Modular I/O System Profibus Dpv1 750-333 / 750-833: Technical Description, Installation and Configuration

Modular I/O System
PROFIBUS DPV1
750-333 / 750-833
Manual
Technical description,
installation and
configuration
Supplement for the Manual 750-131

Version 2001-02-27
ii • General
Copyright ã 2001 by WAGO Kontakttechnik GmbH

All rights reserved.
WAGO Kontakttechnik GmbH

Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 4 30
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded we would appreciate any information or ideas at any time.
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.
DRAFT WAGO-I/O-SYSTEM 750

2001-02-27 PROFIBUS
Table of Contents • iii
TABLE OF CONTENTS
1 Important comments..................................................................................1
1.1 Legal principles ......................................................................................1
1.2 Scope ......................................................................................................2
1.3 Symbols..................................................................................................2
1.4 Font conventions ....................................................................................3
1.5 Number notation.....................................................................................3
1.6 Abbreviation...........................................................................................4
2 WAGO-I/O-SYSTEM 750.........................................................................5
2.1 System Description ................................................................................5
2.2 Installation..............................................................................................8
2.3 Electrical Installation............................................................................11
2.4 Power supply ........................................................................................13
2.5 Manufacturing Number ........................................................................16
2.6 Technical Data......................................................................................17
3 Fieldbus coupler / controller ...................................................................19

3.1 Fieldbus coupler 750-333.....................................................................19
3.2 Fieldbus Controller 750-833 ................................................................74
4 I/O Modules ............................................................................................132

4.1 Digital Input Modules ........................................................................132
4.2 Digital Output Modules......................................................................132
4.3 Analog Input Modules........................................................................132
4.4 Analog Output Modules .....................................................................132
4.5 ............................................................................................................132
5 PROFIBUS..............................................................................................133
5.1 Description .........................................................................................133
5.2 Topology ............................................................................................133
5.3 Wiring ................................................................................................133
6 Configuration example ..........................................................................135

6.1 NETCON............................................................................................135
6.2 Step 7..................................................................................................135
6.3 COM Profibus ....................................................................................135
WAGO-I/O-SYSTEM 750 DRAFT

PROFIBUS 2001-02-27
iv • Table of Contents
7 Explosive Environments ........................................................................136

7.1 Foreword ............................................................................................136
7.2 Protective measures............................................................................136
7.3 Classification meeting CENELEC / IEC............................................136
7.4 Classifications meeting the NEC........................................................141
7.5 Identification acc. to CENELEC, IEC and ATEX 100a.....................143
7.6 Identification acc. to NEC 500 ...........................................................144
7.7 Installation regulations .......................................................................145
8 Glossary...................................................................................................147
9 Literature list ..........................................................................................149
10 Index ........................................................................................................150

2001-02-27 PROFIBUS
Important comments • 1
1 Important comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanation is
carefully read and adhered to.
1.1 Legal principles

1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations con-
tained therein. Any use of this manual which infringes the copyright provisions
stipulated herein, is not permitted. Reproduction, translation and electronic
and photo-technical archiving and amendments require the written consent of
WAGO Kontakttechnik GmbH. Non-observance will entail the right of claims
for damages.
1.1.2 Personnel qualification

The use of the product detailed in this manual is exclusively geared to special-
ists having qualifications in PLC programming, electrical specialists or per-
sons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH declines all liability resulting from
improper action and damage to WAGO products and third party products due
to non-observance of the information contained in this manual.
1.1.3 Intended use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only admit-
ted within the framework of the possibilities documented in the manuals. All
other changes to the hardware and/or software and the non-conforming use of
the components entail the exclusion of liability on part of WAGO Kon-
takttechnik GmbH.
Please direct any requirements pertaining to a modified and/or new hardware

or software configuration directly to WAGO Kontakttechnik GmbH.

PROFIBUS 2001-02-27
2 • Important comments
1.2 Scope
This manual describes the field bus independent WAGO-I/O-SYSTEM 750
with the fieldbus coupler for PROFIBUS.
Item-No. Components
750-333 PROFIBUS DP/DPV1 12 MBd
750-833 Contr. PROFIBUS DP/DPV1 12 MBd
750-xxx I/O Modules
1.3 Symbols
Danger
Always observe this information to protect persons from injury.
Warning
Always observe this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)

Warning of damage to the components by electrostatic discharge. Observe the
precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimisation.
i
More information
References to additional literature, manuals, data sheets and INTERNET
pages

2001-02-27 PROFIBUS
Important comments • 3
1.4 Font conventions

Italic Names of path and files are marked italic
e. g.: C:\programs\WAGO-IO-CHECK
Italic Menu items are marked as bold italic

e. g.: Save
\ A backslash between two names marks a sequence of

menu items
z. B.: File\New
END Press bottons are marked as bold with small capitals

e. g.: ENTER
<> Keys are marked bold within angle brackets

e. g.: <F5>
Courier Program code are printed with the font Courier.

e. g.: END_VAR
1.5 Number notation

Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100' Within ',
'0110.0100' Nibble separated with dots

PROFIBUS 2001-02-27
4 • Important comments
1.6 Abbreviation
DI Digital Input
DO Digital Output
I/O Input/Output
ID Identifier
PFC Programmable Fieldbus Controller
PFC-PI Programmable Fieldbus Controller - Process Images
PFC-RTS Programmable Fieldbus Controller - Runtime system
PI Process Images
PLC Programmable Logic Control
AO Analog Output Module
AI Analog Input Module
SM Special Module

2001-02-27 PROFIBUS
WAGO-I/O-SYSTEM 750 • 5
System Description
2 WAGO-I/O-SYSTEM 750
2.1 System Description
2.1.1 General
The WAGO-I/O-SYSTEM 750 consists of various components which are ca-
pable of providing modular and application specific fieldbus nodes for various
fieldbusses.
A fieldbus node (short: Node) consists in principle of a fieldbus coupler (short:

Coupler) ) or Programmable Fieldbus Controller (short: Controller) ) (1) at the
front end, a number of special I/O modules (2) and a End Module (3) which is
placed at the other end.
PROFIBUS
RUN
BF
24V 0V 01 02 03 04 05 07 09 10 11 12 13 15 17 19 21 22 23 26 29 30 31 32 D+ D- TxD RxD
DIA max. 6,3 A
250 V
BUS
+ +
I/O
+ + + + + + + + L L L L L L 14 16 18 20 24 27 + + + + RTS CTS
X1 N N N N N N M M M M 25 28 M M M M
901
750-333
23
78
456
06 08 S S S S S S S S S S CL+ CL- S S
X 10
901
23
78
456
750-400 750-410 750-403 750-612 750-512 750-512 750-513 750-454 750-467 750-461 750-550 750-610 750-552 750-630 750-650 750-600
1 2 3
Fig. 2-1: Setting up a fieldbus node for PROFIBUS g01x101x

PROFIBUS 2001-02-27
6 • WAGO-I/O-SYSTEM 750
System Description
2.1.2 Coupler/Controller (1)

The Coupler/Controller forms the link between the fieldbus and the field de-
vices with their I/O functions. All control functions required for the faultless
operation of the I/O functions are carried out by the Coupler/Controller. The
connection to different fieldbus systems is established by each of the corre-
sponding Coupler/Controller, e.g. for PROFIBUS, INTERBUS, CAN,
MODBUS etc. In this way a change of the fieldbus system is possible.
The programmable fieldbus controller 750-833 combines the PROFIBUS DP

functionality of the fieldbus coupler 750-333 with the functionality of a Pro-
grammable Logic Control (PLC). Programming of the application is done with
WAGO-I/O-PRO in accordance with IEC 61131-3, covering all 5 program-
ming languages. The programmer can access all fieldbus and I/O data.
Characteristics and use of the Controllers:
• The use of decentralized control can better support a PLC or PC
• Signal pre-processing reduces fieldbus transmissions
• Complex applications can be divided into multiple tasks
• Tasks can be prioritized
• Peripheral equipment can be controlled directly, resulting in faster system

response times
• Programmable response in the event of a fieldbus failure
• Simple, self-sufficient control

2001-02-27 PROFIBUS
System Description
2.1.3 I/O Modules (2)

In the I/O modules, the incoming process data is converted. Corresponding to
the different requirements, special I/O modules are available for a variety of
functions. There are digital and analog inputs and outputs and modules for
special functions (Counter modules, Terminal blocks for encoder and resolvers
and communication modules).
2.1.4 End Module (3)

A End Module is needed for faultless operation of the node. The termination
module is always placed as the last module in order to obtain a termination of
the fieldbus node. This module has no I/O function.

PROFIBUS 2001-02-27
Installation
2.2 Installation
2.2.1 Safty notes
ESD (Electrostatic Discharge)

The modules are equipped with electronic components which may be de-
stroyed by electrostatic discharge.When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
Attention
Switch off the system prior to working on bus modules!
2.2.2 Mechanical Installation

All system components can be snapped directly on a carrier rail in accordance
with the European standard EN 50022 (DIN 35).
Attention
Ensure that the carrier rail is fastened with countersunk head screws or blind
rivets as the snap-on foot of the I/O components extends onto the carrier rail.
The installation is simple and space saving. All modules have the same shape
to minimize the project commitment.
The reliable positioning and connection of the coupler and the individual I/O
modules is made using a tongue and groove system. Due to the automatic
locking, the individual components are securely seated on the rail after in-
stalling.

2001-02-27 PROFIBUS
Installation
To secure the coupler/controller against moving sideways, fix it with the or-
ange colored locking disc on the carrier rail. To fix, insert a screwdriver into
the top groove of the locking disc and press.
To pull out the fieldbus coupler, release the locking disc by pressing on the
bottom groove with a screwdriver and then pulling the orange colored un-
locking lug.
Entriegelungs-
lasche
fixieren
lösen
Fig. 2-2: Coupler/Controller and unlocking lug g012201d
It is also possible to release an individual I/O module from the unit by pulling
an unlocking lug.
Fig. 2-3: Releasing a I/O Module p0xxx01x
Danger
Ensure that an interruption of the PE will not result in a condition which
could endanger a person or equipment!

PROFIBUS 2001-02-27
Installation
Self-cleaning power jumper contacts conduct the supply voltage for the field
side. They are located on either side of the modules. The female contacts on
the right-hand side of the fieldbus coupler and the bus modules are designed as
spring contacts to protect against accidental contact. Male contacts are located
on the left-hand side of the bus modules.
Pos. 1
Pos. 2
Fig. 2-4: Power Jumper Contacts g01xx00d
Danger
The power contacts are sharp-edged. Handle the module carefully to prevent
injury.
Attention
Please take into consideration that some bus modules have no or only some
power jumper contacts. The design of some modules does not physically al-
low assembly them in rows as the grooves for the male contacts are closed at
the top.
The data contacts are designed as self-cleaning gold spring contacts which
automatically produce a secure connection.
Fig. 2-5: Data contacts p0xxx07x
Warning
Do not connect the I/O module to gold spring contacts in order to avoid soil-
ing or scratches!

2001-02-27 PROFIBUS
Electrical Installation
2.3 Electrical Installation

2.3.1 Wire Connection
Conductors with a cross section of 0.08 to 2.5 mm² (AWG 28-12) can be con-
nected using a CAGE CLAMP connection to achieve a vibration resistant,
fast and maintenance free connection. To actuate CAGE CLAMP enter an
actuation tool in the opening above the connection. Following this, enter the
conductor in the corresponding opening. The conductor is clamped securely
with the removal of the actuation tool.
Fig. 2-6: Inserting conductor end p0xxx06x
The clamping force adjusts automatically to the cross section. The full surface
of the CAGE CLAMP pressure is applied against the conductor without
damaging it. Conductor deformation is compensated for and self-loosening is
avoided. The transition point between the conductor and the CAGE CLAMP
is protected against corrosive influences. The connection can be made quickly
and is also maintenance free, saving the costs for a periodic checking of termi-
nal connections.
Two carrier rail contacts responsible for the electrical contact between the
grounded carrier rail and the controller, are fitted underneath the cou-
pler/controller.
Attention
Ensure a perfect contact point between carrier rail contacts and carrier rail.
The carrier rail must be grounded.

PROFIBUS 2001-02-27
Electrical Installation
2.3.2 Change fuse

Some Power supply modules of the WAGO-I/O-SYSTEM 750 are equipped
with a fuse holder. To isolate the modules to the right of the power supply, the
fuse can be removed from the fuse holder. For this insert a srew driver into one
of the slits available on each side and lift the holder
Fig. 2-7: Removing the fuse holder p0xxx05x
The fuses can be removed from or inserted into the holder with the fuse holder
cover and push the fuse holder pushed back into the original position.
Fig. 2-8: Opening the fuse holder p0xxx03x
Fig. 2-9: Change fuse p0xxx04x

2001-02-27 PROFIBUS
Power supply
2.4 Power supply
750-400 750-410 750-403 750-612 750-512 750-512 750-513 750-616 750-454 750-467 750-461 750-550 750-610 750-552 750-630 750-650 750-600
~
24V 24V 230V 24V
Fig. 2-10: Power supply g01xx02x
1 – Power supply System

2 – Power supply Field-side
The power supply on the field side is electrically isolated from the system sup-
ply. In this manner sensors and actuators can be supplied and fused by a sepa-
rate voltage source.
If a non-regulated power supply is used for the coupler/controller electronics

24 V voltage supply , it must be filtered through a capacitor (200 µF per 1 A
load current). To this effect a back-up capacitor module (Order-No. 288-824)
was developed for the WAGO-I/O-SYSTEM. This module serves to regulate a
noisy 24 V DC voltage supply, to keep the ripple voltage within specified lim-
its. The cause for these fluctuations could be a voltage interruption on the pri-
mary side, a secondary side overload or the switching of ”non quenched“ in-
ductance or capacitance.
Warning
The supply modules + and – which are permanently integrated on the buscou-
plers, can be supplied with 24 V DC only.
120 V AC and 230 V AC can only be supplied via modules 750-609, 750-611
and 750-612!
Warning
The ground (earth) field side contact should be disconnected when testing the
isolation. Otherwise the results could be wrong or the module could be de-
stroyed.

PROFIBUS 2001-02-27
Power supply
2.4.1 System supply voltage

The system supply voltage (24 V DC) is filtered with a voltage regulator be-
fore powering the coupler electronics as well as to the internal bus. Electrical
isolation from the external fieldbus system depends on the type of Cou-
pler/Controller.
The internal bus includes the internal communication between the cou-
pler/controller and the bus modules as well as the power supply for the bus
modules. The power supply is limited to a maximum value. This value de-
pends on the type of Coupler/Controller. If the sum of the internal power con-
sumption of all bus modules exceeds this value, it is necessary to add addi-
tional internal system supply modules (Order-No. 750-613).
The control electronics in the bus modules are powered by snap-fit mounting
the bus modules using the internal bus contacts. A reliable contact is assured
by the gold plated, self cleaning slide contacts. The removal of a bus module
will cause an interruption in communication to the following bus modules.
The coupler/controller identifies the interruption point and displays a corre-
sponding fault message.
Warning
Removing or inserting the I/O modules with the voltage applied can lead to
undefined conditions. For this reason only undertake work on the I/O modules
when isolated from the power supply!

2001-02-27 PROFIBUS
Power supply
2.4.2 Supply Voltage Field Side

The voltage is automatically supplied when the I/O modules are snapped to-
gether. Self-cleaning power jumper contacts (P.J.C.s) ensure safe connections.
The current capacity of the power contacts is 10 A max.
The PE contact is a preceding ground (earth) contact corresponding to the

standards which can be used as a protective earth. The contact has a leakage
capacity of 125 A.
Warning
Produce a low impedance connection from the carrier rail to the PE contact
point in the switch cabinet.
Attention
Depending on the I/O function, some modules do not have P.J.C.s. It is im-
portant to note this when assembling a node. Many modules require field side
power, many do not. Please review the circuit diagrams of the individual mod-
ules. An additional power supply module may be necessary.
Refer to the individual terminal/module data sheets!
When adding a power supply module, the field supply is always interrupted at
the power contacts. From this point a new power supply is made, which can
also include a potential change. This feature guarantees a high degree of sys-
tem flexibility.

PROFIBUS 2001-02-27
Manufacturing Number
2.5 Manufacturing Number

The production number is part of the lateral marking on the component. The
number contains the production date, the software version and the hardware of
the component.
ITEM-NO.:750-400
2DI 24V DC 3.0ms
Hansastr. 27
55°C max ambient D-32423 Minden 0.08-2.5mm2
AWG 28-14
24V DC
0901--02----03 0V 24V DI1

LISTED 22ZA AND 22XM
24246
Di2
PATENTS PENDING
op temp code T4A
II 3 G
KEMA 01ATEX1024 X
Grp. A B C D
EEx nA II T4
CL I DIV
Manufacturing Number
0 9 0 1 - - 0 2
Calendar Year Software Hardware

week version version
Fig. 2-11: Manufacturing Number g01xx09e
The remaining digits and characters represent internal information by

WAGO Kontakttechnik GmbH.
As of calendar week 09/2001, the production number is additionally printed on

the cover of the configuration and programming interface of the fieldbus cou-
pler or controller.

