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    Example Pump Calcs

    Uploaded by

    Sourav Chattopadhyay
    This document contains calculations for pumping slurry from a slurry line to a delivery line. It analyzes the flow rates, pipe sizes, pump sizing, and motor sizing for nominal, maximum, and 20% increased flow scenarios. The calculations show that for a 20% increase in flow, the required motor rating is 43.8 kW which is not feasible with the selected 37 kW motor. A larger motor would be required.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Example Pump Calcs

    Uploaded by

    Sourav Chattopadhyay
    264 views4 pages
    This document contains calculations for pumping slurry from a slurry line to a delivery line. It analyzes the flow rates, pipe sizes, pump sizing, and motor sizing for nominal, maximum, and 20% increased flow scenarios. The calculations show that for a 20% increase in flow, the required motor rating is 43.8 kW which is not feasible with the selected 37 kW motor. A larger motor would be required.

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    This document contains calculations for pumping slurry from a slurry line to a delivery line. It analyzes the flow rates, pipe sizes, pump sizing, and motor sizing for nominal, maximum, and 20% increased flow scenarios. The calculations show that for a 20% increase in flow, the required motor rating is 43.8 kW which is not feasible with the selected 37 kW motor. A larger motor would be required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    264 views4 pages

    Example Pump Calcs

    Uploaded by

    Sourav Chattopadhyay
    This document contains calculations for pumping slurry from a slurry line to a delivery line. It analyzes the flow rates, pipe sizes, pump sizing, and motor sizing for nominal, maximum, and 20% increased flow scenarios. The calculations show that for a 20% increase in flow, the required motor rating is 43.8 kW which is not feasible with the selected 37 kW motor. A larger motor would be required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Calculation Record

