks. And every SICK technology is fundamen-
tally as easy as possible in practical use and remains
up-to-date for years to come.
All-embracing services
You can be confdent that legal demands are met: CE
conformity advice, application support, assistance du-
ring commissioning, accredited inspection services, pro-
duct support, modernisation, service contracts, training.
From the initial idea to running maintenance: experts
from SICK accompany you during every phase
of a project.
Factory automation
With its intelligent sensors, safety sys-
tems, and automatic identifcation appli-
cations, SICK provides comprehensive
solutions for factory automation.
Logistics automation
Sensors made by SICK form the basis
for automating material fows and the
optimisation of sorting and warehousing
processes.
Process automation
Optimised system solutions from SICK
ensure effcient acquisition of environ-
mental and process data in many indus-
trial processes.
Our Business Segment Expertise
Non-contact detecting, counting,
classifying, and positioning of any
type of object
Accident protection and personal
safety using sensors, as well as
safety software and services
Automated identification with bar-
code and RFID reading devices for
the purpose of sorting and target
control in industrial material flow
Detecting volume, position, and con-
tours of objects and surroundings
with laser measurement systems
Precise measurement of gases,
liquids and dust concentrations for
continuous monitoring of emissions
and the acquisition of process data
in production processes
Gas flow measurements with maxi-
mum accuracy thanks to compact
gas metres
SICK AG | Waldkirch | Germany | www.sick.com
Worldwide presence with
subsidiaries in the following
countries:
Australia
Belgium/Luxembourg
Brasil
Cesk Republika
China
Danmark
Deutschland
Espaa
France
Great Britain
India
Israel
Italia
Japan
Nederland
Norge
sterreich
Polska
Republic of Korea
Republika Slovenija
Romnia
Russia
Schweiz
Singapore
Suomi
Sverige
Taiwan
Trkiye
United Arab Emirates
USA/Canada/Mxico
Please fnd detailed addresses and
additional representatives and agencies
in all major industrial nations at
www.sick.com
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Minivation:

the smallest Light Curtain from SICK.

forms the ideal wide-ranging safety concept

saves time and money.

. SICK has been

offers a unique all-round safety package

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