2001-02-27 PROFIBUS
Technical Data
2.6 Technical Data

Mechanic
Material Polycarbonat, Polyamid 6.6
Installation on DIN 35 with interlock
modular by double featherkey-dovetail
Mounting position any position
Length of entire node ≤ 831 mm
Marking marking label type 247 and 248
paper marking label 8 x 47 mm
Wire range
Wire range CAGE CLAMP® Connection
0,08 mm² ... 2,5 mm²
AWG 28-14
8 – 9 mm Stripped lenght
Contacts
Power jumpers contacts blade/spring contact
self-cleaning
Current via power contactsmax 10 A
Voltage drop at Imax < 1 V/64 modules
Data contacts slide contact, hard gold plated
1,5µ, self-cleaning
Climatic environmental conditions
Operating temperature 0 °C ... 55 °C
Storage temperature -20 °C ... +85 °C
Relative humidity 95 % without condensation
Resistance to harmful substances acc. to IEC 60068-2-42 and IEC 60068-2-43
Special conditions Ensure that additional measures for components are
taken, which are used in an environment involving:
– dust, caustic vapors or gasses
– ionisating radiation.
Mechanical strenght
Vibration resistance acc. to IEC 60068-2-6
Shock resistance acc. to IEC 60068-2-27
Free fall acc. to IEC 60068-2-32
≤ 1m (module in original packing)

PROFIBUS 2001-02-27
Technical Data
Safe electrical isolation

Air and creepage distance acc. to IEC 60646-1
Degree of protection
Degree of protection IP 20
Electromagnetic compatibility*
Derective Test values Strenght Evaluation
class criteria
Immunity to interference acc. to EN 50082-2 (95)
EN 61000-4-2 4kV/8kV (2/4) B
EN 61000-4-3 10V/m 80% AM (3) A
EN 61000-4-4 2kV (3/4) B
EN 61000-4-6 10V/m 80% AM (3) A
Emmission to interference acc. to Measuring Class
EN 50081-2 (94) distance
EN 55011 30 dBµV/m (30m) A
37 dBµV/m
* Exception: 750-630, 750-631
Dimensions
01 02
A A A A A
C C C C C
B B B B B
D D D D D
24V 0V
+ +
100
- -
PE PE
35
51 12 24
65
64
Seitenansicht Koppler/Controller Abmessungen in mm
Fig. 2-12: Dimensions g01xx05d

2001-02-27 PROFIBUS
Fieldbus coupler / controller • 19
Fieldbus coupler 750-333
3 Fieldbus coupler / controller

3.1 Fieldbus coupler 750-333
This chapter includes:
3.1.1 Description ......................................................................................21

3.1.2 Hardware.........................................................................................22
3.1.2.1 View .........................................................................................22
3.1.2.2 Device supply...........................................................................23
3.1.2.3 Fieldbus connection..................................................................24
3.1.2.4 Display elements ......................................................................25
3.1.2.5 Station address .........................................................................26
3.1.2.6 Configuration interface ............................................................26
3.1.3 Operating system.............................................................................27
3.1.4 Process image..................................................................................28
3.1.4.1 Local process image .................................................................28
3.1.4.2 Allocation of the input and output data....................................29
3.1.5 Configuration ..................................................................................30
3.1.5.1 GSD files ..................................................................................31
3.1.5.2 Identification bytes ...................................................................32
3.1.5.3 Example....................................................................................34
3.1.6 Parameterising the coupler..............................................................36
3.1.7 Configuring the process data channel .............................................38
3.1.8 Configuration and parameterisation of I/O modules.......................39
3.1.8.1 Digital I/O modules ..................................................................39
3.1.8.1.1 2 DI I/O modules......................................................................39
3.1.8.1.2 4 DI I/O modules......................................................................40
3.1.8.1.3 2 DI I/O modules modules with 1 bit diagn. per channel.........41
3.1.8.1.4 2 DO I/O modules ....................................................................42
3.1.8.1.5 2 DO I/O modules with 1 bit diagn. per channel......................43
3.1.8.1.6 2 DO I/O module with 2 bit diagn. per channel .......................44
3.1.8.1.7 4 DO I/O modules ....................................................................45
3.1.8.1.8 2 DI/DO I/O module with 1 bit diagn. per channel..................46
3.1.8.1.9 Internal system supply module with diagnosis.........................47
3.1.8.2 Analog I/O modules .................................................................48
3.1.8.2.1 2 AI I/O modules......................................................................48
3.1.8.2.2 4 AI I/O module .......................................................................49
3.1.8.2.3 2 AO I/O modules ....................................................................50
3.1.8.3 Digital special modules ............................................................51
3.1.8.3.1 Counter modules ......................................................................51
3.1.8.3.2 PWM module ...........................................................................52
3.1.8.4 Distance and Angle Messurment Modules...............................53
3.1.8.4.1 SSI encoder interface................................................................53
3.1.8.4.2 Incremental encoder interface ..................................................54
3.1.8.4.3 Digital impulse interface ..........................................................55
3.1.8.5 Serial interfaces ........................................................................56
3.1.9 Diagnosis.........................................................................................57
PROFIBUS 2001-02-27
20 • Fieldbus coupler / controller
3.1.9.1 Station status 1 to 3 ..................................................................58

3.1.9.2 PROFIBUS-DP master address................................................58
3.1.9.3 Manufacturer‘s identification ...................................................58
3.1.9.4 Identification based diagnosis ..................................................58
3.1.9.5 Device status ............................................................................59
3.1.9.5.1 Internal status messages and arguments ...................................60
3.1.9.5.2 Internal bus status messages and arguments ............................60
3.1.9.5.3 PROFIBUS-DP status messages and arguments......................61
3.1.9.6 Channel based diagnosis ..........................................................62
3.1.9.6.1 Fault types of I/O modules with diagnostic capability.............63
3.1.9.6.2 I/O modules fault cases ............................................................64
3.1.10 LED signalling ................................................................................65
3.1.10.1 Blink code ................................................................................65
3.1.10.2 Fieldbus status ..........................................................................66
3.1.10.3 Fault message via blink code of the BUS-LED........................67
3.1.10.4 Node status ...............................................................................68
3.1.10.5 Fault message via the blink code of the I/O LED.....................69
3.1.10.6 Supply voltage status................................................................70
3.1.11 Fault behaviour ...............................................................................71
3.1.11.1 Fieldbus failure.........................................................................71
3.1.11.2 Internal bus fault.......................................................................72
3.1.12 Technical data .................................................................................73

2001-02-27 PROFIBUS
3.1.1 Description
The fieldbus coupler 750-333 displays the peripheral data of all I/O modules in
the WAGO-I/O-SYSTEM 750 on PROFIBUS DP.
In the initialisation phase the bus coupler determines the physical structure of
the node and creates a process image from this with all inputs and outputs. I/O
modules with a bit width smaller than 8 can be combined to form one byte in
order to optimise the address space.
In addition the possibility exists to deactivate projected I/O modules. In this

manner the physical structure of the node can be individually designed with
regard to the peripheral signals, without undertaking any changes to an already
existing control application.
The diagnosis concept is based on an identification and channel based diagno-

sis in accordance with EN 50170. Thus it is not necessary to program modules
for the evaluation of manufacturer specific diagnosis information.
• Max. process data length 128 Byte (input and output process image)
• Automatic recognition of transmission speed on the PROFIBUS from
9.6 kBd to 12 MBd
• All I/O modules from the WAGO-I/O-SYSTEM 750 are supported
• Configuration modules can be parameterised as wildcards.
• Parameterable substitute value for each channel
• D-Sub 9 pole bus connection

PROFIBUS 2001-02-27
3.1.2 Hardware
3.1.2.1 View
Status der
PROFIBUS 01 02 Betriebsspannung
RUN A
C
-Leistungskontakte
BF
B -System
D
DIA 24V 0V Datenkontakte
BUS Versorgung
Feldbus-
24V
anschluss
0V
D-Sub I/O
+ +
Versorgung über
Leistungskontakte
24V
ADDRESS
x1 - -
901
Adresse
78
750-333
23
456
0V
x10 PE PE
901
Adresse
78
23
456
Konfigurations-
Leistungskontakte
Schnittstelle
Fig. 3-1: Fieldbus coupler 750-333 PROFIBUS DP/V1 g033300d
The fieldbus coupler comprises of:
• Supply module with Internal system supply module for the system supply
as well as power jumper contacts for the field supply via I/O module as-
semblies.
• Fieldbus interface with the bus connection
• 2 rotary switches for the station address (decimal)
• Display elements (LED's) for status display of the operation, the bus com-
munication, the operating voltages as well as for fault messages and diag-
nosis
• Electronics for communication with the I/O modules (internal bus) and the
fieldbus interface

2001-02-27 PROFIBUS
3.1.2.2 Device supply
The supply is made via terminal bocks with CAGE CLAMP® connection. The
device supply is intended both for the system and the field units.
24V
1 5
DC Bus-
24V/0V 10nF klemmen
DC
0V
2 6
24V 24V
I TERFACE
ELEKTRONIK
FELDBUS
INTERFACE
3 7
ELEKTRONIK
FELDBUS N
0V 0V
10nF
4 8
750-333
Fig. 3-2: Device supply g012105d
The integrated internal system supply module generates the necessary voltage
to supply the electronics and the connected I/O modules.
The fieldbus interface is supplied with electrically isolated voltage from the
internal system supply module.

PROFIBUS 2001-02-27
3.1.2.3 Fieldbus connection
The PROFIBUS interface is designed as a Sub-D connection in accordance

with the US Standard EIA RS 485 for cable linked data transmission.
9-pol. D-Sub-Buchse
5 DGND
9
4 RTS
RxD/TxD-N 8
3 RxD/TxD-P
7
2
VP 6
1
Fig. 3-3: Bus connection, D-SUB g012102d
Pin Signal Description

3 RxD(TxD)-P Transmit (receive) signal
4 RTS Ready To Send
5 GND Supply ground (earth)
6 Vcc Voltage supply
8 RxD(TxD) N Transmit (receive) signal
The electrical isolation between the fieldbus system and the electronics is
achieved by means of DC/DC converters and optocouplers in the fieldbus in-
terface.
The connection point is mechanically lowered permitting fitting in an 80 mm

high switch box once connected.

2001-02-27 PROFIBUS
3.1.2.4 Display elements
The operating condition of the fieldbus coupler or node is signalled via light
diodes (LED).
PROFIBUS
RUN A
C
B
BF D
DIA 24V 0V
BUS
I/O
+ +
Fig. 3-4: Display elements 750-333 g012106x
LED Colour Meaning

RUN green The 'RUN' LED indicates to the operator if the fieldbus coupler /
controller is correctly initialised.
BF red The 'BF'-LED indicates whether the communication functions via
the PROFIBUS.
DIA red The 'DIA' LED indicates an external diagnosis. The signalling is not
supported by all devices.
BUS red The 'BUS'-LED signals a projecting fault.
IO red /green The 'I/O'-LED indicates the operation of the node and signals faults
/ orange encountered.
A green Status of the operating voltage system
C green Status of the operating voltage – power jumper contacts

PROFIBUS 2001-02-27
3.1.2.5 Station address
The station address (decimal) is determined using two rotary switches on the
electronic module.
ADDRESS
x1
901
78
23
456
x10
901
78
23
456
Fig. 3-5: Setting the station address g012102d
The switch „x1“ determines the units position of the address. The switch
„x10“ determines the tens positions of the address. Valid station addresses are
between 1 and 99. The coupler also permits the station address 0.
The station address is taken over by the fieldbus coupler after switching on the
device (initialisation phase). Adjustments of the switch have no effect during
operation.
3.1.2.6 Configuration interface
The configuration interface used for the communication with WAGO-I/O-

CHECK or for firmware upload is located behind the cover flap.
Klappe
öffnen
Konfigurations-
Schnittstelle
Fig. 3-6: Configuration interface g01xx06d
The communication cable (750-920) is connected to the 4 pole header.

2001-02-27 PROFIBUS
3.1.3 Operating system

Following the configuration of the master activation and the electrical installa-
tion if the fieldbus station can start up the system.
After switching on the supply voltage the coupler performs a self test of all
functions of its devices, the I/O module and the fieldbus interface. Following
this the I/O modules and the present configuration is determined, whereby an
external not visible list is generated. This list includes an input and an output
area on which is represented the fieldbus RAM of the protocol chip.
In the event of a fault the coupler changes to the "Stop" condition. The "I/O"
LED flashes red. After a fault free start up the coupler changes to the "Fieldbus
start" status and the "I/O" LED lights up green.
Versorgungsspannung
einschalten
Koppler-Selbsttest,
Ermittlung Busklemmen
und Konfiguration,
Erstellung interner Liste
“I/O”-LED blinkt rot
Ja
Fehler
Nein
Feldbusstart Stop
“I/O”-LED leuchtet grün “I/O”-LED blinkt rot
Fig. 3-7: Operating system 750-333 g012113d

PROFIBUS 2001-02-27
3.1.4 Process image

3.1.4.1 Local process image
After switching on, the coupler recognises all I/O modules plugged into the
node which supply or wait for data (data width/bit width > 0). In nodes analog
and digital I/O modules can be mixed.
Note
For the number of input and output bits or bytes of the individually activated
on I/O modules please refer to the corresponding I/O module description.
The coupler produces an internal process image from the data width and the
type of type of I/O module as well as the position of the I/O modules in the
node. It is divided into an input and an output data area.
The data of the digital I/O modules is bit orientated, i.e. the data exchange is
made bit for bit. The analog I/O modules are representative for all byte orien-
tated I/O modules, i.e. those where the data exchange is made byte for byte.
These I/O modules include for example the counter modules, I/O modules for
angle and path measurement as well as the communication modules.
The data of the I/O modules is separated for the local input and output process
image in the sequence of their position after the coupler in the individual proc-
ess image.
Note
A process image restructuring may result if a node is changed or extended. In
this case the process data addresses also change in comparison with earlier
ones.

2001-02-27 PROFIBUS
3.1.4.2 Allocation of the input and output data
The process data is exchanged via the PROFIBUS with the higher ranking
controls (master). A maximum of 128 bytes of data is transmitted from the
master to the coupler or from the node to the output data. The coupler re-
sponds by returning a maximum of 128 bytes input data to the master.
Modules are configured when projecting the node which can be taken over
from a hardware catalogue of the configuration programs. The information
covering the possible modules is contained in the GSD files.
The coupler generates an internal mapping in accordance with the installed and
configured settings of the node, in which the allocation of the input and output
data is determined in the local process image with the position in the
PROFIBUS DP Telegram.
Master, z. B. SPS
CPU
Anschaltung
750- 1 2 3 4 5 6 7 8 9
DI DI AI AI DO DO AO AO
402 402 452 452 504 504 550 550 600
Master-
Adressen
I
Zuordnungsliste Zuordnungsliste
I I I I
PROFIBUS
O O O O O
PROFIBUS
bit- und byteweise

byteweise Zuordnung, Zuordnung,
Erstellung auf dem PC
Erstellung automatisch
durch den Koppler
Fig. 3-8: Allocation of the input and output data g012117d

PROFIBUS 2001-02-27
3.1.5 Configuration
The configuration of the node is performed in accordance with the physical re-
quirements of the fieldbus coupler and I/O modules.
The fieldbus coupler or the process data channel is to be configured on the first
slot.
The other slots are configured in accordance with the physical requirements of
the I/O modules. Here only I/O modules with process data are relevant. The
supply modules without diagnosis, bus internal system supply module and the
termination module are to be ignored for the configuration because they do not
provide any process data.
One or tow modules are entered in the hardware catalogue for each I/O mod-
ule. The module appear as 750-xyz ..., for example 750-400 2 DI/24 V DC/3.0
ms.
For all binary modules an addition is made to the entry *750-xyz .... When us-
ing these denominations the coupler adds the binary information to the current
module in a byte which was previously opened with 750-xyz .... The use of a
„*“ module is only permitted when the number of channels is less than or
equal to the remaining bits in the previously opened byte. The binary I/O mod-
ules combined in a byte can be arranged at separate locations, i.e. binary I/O
modules with a different signal type or also byte orientated I/O modules can be
connected between.
In order to be able to individually arrange the scope of connected periphery

units independent of the control program, it is possible to parameterise I/O
modules in the configuration table as „not connected“. In this manner process
data still present is filtered for the individual module and not transferred on the
PROFIBUS DP to and read by the periphery units.

2001-02-27 PROFIBUS
3.1.5.1 GSD files
Under PROFIBUS DP the features of the modules are defined by the manu-
facturers in the form of a GSD file (unit basic data).
Structure, content and coding of this unit main data are standardised and made
available to the user allowing to project optional DP slaves using the project
units of various manufacturers.
i
Further information
The PNO provides information about the GSD files of all listed manufactur-
ers.
GSD and symbol files for the configuration of the I/O modules are available
under the order number 750-910 on disks or from the WAGO INTERNET
page.
http://www.wago.com
GSD file for I/O-Module 750-333 WAGOB754.GSD
The GSD file is read by the configuration software and the corresponding set-
tings transmitted. For the necessary inputs and handling steps please refer to
the software user manuals.

PROFIBUS 2001-02-27
3.1.5.2 Identification bytes
The identification bytes contain information about the design and structure of
the unit inputs and outputs. For projecting each I/O module, or each channel is
allocated an identification (module).
Bit Meaning
7 6 5 4 3 2 1 0
Data length
0 0 0 0 1 byte or word
0 0 0 1 2 bytes or words
... ... ... ... ...
Input and output
0 0 spec. identification formats
0 1 Input
1 0 Output
1 1 Input and output
Format
0 0 = Byte structure
1 1 = Word structure
Consistence over
0 Byte or word
1 Total length
This information is saved in the GSD file. During projecting the I/O module is
selected in accordance with the article number using the configuration soft-
ware in the hardware catalogue.
Module Ident. Module Ident

750-333 No process data channel 0x00 750-333 2 Byte process data channel 0xB1
750-400 2 DI/24 V DC/3.0 ms 0x10 *750-400 2 DI/24 V DC/3.0 ms 0x00
750-404 Counter Module 0xF2
750-405 2 DI/230 V AC/10 ms 0x10 *750-405 2 DI/230 V AC/10 ms 0x00
750-406 2 DI/120 V AC/10 ms 0x10 *750-406 2 DI/120 V AC/10 ms 0x00
750-415 4 DI/24 V AC/DC/20 ms 0x10 *750-415 4 DI/24 V AC/DC/20 ms 0x00
750-418 2 DI/24 V DC DIA ACK 0x30 *750-418 2 DI/24 V DC DIA ACK 0x00
750-419 2 DI/24 V DC DIA 0x10 *750-419 2 DI/24 V DC DIA 0x00
750-423 4 DI/24 V AC/DC/50 ms 0x10 *750-423 4 DI/24 V AC/DC/50 ms 0x00
750-424 2 DI/24 V DC DIA 0x10 *750-424 2 DI/24 V DC DIA 0x00
750-452 2 AI/0-20 mA/diff. 0x51
750-454 2 AI/4-20 mA/diff. 0x51
750-456 2 AI/±10 V/diff. 0x51
750-461 2 AI/RTD 0x51

2001-02-27 PROFIBUS
Module Ident. Module Ident

750-462 2 AI/TC 0x51
750-465 2 AI/0-20 mA/SE 0x51
750-466 2 AI/4-20 mA/SE 0x51
750-467 2 AI/0-10 V/SE 0x51
750-468 4 AI/0-10 V/SE 0x53
750-469 2 AI/TC/OCM 0x51
750-472 2 AI/0-20 mA/OVLP 0x51
750-474 2 AI/4-20 mA/OVLP 0x51
750-476 2 AI/±10 V 0x51
750-478 2 AI/0-10 V 0x51
750-501 2 DO/24 V DC/0.5 A 0x20 *750-501 2 DO/24 V DC/0.5 A 0x00
750-502 2 DO/24 V DC/2.0 A 0x20 *750-502 2 DO/24 V DC/2.0 A 0x00
750-504 4 DO/24 V DC/0.5 A 0x20 *750-504 4 DO/24 V DC/0.5 A 0x00
750-506 2 DO/24 V DC/0.5 A DIA 0x20 *750-506 2 DO/24 V DC/0.5 A DIA 0x00
750-507 2 DO/24 V DC/2.0 A DIA 0x20 *750-507 2 DO/24 V DC/2.0 A DIA 0x00
750-509 2 DO/230 V AC/0.3 A 0x20 *750-509 2 DO/230 V AC/0.3 A 0x00
750-511 2 DO 24 V DC/PWM 0xF2
750-512 2 DO Relay/250 V AC 0x20 *750-512 2 DO Relay/250 V AC 0x00
750-516 4 DO/24 V DC/0.5 A 0x20 *750-516 4 DO/24 V DC/0.5 A 0x00
750-519 4 DO/5 V DC/20 mA 0x20 *750-519 4 DO/5 V DC/20 mA 0x00
750-522 2 DO/230V AC/0.5 A DIA 0x20 *750-522 2 DO/230V AC/0.5 A DIA 0x00
750-550 2 AO/0-10 V 0x61
750-552 2 AO/0-20 mA 0x61
750-554 2 AO/4-20 mA 0x61
750-556 2 AO/±10 V 0x61
750-610 P supply 24 V DC/DIA 0x00
750-611 P supply 230 V AC/DIA 0x00
750-630 SSI-Intf. standard 0x95
750-630 SSI-Intf. alternative 0x93
750-631 Encoder Intf. 0xB5
750-650 RS232C Intf. 5 Byte 0xB5
750-650 RS232C Intf. 3 Byte 0xB3
750-651 TTY Intf. 5 Byte 0xB5
750-651 TTY Intf. 3 Byte 0xB3
750-653 RS485 Intf. 5 Byte 0xB5
750-653 RS485 Intf. 3 Byte 0xB3
750-654 Data Exch. Module 0xF1

PROFIBUS 2001-02-27
3.1.5.3 Example
The allocation should become clear by way of a fieldbus node with a coupler
and 17 I/O modules.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DI DI DI DI DI DI AI AI DO DO DO DO DO DO DO DO AO AO AI AI AO AO AI AI DO DO
750-333
402 402 402 452 602 504 504 504 504 602 550 452 550 452 602 504 600
PROFIBUS
Fig. 3-9: Example application g012115x
No. I/O modules Modul PI Master *

Identification
Inputs Outputs
1 Digital input 750-402 4 DI/24 V DC/3.0 ms EB12.0
Digital input 0x10 EB12.1
Digital input EB12.2
2 Digital input *750-402 4 DI/24 V DC/3.0 ms EB12.4
4 Analog input 750-452 2 AI/0-20 mA/diff. EW0
Analog input 0x51 EW2
5 Potential supply Potential supply --- ---
6 Digital output 750-504 4 DO/24 V DC/0.5 A AB8.0
Digital output 0x20 AB8.1
Digital output AB8.2
7 Digital output *750-504 4 DO/24 V DC/0.5 A AB8.4

2001-02-27 PROFIBUS

11 Analog output 750-550 2 AO/0-10 V AW0
Analog output 0x61 AW2
17 End module End module --- ---
* The master addresses listed in the table correspond to the allocation of the process data
given in the master configuration.