    Form ET2 August 96


    Project No J N12-144 File
    SHEET No OF
    PREPARED BY SVDV DATE
    CHECKED BY DATE
    PROJECT: PACKAGE:
    TASK: ELEMENT:
    Pumping from
    Pumping to
    Line No
    Minimum Design (max) Froth 20% increase Comments
    1 Slurry Rheology
    2 Water temperature deg C 40 40 40
    3 Atmospheric pressure on site hPa 950 950 950
    4 Mass of solids to be transported tph 16 23 23
    5 Mass of water to be transported tph 48 69 69
    6 Specific gravity of Solids SG 4.18 4.2 4.2
    7 Specific gravity of liquid SG 1 1 1
    8 Particle Distribution d80/d20 2.0 2.0 2.0 if >5 then cave's
    9 Average particle size d50 mm 0.05 0.05 0.05
    10 Relative viscosity 1.25 1.25 1.25
    11 Viscosity of water at temp Pa s 6.53E-04 6.53E-04 6.53E-04
    Froth Volume Factor (FVF) 1.70
    12 Volume of solids to be transported l/s 1 2 2
    13 Volume flow of water l/s 13 19 19
    14 Volume flow of slurry (water +solids) l/s 14 21 42.2 increase by 20%
    15 Volume Concentration of solids (Cv) % 7.39% 7.35% 7.35%
    16 Weight concentration of solids % 25% 25% 25% cw=msol/(ml+msol)
    17 Relative Density of the mixture kg/m3 1.23 1.24 0.73
    18 Slurry Viscosity Pa s 0.000816 0.000815 0.000815
    Flowrates
    Heterogeneous
    JN12-144 342-PU-662 App A
    20% Flow increase
    Description
    Calculation Record
    Form ET2 August 96
    Project No J N12-144 File
    SHEET No OF
    PREPARED BY SVDV DATE
    CHECKED BY DATE
    PROJECT: PACKAGE:
    TASK: ELEMENT:
    nominal max Froth 20% increase Comments
    19 Pipe DN mm 160 160 160
    20 Pipe ID mm 136 136 136
    21 Lining
    22 Durand FL number 0.74 0.74 0.74 Warman
    23 Pipe roughness mm 0.045 0.045 0.045
    24 Pipeline length m 0.10 0.10 0.10
    25 Pipe sectional area m^2 0.01 0.01 0.01
    26 Durand's Limiting Settling Velocity m/s 2.16 2.16 2.16 Vl=Fl*sqrt(2gD(S-1))
    27 10% safety margin on Durand m/s 2.37 2.37 2.37
    28 Horizontal Settling Limiting Flow l/s 31.3 31.3 31.3
    29 Actual velocity m/s 0.99 1.42 2.91
    30 Reynolds Number for slurry Re 203903 293487 352184
    31 Relative Roughness mm/mm 0.00033 0.00033 0.00033
    32 Friction Factor - Churchill Equation 0.018 0.017 0.017
    33 Friction Head due to Piping m 0.0 0.0 0.0
    34 Foot Valve (k=15) qty 0 0 0
    35 Gate Valve (k=0.2) qty 0 0 0
    36 Strainer (k=5) qty 0 0 0
    37 90deg bends (k=1.1) qty 0 0 0
    38 45deg bends (k=0.35) qty 0 0 0
    39 User defined #1 k val 0.5 0.5 0.5 entrance
    40 Number of user defined fittings #1 qty 0.00 0.00 0.00
    41 User defined #1 k val 12 12 12
    42 Number of user defined fittings #2 qty 0.00 0.00 0.00
    43 User defined #1 k val 23 23 23
    44 Number of user defined fittings #3 qty 0.00 0.00 0.00
    45 Friction Head due to Fittings m 0.0E+00 0.0E+00 0.0E+00
    46 Relative level of inlet m 0.00 0.00 0.00
    47 Relative level of outlet m 0.00 0.00 0.00
    48 Head due to relative level of inlet and outlet 0.00 0.00 0.00
    49 Total Suction Head m 0.00 0.00 0.01
    50 Level of surface above suction cl m 0.00 0.00 0.00
    51 Atmospheric pressure head of water m 9.50 9.50 9.50
    52 Vapour pressure head of water m 1.07 1.07 1.07
    53 NPSH available m 6.83 8.43 8.43
    JN12-144 342-PU-662 App A
    20% Flow increase
    Suction Line
    Flowrates
    PN12.5 PE100
    Calculation Record
    Form ET2 August 96
    Project No J N12-144 File
    SHEET No OF
    PREPARED BY SVDV DATE
    CHECKED BY DATE
    PROJECT: PACKAGE:
    TASK: ELEMENT:
    Flowrates nominal max Froth 20% increase Comments
    54 Pipe DN mm 160 160 160
    55 Pipe ID mm 136 136 136
    56 Lining
    57 Durand FL number 0.74 0.74 0.74
    58 Pipe roughness mm 0.045 0.045 0.045
