01J & 0AN (Multitronic) : in Line FWD CVT (Electronic Control)

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4
At a glance
Powered by AI
The documentation provides a detailed list of parts for rebuilding the 01J & 0AN transmission, including kits, individual components, tools and manuals.

The documentation lists several overhaul kits from different manufacturers that contain various component groups for rebuilding the transmission, but notes important items they may not include.

The documentation lists various gaskets that seal the transmission case components, as well as rubber 'O' rings and metal clad seals used in the transmission.

A

01J & 0AN (Multitronic)

In Line FWD CVT (Electronic Control)

911

Revision 08/2014

A
C

01J & 0AN (Multitronic)

In Line FWD CVT (Electronic Control)

912

01J & 0AN (Multitronic)


In Line FWD CVT (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit

Overhaul Kit (Transtec)


(Read Note Below).................... 01-ON
Overhaul Kit (Aftermarket)
(Read Note Below).................... 01-ON
Overhaul Kit (Precision)
(Read Note Below).................... 01-ON
Overhaul Kit (MFC)
(Read Note Below).................... 01-ON

Kit
1

01J.OHK02

01J.OHK01

01J.OHK03

01J.OHK05

Important Note: These kits do not contain the forward clutch piston
inner Teflon seal. Damaging this seal will make rebuild impossible.
They also do not contain the forward clutch feed tube.

250A
251B
251B

GASKETS

Kit
Kit

300A
1
1
1

01J.GAS01
01J.GAS02
01J.GAS03

301B

RUBBER COMPONENTS
127E
NI

Diff Cover 'O' Ring .................... 01-ON


'O' Ring Cooler Connector ........ 01-ON

QTY

PART NO

1
2

Friction Plate Forward & Reverse (Alto)


(Suits 6 Plate Clutches only) ..... 01-ON
Forward Clutch (Alto) ................ 01-ON
Reverse Clutch (OEM) .............. 01-ON
Reverse Clutch (Alto) ................ 01-ON

1
6-7
6-7
6-7

01J.FRK51
01J.FRP02
01J.FRP31
01J.FRP01

STEEL PLATES

Kit

100C Front Cover ............................... 01-ON


101C Main Case ................................. 01-ON
102D Rear Cover................................ 01-ON

YEARS

FRICTION PLATES

AR4.OR01
5HP19.OR06

Steel Plate (Alto)


(Suits 6 Plate Clutches only) ..... 01-ON
1
Forward Clutch Selective Steel Plates (OEM)
(10 Plates, 2 Each Size Selective)
.................................................. 01-ON
1
Reverse Brake Selective Steel Plates (OEM)
(10 Plates, 2 Each Size Selective)
.................................................. 01-ON
1
Forward Clutch Selective
(1.90mm Thick) ......................... 01-ON AR
(2.15mm Thick) ......................... 01-ON AR
(2.65mm Thick) ......................... 01-ON AR
(2.90mm Thick) ......................... 01-ON AR
(3.15mm Thick) ......................... 01-ON AR
Reverse Brake Selective
(1.90mm Thick) ......................... 01-ON AR
(2.15mm Thick) ......................... 01-ON AR
(2.65mm Thick) ......................... 01-ON AR
(2.90mm Thick) ......................... 01-ON AR
(3.15mm Thick) ......................... 01-ON AR

01J.STK51

01J.CK03

01J.CK04
01J.STP01
01J.STP02
01J.STP03
01J.STP04
01J.STP05
01J.STP06
01J.STP07
01J.STP08
01J.STP09
01J.STP10

METAL CLAD SEALS


150A
151E
152E
153C
154D
155D
156D
157D
157D
158D
159E

Front Cover Seal ....................... 01-ON


Drive Shaft R/Hand ................... 01-ON
Drive Shaft L/Hand.................... 01-ON
Entrainment Pump .................... 01-ON
Manual Shaft
(30/22mm x 11.50mm x 12mm) 01-ON
Oil Feed Tube Seal (23mm ID) . 01-ON
Oil Feed Tube Seal (12mm ID) . 01-ON
Case Connector (Round Type) . 01-ON
Case Connector (Oval Type) .... 01-ON
Oil Pump ................................... 01-ON
Double Lip Seal
(102mm x 63.50mm x 9.50mm) 01-ON