PROFIBUS 2001-02-27
3.1.6 Parameterising the coupler

Before a data exchange is possible between the master and slaves a param-
eterisation is necessary in addition to the configuration.
The extended parameters (extended User_Prm_Data) is available as a select-

able text in the configuration programs using the GSD files.
Description Value Meaning

Restart the internal bus after a Restart of the internal bus following a fault,
fault such as missing termination module,
*)
POWER ON RESET after interruption of the I/O module supply
AUTORESET immediately after overcoming I/O module fault
I/O module diagnosis The diagnosis information about all diagnosis
capable I/O modules, with which the diagnosis
is released are
released*) transferred to PROFIBUS-DP master
lock not transferred to PROFIBUS-DP master
Process value display Word or double word orientated process data is
transferred to the PROFIBUS-DP master in:
INTEL „Little Endian Format“
MOTOROLA*) „Big Endian Format“
Behaviour in case of a In the case of a fault with the PROFIBUS DP
PROFIBUS DP fault communication the status of the inserted output
periphery can be influenced in various manners:
Stop internal bus transmis- the process data exchange of the internal bus is
sion stopped, all outputs drop out after a module
specific monitoring time of 100 ms
Set start image to zero all outputs are reset immediately
Freeze starting image all outputs contain the last status before the
fault
Write substitute values*) all outputs switch a parameter substitute value
Reaction to internal bus faults In the case of a fault with the internal commu-
nication between the fieldbus coupler and I/O
modules, such as, for example: no termination
module,
Stop PROFIBUS data the data exchange with the PROFIBUS master
exchange*) is stopped.
Set start image to zero the input information is set to zero
Freeze starting image the input information before the fault is main-
tained
*)
Default settings

2001-02-27 PROFIBUS
The complete parameter record encompasses 34 parameterisation bytes. The

first 10 bytes are laid down by the DP and DPV1 standard. The others contain
manufacturer specific parameters.
Byte No. Bit No. Value Meaning

Standard parameters
0 0-7 Stations status (see EN 50170)
1 0-7 2-255 Watchdog factor 1
Watchdog:
The reaction monitoring is determined in accordance with the
Watchdog_Factor_1 x Watchdog_Factor_2 x 10 ms (1 ms)
3 0-7 11-255 Min TSDR,
Earliest time in TBit after which the slave may answer
4 0-7 183, 0xB7 Manufacturer code (high byte)
5 0-7 84, 0x54 Manufacturer code (low byte)
6 0-7 Group allocation,
Broad and multicast telegrams (SYNC, FREEZE)
7 0-7 DPV1 status 1 (see EN 50170)
Manufacturer parameters
10 0-7 0 Table 0, register 0 LB, reserved
11 0-7 0 Table 0, register 0 HB, reserved
14 Table 0, register 2 LB
0 0 Module diagnosis locked
0 1*) Module diagnosis released
1 0 Internal bus restart after fault: POWER-ON-RESET
1 1*) Internal bus restart after fault: AUTORESET
2-7 0 reserved
0-2 '011' reserved
3 0 Data format byte orientated I/O modules: INTEL
3 1*) Data format byte orientated I/O modules: MOTOROLA
4-7 '1100' reserved
17 Table 0, register 3 HB
0-2 Reaction to fieldbus fault:
'000' - Internal bus transmission stopped
'001' - Set output image to zero
'010' - Freeze output image
'011' *) - Write substitute values
'100' - PFC fault strategy
'101' - not possible
3-5 Reaction to internal bus fault:
'000' *) - Leave data exchange
'001' - Set input image to zero
'010' - Freeze input image
6-7 '00' reserved
18 0-7 '1100.0011' Table 0, register 4 LB, reserved
19 0-7 '0111.1111' Table 0, register 4 HB, reserved

PROFIBUS 2001-02-27
3.1.7 Configuring the process data channel

The process data channel serves for the communication between the coupler
and the higher ranking systems (Master or projecting and diagnosis PC).
This channel is allocated to the coupler. The fieldbus coupler 750-333 does not
use the process data channel.
Module Identification Identification

hex dec.
750-333 No process data channel 0x00 0
Note
The module „750-333 no process data channel“ should be configured as the
1st module.

2001-02-27 PROFIBUS
3.1.8 Configuration and parameterisation of I/O modules

3.1.8.1 Digital I/O modules
All binary I/O modules contain parameterisation information extended by 3

bytes, to serve, amongst others, for identification on the internal bus and the
structure of the mapping table. With diagnosis capable terminals the diagnosis
message can be suppressed or released for a channel or module. Binary outputs
offer the alternative to switch to parameterisable substitute values in the case
of a master failure.
Note
For simplification the tables only show the article number for the module
designation. The module „750-400“ thus corresponds to the module „750-400
2 DI/24 V DC/3.0 ms“
3.1.8.1.1 2 DI I/O modules

hex dec
750-400, 750-401, 750-405, 750-406, 750-410, 0x10 16
750-411, 750-412
*750-400, *750-401, *750-405, *750-406, *750-410, 0x00 0
*750-411, *750-412
Parameter Value Meaning

I/O module is physically The I/O module process data is:
plug fitted*) - supplied by the I/O module
not plug fitted - set to zero by the coupler
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
Plug5 0 Module is physically not present

1 Module is physically present (default)
Italic Cannot be changed

PROFIBUS 2001-02-27

hex dec
750-402, 750-403, 750-408, 750-409, 750-414, 750-415, 0x10 16
750-423, 750-422, 750-424
*750-402, *750-403, *750-408, *750-409, *750-414, *750- 0x00 0
415, *750-423, *750-422, *750-424

not plug fitted - Set to zero by the coupler
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 1
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0


2001-02-27 PROFIBUS
3.1.8.1.3 2 DI I/O modules modules with 1 bit diagn. per channel

hex dec
750-419, 750-425 0x10 16
*750-419, *750-425 0x00 0

Diagnosis channel x The diagnosis information of the corresponding
channel is
released - transmitted to PROFIBUS-DP master
locked*) - not transmitted to PROFIBUS-DP master
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 Diag Diag 0 1
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 1 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

DiagEn13 Diagnosis idle run, short circuit on channel 2
0 locked
1 released
0 locked
1 released
Italic cannot be changed

PROFIBUS 2001-02-27
3.1.8.1.4 2 DO I/O modules

hex dec
750-501, 750-502, 750-509, 750-512, 750-513, 0x20 32
750-514, 750-517
*750-501, *750-502, *750-509, *750-512, *750-513, 0x00 0
*750-514, *750-517

plug fitted*) - supplied to the I/O module
not plug fitted - ignored by the coupler
Substitute channel x If, in the case of a PROFIBUS-DP fault, the
0*) switching of substitute values is enabled by the
1 bus coupler parameterisation, this data is trans-
mitted to the periphery in the case of a fault.
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 0
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

SV00 Substitute value for channel 1

2001-02-27 PROFIBUS
3.1.8.1.5 2 DO I/O modules with 1 bit diagn. per channel

hex dec
750-507, 750-522 0x20 32
*750-507, *750-522 0x00 0

channel is
released*) - transmitted to PROFIBUS-DP master
locked - not transmitted to PROFIBUS-DP master
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

DiagEn02 Diagnosis idle run, overload, short circuit on channel 1
0 lock
1 release
0 locked
1 released

PROFIBUS 2001-02-27
3.1.8.1.6 2 DO I/O module with 2 bit diagn. per channel
Module Information Information

hex dec
750-506 0x20 32
*750-506 0x00 0

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

DiagEn02 Diagnosis idle run, short circuit, lower voltage on channel 1
0 locked
1 released
0 locked
1 released
Italic cannot be changed

2001-02-27 PROFIBUS

hex dec
750-504, 750-516, 750-519 0x20 32
*750-504, *750-516, *750-519 0x00 0

*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 1
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 0
2 7 6 5 4 3 2 1 0
0 0 0 0 SV3 SV2 SV1 SV0


PROFIBUS 2001-02-27
3.1.8.1.8 2 DI/DO I/O module with 1 bit diagn. per channel

hex dec
750-418 0x30 48
*750-418 0x00 0

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 1 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

0 lock
1 release
0 locked
1 released

2001-02-27 PROFIBUS
3.1.8.1.9 Internal system supply module with diagnosis

hex dec
750-610, 750-611 0x00 0

Diagnosis field voltage loss The diagnosis information of the corresponding
Diagnosis fuse blown channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

DiagEn02 0 Diagnosis field voltage failure info, lock
1 Diagnosis field voltage failure info., release
DiagEn13 0 Diagnosis fuse failure info. lock
1 Diagnosis fuse failure info. release

PROFIBUS 2001-02-27
3.1.8.2 Analog I/O modules
All analog I/O modules have 2 bytes of extendable parameterisation informa-

tion, which serves for identification on internal bus and the formation of a
mapping table.
Analog inputs are followed by 2 bytes reserved for future options. The diagno-
sis message can be suppressed or released for each individual channel by
means of modules capable of diagnostics.
Analog outputs have 4 byte parameterisation data. These are used to save the
substitute values for a maximum of 2 channels (2 words).
3.1.8.2.1 2 AI I/O modules

hex dec
750-461, 750-462, 750-469, 750-465, 750-466, 750-467, 0x51 81
750-472, 750-474, 750-476, 750-478, 750-479, 750-480,
750-491

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

DiagEn02 0 Diagnosis channel 1 locked
1 Diagnosis channel 1 released

2001-02-27 PROFIBUS
3.1.8.2.2 4 AI I/O module

hex dec
750-468 0x53 83

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 Diag Diag Diag Diag
En1 En0 En3 En2
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved


PROFIBUS 2001-02-27
3.1.8.2.3 2 AO I/O modules
All analog modules have 6 bytes of extended parameterisation information and

offer the possibility of switching in parameterisable substitute values in the
case of a master failure.

hex dec
750-550, 750-552, 750-554, 750-556 0x61 97

channel is
Substitute value channel x If, in the case of a PROFIBUS-DP fault, the
0x0000 or 0x8000 switching of substitute values is enabled by the
0 or -32767 bus coupler parameterisation, this data is trans-
... 0x7FFF mitted to the periphery in the case of a fault.
... 32767
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 9 8 7
SubVal_Ch1_HB
3 7 6 5 4 3 2 1 0
SubVal_Ch1_LB
4 15 14 13 12 11 10 9 8
SubVal_Ch2_HB
5 7 6 5 4 3 2 1 0
SubVal_Ch2_LB

SubVal_Ch1 0x0000 Substitute value channel 1
:
0xFFFF
:
0xFFFF

2001-02-27 PROFIBUS
3.1.8.3 Digital special modules
All digital special modules have 2 byte of extended parameterisation informa-

tion, used for the identification on the internal bus and the creation of a map-
ping table.
With input modules (counter), 2 bytes follow which are reserved for future
options.
For output modules (PWM output) 6 byte parameterisation data follow, used
for saving the substitute values for a maximum of 2 channels (2 words).
3.1.8.3.1 Counter modules

hex dec
750-404, 750-638 0xF2 242

*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
reserved


PROFIBUS 2001-02-27
3.1.8.3.2 PWM module

hex dec
750-511 0xF2 242

plug fitted*) - supplied by the I/O module or
supplied to the I/O module
not plug fitted - set to zero by the coupler or
ignored by the coupler
0x0000 *) switching of substitute values is enabled by the
... 0x7FFF bus coupler parameterisation, this data is trans-
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
1 0 1 1 1 1 0 1
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
4 15 14 13 12 11 9 8 7
SubVal_Ch1_HB
5 7 6 5 4 3 2 1 0
SubVal_Ch1_LB
6 15 14 13 12 11 10 9 8
SubVal_Ch2_HB
7 7 6 5 4 3 2 1 0
SubVal_Ch2_LB

:
0xFFFF
:
0xFFFF

2001-02-27 PROFIBUS
3.1.8.4 Distance and Angle Messurment Modules
All interface modules for path and angle measurement have 2 bytes of ex-
tended parameterisation information used for the identification on internal bus
and the creation of the mapping table. 2 additional bytes follow which are re-
served for future options.
3.1.8.4.1 SSI encoder interface

hex dec
750-630 (Alternative) 0x93 147
750-630 (Standard) 0x95 149

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 Diag 0 0
En0
1 7 6 5 4 3 2 1 0
1 1 0 0 0 0 0 0
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
reserved

DiagEn02 0 Diagnosis locked (default)
1 Diagnosis released

PROFIBUS 2001-02-27
3.1.8.4.2 Incremental encoder interface

hex dec
750-631, 750-637 0xB5 181

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 Diag 0 0
En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved


2001-02-27 PROFIBUS
3.1.8.4.3 Digital impulse interface

hex dec
750-635 0xB3 179

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 Diag 0 0
En0
1 7 6 5 4 3 2 1 0
1 1 0 0 0 1 0 1
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved


PROFIBUS 2001-02-27
3.1.8.5 Serial interfaces
All serial interface modules have 2 bytes of extended parameterisation infor-

mation used for the identification on internal bus and the creation of the map-
ping table. 2 additional bytes follow which are reserved for future options.

hex dec
750-650, 750-651, 750-653, 750-654 (3 Byte) 0xB3 179
750-650, 750-651, 750-653, 750-654 (5 Byte) 0xB5 181

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 0 Plug 0 0 Diag 0 0
En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved


2001-02-27 PROFIBUS
3.1.9 Diagnosis
The slave diagnosis of the bus coupler now comprises of a 6 byte standard di-
agnosis, a 9 byte identification diagnosis, a 7 byte device status and an up to
42 byte channel based diagnosis.
In the reply telegram of the diagnosis selection the identification based diagno-
sis and the device status are transmitted together with the standard diagnosis.
This can be followed by up to 14 channel based diagnosis messages (3 byte per
message).
Byte
0
1 Station status 1 to 3
2
3 PROFIBUS-DP master address
4 Manufacturer identification
5
6
7 Identification based diagnosis
: :
14 :
15
Device status
21
22
Channel based diagnosis

(3 bytes per channel)
63

PROFIBUS 2001-02-27
3.1.9.1 Station status 1 to 3
see EN 50170
3.1.9.2 PROFIBUS-DP master address
The PROFIBUS-DP master address is located in byte 3 of the slave diagnosis

and includes the address of the master which has parameterised the station and
which has read and write access.
3.1.9.3 Manufacturer‘s identification
The manufacturer’s identification is located in byte 4 and 5 and includes a 16

bit code, which serves for the identification of the device or the device class.
3.1.9.4 Identification based diagnosis
The identification based diagnosis comprises of a bit field, which contains one
bit of information for each connected module. The individual bit provides evi-
dence about the current operating status. A 0 means no fault, a 1 indicates a
faulty module condition. The bus coupler can be equipped with up to 63 mod-
ules, so that the identification based diagnosis including the header covers 9
bytes from byte 6 to byte 14.
Byte Information Meaning
6 0 1 0 0 1 0 0 1 Header byte
(9 byte identification based diagnosis
incl. header)
7 7 6 5 4 3 2 1 0
8 15 14 13 12 11 10 9 8
9 23 22 21 20 19 18 17 16 Diagnosis allocation to
10 31 30 29 28 27 26 25 24 I/O module n (n=1 ... 63)
11 39 38 37 36 35 34 33 32 Coupler (n=0)
12 47 46 45 44 43 42 41 40
13 55 54 53 52 51 50 49 48
14 63 62 61 60 59 58 57 56

2001-02-27 PROFIBUS
3.1.9.5 Device status
The device status encompasses 7 bytes including the required overhead and
transmits status information of an internal nature and relating to the I/O mod-
ule (internal bus), PROFIBUS-DP and the PFC-RTS to the master or the
higher ranking controls.
15 0 0 0 0 0 1 1 1 Header byte
(7 byte status information
incl. header)
16 1 0 1 0 0 0 0 0 Status type
(manufacturer specific device status)
17 0 0 0 0 0 0 0 0 Slot number 0
18 0 0 0 0 0 0 0 0 Status differentiation
(none)
19 q q n n n n n n Status message
q – Status source
'00' Internal status
'01' Internal bus status
'10' PROFIBUS DP status
n – Status number
20 x x x x x x x x Status argument
21 0 0 0 0 0 0 0 0 Reserved

PROFIBUS 2001-02-27
3.1.9.5.1 Internal status messages and arguments
Status Status Description

message argument
0x00 0x00 No fault
0x01 0x00 EEPROM check sum fault / check sum fault in the parameter
area of the flash
0x01 0x01 Overflow inline code buffer
0x01 0x02 Unknown data type
0x01 0x03 Module type of the flash program memory could not be de-
termined / is incorrect
0x01 0x04 Fault when writing in the FLASH memory
0x01 0x05 Fault when deleting the FLASH memory
0x01 0x06 Changed I/O modules configuration determined following
AUTORESET
0x01 0x07 Fault when writing in the serial EEPROM
0x01 0x08 Invalid firmware
0x02 0x00 Incorrect table entry
0x07 n Non-supported modules at position n (n = 1...63)
3.1.9.5.2 Internal bus status messages and arguments

message argument
0x63 0xFF At least one module cannot interpret an internal bus command
0x64 0x00 A data fault or an internal bus interruption exists behind the
bus coupler
0x64 n An internal bus interruption exists behind the module n
0x65 n Fault in the register communication with module n

2001-02-27 PROFIBUS
3.1.9.5.3 PROFIBUS-DP status messages and arguments

message argument
0x81 0x01 Insufficient parameterisation data configuration data
0x81 0x02 Too much parameterisation data
0x82 n n. parameter byte faulty
0x83 0x01 Insufficient configuration data
0x83 0x02 Too much configuration data
0x84 n n. configuration byte (module) faulty
0x85 0x01 maximum input data length exceeded
0x85 0x02 maximum output data length exceeded
0x86 0x01 Compilate buffer overflow for DP process image
0x86 0x02 Compilate buffer overflow for PFC process image