    59 Pipeline length m 200.10 200.10 200.10
    60 Pipe sectional area 0.01 0.01 0.01
    61 Durand's Limiting Settling Velocity m/s 2.16 2.16 2.16 Vl=Fl*sqrt(2gD(S-1))
    62 10% safety margin on Durand m/s 2.37 2.37 2.37
    63 Horizontal Settling Limiting Flow l/s 31.30 31.30 31.30
    64 Actual velocity m/s 0.99 1.42 2.91
    65 Reynolds Number for slurry Re 204007 293636 352364
    66 Relative Roughness mm/mm 0.00033 0.00033 0.00033
    67 Friction Factor - Churchill Equation 0.018 0.017 0.017
    68 Friction Head due to Piping m 1.3 2.6 10.8
    69 Foot Valve (k=15) qty 0 0 0
    70 Gate Valve (k=0.2) qty 1 1 1
    71 Strainer (k=5) qty 0 0 0
    72 90deg bends (k=1.1) qty 15 15 15
    73 45deg bends (k=0.35) qty 3 3 3
    74 User defined #1 k val 0.1 0.1 0.1 30deg bend
    75 Number of user defined fittings #1 qty 0.00 0.00 0.00
    76 User defined #1 k val 0.6 0.6 0.6 60deg bend
    77 Number of user defined fittings #2 qty 0.00 0.00 0.00
    78 User defined #1 k val 1.2 1.2 1.2 y piece
    79 Number of user defined fittings #3 qty 1.00 1.00 1.00
    80 Friction Head due to Fittings m 0.9 2.0 8.2
    81 Relative level of inlet m 0.00 0.00 0.00
    82 Relative level of outlet m 13.43 13.43 13.43
    83 Head due to relative level of inlet and outlet 13.43 13.43 13.43
    84
    Total Delivery Head m 15.7 18.0 32.4
    20% Flow increase
    Delivery Line
    PN12.5 PE100
    JN12-144 342-PU-662 App A
    Calculation Record
    Form ET2 August 96
    Project No J N12-144 File
    SHEET No OF
    PREPARED BY SVDV DATE
    CHECKED BY DATE
    PROJECT: PACKAGE:
    TASK: ELEMENT:
    Pumps
    Flowrates nominal max Froth 20% increase Comments
    85 Average particle size d50 (mm) 0.05 0.05 0.05
    86 Impeller diameter mm 388 388 388
    87 Number of pumps in series 1 1 1
    88 Number of pumps in parralel 1 1 1
    89 Total flow l/s 14.4 20.7 42.2
    90 Total Head Hm m 15.7 18.0 32.4
    91 SG of solids 4.18 4.18 4.18
    92 Concentration of solids by volume % 7.4% 7.4% 7.4%
    93 d50/D impeller ratio mm 0.0001 0.0001 0.0001
    94 Head Ratio HR 0.95 0.95
    froth Head Ratio HRf 0.72 see chart
    95 Total head - corrected to water Hw 16.5 18.9 45.0
    96 Required clean water Head per pump m 16.5 18.9 45.0
    97 Flow per pump l/s 14.4 20.7 42.2
    98 Flow per pump m3/h 52 74 152
    99 Pressure per Pump Bar 1.88 2.16 2.28
    100 Efficiency Ratio ER 0.95 0.95
    froth Efficiency Ratio ERf 0.71 see chart
    101 Clean Water Pump Efficiency % 0.330 0.420 0.540
    102 Efficiency of Pump Pumping Slurry % 31.3% 39.8% 38.3%
    103 Pump Power kW 9.2 11.9 35.3
    104 V-Belt Drive Losses (8%) kW 0.7 1.0 2.8
    105 Motor Service Factor 1.15 1.15 1.15
    106 Required Motor Rating kW 11.4 14.8 43.8
    107 Selected Motor kW 37 37 not feasible
    108 Selection
    109 Flowrates nominal max Froth 20% increase Comments
    110 Pump Make/Model 4D-AHF
    111 Pump Flow l/s 14.4 20.7 42.2
    112 Pump Head (water) m 16.5 18.9 45.0
    113 Impeller Curve 0.0 0.0 0.0
    114 Liner rubber
    115 Impeller Dia mm 388 388 388
    116 Speed rpm 800 855 1159
    117 Speed Limit for Polymer/Rubber Liner 27 rpm
    118 Efficiency % 33% 42% 54%
    119 Required NPSH m 2 2 2 flooded suction
    120 Available NPSH m 6.83 8.43 8.43
    121 NPSH Safety Margin m 4.83 6.43 6.43
    122 Motor kW 37 37 0
    123 Motor Speed rpm 1480 1480 1480
    124 Pulley Ratio :1 1.850 1.731 1.277
    Motor pulley size 265 265 265
    New pump pulley size 490 459 338
    125 Pump Frame Size c/cc/ D D D
    126 Discharge Orientation A/B/C/D A A A
    127 Pump Configuration ZV/CV ZV ZV ZV
    20% Flow increase
    JN12-144 342-PU-662 App A

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