1
1
1
1

01J.MCS01
VW010.MCS03
VW010.MCS03
01J.MCS05

1
1
5
1
1
1

01J.MCS03
01J.MCS07
01J.MCS06
01J.MCS08
01J.MCS09
01J.MCS10

01J.MCS02

01J.PIS01

01J.PIS02

PISTONS
170A
NI

Forward Clutch With Seal ......... 01-ON


Reverse Clutch
(Part of 01J.COV01) ................. 01-ON

SPRINGS & CIRCLIPS


430A

Circlip Kit, Input Drum to Cover


(1 each 1.63mm, 1.72mm,
1.81mm & 1.90mm) .................. 01-ON
1
437C Circlip Kit, Primary Shaft to Rear Bearing
(1.80mm - 1.95mm) .................. 01-ON
1

01J.CIR01
01J.CIR02

FILTERS
450C Pick Up Filter............................. 01-ON
450C Pick Up Filte (High Oval Inlet) ... 01-ON
451C In Line Filter .............................. 01-ON

1
1
1

01J.FIL01
01J.FIL03
01J.FIL02

BUSHINGS

SEALING RINGS
THRUST WASHERS & BEARINGS
CLUTCH KITS
Kit

Kit

Kit

Friction & Steel Kit (Forward Clutch 7 frictions, 6 Steels)


(Use with 3.0Ltr Petrol & 1.9Ltr, 2.5Ltr Diesel Only)
(OEM Update)
(Click here for More Info) .......... 01-ON
1 01J.CK01
Friction & Steel Kit (Forward Clutch 6 frictions)
(Use with 1.8Ltr, 2.0Ltr & 2.4Ltr Petrol Vehicles Only)
(OEM)
(Click here for More Info) .......... 01-ON
1 01J.CK05
Friction & Steel Kit (OEM)
(Reverse Brake) ........................ 01-ON
1 01J.CK02

604C Shim Kit, Primary Shaft to Rear Bearing


(1.20mm - 2.20mm) .................. 01-ON
650C Needle Bearing, Primary Drum
(Front) ....................................... 01-ON
651C Needle Bearing, Primary Drum
(Rear) ........................................ 01-ON
690A Front Cover Bearing
(Ball Race) ................................ 01-ON
691C Bearing, Primary Drum (Rear)
(Ball Race) ................................ 01-ON

913

01J.SHI01

01J.BE02

01J.BE03

01J.BE01

01J.BE04

01J & 0AN (Multitronic)


In Line FWD CVT (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

ELECTRICAL COMPONENTS
700D Secondary Pickup Sensor......... 01-ON
701D Primary Pickup Sensor ............. 01-ON

1
1

01J.ELE01
01J.ELE02

VALVE BODY PARTS


Kit

Kit
Kit

Kit

Kit
Kit

Kit
Kit

Kit

Kit
Kit
Kit

Kit

Safety Valve, Oversize


Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA02
(Sonnax Click here for Info) ... 01-ON
1 01J.VA01
Toolkit for 01J.VA01
(Sonnax) ................................. 01-ON AR 01J.VA02
Clutch Control Valve, Oversize (No Notches)
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA05
(Sonnax Click here for Info) ... 01-ON
1 01J.VA03
Clutch Control Valve, Oversize (With Notches)
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA05
(Sonnax Click here for Info) ... 01-ON
1 01J.VA04
Toolkit for 01J.VA03 & 01J.VA04
(Sonnax) ................................. 01-ON AR 01J.VA05
Volumetric Flow Rate, Oversize
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA07
(Sonnax Click here for Info) ... 01-ON
1 01J.VA06
Toolkit for 01J.VA06
(Sonnax) ................................. 01-ON AR 01J.VA07
VSTV Pilot Pressure Valve, Oversize (Late)
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA10
(Sonnax Click here for Info) ... 01-ON
1 01J.VA08
VSTV Pilot Pressure Valve, Oversize (Early)
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA10
(Sonnax Click here for Info) ... 01-ON
1 01J.VA09
Toolkit for 01J.VA08 & 01J.VA09
(Sonnax) ................................. 01-ON AR 01J.VA10
UV Adjustable End Plug
(Sonnax Click here for Info) ... 01-ON
1 01J.VA11
UV Reduction Valve Kit, Oversized
Requires AG4.VA05 Universal Fixture
& Toolkit 01J.VA13
(Sonnax Click here for Info) ... 01-ON
1 01J.VA12
Toolkit for 01J.VA12
(Sonnax) ................................. 01-ON AR 01J.VA13