PROFIBUS 2001-02-27
3.1.9.6 Channel based diagnosis
The channel based diagnosis is intended for detailing the identification based
diagnosis. A structure is appended to each device status per faulty slot which
comprises of a header byte, a byte, the channel type supplying the channel
number and a third byte, which describes the fault type and the channel organi-
sation.
22 1 0 x x x x x x Header channel based diagnosis

(x: 1 to 63, slots of the module)
23 a a x x x x x x Channel type (a) and
channel number x: 0 to 3
0 1 Input channel
1 0 Output channel
1 1 Input / output channel
24 t t t x x x x x Channel type (t) and
fault type (x)
0 0 0 No allocation
0 0 1 1 Bit
0 1 0 2 Bit
0 1 1 4 Bit
1 0 0 1 Byte
1 0 1 1 Word
1 1 0 2 Words
25-27 Next channel based diagnosis message (as byte 22 – 24)
... ...
61-63 Last displayable channel based diagnosis message (such as byte 22 – 24)

2001-02-27 PROFIBUS
3.1.9.6.1 Fault types of I/O modules with diagnostic capability
The fault types refer to standardised types.
Fault Meaning
type
0 Not specified
1 Short circuit
2 Low voltage
3 High voltage
4 Overload
5 Over temperature
6 Line break
7 Upper limit value exceeded
8 Lower limit value exceeded
9 Fault
10 ... 15 Reserved
16 ... 31 Manufacturer specific
17 Field voltage fault
18 Fuse fault
19 Buffer overflow
20 Check sum fault
21 Parity fault
22 Receive Timeout (partner)
23 Receive Timeout
26 SSI_IN fault
27 SSI FRAME fault
31 I/O module fault

PROFIBUS 2001-02-27
3.1.9.6.2 I/O modules fault cases
Channel
Article number Fault type Meaning
type
750-418, 750-419, '001 0.1001' Fault (line break, overload or short
750-507, 750-522 circuit)
750-506 '001 0.0001' Short circuit
0.0010' Lower voltage
0.0110' Line break
0.1001' Error
750-461, 750-469 '101 0.0110' Line break
0.1000' Lower limit value gone below
1.0000' Parameterisation fault
1.1111' I/O module fault
750-462, 750-465, '101 0.0111' Lower limit value gone below
750-466, 750-472, 0.1000' Upper limit value exceeded
750-474, 750-479, 1.0000' Parameterisation fault
750-480 1.1111' I/O module fault
750-610, 750-611, '001 1.0001' Field voltage fault
1.0010' Fuse fault
750-630 '110 1.1010' SSI_IN fault (external fault)
1.1011' SSI FRAME fault
750-635, 750-637 '110 0.1001' Error
750-650, 750-651, '110 0.1001' Buffer overflow
750-653, 750-654 ('000) 1.0000' Parameterisation fault

2001-02-27 PROFIBUS
3.1.10 LED signalling

The coupler possesses several LED’s for on site signalling of the coupler oper-
ating status or the complete node
PROFIBUS
RUN A
C
B
BF D
DIA 24V 0V
BUS
I/O
+ +
3.1.10.1 Blink code
Detailed fault messages are displayed with the aid of a blink code. A fault is
cyclically displayed with up to 3 blink sequences.
• The first blink sequence (approx. 10 Hz) starts the fault display.
• The second blink sequence (approx. 1 Hz) following a pause. The number
of blink pulses indicates the fault code.
• The third blink sequence (approx. 1 Hz) follows after a further pause. The
number of blink pulses indicates the fault argument.

PROFIBUS 2001-02-27
3.1.10.2 Fieldbus status
The upper four LED´s signal the operating conditions of the PROFIBUS
communication.
LED Colour Meaning

RUN green The 'RUN' LED indicates to the user if the fieldbus coupler is per-
fectly initialised.
BF red The 'BF' LED indicates that the communication functions via the
PROFIBUS.
DIA red The 'DIA' LED indicates an external diagnosis.
BUS red The 'BUS' LED signals a projecting fault.
RUN BF DIA BUS Meaning

off off off off No operating voltage to the coupler (status LED of
the bus coupler supply does not light up) or a
hardware fault is present.
on on * off PROFIBUS interface started, baud rate was not yet
recognised.
on blinks * off Baud rate recognised, station not yet parameterised
and configured.
on blinks on blinks Slave was incorrectly projected.
cycli- Fault message via blink code
cally
on off * off The coupler is exchanging data.
on * on * The coupler signals an existing diagnosis.
* Not relevant

2001-02-27 PROFIBUS
3.1.10.3 Fault message via blink code of the BUS-LED
Fault argument Fault description

Fault code 1: Fault in parameterisation telegram
1 Insufficient parameterisation data
2 Excessive parameterisation data
n Faulty parameterised byte n
Fault code 3: Fault in configuration telegram

1 Insufficient configuration data
2 Excessive configuration data
n Configuration byte (module) n is faulty
Fault code 5: Fault in the data length

1 maximum input data length exceeded
2 maximum output data length exceeded
Fault code 6: Compilate buffer overflow
1 Compilate buffer overflow for DP process image

PROFIBUS 2001-02-27
3.1.10.4 Node status
The 'I/O' LED indicates the node operation and signals faults occurring.
I/O Meaning
green Data cycle on the internal bus
off No data cycle on the internal bus
red Coupler hardware defective
red When starting: internal bus is initialised
blinks During operation: general internal bus fault
red Fault message during internal bus reset and internal fault:
blinks cyclically
orange FLASH access to bus coupler firmware
The coupler starts after switching on the supply voltage. The "I/O" LED
flashes red. Following a fault free run up the "I/O" LED changes to green
steady light.
In the case of a fault the "I/O" LED continues blinking red. The fault is cycli-
cally displayed with the blink code.
Versorgungsspannung
einschalten
Koppler-Hochlauf
“I/O”-LED blinkt
Ja
Fehler
Nein
“I/O”-LED
1. Blinksequenz
(leitet opt. Anzeige eines Fehlers ein)
1. Pause
“I/O”-LED
2. Blinksequenz
Fehlercode (Anzahl Blinkimpulse)
2. Pause
“I/O”-LED
“I/O”-LED an 3. Blinksequenz
Fehlerargument (Anz. Blinkimp.)
Feldbusstart
Fig. 3-11: Signalling the LED's node status g012111d
After overcoming a fault restart the coupler by switching off and on the supply
voltage.

2001-02-27 PROFIBUS
3.1.10.5 Fault message via the blink code of the I/O LED

Fault code 1: Hardware and configuration fault
0 EEPROM check sum fault / check sum fault in parameter area of the
flash memory
1 Overflow of the internal buffer memory for the inline code
2 Unknown data type
3 Module type of the flash program memory could not be determined /
is incorrect
4 Fault during writing in the flash memory
5 Fault when deleting the FLASH memory
6 Changed I/O module configuration found after AUTORESET
7 Fault when writing in the serial EEPROM
8 Invalid firmware
Fault code 2: Fault in programmed configuration
0 Incorrect table entry
Fault code 3: Internal bus command fault
0 I/O module(s) has (have) identified internal bus command as incor-
rect
Fault code 4: Internal bus data fault
0 Data fault on internal bus or
Internal bus interruption on coupler
n* (n>0) Internal bus interrupted after I/O module n
Fault code 5: Register communication fault
n* Internal bus fault during register communication with the I/O module
n
Fault code 7: I/O module not supported
n* I/O module not supported at position n
* The number of blink pulses (n) indicates the position of the I/O module. I/O modules
without data are not counted (e.g. supply module without diagnosis)
Example: the 13th I/O module is removed.

1. The "I/O" LED generates a fault display with the first blink sequence (approx. 10 Hz).
2. The first pause is followed by the second blink sequence (approx. 1 Hz). The "I/O"
LED blinks four times and thus signals the fault code 4 (internal bus data fault).
3. The third blink sequence follows the second pause. The "I/O ERR" LED blinks twelve
times. The fault argument 12 means that the internal bus is interrupted after the 12th
I/O module.

PROFIBUS 2001-02-27
3.1.10.6 Supply voltage status
LED Colour Meaning

A green Status of the operating voltage – system
There are two green LED’s in the coupler supply section to display the supply
voltage. The left LED (A) indicates the 24 V supply for the coupler. The right
hand LED (C) signals the supply to the field side, i.e. the power jumper con-
tacts.

2001-02-27 PROFIBUS
3.1.11 Fault behaviour

3.1.11.1 Fieldbus failure
A fieldbus failure has occurred when the master is switched off or the bus ca-
ble is interrupted. A fault in the master can also lead to a fieldbus failure.
The red "BF" LED lights up.
The failure of the fieldbus can activate the parameterisable substitute value of
the I/O modules. During projecting of the inputs and outputs a substitute value
can be laid down for each channel.
Substitute value Value (bit orientated) Value (byte orientated)

strategy Digital output modules Analog output modules
Minimum value 0 0 or 4 mA, 0 V
Maximum value 1 20 mA, 10 V
Substitute value 0 or 1 0/4 ... 20 mA, -10 ... +10 V
Stop internal bus Behaviour determined by I/O module
The value is entered in the output process image by the coupler. With I/O
modules with byte orientated data width, e.g. the pulse width module, the sub-
stitute value is determined via the value area.
As soon as the fieldbus is active the process data is transmitted and the output
correspondingly set in the nodes.

PROFIBUS 2001-02-27
3.1.11.2 Internal bus fault
An internal bus fault is created, for example, if an I/O module is removed. If

this fault occurs during operation the output modules behave in the same man-
ner as an I/O module stop. The input process image is set in accordance with
the projected strategy.
The "I/O" LED blinks red. The slave generates a detailed fault message.
Once the internal bus fault has been overcome the coupler starts up automati-
cally in accordance with the parameterised restart routine. The process data
transfer is then restarted and the outputs reset in the nodes.

2001-02-27 PROFIBUS
3.1.12 Technical data
System data
Number of I/O modules 96 with repeater
Number of I/O points approx. 6000 (master dependent)
Transmission medium Cu cable in accordance with EN 50170
Bus segment length 100 m ... 1200 m
(baud rate dependent / cable dependent)
Transmission rate 9.6 kBaud ... 12 MBaud
Transmission time with 10 modules typically 1 ms
each with 32 DI and 32 DO, 12 max. 3.3 ms
MBaud
Bus connection 1 x D-SUB 9; socket
Standards and approvals
UL (UL508) E175199
Standard EN 50 170
Conformity marking CE
Technical data
Number of I/O modules 63
Protocol DP / DPV1
Input process image max. 128 Byte
Output process image max. 128 Byte
Configuration via PC or controls
Voltage supply DC 24 V (-15 % / + 20 %)
Input currentmax 500 mA at 24 V
Internal system supply module effi- 87 %
ciency
Internal power consumption 200 mA at 5 V
Total current for I/O modules 1800 mA at 5 V
Voltage via power jumper contacts DC 24 V (-15 % / + 20 %)
Current via power jumper contactmax DC 10 A
Dimensions (mm) B x H x T 51 x 65* x 100 (*from top edge of mounting rail)
Weight approx. 195 g
EMC interference resistance as per EN 50082-2 (95)
EMC interference transmission as per EN 50081-2 (94)

PROFIBUS 2001-02-27
Fieldbus Controller 750-833
3.2 Fieldbus Controller 750-833

This chapter includes:
3.2.1 Description ......................................................................................76

3.2.2 Hardware .........................................................................................77
3.2.2.1 View .........................................................................................77
3.2.2.2 Device supply...........................................................................78
3.2.2.3 Fieldbus connection..................................................................79
3.2.2.4 Display elements ......................................................................80
3.2.2.5 Station address..........................................................................81
3.2.2.6 Configuration and programming interface ...............................81
3.2.2.7 Operating mode switch.............................................................82
3.2.3 Operating system.............................................................................83
3.2.3.1 Run-up......................................................................................83
3.2.3.2 PLC cycle .................................................................................83
3.2.4 Process image..................................................................................85
3.2.4.1 Local process image .................................................................85
3.2.4.2 Allocation of the input and output data....................................86
3.2.5 Configuration ..................................................................................87
3.2.5.1 GSD files ..................................................................................88
3.2.5.2 Identification bytes ...................................................................89
3.2.5.3 Example....................................................................................92
3.2.6 Parameterisation of the controllers..................................................94
3.2.7 Configuration of the process data channels ....................................96
3.2.8 Configuration and parameterisation of I/O modules.......................97
3.2.8.1 Digital I/O modules ..................................................................97
3.2.8.1.1 2 DI I/O modules ......................................................................97
3.2.8.1.2 4 DI I/O modules ......................................................................98
3.2.8.1.3 2 DI I/O modules with 1 bit diagn. per channel .......................99
3.2.8.1.4 2 DO I/O modules ..................................................................100
3.2.8.1.5 2 DO I/O modules with 1 bit diagn. per channel....................101
3.2.8.1.6 2 DO I/O modules with 2 bit diagn. per channel....................102
3.2.8.1.7 4 DO I/O modules ..................................................................103
3.2.8.1.8 2 DI/DO I/O module with 1 bit diagn. per channel ................104
3.2.8.1.9 Potential supply modules with diagnosis ...............................105
3.2.8.2 Analog I/O modules ...............................................................106
3.2.8.2.1 2 AI modules ..........................................................................106
3.2.8.2.2 4 AI module............................................................................107
3.2.8.2.3 2 AO modules.........................................................................108
3.2.8.3 Special digital modules ..........................................................109
3.2.8.3.1 Counter modules ....................................................................109
3.2.8.3.2 PWM module .........................................................................110
3.2.8.4 Distance and Angle Messurment Modules.............................111
3.2.8.4.1 SSI generator interface ...........................................................111
3.2.8.4.2 Incremental encoder interface ................................................112
3.2.8.4.3 Digital impulse interface ........................................................113
3.2.8.5 Serial interfaces ......................................................................114
2001-02-27 PROFIBUS
3.2.9 Diagnosis.......................................................................................115
3.2.9.1 Stations status 1 to 3...............................................................116
3.2.9.2 PROFIBUS-DP master address..............................................116
3.2.9.3 Manufacturer identification....................................................116
3.2.9.4 Identification based diagnosis ................................................116
3.2.9.5 Device status ..........................................................................117
3.2.9.5.1 Internal status messages and arguments .................................118
3.2.9.5.2 Internal bus status messages and arguments ..........................118
3.2.9.5.3 PROFIBUS-DP status messages and arguments....................119
3.2.9.5.4 PLC-RTS status messages and arguments .............................119
3.2.9.6 Channel based diagnosis ........................................................120
3.2.9.6.1 Fault types of I/O modules with diagnostic capability...........121
3.2.9.6.2 I/O modules fault cases ..........................................................122
3.2.10 Commissioning (start-up) with WAGO-I/O-PRO ........................123
3.2.11 LED signalling ..............................................................................124
3.2.11.1 Blink code ..............................................................................124
3.2.11.2 Fieldbus status ........................................................................125
3.2.11.3 Fault message by means of blink code of the BUS-LED .......126
3.2.11.4 Node status .............................................................................127
3.2.11.5 Fault message via blink code from the I/O-LED....................128
3.2.11.6 Supply voltage status..............................................................129
3.2.12 Fault behaviour .............................................................................129
3.2.12.1 Fieldbus failure.......................................................................129
3.2.12.2 Internal bus fault.....................................................................130
3.2.13 Technical data ...............................................................................131

PROFIBUS 2001-02-27
3.2.1 Description
The programmable fieldbus coupler 750-833 combines the PROFIBUS DP-
functions of the fieldbus coupler 750-333 with that of a programmable logic
control (PLC). The application program is created with WAGO-I/O-PRO in
accordance with IEC 61131-3. The programmer has access to all fieldbus and
I/O data.
• Load relief for the central controls using decentral processing units
• Dividing complex applications into individual testable units
• Programmable fault reaction in the case of a fieldbus system failure
• Load relief of the communication system PROFIBUS DP by signal proc-
essing
• Reduction of reaction times by direct access to the periphery (without hav-
ing pass through the fieldbus system PROFIBUS DP)
• Autarcic smallest scale controls (station address 0)
• Use for decentral and central control
• Programmable in accordance with IEC 61131-3 in all 5 languages: IL, LD,
FBD, ST and SFC
In the initialisation phase the bus coupler determines the physical structure of
the node and creates the process image of all inputs and outputs on this basis.
I/O modules with a bit width of less than 8 can only be grouped to one byte in
each case in order to optimise the address space.
It is also still possible to deactivate projected I/O modules. In this manner the
physical structure of the node can be individually structured with reference to
its periphery signals, without touching an already existing control application.
The diagnosis concept is based on the identification and channel based diagno-
sis in accordance with EN 50170. In this manner it is not necessary to program
modules for evaluation of the manufacturer specific diagnosis information.
• Max. process data length 128 Byte (input and output process image)
• Automatic recognition of the transmission speed on the PROFIBUS of
9.6 kBd to 12 MBd
• All I/O modules from the WAGO-I/O-SYSTEM 750 are supported
• Configuration modules can be parameterised as wildcards.
• Parameterable substitute value for each channel
• D-Sub 9 pole bus connection

2001-02-27 PROFIBUS
3.2.2 Hardware
3.2.2.1 View
Status der
PROFIBUS 01 02 Betriebsspannung
RUN A
C
-Leistungskontakte
BF
B -System
D
DIA 24V 0V Datenkontakte
BUS Versorgung
Feldbus-
24V
anschluss
0V
D-Sub I/O
+ +
USR Versorgung über
Leistungskontakte
24V
ADDRESS
x1 - -
901
Adresse
78
750-833
23
456
0V
x10 PE PE
901
Adresse
78
23
456
Konfigurations-
Leistungskontakte
und Programmier-
Schnittstelle
Fig. 3-12: Fieldbus coupler 750-833 PROFIBUS DP/V1 g083300d
The controller comprises of:
• Device supply with internal system supply module for the system supply as
well as power jumper contacts for the field supply via assembled I/O mod-
ules
• Fieldbus interface with the bus connection
• 2 rotary switches for the station address (decimal)
• Display elements (LED's) for status display of the operation, the bus com-
munication, the operating voltages as well as for fault messages and diag-
nosis
• Configuration and programming interface
• Operating mode switch
• Electronics for communication with the I/O modules (internal bus) and the
fieldbus interface

PROFIBUS 2001-02-27
3.2.2.2 Device supply
The supply is via fed in via terminal blocks with CAGE CLAMP® connection.
Device supply is intended for system supply and field side supply.
24V
1 5
DC Bus-
24V/0V 10nF klemmen
DC
0V
2 6
24V 24V
I TERFACE
ELEKTRONIK
FELDBUS
INTERFACE
3 7
ELEKTRONIK
FELDBUS N
0V 0V
10nF
4 8
750-333
Fig. 3-13: Device supply g012105d
The integrated internal system supply module generates the necessary voltage
to supply the electronics and the connected I/O modules.
The fieldbus interface is supplied with electrically isolated voltage from the
internal system supply module.

2001-02-27 PROFIBUS
3.2.2.3 Fieldbus connection
The PROFIBUS interface is designed as a Sub-D connection in accordance

with the US Standard EIA RS 485 for cable linked data transmission.
9-pol. D-Sub-Buchse
5 DGND
9
4 RTS
RxD/TxD-N 8
3 RxD/TxD-P
7
2
VP 6
1
Fig. 3-14: Bus connection, D-SUB g012102d
Pin Signal Description

3 RxD(TxD)-P Transmit (receive) signal
4 RTS Ready To Send
5 GND Supply ground
6 Vcc Supply voltage
8 RxD(TxD) N Transmit (receive) signal
The connection point is mechanically lowered permitting fitting in an 80 mm

high switch box once connected

PROFIBUS 2001-02-27
3.2.2.4 Display elements
The operating status of the fieldbus coupler or of the node is signalled via light
diodes (LED).
PROFIBUS
RUN A
C
B
BF D
DIA 24V 0V
BUS
I/O
+ +
USR
LED Colour Meaning

RUN green The 'RUN' LED indicates to the user whether the fieldbus coupler /
controller is correctly initialised.
BF red The 'BF' LED indicates whether the communication via the
PROFIBUS is functioning.
DIA red The 'DIA' LED indicates an external diagnosis. The signalling is not
supported by all devices.
BUS red The 'BUS' LED signalled a projecting fault.
IO red /green The 'I/O' LED indicates the operation of the node an and signals
/ orange faults occurring.
USR red /green The 'USR' LED can be selected by a user program in a programma-
/ orange ble fieldbus controller.
C green Status of the operating voltage – power jumper contact

2001-02-27 PROFIBUS
3.2.2.5 Station address
The station address is determined via two decimal rotary switches on the elec-
tronic module.
ADDRESS
x1
78 901
23
456
x10
901
78
23
456
Fig. 3-16: Creating the station address g012102d
The switch „x1“ determines the unit position of the address. The switch „x10“
determines the tens position of the address. Valid station addresses lie between
1 and 99.
The station address is taken over by the fieldbus coupler after switching on the
device (initialisation phase). Adjustments to the switch during operation have
no effect.
Note
After Power-On the station address 0 causes the run-up of the controller and
start of the PLC functions, without the fieldbus being active.
Using this function an autarcic small scale control can be realised using the
WAGO-I/O-SYSTEM 750
3.2.2.6 Configuration and programming interface
The configuration and programming interface is located behind the cover flap.
This is used to communicate with WAGO-I/O-CHECK and WAGO-I/O-PRO
as well as for firmware uploading.
Konfigurations- und
Programmierschnittstelle
Fig. 3-17: Configuration interface g01xx07d
The communication cable (750-920) is connected to the 4 pole male header.

PROFIBUS 2001-02-27
3.2.2.7 Operating mode switch
The operating mode switch is located behind the cover flap.
Betriebsartenschalter
Fig. 3-18: Operating mode switch g01xx10d
The switch is a push/slide switch with 3 settings and a hold-to-run function.
Operating mode switch Function

From middle to top position Activate program processing (RUN)
From top to middle position Stop program processing (STOP)
(Lower position, bootstrap) (For original loading of firmware,
not necessary for user)
Push down Hardware reset
(e.g with a screwdriver) All outputs and flags are reset; variables are set to 0 or to
FALSE or to an initial value.
The hardware reset can be performed with STOP as well
as RUN in any position of the operating mode switch!
Attention
If outputs are set when switching over the operating mode switch from RUN
to STOP they remain set! Switching off on the software side e.g. by initiators,
are ineffective, because the program is no longer processed.
(An operating mode is internally changed at the end of a PLC cycle.)
Note
With "GET_STOP_VALUE" (library "System.lib") WAGO-I/O-PRO 32 pro-
vides a function which serves to recognise the last cycle prior to a program
stop giving the user the possibility to program the behaviour of the controller
in case of a STOP. With the aid of this function the controller outputs can be
switched to a safe condition.

2001-02-27 PROFIBUS
3.2.3 Operating system

3.2.3.1 Run-up
The controller runs-up after switching on the supply voltage or after a hard-
ware reset. The PLC program in the flash memory is transferred to the RAM.
The "I/O" LED flashes orange.
The controller then checks all functions of its modules in a self test, the inter-
nal bus and the fieldbus interface. Following this the I/O modules and the pre-
sent configuration is determined. At the same time a list is generated which is
not visible from outside. This includes an input and an output area, which
shows on the fieldbus RAM of the fieldbus RAM. This is followed by the ini-
tialisation of the system. The variables are set to 0 or to FALSE or to an ini-
tialisation value given by the PLC program. The flags retain their status . The
"I/O" LED blinks red during this phase.
Following a fault free run-up the controller changes over to the "Fieldbus start"
mode. The "I/O" LED lights up green.
A PLC program does not yet exist in the flash memory when delivered. The
controller runs-up as described, without initialising the system. It then behaves
as a coupler.
3.2.3.2 PLC cycle
The PLC cycle starts following a fault free run-up when the operating mode
switch is in the top position or by a start command from the WAGO-I/O-PRO
32. The input and output data of the fieldbus and the I/O modules as well as
the times are read. Subsequently the PLC program in the RAM is processed
followed by the output data of the fieldbus and the I/O modules in the process
image. Operating system functions, amongst others, for diagnosis and commu-
nication are performed an the times actualised at the end of the PLC cycle. The
cycle starts again with the reading in of the input and output data and the
times.
The change of the operating mode (STOP/RUN) is made at the end of a PLC
cycle.
The cycle time is the time from the start of the PLC program to the next start.
If a loop is programmed within a PLC program the PLC running time and thus
the PLC cycle are extended correspondingly.
The inputs, outputs and times are not updated during the processing of the
PLC program. This actualisation occurs in a defined manner only at the end of
the PLC program. For this reason it is not possible to wait for an event from
the process or the elapse of a time within a loop.

PROFIBUS 2001-02-27
Versorgungsspannung
einschalten oder
Hardware-Reset
SPS-Programm Nein
im Flash-Speicher
“I/O”-LED
blinkt Ja
orange SPS-Programm
vom Flash-Speicher
ins RAM übertragen
Controller-Selbsttest, Controller-Selbsttest,
Ermittlung Busklemmen Ermittlung Busklemmen
und Konfiguration, und Konfiguration,
Erstellung interner Liste Erstellung interner Liste
“I/O”-LED
blinkt Variablen auf 0 bzw. FALSE
rot Initialisierung des Systems oder auf Initialwert setzen,
Merker behalten ihren
Zustand bei
Ja Ja
Fehler STOP Fehler
Nein Nein
Betriebsartenschalter:
STOP oberer Stellung oder
Betriebsart WAGO-I/O-PRO 32:
‘Online’ ‘Start’/’Stop’
RUN
SPS- Feldbusdaten,
Zyklus Ein-/Ausgänge u. Zeiten lesen
Busklemmendaten
Im RAM vorhandenes Feldbusstart

SPS-Programm Betrieb als Koppler
bearbeiten
“I/O”-LED
grün an
Ausgänge schreiben Feldbusdaten,
Busklemmendaten
Betriebssystem-Funktionen,
Zeiten aktualisieren
Betriebsartenschalter:
STOP Stellungswechsel
Betriebsart
WAGO-I/O-PRO 32:
‘Online’ ‘Start’/’Stop’
RUN
Fig. 3-19: Controller operating system g012112d

2001-02-27 PROFIBUS
3.2.4 Process image

3.2.4.1 Local process image
After switching on the controller recognises all I/O modules connected in the
node, which are waiting for or transmitting data (data width/bit width > 0). In
nodes analog and digital I/O modules can be fitted mixed.
Note
For the number of input and output bits or bytes of the individual switched on
I/O modules please refer to the corresponding description of the I/O modules.
The controller generates an internal local process image from the data width
and the type of I/O module as well as the position of the I/O modules in the
node. This is divided into an input and an output area.
The data of the digital I/O modules are bit orientated, i.e. the data exchange is
made bit by bit. The analog I/O modules are representative for all I/O modules
which are byte orientated, in which the data exchange is also made byte by
byte. These I/O modules also include, for example, counter modules, I/O mod-
ules for angle and path measurement as well as communication modules.
The data of the I/O modules is separated for the local input and output process
image in the sequence of their position after the controller in the individual
process image.
Note
If a node is changed or extended this may result in a new process image
structure. In this case the process data addresses also change in comparison
with earlier versions.

PROFIBUS 2001-02-27
3.2.4.2 Allocation of the input and output data
The process data is exchanged via the PROFIBUS with the higher ranking
controls (Master). A maximum of 128 byte of data is transmitted from the
master to the controller, or node to the output data. The controller returns a
maximum of 128 byte input data as a reply to the master.
The modules are configured when projecting the nodes. These modules can be
copied from a hardware catalogue by the configurations programs. The infor-
mation covering the possible modules is saved in the GSD files.
The controller generates an internal mapping in accordance with the installed

and configured settings of the node, in which the allocation of the input and
output data is determined in the local process image with the position in the
PROFIBUS DP Telegram.
Master, z. B. SPS
CPU
Anschaltung
750- 1 2 3 4 5 6 7 8 9
DI DI AI AI DO DO AO AO
402 402 452 452 504 504 550 550 600
Master-
Adressen
I
Zuordnungsliste Zuordnungsliste
I I I I
PROFIBUS
O O O O O
PROFIBUS
bit- und byteweise

byteweise Zuordnung, Zuordnung,
Erstellung auf dem PC
Erstellung automatisch
durch den Koppler
Fig. 3-20: Allocation of the input and output data g012117d

2001-02-27 PROFIBUS
3.2.5 Configuration
The configuration of the node is performed in accordance with the physical re-
quirements of the fieldbus controllers and I/O modules.
The fieldbus controller or the process data channel is to be configured on the

first slot.
The other slots are configured in accordance with the physical requirements of
the I/O modules, whereby only I/O modules with process data are relevant.
The supply modules without diagnosis, the supply modules without diagnosis,
the bus internal system supply module and the termination module are to be
ignored during configuration, as they do not provide any process data.
2 or 3 modules per I/O module are entered in the hardware catalogue. The
modules appear as
750-xyz ..., e.g. 750-400 2 DI/24 V DC/3.0 ms. and
PFC 750-xyz ..., e.g.. PFC 750-400 2 DI/24 V DC/3.0 ms.
The identification PFC 750-xyz ... states that the module concerned is exclu-
sively processed by the internal control application. Its process data is not
transmitted via the PROFIBUS-DP to the master or to the higher ranking con-
trols.
Alos the entry *750-xyz .... is listed for all binary modules. When using this
identification the controller adds the binary information of the current module
in a byte previously opened with 750-xyz .... The use of a „*“ module is only
permitted when the number of channels is less or identical to the remaining
bits in the previously opened byte. The binary I/O modules combined in a byte
may be at different locations, i.e. binary I/O modules of a different signal type
or byte orientated I/O modules can be connected between.
In order to configure the scope of the connected peripheries individually and

independent of the control program, it is possible to parameter the I/O modules
in the configuration table as „not plug fitted“. In this manner the process data
still on the PROFIBUS DP can be filtered for the individual module and not
transmitted to the periphery or read by it.
With the 750-833, after configuration of the connected periphery, the memory
area is configured due to the variable arrangement of the fieldbus variables.
For this the identification
1 byte PFC outputs, 2 byte PFC outputs to 64 byte PFC outputs
is available for the input image as well as
1 byte PFC inputs, 2 byte PFC inputs to 64 byte PFC inputs
for the output image.
By optionally combining the existing modules it is possible to project the re-

quired length on the fieldbus variables for PROFIBUS-DP.

PROFIBUS 2001-02-27
3.2.5.1 GSD files
Under PROFIBUS DP the power features of the devices are defined by the
manufacturer in the form of a GSD file (device master data) and made avail-
able to the user.
Structure, content and coding of this device master data are standardised so
that projecting with any DP slaves with projecting data from various manu-
facturers is possible.
i
Further information
The PNO provides information about the GSD files of all listed manufactur-
ers.
GSD and symbol files for the configuration of the I/O modules are available
under the order number 750-910 on disk or from the WAGO INTERNET
page.
http://www.wago.com
GSD file for I/O module 750-833 WAGOB756.GSD
The GSD file is read by the configuration software and the corresponding set-
tings transferred. For the necessary entries and handling steps please refer to
the software user manuals.

2001-02-27 PROFIBUS
3.2.5.2 Identification bytes
The identification bytes contain information about the structure and the scope
of the inputs and outputs of the devices. For projecting each I/O module or
each channel is allocated an identification (module).
Bit Meaning
7 6 5 4 3 2 1 0
Data length
0 0 0 0 1 byte or word
... ... ... ... ...
1 1 1 1 16 bytes or 16 words
Input and output
0 0 Spec. identification formats
0 1 Input
1 0 Output
1 1 Input and output
Format
0 0 = Byte structure
1 1 = Word structure
Consistency about
0 Byte or word
1 Total length
For the special identification byte (Bit 4 and 5 = 00) is defined:
Bit Meaning
7 6 5 4 3 2 1 0
Length of the manufacturer specific data
0 0 0 0 0 = no manufacturer specific data
0 0 0 1
... ... ... ... 1 ... 14 = Length of the manufacturer specific data
1 1 1 0
1 1 1 1 15 = no manufacturer specific data follows
Input and output
0 0 Spec. identification formats
Input and output
0 0 unassigned slot
0 1 a length byte for inputs follows
1 0 a length byte for outputs follows
1 1 a length byte for inputs and outputs follows
Structure of the length byte:
Bit Meaning
7 6 5 4 3 2 1 0
Data length
0 0 0 0 1 0 1 byte or word
... ... ... ... ... ... ...
1 1 1 1 1 1 63 bytes or 63 words
Format
0 0 = Byte structur
1 1 = Word structur
Consistency about
0 Byte or word
1 Total length

PROFIBUS 2001-02-27
This information is saved in the GSD file. For projecting the I/O module is
selected in accordance with the article number using the configuration soft-
ware contained in the hardware catalogue of the I/O module.
Module Ident. Module Ident. Module Ident.

750-833 No process data channel 0x00
750-833 2 byte process data 0xB1
channel
750-400 2 DI/24 V DC/3.0 ms 0x10 *750-400 2 DI/24 V DC/3.0 ms 0x00 PFC 750-400 2 DI/24 V DC/3.0 ms 0x00
750-404 Counter Module 0xF2 PFC 750-404 Counter Module 0x00
750-405 2 DI/230 V AC/10 ms 0x10 *750-405 2 DI/230 V AC/10 ms 0x00 PFC 750-405 2 DI/230 V AC/10 ms 0x00
750-406 2 DI/120 V AC/10 ms 0x10 *750-406 2 DI/120 V AC/10 ms 0x00 PFC 750-406 2 DI/120 V AC/10 ms 0x00
750-415 4 DI/24 V AC/DC/20 ms 0x10 *750-415 4 DI/24 V AC/DC/20 ms 0x00 PFC 750-415 4 DI/24 V 0x00
AC/DC/20ms
750-418 2 DI/24 V DC DIA ACK 0x30 *750-418 2 DI/24 V DC DIA ACK 0x00 PFC 750-418 2 DI/24 V DC DIA 0x00
ACK
750-419 2 DI/24 V DC DIA 0x10 *750-419 2 DI/24 V DC DIA 0x00 PFC 750-419 2 DI/24 V DC DIA 0x00
750-423 4 DI/24 V AC/DC/50 ms 0x10 *750-423 4 DI/24 V AC/DC/50 ms 0x00 PFC 750-423 4 DI/24 V 0x00
AC/DC/50ms
750-424 2 DI/24 V DC DIA 0x10 *750-424 2 DI/24 V DC DIA 0x00 PFC 750-424 2 DI/24 V DC DIA 0x00
750-452 2 AI/0-20 mA/diff. 0x51 PFC 750-452 2 AI/0-20 mA/diff. 0x00
750-454 2 AI/4-20 mA/diff. 0x51 PFC 750-454 2 AI/4-20 mA/diff. 0x00
750-456 2 AI/±10 V/diff. 0x51 PFC 750-456 2 AI/±10 V/diff. 0x00
750-461 2 AI/RTD 0x51 PFC 750-461 2 AI/RTD 0x00
750-462 2 AI/TC 0x51 PFC 750-462 2 AI/TC 0x00
750-465 2 AI/0-20 mA/SE 0x51 PFC 750-465 2 AI/0-20 mA/SE 0x00
750-466 2 AI/4-20 mA/SE 0x51 PFC 750-466 2 AI/4-20 mA/SE 0x00
750-467 2 AI/0-10 V/SE 0x51 PFC 750-467 2 AI/0-10 V/SE 0x00
750-468 4 AI/0-10 V/SE 0x53 PFC 750-468 4 AI/0-10 V/SE 0x00
750-469 2 AI/TC/OCM 0x51 PFC 750-469 2 AI/TC/OCM 0x00
750-472 2 AI/0-20 mA/OVLP 0x51 PFC 750-472 2 AI/0-20 mA/OVLP 0x00
750-474 2 AI/4-20 mA/OVLP 0x51 PFC 750-474 2 AI/4-20 mA/OVLP 0x00
750-476 2 AI/±10 V 0x51 PFC 750-476 2 AI/±10 V 0x00
750-478 2 AI/0-10 V 0x51 PFC 750-478 2 AI/0-10 V 0x00
750-501 2 DO/24 V DC/0.5 A 0x20 *750-501 2 DO/24 V DC/0.5 A 0x00 PFC 750-501 2 DO/24 V DC/0.5 A 0x00
750-506 2 DO/24 V DC/0.5 A DIA 0x20 *750-506 2 DO/24 V DC/0.5 A DIA 0x00 PFC 750-506 2 DO/24 V DC/0.5 A 0x00
750-507 2 DO/24 V DC/2.0 A DIA 0x20 *750-507 2 DO/24 V DC/2.0 A DIA 0x00 PFC 750-507 2 DO/24 V DC/2.0 A 0x00
750-509 2 DO/230 V AC/0.3 A 0x20 *750-509 2 DO/230 V AC/0.3 A 0x00 PFC 750-509 2 DO/230 V AC/0.3 A 0x00
750-511 2 DO 24 V DC/PWM 0xF2 PFC 750-511 2 DO 24 V DC/PWM 0x00
750-512 2 DO Relay/250 V AC 0x20 *750-512 2 DO Relay/250 V AC 0x00 PFC 750-512 2 DO Relay/250 V AC 0x00
750-519 4 DO/5 V DC/20 mA 0x20 *750-519 4 DO/5 V DC/20 mA 0x00 PFC 750-519 4 DO/5 V DC/20 mA 0x00
750-522 2 DO/230V AC/0.5 A 0x20 *750-522 2 DO/230V AC/0.5 A 0x00 PFC 750-522 2 DO/230V DC/0.5 A 0x00
DIA DIA
750-550 2 AO/0-10 V 0x61 PFC 750-550 2 AO/0-10 V 0x00
750-552 2 AO/0-20 mA 0x61 PFC 750-552 2 AO/0-20 mA 0x00
750-554 2 AO/4-20 mA 0x61 PFC 750-554 2 AO/4-20 mA 0x00
750-556 2 AO/±10 V 0x61 PFC 750-556 2 AO/±10 V 0x00
750-610 P supply. 24 V DC/DIA 0x00
750-611 P supply. 230 V AC/DIA 0x00
750-630 SSI-Intf. Standard 0x95 750-630 SSI-Intf. alternative 0x93 PFC 750-630 SS intf. 0x00
750-631 Encoder intf. 0xB5 PFC 750-631 Encoder intf. 0x00
750-650 RS232C-Intf. 5 Byte 0xB5 750-650 RS232C-Intf. 3 Byte 0xB3 PFC 750-650 RS232C intf. 0x00
750-651 TTY-Intf. 5 Byte 0xB5 750-651 TTY-Intf. 3 Byte 0xB3 PFC 750-651 TTY-Intf. 0x00
750-653 RS485-Intf. 5 Byte 0xB5 750-653 RS485 intf. 3 Byte 0xB3 PFC 750-653 RS485- intf. 0x00
750-654 Data exch. module 0xF1 PFC 750-654 Data exch. module 0x00
1 Byte PFC-input 0xA0 2 Byte PFC inputs 0xA1 3 Byte PFC inputs 0xA2
4 Byte PFC inputs 0xA3 5 Byte PFC inputs 0xA4 6 Byte PFC inputs 0xA5
7 Byte PFC inputs 0xA6 8 Byte PFC inputs 0xA7 9 Byte PFC inputs 0xA8

2001-02-27 PROFIBUS
Module Ident. Module Ident. Module Ident.