802B
802B
804C
804C

805C
805C
806C
806C

Front Cover Assy


(With Bearing & Rev Piston) ..... 01-ON
1
Tube, Forward Clutch Feed Pipe
(With Sealing Ring) ................... 01-ON
1
Tube, Forward Clutch Feed Pipe
(Modified Type) ......................... 01-ON
1
Drive Chain, Early Style (15mm Thick)
(Use With 01J.RET03/04) ......... 01-ON
1
Drive Chain, Late Style (13mm Thick, 0AN)
(Fits Box Codes: HJB, KTG, JZK, HSB)
(Use With 01J.RET01/02) ......... 07-ON
1
Chain Guide (13mm, Front)
(Use With 01J.CH02) ................ 01-ON
1
Chain Guide (15mm, Front)
(Use With 01J.CH01) ................ 01-ON
1
Chain Guide (13mm, Rear)
(Use With 01J.CH02) ................ 01-ON
1
Chain Guide (15mm, Rear)
(Use With 01J.CH01) ................ 01-ON
1

QTY

PART NO

808C Entrainment Pump W./Extra Lug


(Need Box Code Click for info)
Will also Require 01J.MCS05 ... 01-ON
1 01J.PUM04
808C Entrainment Pump W.O./Extra Lug
(Need Box Code Click for info)
Will also Require 01J.MCS05 ... 01-ON
1 01J.PUM05
809C Breather Pipe ............................ 01-ON
1 01J.TU02
813C Primary Drum & Shaft Assembly
(Fits A4 Codes: JBZ, FSG, FYU, GYJ)
(Fits A6 Codes: FSC, FSA, FWL)
.................................................. 01-ON
1 01J.DRU01
813C Primary Drum & Shaft Assembly
(Fits A4 Codes: FSD, GEB, GHW, GZF, FRC, FYX, GHT, GWQ,
GZM, HBD, GZL)
(Fits A6 Codes: FRW, FRY, GLY, GHK, GWZ, GWG)
.................................................. 01-ON
1 01J.DRU02
813C Primary Drum & Shaft Assembly
(Fits A4 Codes: EVE, FSF, GGS,GHV, GHU, HBH, GWU, HCP,
HAY, GWS,HBC,GWR, FSE, HBE, HBG)
.................................................. 01-ON
1 01J.DRU03
813C Primary Drum & Shaft Assembly
(Fits Codes: FSG, FSL, FSK,FYU, FZH, GEC, GHY, GJA,
GWX, GWV,GWW,GWN, GHZ, GHR, HPP, HPQ, HPR, HSA,
JBZ, JLC, JLE, JLD)
.................................................. 01-ON
1 01J.DRU04
814C Tube,Reverse Clutch
Pressure Feed .......................... 01-ON
1 01J.TU04
815C Reverse Clutch Oil Baffle .......... 01-ON
1 01J.BA01

SPECIAL ITEMS
Oil

Special Fluid Required


For 01J & 0AN Transmissions
1 Litre Bottle .............................. 01-ON
20 Litre Canister........................ 01-ON

AR 01J.OIL01
AR 01J.OIL02

Note: Initial filling approx. 7.5 Ltr. Oil change, 4.5 - 5.0 Ltr.

TOOLS & MANUALS


NI
NI

ATSG Repair Manual ................ 01-ON


ATSG Technicians Guide CD .... 01-ON

01J.MAN01
01J.MAN02

Click here to view special tools for this transmission

HARD PARTS
800A

YEARS

HARD PARTS Cont

01J.COV01
01J.TU01
01J.TU03
01J.CH01

01J.CH02
01J.RET02
01J.RET04
01J.RET01
01J.RET03

914

You might also like