10 Byte PFC inputs 0xA9 11 Byte PFC inputs 0xAA 12 Byte PFC inputs 0xAB
13 Byte PFC inputs 0xAC 14 Byte PFC inputs 0xAD 15 Byte PFC inputs 0xAE
16 Byte PFC inputs 0xAF 17 Byte PFC inputs 0x80 , 0x90 18 Byte PFC inputs 0x80 , 0x91
19 Byte PFC inputs 0x80 , 0x92 20 Byte PFC inputs 0x80 , 0x93 21 Byte PFC inputs 0x80 , 0x94
22 Byte PFC inputs 0x80 , 0x95 23 Byte PFC inputs 0x80 , 0x96 24 Byte PFC inputs 0x80 , 0x97
25 Byte PFC inputs 0x80 , 0x98 26 Byte PFC inputs 0x80 , 0x99 27 Byte PFC inputs 0x80 , 0x9A
28 Byte PFC inputs 0x80 , 0x9B 29 Byte PFC inputs 0x80 , 0x9C 30 Byte PFC inputs 0x80 , 0x9D
31 Byte PFC inputs 0x80 , 0x9E 32 byte PFC inputs 0x80 , 0x9F 33 Byte PFC inputs 0x80 , 0xA0
34 Byte PFC inputs 0x80 , 0xA1 35 Byte PFC inputs 0x80 , 0xA2 36 Byte PFC inputs 0x80 , 0xA3
43 Byte PFC inputs 0x80 , 0xAA 44 Byte PFC inputs 0x80 , 0xAB 45 Byte PFC inputs 0x80 , 0xAC
46 Byte PFC inputs 0x80 , 0xAD 47 Byte PFC inputs 0x80 , 0xAE 48 Byte PFC inputs 0x80 , 0xAF
49 Byte PFC inputs 0x80 , 0xB0 50 Byte PFC inputs 0x80 , 0xB1 51 Byte PFC inputs 0x80 , 0xB2
58 Byte PFC inputs 0x80 , 0xB9 59 Byte PFC inputs 0x80 , 0xBA 60 Byte PFC inputs 0x80 , 0xBB
61 Byte PFC inputs 0x80 , 0xBC 62 Byte PFC inputs 0x80 , 0xBD 63 Byte PFC inputs 0x80 , 0xBE
64 Byte PFC inputs 0x80 , 0xBF
1 Byte PFC outputs 0x90 2 Byte PFC outputs 0x91 3 Byte PFC outputs 0x92
10 Byte PFC outputs 0x99 11 Byte PFC outputs 0x9A 12 Byte PFC outputs 0x9B
13 Byte PFC outputs 0x9C 14 Byte PFC outputs 0x9D 15 Byte PFC outputs 0x9E
16 Byte PFC outputs 0x9F 17 Byte PFC outputs 0x40 , 0x90 18 Byte PFC outputs 0x40 , 0x91
19 Byte PFC outputs 0x40 , 0x92 20 Byte PFC outputs 0x40 , 0x93 21 Byte PFC outputs 0x40 , 0x94
22 Byte PFC outputs 0x40 , 0x95 23 Byte PFC outputs 0x40 , 0x96 24 Byte PFC outputs 0x40 , 0x97
25 Byte PFC outputs 0x40 , 0x98 26 Byte PFC outputs 0x40 , 0x99 27 Byte PFC outputs 0x40 , 0x9A
28 Byte PFC outputs 0x40 , 0x9B 29 Byte PFC outputs 0x40 , 0x9C 30 Byte PFC outputs 0x40 , 0x9D
31 Byte PFC outputs 0x40 , 0x9E 32 Byte PFC outputs 0x40 , 0x9F 33 Byte PFC outputs 0x40 , 0xA0
34 Byte PFC outputs 0x40 , 0xA1 35 Byte PFC outputs 0x40 , 0xA2 36 Byte PFC outputs 0x40 , 0xA3
43 Byte PFC outputs 0x40 , 0xAA 44 Byte PFC outputs 0x40 , 0xAB 45 Byte PFC outputs 0x40 , 0xAC
46 Byte PFC outputs 0x40 , 0xAD 47 Byte PFC outputs 0x40 , 0xAE 48 Byte PFC outputs 0x40 , 0xAF
49 Byte PFC outputs 0x40 , 0xB0 50 Byte PFC outputs 0x40 , 0xB1 51 Byte PFC outputs 0x40 , 0xB2
58 Byte PFC outputs 0x40 , 0xB9 59 Byte PFC outputs 0x40 , 0xBA 60 Byte PFC outputs 0x40 , 0xBB
61 Byte PFC outputs 0x40 , 0xBC 62 Byte PFC outputs 0x40 , 0xBD 63 Byte PFC outputs 0x40 , 0xBE
64 Byte PFC outputs 0x40 , 0xBF

PROFIBUS 2001-02-27
3.2.5.3 Example
A fieldbus node with a controller and 17 I/O modules should make the ar-
rangement clear.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DI DI DI DI DI DI AI AI DO DO DO DO DO DO DO DO AO AO AI AI AO AO AI AI DO DO
750-333
402 402 402 452 602 504 504 504 504 602 550 452 550 452 602 504 600
PROFIBUS
Fig. 3-21: Example application g012115x
No. I/O modules Modul PI Master *

Identification
Inputs Outputs
2 Digital input *750-402 4 DI/24 V DC/3.0 ms EB12.4

2001-02-27 PROFIBUS

17 End module End module --- ---
* The master addresses listed in the table correspond to the allocation of the process data
given in the master configuration.

PROFIBUS 2001-02-27
3.2.6 Parameterisation of the controllers

Before a data exchange can be performed between master and slave, a param-
eterisation is required in addition to configuration.
The extended parameters (Extended User_Prm_Data) are provided via the

GSD files as selectable text in the configuration programs.
Description Value Meaning

Restart the internal bus after a Restart of the terminal bus following a fault,
fault such as, for example, no termination module
*)
POWER ON RESET following an interruption of the supply
AUTORESET immediately after overcoming the internal bus
fault
I/O module diagnosis The diagnosis information of all I/O modules
with a diagnosis capability, for which the
diagnosis is released are
released*) transferred to PROFIBUS-DP master,
locked not transferred to PROFIBUS-DP master
Process value display Word or double word oriented process data, is
transferred to PROFIBUS-DP master in:
INTEL „Little Endian Format“
MOTOROLA*) „Big Endian Format“
Behaviour in case of a In the case of a malfunction of the
PROFIBUS DP fault PROFIBUS DP communication the status of the
connected output periphery can be influenced in
various ways:
Stop internal bus transmis- The process data exchange on the internal bus is
sion stopped, all outputs drop out after a module
specific monitoring time of 100 ms
Set output image to zero all outputs are immediately reset
Freeze output image all outputs maintain the last status before the
malfunction
Write substitute value*) all outputs switch a parameterisable substitute
value
PFC fault strategy PFC takes over the control via the output image
Reaction to an internal bus fault In the event of a malfunction of an internal

communication between fieldbus controller and
I/O modules, such as, for example no termina-
tion module,
Stop PROFIBUS data the data exchange with the PROFIBUS master
exchange*) is stopped.
Set input image to zero the input information is set to zero
Freeze input image the input information prevailing before the fault
is maintained
*)
Default settings

2001-02-27 PROFIBUS
The complete data block encompasses 34 parameterised bytes. The first 10

bytes are laid down via the DP and DPV1 standard. The others receive manu-
facturer specific parameters.
Byte No. Bit No. Value Meaning

Standard parameters
0 0-7 Station status (see EN 50170)
Watchdog:
The response monitoring is the result of
Watchdog_Factor_1 x Watchdog_Factor_2 x 10 ms (1 ms)
3 0-7 11-255 Min TSDR,
Earliest time in TBit after which the slave can reply
4 0-7 183, 0xB7 Manufacturer Identification (high byte)
5 0-7 86, 0x56 Manufacturer Identification (low byte)
6 0-7 Group membership,
Broad and multicast telegrams (SYNC, FREEZE)
Manufacturer parameters
0 0 Device diagnosis locked
0 1*) Device diagnosis released
1 0 Internal bus restart after fault: POWER-ON-RESET
1 1*) Internal bus restart after fault: AUTORESET
2-7 0 reserved
0-2 '011' reserved
3 0 Data format byte orientated I/O modules: INTEL
3 1*) Data format byte orientated I/O modules: MOTOROLA
4-7 '1100' reserved
17 Table 0, register 3 HB
0-2 Reaction to fieldbus fault:
'000' - Stop internal bus transmission
'001' - Set output image to zero
'010' - Freeze output image
'011' *) - Write substitute values
'100' - PFC fault strategy
'101' - Not possible
3-5 Reaction to internal bus fault:
'000' *) - Exit data exchange
'001' - Set input image to zero
'010' - Freeze input image
6-7 '00' reserved

PROFIBUS 2001-02-27
3.2.7 Configuration of the process data channels

The process data channels serve the communication between the WAGO-I/O-
PRO and the running time system of the fieldbus controller. If this channel is
not required it can be projected with a process data length of zero
(750-833 No process data channel).

hex dec
750-833 no process data channel 0x00 0
750-833 2 byte process data channel 0xB1 177
Note
Configure the module 750-833 2 byte process data channel or
st
750-833 No process data channel as 1 module.

2001-02-27 PROFIBUS
3.2.8 Configuration and parameterisation of I/O modules

3.2.8.1 Digital I/O modules
All binary I/O modules contain 3 bytes of extended parameterisation informa-

tion, which serve, amongst others, for the identification of the internal bus and
the structure of the mapping table. For modules capable of diagnosis the diag-
nosis message can be suppressed or released channel for channel or module for
module. Binary outputs offer the possibility to switch parameterisable substi-
tute values in the case of a master failure.
Note
For simplification only the article numbers are shown as module designation
in the table. The module „750-400“ thus corresponds to the module „750-400
2 DI/24 V DC/3.0 ms“

hex dec
750-400, 750-401, 750-405, 750-406, 750-410, 0x10 16
750-411, 750-412
*750-400, *750-401, *750-405, *750-406, *750-410, 0x00 0
*750-411, *750-412

not plug fitted - set to zero by the controller
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
PFC6 0 Module is mapped in the fieldbus and PFC-PI

1 Module is exclusively mapped in the PFC-PI

PROFIBUS 2001-02-27

hex dec
750-402, 750-403, 750-408, 750-409, 750-414, 0x10 16
750-415, 750-423, 750-422, 750-424
*750-402, *750-403, *750-408, *750-409, *750-414, 0x00 0
*750-415, *750-423, *750-422, *750-424

*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 1
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0


2001-02-27 PROFIBUS
3.2.8.1.3 2 DI I/O modules with 1 bit diagn. per channel

hex dec
750-419, 750-425 0x10 16
*750-419, *750-425 0x00 0

channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 Diag Diag 0 1
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 1 0 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

0 Locked
1 Released
0 Locked
1 Released

PROFIBUS 2001-02-27

hex dec
750-501, 750-502, 750-509, 750-512, 750-513, 0x20 32
750-514, 750-517
*750-501, *750-502, *750-509, *750-512, *750-513, 0x00 0
*750-514, *750-517

not plug fitted - ignored by the controller
1 parameterisation, this data is transmitted to the
periphery in the case of a fault.
*)
Presetting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 0
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

SV00 Substitute value channel 1
SV01 Substitute channel 2

2001-02-27 PROFIBUS

hex dec
750-507, 750-522 0x20 32
*750-507, *750-522 0x00 0

channel is
1 bus controller parameterisation, this data is
transmitted to the periphery in the case of a
fault.
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

0 Locked
1 Released
0 Locked
1 Released

PROFIBUS 2001-02-27

hex dec
750-506 0x20 32
*750-506 0x00 0

channel is
fault.
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 SV1 SV0

0 locked
1 released
0 locked
1 released

2001-02-27 PROFIBUS

hex dec
750-504, 750-516, 750-519 0x20 32
*750-504, *750-516, *750-519 0x00 0

fault.
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 1
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 1 0
2 7 6 5 4 3 2 1 0
0 0 0 0 SV3 SV2 SV1 SV0


PROFIBUS 2001-02-27
3.2.8.1.8 2 DI/DO I/O module with 1 bit diagn. per channel

hex dec
750-418 0x30 48
*750-418 0x00 0

channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 1 1 1
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

0 lock
1 release
0 locked
1 released

2001-02-27 PROFIBUS
3.2.8.1.9 Potential supply modules with diagnosis

hex dec
750-610, 750-611 0x00 0

Diagnosis field voltage failure The diagnosis information for the correspond-
Diagnosis fuse blown ing case is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
2 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0

DiagEn02 0 Diagnosis field voltage failure info, lock
1 Diagnosis field voltage failure info., release
DiagEn13 0 Diagnosis fuse failure info. lock
1 Diagnosis fuse failure info. release

PROFIBUS 2001-02-27
3.2.8.2 Analog I/O modules
All analog I/O modules have 2 byte extendable parameterisation information,

which serves for the identification on the internal bus and the structure of the
mapping table.
With analog inputs 2 bytes follow which are reserved for future options. Mod-
ules with diagnosis capability allow the diagnosis message to be suppressed or
released channel for channel.
Analog outputs contain 4 byte parameterisation data. In this case the substitute
values are saved for a maximum of 2 channels (2 words).
3.2.8.2.1 2 AI modules

hex dec
750-461, 750-462, 750-469, 750-465, 750-466, 750-467, 0x51 81
750-472, 750-474, 750-476, 750-478, 750-479, 750-480,
750-491

channel is
*)
Presetting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

DiagEn02 0 Lock diagnosis channel 1

2001-02-27 PROFIBUS
3.2.8.2.2 4 AI module

hex dec
750-468 0x53 83

channel is
*)
Default settings
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En1 En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

DiagEn02 0 Lock diagnosis channel 1

PROFIBUS 2001-02-27
3.2.8.2.3 2 AO modules
All analog output modules have 6 bytes of extended parameterised information

and offer the possibility to switch to parameterisable substitute values in case
of a master failure.

hex dec
750-550, 750-552, 750-554, 750-556 0x61 97

Plug fitted*) - supplied by the I/O module
Not plug fitted - ignored by the controller
channel is
Released - transmitted to PROFIBUS-DP master
Locked*) - not transmitted to PROFIBUS-DP master
0x0000 or 0x8000 switching of substitute values is enabled by the
0 or -32767 bus controller parameterisation, this data is
... 0x7FFF transmitted to the periphery in the case of a
... 32767 fault.
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 9 8 7
SubVal_Ch1_HB
3 7 6 5 4 3 2 1 0
SubVal_Ch1_LB
4 15 14 13 12 11 10 9 8
SubVal_Ch2_HB
5 7 6 5 4 3 2 1 0
SubVal_Ch2_LB

:
0xFFFF
:
0xFFFF

2001-02-27 PROFIBUS
3.2.8.3 Special digital modules
All special digital modules have 2 bytes of extended parameterisation infor-

mation which serves for the identification on internal bus and the structure of
the mapping table.
Input modules (counter) are followed by 2 bytes which are reserved for future
options.
For output modules (PWM outputs) are followed by 6 byte of parameterisation

data which serve for the saving of substitute values for a maximum of 2 chan-
nels (2 words).
3.2.8.3.1 Counter modules

hex dec
750-404, 750-638 0xF2 242

*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
reserved


PROFIBUS 2001-02-27
3.2.8.3.2 PWM module

hex dec
750-511 0xF2 242
Parameter Wert Meaning

not plug fitted - set to zero by the controller or
ignored by controller
0x0000 *) switching of substitute values is enabled by the
... 0x7FFF bus controller parameterisation, this data is
fault.
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 0 0 0
1 7 6 5 4 3 2 1 0
1 0 1 1 1 1 0 1
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
4 15 14 13 12 11 9 8 7
SubVal_Ch1_HB
5 7 6 5 4 3 2 1 0
SubVal_Ch1_LB
6 15 14 13 12 11 10 9 8
SubVal_Ch2_HB
7 7 6 5 4 3 2 1 0
SubVal_Ch2_LB

:
0xFFFF
:
0xFFFF

2001-02-27 PROFIBUS
3.2.8.4 Distance and Angle Messurment Modules
All interface modules for path and angle measurement have 2 bytes of ex-
tended parameterisation information which serves for the identification on in-
ternal bus and the structure of the mapping table. 2 further bytes follow which
are reserved for future options.
3.2.8.4.1 SSI generator interface

hex dec
750-630 (Alternative) 0x93 147
750-630 (Standard) 0x95 149
Parameter value Meaning

ignored by the controller
channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
0 PFC Plug 0 0 Diag 0 0
En0
1 7 6 5 4 3 2 1 0
1 1 0 0 0 0 0 0
2 15 14 13 12 11 9 8 7
reserved
3 7 6 5 4 3 2 1 0
reserved

1 Diagnosis release

PROFIBUS 2001-02-27
3.2.8.4.2 Incremental encoder interface

hex dec
750-631, 750-637 0xB5 181

channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

1 Diagnosis release

2001-02-27 PROFIBUS
3.2.8.4.3 Digital impulse interface

hex dec
750-635 0xB3 179

channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En0
1 7 6 5 4 3 2 1 0
1 1 0 0 0 1 0 1
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

1 Diagnosis release

PROFIBUS 2001-02-27
3.2.8.5 Serial interfaces
All serial interface modules have 2 bytes of extended parameter information

which serves for the identification on the internal bus and the structure of the
mapping table. 2 further bytes follow which are reserved for future options.

hex dec
750-650, 750-651, 750-653, 750-654 (3 Byte) 0xB3 179
750-650, 750-651, 750-653, 750-654 (5 Byte) 0xB5 181

channel is
*)
Default setting
Parameter
Offset Information
0 7 6 5 4 3 2 1 0
En0
1 7 6 5 4 3 2 1 0
reserved
2 15 14 13 12 11 10 9 8
reserved
3 7 6 5 4 3 2 1 0
reserved

1 Diagnosis release

2001-02-27 PROFIBUS
3.2.9 Diagnosis
The slave diagnosis of the bus controller comprises of a 6 byte standard diag-
nosis, 9 byte identification based diagnosis, 7 byte device status and up to 42
byte channel based diagnosis.
In the reply telegram of the diagnosis selection, in addition to the standard di-
agnosis at least the identification based diagnosis and the device status are
transmitted. This could be followed by up to 14 channel based diagnosis mes-
sages (3 byte per message).
Byte
0
1 Station status 1 to 3
2
3 PROFIBUS-DP master address
4 Manufacturer Identification
5
6
7 Identification based diagnosis
: :
14 :
15
Device status
21
22
Channel based diagnosis

(3 bytes per channel)
63

PROFIBUS 2001-02-27
3.2.9.1 Stations status 1 to 3
see EN 50170
3.2.9.2 PROFIBUS-DP master address
The PROFIBUS-DP master address is located in byte 3 of the slave diagnosis

and contains the master address parameterised by the station and to which it
has write and read access.
3.2.9.3 Manufacturer identification
The manufacturer identification is located in byte 4 and 5 and contains a 16 bit

code, intended for the identification of the device or the device class.
3.2.9.4 Identification based diagnosis
The identification based diagnosis comprises of a bit field containing a bit in-
formation for each connected module. The individual bit provides information
about the current operating status. A 0 means no fault, a 1 indicates a faulty
module status. The bus controller can be fitted with up to 63 modules, so that
the identification based diagnosis including header covers 9 bytes from byte 6
to byte 14.
6 0 1 0 0 1 0 0 1 Header byte
(9 byte identification based diagnosis
incl. header)
7 7 6 5 4 3 2 1 0
8 15 14 13 12 11 10 9 8
9 23 22 21 20 19 18 17 16 Diagnosis allocation to
10 31 30 29 28 27 26 25 24 I/O module n (n=1 ... 63)
11 39 38 37 36 35 34 33 32 Controller (n=0)
12 47 46 45 44 43 42 41 40
13 55 54 53 52 51 50 49 48
14 63 62 61 60 59 58 57 56

2001-02-27 PROFIBUS
3.2.9.5 Device status
The device status includes the required overhead 7 Byte and transmits internal
status information as well as information relating to the internal bus,
PROFIBUS-DP and the PFC running time system to the master or the higher
ranking controls.
15 0 0 0 0 0 1 1 1 Header byte
(7 Byte status information
incl. header)
16 1 0 1 0 0 0 0 0 Status type
(manufacturer specific device status)
17 0 0 0 0 0 0 0 0 Slot number 0
18 0 0 0 0 0 0 0 0 Status differentiation
(none)
19 q q n n n n n n Status message
q – Status source
'00' Internal status
'01' Internal bus status
'10' PROFIBUS DP status
'11' PFC-RTS status
n – Status number
20 x x x x x x x x Status argument
21 0 0 0 0 0 0 0 0 Reserved

PROFIBUS 2001-02-27
3.2.9.5.1 Internal status messages and arguments

message argument
0x00 0x00 no fault
0x01 0x00 EEPROM check sum fault / check sum fault in the flash pa-
rameter area
0x01 0x01 Overflow inline code buffer
0x01 0x02 Unknown data type
0x01 0x03 Module type for flash program memory could not be deter-
mined / is incorrect
0x01 0x04 Fault when writing in the FLASH memory
0x01 0x05 Fault when deleting the FLASH memory
0x01 0x06 Changed I/O modules configuration determined after
AUTORESET
0x01 0x07 Fault when writing in the serial EEPROM
0x01 0x08 Invalid firmware
0x02 0x00 Incorrect table entry
0x07 n Module at position n (n = 1...63) is not supported
3.2.9.5.2 Internal bus status messages and arguments

message argument
0x63 0xFF At least one module cannot interpret an internal bus command
0x64 0x00 A data fault or a internal bus interruption exists behind the
bus controller
0x64 n An internal bus interruption exists behind module n
0x65 n Fault during register communication with module n

2001-02-27 PROFIBUS
3.2.9.5.3 PROFIBUS-DP status messages and arguments

message argument
0x81 0x01 Insufficient parameter data configuration data
0x81 0x02 Excessive parameterisation data
0x82 n Faulty n. parameterisation byte
0x83 0x01 Insufficient configuration data
0x83 0x02 Excessive configuration data
0x84 n Faulty n. configuration byte (module)
0x85 0x01 Maximum input data length exceeded
0x85 0x02 Maximum output data length exceeded
0x86 0x01 Compilate buffer overflow for DP process image
0x86 0x02 Compilate buffer overflow for PFC process image
3.2.9.5.4 PFC-RTS status messages and arguments

message argument
0xC1 0x00 t. b. d.
0xC1 0x01 t. b. d.
0xC2 0x00 t. b. d.

PROFIBUS 2001-02-27
3.2.9.6 Channel based diagnosis
The channel based diagnosis serves for detailing the identification based diag-
nosis. A structure is added to the device status for each faulty slot. This com-
prises of a header byte, a byte, the channel type and the channel number and a
third which describes the fault type and the channel organisation.
22 1 0 x x x x x x Header channel based diagnosis

(x: 1 to 63, slots of the module)
23 a a x x x x x x Channel type (a) and
channel number x: 0 to 3
0 1 Input channel
1 0 Output channel
1 1 Input / output channel
24 t t t x x x x x Channel type (t) and
fault type (x)
0 0 0 No allocation
0 0 1 1 bit
0 1 0 2 bit
0 1 1 4 bit
1 0 0 1 byte
1 0 1 1 word
1 1 0 2 words
... ...
61-63 Last representable channel based diagnosis message (as byte 22 – 24)

2001-02-27 PROFIBUS
3.2.9.6.1 Fault types of I/O modules with diagnostic capability
The fault types refer to standardised types.
Fault Meaning
type
0 Not specified
1 Short circuit
2 Low voltage
3 High voltage
4 Overload
5 Over temperature
6 Line break
7 Upper limit value exceeded
8 Lower limit value exceeded
9 Fault
10 ... 15 Reserved
16 ... 31 Manufacturer specific
17 Field voltage fault
18 Fuse fault
19 Buffer overflow
20 Check sum fault
21 Parity fault
22 Receive Timeout (partner)
23 Receive Timeout
26 SSI_IN fault
27 SSI FRAME fault
31 I/O module fault

PROFIBUS 2001-02-27
3.2.9.6.2 I/O modules fault cases
Channel
Article number Fault type Meaning
type
750-418, 750-419, '001 0.1001' Fault (line break, overload or short
750-507, 750-522 circuit)
750-506 '001 0.0001' Short circuit
0.0010' Lower voltage
0.0110' Line break
0.1001' Error
750-461, 750-469 '101 0.0110' Line break
0.1000' Lower limit value gone below
750-462, 750-465, '101 0.0111' Lower limit value gone below
750-466, 750-472, 0.1000' Upper limit value exceeded
750-474, 750-479, 1.0000' Parameterisation fault
750-480 1.1111' I/O module fault
750-610, 750-611, '001 1.0001' Field voltage fault
1.0010' Fuse fault
750-630 '110 1.1010' SSI_IN fault (external fault)
1.1011' SSI FRAME fault
750-635, 750-637 '110 0.1001' Error
750-650, 750-651, '110 0.1001' Buffer overflow
750-653, 750-654 ('000) 1.0000' Parameterisation fault

2001-02-27 PROFIBUS
3.2.10 Commissioning (start-up) with WAGO-I/O-PRO

in preparation

PROFIBUS 2001-02-27
3.2.11 LED signalling

For the on-site diagnosis the controller has several LED´s, which display the
operating status of the controller or the complete node.
PROFIBUS
RUN A
C
B
BF D
DIA 24V 0V
BUS
I/O
+ +
USR
Fig. 3-22: Display element 750-833 g012107x
3.2.11.1 Blink code
A blink code displays detailed fault messages. A fault is cyclically displayed

using up to 3 different blink sequences.
• The first blink sequence (approx. 10 Hz) indicates the fault display.
• After a pause a second blink sequence appears (approx. 1 Hz). The number
of blink impulses gives the fault code.
• The third blink sequence (approx. 1 Hz) appears following a further pause.
The number of blink pulses indicates the fault argument.

2001-02-27 PROFIBUS
3.2.11.2 Fieldbus status
The upper four LED´s signal the operating status of the PROFIBUS communi-
cation.
LED Colour Meaning

RUN green The 'RUN' LED shows the user whether the fieldbus controller is
functioning correctly.
BF red The 'BF' LED indicates whether the communication is functioning
via the PROFIBUS.
DIA red The 'DIA' LED indicates an external diagnosis.
BUS red The 'BUS' LED signals a projecting fault.
RUN BF DIA BUS Meaning

off off off off The controller is not supplied with operating volt-
age (Status LED of the bus controller does not light
up) or a hardware fault exists.
on on * off PROFIBUS interface started, baud rate not yet
recognised.
on blinks * off Baud rate recognised, station is not yet parameter-
ised and configured.
on blinks on blinks Slave was incorrectly projected.
cycli- Fault message via a blink code
cally
on off * off The controller is exchanging data.
on * on * The controller signals a pending diagnosis.
* Not relevant

PROFIBUS 2001-02-27
3.2.11.3 Fault message by means of blink code of the BUS-LED

1 insufficient parameterisation data
2 excessive parameterisation data
n Parameterisation byte n is faulty

1 insufficient configuration data
2 excessive configuration data
n Configuration byte (module) n is faulty
Fault code 5: Faulty data length

1 maximum input data length exceeded
2 maximum output data length exceeded
Fault code 6: Compilate buffer overflow
1 Compilate buffer overflow for DP process image
2 Compilate buffer overflow for PFC process image

2001-02-27 PROFIBUS
3.2.11.4 Node status
The 'I/O' LED indicates the node operation and signals the occurrence of a
fault.
I/O USR Meaning

green * Data cycle on the internal bus
off * No data cycle on the internal bus
red on Bus controller is in bootstrap mode or hardware defect on the controller
systems
red * During start up: internal bus being initialised
blinks During operation: general internal bus fault
red * Fault message during internal bus reset and internal fault
blinks
orange * FLASH access to bus device firmware
* Not relevant
The controller starts up after switching on the supply voltage. The "I/O" LED
blinks. The "I/O" LED has a steady light following a fault free run-up.
In the case of a fault the "I/O" LED continues blinking. The fault is cyclically
displayed by the blink code.
Versorgungsspannung
einschalten
Koppler-Hochlauf
“I/O”-LED blinkt
Ja
Fehler
Nein
“I/O”-LED
1. Blinksequenz
(leitet opt. Anzeige eines Fehlers ein)
1. Pause
“I/O”-LED
2. Blinksequenz
Fehlercode (Anzahl Blinkimpulse)
2. Pause
“I/O”-LED
“I/O”-LED an 3. Blinksequenz
Fehlerargument (Anz. Blinkimp.)
Feldbusstart
Fig. 3-23: Signalling the LED node status g012111d
After overcoming a fault restart the controller by switching off the supply volt-
age and then on again.

PROFIBUS 2001-02-27
3.2.11.5 Fault message via blink code from the I/O-LED

Fault code 1: Hardware and configuration fault
0 EEPROM check sum fault / check sum fault in the parameter area of
the flash memory
1 Overflow of the internal buffer memory for the inline code
2 Unknown data type
3 Module type of the flash program memory could not be determined /
is incorrect
4 Fault when writing in the FLASH memory
5 Fault when deleting the FLASH memory
6 Changed I/O module configuration determined after AUTORESET
7 Fault when writing in the serial EEPROM
8 Invalid firmware
Fault code 2: Fault in programmed configuration
0 Incorrect table entry
Fault code 3: Internal bus command fault
0 Internal bus(es) has (have) identified internal bus commands as in-
correct
Fault code 4: Internal bus data fault
0 Data fault on internal bus or
Internal bus interruption on controller
n* (n>0) Internal bus interrupted after I/O module n
Fault code 5: Fault during register communication
n* Internal bus fault during register communication with I/O module n
Fault code 7: I/O module is not supported
n* I/O module at position n is not supported
* The number of blink pulses (n) indicates the position of the I/O module. I/O modules
without data are not counted (e.g. supply modules without diagnosis)
Example: The 13th I/O module has been removed.

1. The "I/O" LED starts the fault display with the first blink sequence (approx. 10 Hz).
2. The second blink phase (approx. 1 Hz) follows the first pause. The "I/O" LED blinks
four times and thus signals the fault code 4 (internal bus data fault).
3. The third blink sequence follows the second pause. The "I/O ERR" LED blinks twelve
times. The fault argument 12 means that the internal bus is interrupted after the 12th
I/O module.

2001-02-27 PROFIBUS
3.2.11.6 Supply voltage status
LED Colour Meaning

There are two green LED’s in the controller supply section to display the sup-
ply voltage. The left LED (A) indicates the 24 V supply for the controller. The
right hand LED (C) signals the supply to the field side, i.e. the power jumper
contacts.
3.2.12 Fault behaviour

3.2.12.1 Fieldbus failure
A field bus failure is given when the master cuts-out or the bus cable is inter-
rupted. A fault in the master can also lead to a fieldbus failure.
The red "BF" LED lights up.
The failure of the fieldbus can activate the parameterisable substitute value of
the I/O modules. During projecting of the inputs and outputs a substitute value
can be laid down for each channel.
Substitute value Value (bit orientated) Value (byte orientated)

strategy Digital output modules Digital input modules
Minimum value 0 0 bzw. 4 mA, 0 V
Maximum value 1 20 mA, 10 V
Substitute value 0 or 1 0/4 ... 20 mA, -10 ... +10 V
PFC takes over The local PFC application takes over the output data
Stop internal bus Behaviour determined by I/O module
The values are entered in the output process image by the controller. With the
I/O modules with byte orientated data width, e.g. with the pulse width module,
the substitute value is determined via the value range.
The process data is transmitted as soon as the fieldbus is active again and the
outputs in the node are set accordingly.

PROFIBUS 2001-02-27
3.2.12.2 Internal bus fault
An internal bus fault is created, for example, if an I/O module is removed. If

this fault occurs during operation the output modules behave in the same man-
ner as an I/O module stop. The input process image is set in accordance with
the projected strategy.
The "I/O" LED blinks red. The slave generates a detailed diagnosis message.
Once the internal bus fault has been overcome the controller starts up again
automatically in accordance with the parameterised restart behaviour. The
transfer of the process data is then resumed and the node outputs are corre-
spondingly set.

2001-02-27 PROFIBUS
3.2.13 Technical data
System data
Number of I/O modules 96 with repeater
Number of I/O points approx. 6000 (master dependent)
Transfer medium Cu cable as per EN 50170
Bus segment length 100 m ... 1200 m
(baud rate dependent / cable dependent)
Transmission rate 9.6 kbaud ... 12 Mbaud
Transmission time for 10 modules type 1 ms
each with 32 DI and 32 DO max. 3.3 ms
Bus connection 1 x D-SUB 9; socket
Programming WAGO-I/-PRO
IEC 61131-3 IL, LD, FBD, ST, FSC
Standards and approvals
UL (UL508) E175199
Standard EN 50 170
Conformity symbol CE
Technical data
Number of I/O modules 63
Protocol DP / DPV1
Input process image max. 128 byte
Output process image max. 128 byte
Configuration via PC or controls
Voltage supply DC 24 V (-15 % / + 20 %)
Input currentmax 500 mA at 24 V
Internal system supply module effi- 87 %
ciency
Internal current consumption 200 mA at 5 V
Total current for I/O modules 1800 mA at 5 V
Voltage via power jumper contacts DC 24 V (-15 % / + 20 %)
Current via power jumper contactmax DC 10 A
Dimensions (mm) W x H x D 51 x 65* x 100 (*from mounting rail top edge)
Weight ca. 195 g
EMC interference resistance as per EN 50082-2 (95)
EMC interference transmission as per EN 50081-2 (94)

PROFIBUS 2001-02-27
132 • I/O Modules
List of Digital Input Modules
4 I/O Modules
4.1 Digital Input Modules
4.1.1 List of Digital Input Modules
4.1.2 750-414 [4 DI 5 V 0,2ms]
4.2 Digital Output Modules

4.2.1 List of Digital Output Modules
4.3 Analog Input Modules

4.3.1 List of Analog Input Modules
4.4 Analog Output Modules

4.4.1 List of Analog Output Modules
4.5 ...

2001-02-27 PROFIBUS
PROFIBUS • 133
Description
5 PROFIBUS
5.1 Description
5.2 Topology
5.3 Wiring
On the PROFIBUS with RS 485 transmission technology all devices are con-
nected in a line structure. The bus line comprises of a twisted and screened
pair of wires.
The fieldbus line is specified in EN 50 170 as a line type A and must provide
certain line parameters. The line type B also described in the EN 50 170 is an
old type and should no longer be used.
Parameter Value
Wave resistance 135 ... 165 Ω
Operating capacity < 30 pF/m
Loop resistance 110 Ω/km
Wire diameter*) > 0.64 mm
*)
Wire cross section > 0.34 mm2
*)
The wire cross sections used must conform with connection possibilities on the bus plug.
Line type A allows maximum line lengths for a bus segment dependent upon
the transmission speed.
Transmission speed Max. bus segment length

9.6 / 19.2 / 45.45 / 93.75 kBaud 1200 m
187.5 kBaud 1000 m
500 kBaud 400 m
1500 kBaud 200 m
3000 / 6000 / 12000 kBaud 100 m
The plugs available on the market offer the possibility that arriving and de-
parting data cables can be directly connected to the plug. In this manner drop
cables are avoided and the bus plug can be connected to or disconnected from
the bus at any time without interrupting the data traffic. A cut-in type bus con-
nection is integrated in these plugs. Due to the capacitative load of the sub-
scribers and the resulting generated line reflection the connection plugs used
should have integrated length inductivity. This is indispensable for transmis-
sion rates of > 1.5 MBaud.

PROFIBUS 2001-02-27
134 • PROFIBUS
Wiring
9-pol. D-SUB Weitere 9-pol. D-SUB

Stecker Feldbusteilnehmer Stecker
mit Busabschluss
VP
6 6
390
2 2
RxD/TxD-P RxD/TxD-P
3 Pin 3 - B-Leitung 3
4 4
220
1 1
9 9
RxD/TxD-N Pin 8 - A-Leitung RxD/TxD-N
8 8
390
7 7
DGND
5 5
Längsinduktivität = 110 nH
Fig. 5-1: Bus connection g012102d
Note
When connecting the subscriber ensure that the data lines are not mixed up.
The bus termination at the start and end of the bus line must be installed. The
bus connection requires the supply voltage VP from the device. For this rea-
son ensure that the slave unit installed on the bus termination, is always sup-
plied with voltage.
Due to the integrated length inductivity in the connection plug ensure that the
plug is installed without connected field devices as the missing capacity of
the device could cause transmission faults.
In order to achieve a high disturbance resistance of the system against electro-

magnetic radiated interference ensure that a screened PROFIBUS cable is
used. Where possible connect the screen at both ends with good conduction
and using large surface area screen clips. In addition ensure that the cables are
laid separated from all power line cables if possible. With a data rate of ≥1.5
Mbit/s ensure that spur lines are avoided.
i
Further information
The PNO provides further documentation for its members in INTERNET. Ca-
ble specification information can be obtained from, for example, the „Installa-
tion Guideline for PROFIBUS-FMS/DP", 2.112
http://www.profibus.com/
Note
WAGO offers this screen connection system for the optimum connection
between fieldbus screening and function earth.

2001-02-27 PROFIBUS
Configuration example • 135
NETCON
6 Configuration example
6.1 NETCON
in preparation
6.2 Step 7
in preparation
6.3 COM Profibus

in preparation

PROFIBUS 2001-02-27
136 • Explosive Environments
Foreword
7 Explosive Environments
7.1 Foreword
Today’s development shows that many chemical and petrochemical companies
have production plants and process automation machines in operation which
use gas-air, vapor-air and dust-air mixtures which can be explosive. For this
reason, the electrical components used in such plants and systems must not
pose a risk of explosion resulting in injury to persons or damage to property.
This is backed by law, directives or regulations, on a national and international
scale. WAGO-I/O-SYSTEM 750 is designed for use in zone 2 explosive envi-
ronments, for which reason the following basic explosion protection related
terms have been defined.
7.2 Protective measures

Primarily, explosion protection describes how to prevent the formation of an
explosive atmosphere. For instance by avoiding the use of combustible liq-
uids, reducing the concentration levels, ventilation measures, to name but a
few. But there are a large number of applications, which do not allow the im-
plementation of primary protection measures. In such cases, the secondary ex-
plosion protection comes into play. Following is a detailed description of such
secondary measures.
7.3 Classification meeting CENELEC / IEC

The specifications outlined here are valid for use in Europe and are based on
the following standards: EN50... of CENELEC (European Committee for
Electrotechnical Standardisation) and IEC79-... of IEC (International Electro-
technical Commission):
7.3.1 Division into zones

Explosive environments are areas arein which the atmosphere can potentially
become explosive. The term explosive means a special mixture of ignitable
substances existing in the form of air-borne gases, fumes, mist or dust under
atmospheric conditions which, when heated beyond a tolerable temperature or
subjected to an electric arc or sparks, can produce explosions. Explosive zones
have been created to describe the concentrations level of an explosive atmos-
phere. This division is based on the probability of an explosion occurring.

2001-02-27 PROFIBUS
Explosive Environments • 137
Classification meeting CENELEC / IEC
Explosive areas resulting from combustible gases, fumes or mist:
• Zone 0 areas are subject to an explosive atmosphere

(> 1000 h /year) continuously or for extended periods.
• Zone 1 areas can expect the occasional occurrence of an explosive atmos-

phere (> 10 h ≤ 1000 h /year).
• Zone 2 areas can expect the rare or short-term occurrence of an explosive

atmosphere (> 0 h ≤ 10 h /year).
Explosive areas subject to air-borne dust:
• Zone 20 areas are subject to an explosive atmosphere

(> 1000 h /year) continuously or for extended periods.
• Zone 21 areas can expect the occasional occurrence of an explosive atmos-

phere (> 10 h ≤ 1000 h /year).
• Zone 22 areas can expect the rare or short-term occurrence of an explosive

atmosphere (> 0 h ≤ 10 h /year).
7.3.2 Explosion protection group

In addition, the electrical components for explosive areas are subdivided into
two groups:
Group I: Group I includes electrical components for use in fire-damp

mine structures.
Group II: Group II includes electrical components for use in all other
explosive environments. The group is further subdivided by
pertinent combustible gasesin the environment.
Subdivision IIA, IIB and IIC takes into account that differ-
ent materials/substances/gases have various ignition energy
characteristic values. For this reason the three sub-groups
are assigned representative types of gases:
• IIA – Propane
• IIB – Ethylene
• IIC – Hydrogen
Minimal ignition energy of representative types of gases

Explosion group I IIA IIB IIC
Gases Methane Propane Ethylene Hydrogen
Ignition energy (mWs) 0,28 0,25 0,082 0,016

PROFIBUS 2001-02-27
7.3.3 Unit categories

Moreover, the areas of use (zones) and the conditions of use (explosion
groups) are subdivided into categories for the electrical operating means:
Unit Explosion Area of use

categories group
M1 I Fire-damp protection
M2 I Fire-damp protection
1G II Zone 0 Explosivi environment by gas, fumes or mist
2G II Zone 1 Explosive environment by gas, fumes or mist
3G II Zone 2 Explosive environment by gas, fumes or mist
1D II Zone 20 Explosive environment by dust

2001-02-27 PROFIBUS
7.3.4 Temperature classes

The maximum surface temperature for electrical components of explosion
protection group I is 150 °C (danger due to coal dust deposits) or 450 °C (if
there is no danger of coal dust deposit).
In line with the maximum surface temperature for all ignition protection types,
the electrical components are subdivided into temperature classes, as far as
electrical components of explosion protection group II are concerned. Here the
temperatures refer to a surrounding temperature of 40 °C for operation and
testing of the electrical components. The lowest ignition temperature of the
existing explosive atmosphere must be higher than the maximum surface tem-
perature.
Temperature classes Maximum surface Ignition temperature

temperature of the combustible materials
T1 450 °C > 450 °C
T2 300 °C > 300 °C ≤ 450 °C
T3 200 °C > 200 °C ≤ 300 °C
T4 135 °C > 135 °C ≤ 200 °C
T5 100 °C >100 °C ≤ 135 °C
T6 85°C > 85 °C ≤ 100 °C
The following table represents the division and attribution of the materials to
the temperature classes and material groups in percent:
Temperature classes
T1 T2 T3 T4 T5 T6 Total
28 % 37,6 % 30.5 % 3,1 % 0% 0,3 % 351
96,5 %
Explosion group
IIA IIB IIC Total
80,2 % 18,1 % 0,7 % 436
7.3.5 Types of ignition protection

Ignition protection defines the special measures to be taken for electrical com-
ponents in order to prevent the ignition of surrounding explosive atmospheres.
For this reason a differentiation is made between the following types of igni-
tion protection:

PROFIBUS 2001-02-27
Identification CENELEC stan- Explanation Application

dard
EEx o EN 50 015 Oil encapsulation Zone 1 + 2
EEx p EN 50 016 Overpressure encapsulation Zone 1 + 2
EEx q EN 50 017 Sand encapsulation Zone 1 + 2
EEx d EN 50 018 Pressure resistant encapsu- Zone 1 + 2
lation
EEx e EN 50 019 Increased safety Zone 1 + 2
EEx m EN 50 028 Cast encapsulation Zone 1 + 2
EEx i EN 50 020 (Unit) Intrinsic safety Zone 0 + 1 + 2
EN 50 039 (System)
EEx n EN 50 021 Components for zone 2 Zone 2
(see below)
Ignition protection “n“ describes exclusively the use of explosion protected

components in zone 2. This zone encompasses three areas where explosive
atmospheres can only be expected to occur rarely or short-term. It represents
the transition between the area of zone 1, which requires an explosion protec-
tion and safe area in which for instance welding is allowed at any time.
Regulations covering these electrical components are being prepared on a

world-wide scale. The standard EN 50 021 allows electrical component manu-
facturers to obtain certificates from the corresponding authorities for instance
KEMA in the Netherlands or the PTB in Germany, certifying that the tested
components meet the above mentioned standards draft.
Type “n” ignition protection additionally requires electrical components to be

marked , with the following extended identification:
• A – non spark generating (function modules without relay /without

switches), previously V
• AC – spark generating, contacts protected by seals (function modules with
relays / without switches), previously VW
• L – limited energy (function modules with switch)
i
More information
For more detailed information please refer to the national and/or interna-
tional standards, directives and regulations!

2001-02-27 PROFIBUS
Classifications meeting the NEC
7.4 Classifications meeting the NEC

The following classifications according to NEC 500 (National Electric Code)
are valid for North America, in contrast to the specifications governing use in
Europe:
7.4.1 Division into zones

An indication for the probability of a danger – of whatever type it may be – is
subdivided into “Divisions“. Here are the following descriptions:
Explosion endangered areas due to combustible gases, fumes, mist and dust:
Division 1 encompasses areas in which explosive atmospheres are to be expected
occasionally (> 10 h ≤ 1000 h /year) as well as continuously and long-
term (> 1000 h /year).
Division 2 encompasses areas in which explosive atmospheres can be expected rarely
and short-term (>0 h ≤ 10 h /year).
7.4.2 Explosion protection groups

Electrical components for explosion endangered areas are subdivided in three
danger categories:
Class I (gases and fumes): Group A (Acetylene)

Group B (Hydrogen)
Group C (Ethylene)
Group D (Methane)
Class II (dust): Group E (Metal dust)
Group F (Coal dust)
Group G (Flour, starch and cereal dust)
Class III (fibers): No sub-groups

PROFIBUS 2001-02-27
Classifications meeting the NEC
7.4.3 Temperature classes

Electrical components for explosive areas are differentiated by temperature
classes:
Temperature classes Maximum Ignition temperature

surface temperature of the combustible materials
T1 450 °C > 450 °C
T2 300 °C > 300 °C ≤ 450 °C
T2A 280 °C > 280 °C ≤ 300 °C
T2B 260 °C > 260 °C ≤ 280 °C
T2C 230 °C >230 °C ≤ 260 °C
T2D 215 °C >215 °C ≤ 230 °C
T3 200 °C >200 °C ≤ 215 °C
T3A 180 °C >180 °C ≤ 200 °C
T3B 165 °C >165 °C ≤ 180 °C
T3C 160 °C >160 °C ≤ 165 °C
T4 135 °C >135 °C ≤ 160 °C
T4A 120 °C >120 °C ≤ 135 °C
T5 100 °C >100 °C ≤ 120 °C
T6 85 °C > 85 °C ≤ 100 °C

2001-02-27 PROFIBUS
Identification acc. to CENELEC, IEC and ATEX 100a
7.5 Identification acc. to CENELEC, IEC and ATEX 100a
Explosion protection group Unit category
Community symbol for

explosion protected
electrical components
II 3 G
KEMA 01ATEX1024 X
EEX nA II T4 Temperature class
Approval body and/or number of

the examination certificate
Explosion protection group

E = conforming with European standards
Ex = explosion protected component
n = Type of ignition Extended identification
ITEM-NO.:750-400
2DI 24V DC 3.0ms
Hansastr. 27
55°C max ambient
D-32423 Minden 0.08-2.5mm2

AWG 28-14
24V DC
0901--02----03
0V 24V DI1
24246
Di2
PATENTS PENDING
op temp code T4A
II 3 G
KEMA 01ATEX1024 X
Grp. A B C D
EEx nA II T4
CL I DIV
Fig. 7-1: Example for lateral labeling of bus modules

(750-400, 2 channel digital input module 24 V DC) g01xx03e

PROFIBUS 2001-02-27
Identification acc. to NEC 500
7.6 Identification acc. to NEC 500
Explosion protection group Area of application (zone)

(condition of use category)
Labeling for
UL listing
C = Canada
US = USA
Explosion group CL I DIV 2

(gas group) Grp. ABCD C US
optemp code T4A Temperature class
ITEM-NO.:750-400
2DI 24V DC 3.0ms
Hansastr. 27
55°C max ambient
D-32423 Minden 0.08-2.5mm

2
AWG 28-14
24V DC
4100--02----03
0V 24V DI1
24246
Di2
PATENTS PENDING
op temp code T4A
II 3 G
KEMA 01ATEX1024 X
Grp. A B C D
EEx nA II T4
CL I DIV
Fig. 7-2: Example for lateral labeling of bus modules

(750-400, 2 channel digital input module 24 V DC) g01xx04e

2001-02-27 PROFIBUS
Installation regulations
7.7 Installation regulations

In contrast to the design regulations for electrical components, a standardiza-
tion of the design regulations on an international scale is not as advanced.
In the Federal Republic of Germany, various national regulations for the in-
stallation in explosive areas must be taken into consideration. The basis being
the ElexV complemented by the installation regulation DIN VDE 0165/2.91.
The following are excerpts from additional VDE regulations:
DIN VDE 0100 installation in power plants with rated voltages up to

1000 V
DIN VDE 0101 installation in power plants with rated voltages above
1 kV
DIN VDE 0800 installation and operation in tele-communication

plants including information processing equipment
DIN VDE 0185 lightning protection systems
The USA and Canada have their own regulations. The following are excerpts
from these regulations:
NFPA 70 National Electrical Code Art. 500 Hazordous Loca-

tions
ANSI/ISA-RP Recommended Practice

12.6-1987
C22.1 Canadian Electrical Code

PROFIBUS 2001-02-27
Installation regulations
Danger
For components with Ex approval please observe the following informa-
tion:
A. This equipment is exclusively suitable for applications in Class I,

Part 2, Group A, B, C, D or in non-explosive areas.
B. Explosion risk -
The substitution/replacement of components may call the suitability
for Class I, Part 2 into question.
C. Only disconnect the equipment when the power supply has been
switched off or the area is known to be a non-explosive area.
D. The specifications on fuses, voltage and rated current are printed on

the fuse holder of the power supply modules.
Proof of certification is available on request.

2001-02-27 PROFIBUS
Glossary • 147
8 Glossary
B
Operating system
Software, which links the user programs with the hardware.
Bit
Smallest information unit. Its value can either be 1 or 0.
Bit rate
Number of bits transmitted within a time unit.
Bus
Line for bit serial or bit parallel, clocked data transfer. A bus for the bit paral-
lel data transmission comprises of address, data, control and supply bus. The
width of the data bus (8-,16-, 32-, 64 bit) and its clock speed is decisive for the
speed at which data can be transferred. The address bus width limits the possi-
ble architecture of a network.
Byte
Binary Yoked Transfer Element. A data element greater than one bit and
smaller than a word. Generally a byte contains 8 bits. With a 36 bit computer a
byte may contain 9 bits.
Bootstrap
Operating mode of the fieldbus coupler /controller (750-333 and 750-833) in
in which the device awaits a firmware upload.
Data bus
see Bus.
Fieldbus
System for serial information transmission between devices in automation
technology in field areas close to the process.

PROFIBUS 2001-02-27
148 • Glossary
Hardware
Electronic, electric and mechanical components of an assembly group.
Segment
A network is generally structured by Router or Repeater in various physical
network segments.
Server
Serving device within a Client Server System. The service to be provided is
requested by the Client.
Sub-network
Sub-division of a network into logical sub-networks.

2001-02-27 PROFIBUS
Literature list • 149
9 Literature list
i
Further information
The PNO provides further documentation for its members in INTERNET. Ca-
ble specification information can be obtained from, for example, the „Installa-
tion Guideline for PROFIBUS-FMS/DP", 2.112
http://www.profibus.com/

PROFIBUS 2001-02-27
150 • Index
10 Index
C N
CAGE CLAMP®.......................................................................... 11 Node .............................................................................................. 5
carrier rail ...................................................................................... 8
Carrier rail ..................................................................................... 9
Grounding.............................................................................. 11 O
Configuring the process data channel.......................................... 38 Operating mode
contacts RUN....................................................................................... 82
power ..................................................................................... 15 STOP ..................................................................................... 82
Controller....................................................................................... 5 Operating mode switch .......................................................... 77, 83
Coupler.......................................................................................... 5
Cycle time.................................................................................... 83
P
D PLC cycle .............................................................................. 82, 83
PLC program ............................................................................... 83
data contacts ................................................................................ 10 power jumper contact
not installed ........................................................................... 15
E power jumper contacts................................................................. 10
power supply
Electrical isolation ................................................................. 24, 79 field side ................................................................................ 13
end module .................................................................................... 7 System ................................................................................... 13
end module .................................................................................... 5 Process image .............................................................................. 83
Example application .............................................................. 34, 92
R
F
RAM............................................................................................ 83
Fault on the fieldbus .................................................................... 80 RUN ............................................................................................ 83
Fault on the fieldbus ................................................ 25, 66, 80, 125 Run-up......................................................................................... 83
Fieldbus failure.................................................................... 71, 129
fieldbus interface ......................................................................... 77
Fieldbus interface ........................................................................ 83 S
fieldbus nodes................................................................................ 5 STOP ........................................................................................... 83
Fieldbus start ............................................................................... 83 Sub-network .............................................................................. 148
Flag........................................................................................ 82, 83
Flash memory .............................................................................. 83
fuse holder ................................................................................... 12 T
Times ........................................................................................... 83
H
Hardware reset............................................................................. 82 U
unlocking lug................................................................................. 9
I
I/O module..................................................................................... 7 V
Internal bus ...................................................................... 22, 77, 83
Internal bus fault.................................................................. 72, 130 Variables...................................................................................... 82
L W
Light diodes.......................................................................... 25, 80 WAGO-I/O-PRO 32 .................................................................... 82
Locking disc .................................................................................. 9 WAGO-I/O-SYSTEM 750............................................................. 5
Loop ............................................................................................ 83

2001-02-27 PROFIBUS

Modular I/O System Profibus Dpv1 750-333 / 750-833: Technical Description, Installation and Configuration

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Modular I/O System

Supplement for the Manual 750-131

Copyright ã 2001 by WAGO Kontakttechnik GmbH

WAGO Kontakttechnik GmbH

DRAFT WAGO-I/O-SYSTEM 750

3 Fieldbus coupler / controller ...................................................................19

4 I/O Modules ............................................................................................132

6 Configuration example ..........................................................................135

WAGO-I/O-SYSTEM 750 DRAFT

7 Explosive Environments ........................................................................136

9 Literature list ..........................................................................................149

DRAFT WAGO-I/O-SYSTEM 750

1.1 Legal principles

1.1.2 Personnel qualification

Please direct any requirements pertaining to a modified and/or new hardware

WAGO-I/O-SYSTEM 750 DRAFT

ESD (Electrostatic Discharge)

DRAFT WAGO-I/O-SYSTEM 750

1.4 Font conventions

Italic Menu items are marked as bold italic

\ A backslash between two names marks a sequence of

END Press bottons are marked as bold with small capitals

<> Keys are marked bold within angle brackets

Courier Program code are printed with the font Courier.

1.5 Number notation

WAGO-I/O-SYSTEM 750 DRAFT

DRAFT WAGO-I/O-SYSTEM 750

A fieldbus node (short: Node) consists in principle of a fieldbus coupler (short:

Fig. 2-1: Setting up a fieldbus node for PROFIBUS g01x101x

WAGO-I/O-SYSTEM 750 DRAFT

2.1.2 Coupler/Controller (1)

The programmable fieldbus controller 750-833 combines the PROFIBUS DP

Characteristics and use of the Controllers:

• The use of decentralized control can better support a PLC or PC

• Signal pre-processing reduces fieldbus transmissions

• Complex applications can be divided into multiple tasks

• Tasks can be prioritized

• Peripheral equipment can be controlled directly, resulting in faster system

• Programmable response in the event of a fieldbus failure

• Simple, self-sufficient control

DRAFT WAGO-I/O-SYSTEM 750

2.1.3 I/O Modules (2)

2.1.4 End Module (3)

WAGO-I/O-SYSTEM 750 DRAFT

ESD (Electrostatic Discharge)

2.2.2 Mechanical Installation

DRAFT WAGO-I/O-SYSTEM 750

Fig. 2-2: Coupler/Controller and unlocking lug g012201d

Fig. 2-3: Releasing a I/O Module p0xxx01x

WAGO-I/O-SYSTEM 750 DRAFT

Fig. 2-4: Power Jumper Contacts g01xx00d

Fig. 2-5: Data contacts p0xxx07x

DRAFT WAGO-I/O-SYSTEM 750

2.3 Electrical Installation

Fig. 2-6: Inserting conductor end p0xxx06x

WAGO-I/O-SYSTEM 750 DRAFT

2.3.2 Change fuse

Fig. 2-7: Removing the fuse holder p0xxx05x

Fig. 2-8: Opening the fuse holder p0xxx03x