LP-105 Installation Procedure For Lokring Carbon Steel, Stainless Steel (CRES), and Copper Nickel Pipe and Tube Fittings

LP-105 Installation Procedure
For LOKRING
TM
Carbon Steel, Stainless Steel (CRES), and Copper Nickel
Pipe and Tube Fittings

LOKRING
TM
fittings: MAS-3000 micro-alloyed carbon steel pipe fittings; SS40 and SS-3300 Type 316L
stainless steel (CRES) pipe fittings; CN-200 Type 90/10 and CN-700 Type 70/30 copper nickel pipe
fittings; SS40, SS-3000 and SS-3300 Type 316L stainless steel (CRES) tube fittings; CN-3300 and CN-700
Type 70/30 copper nickel tube fittings, other Lokring fittings

LOKRING Technology and design is a registered trademark of Lokring Technology LLC. LOKRING and LOKTOOL are
trademarks of Lokring Technology LLC. LOKRING
TM
couplings, fittings, andtools are manufactured under one or more of the
following patents: 4,482,174; 4,061,367; 3,893,720; 3,827,727; 4,189,817; 5,110,163; 5,181,752; 5,709,418; 6,131,964; 5,305,510.
LOKRING TECHNOLOGY
38376 APOLLO PARKWAY WILLOUGHBY OHIO 44094-7724
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com

. 8.01A LP-105 Installation Procedure (07-28-10).doc

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TABLE OF CONTENTS

Section Subject

1.0................................SCOPE

2.0.................................LOKRING PIPING SYSTEM DESIGN CONSIDERATIONS

3.0.................................LOKRING INSTALLATION TOOLING

4.0.................................PIPE/TUBE END PREPARATION

5.0.................................PIPE/TUBE END GAUGING & MARKING

6.0.................................SELECTION & ASSEMBLY OF LOKTOOL INSTALLATION TOOLING

7.0.................................LOKRING FITTING INSTALLATION

8.0................................ POST-INSTALLATION QUALITY CONTROL

9.0................................ REFERENCE DOCUMENTS

Appendices

Appendix A ..Envelope Dimensions and Space requirements

Appendix B..................LOKRING Tool Placement Options

Appendix C.................. LOKTOOL Installation Tool Selection Guides

Appendix D................. Safety & Maintenance Instructions for LOKTOOL Installation Tools

Appendix E.................. Guidelines for use of Loctite
PST Sealant #567

Appendix F................... Installation Procedure for the LOKRING Carbon Steel Repair Coupling

Appendix G.................. Fire-Hardened Fittings Policy

Appendix H.................. LOKRING

Fitting Installation Training Certificate Test and Test Answers

Appendix I ................... Alternate LOKRING Fitting Installation Training Certificate Test and Test Answers

Appendix J ................... LOKRING Training and Certification Documents

Loctite
is a registered trademark of the Loctite Corporation. Newington, CT 06111.

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1.0 SCOPE

The handling, installation and inspection of LOKRING
TM
fittings should be carried out only by qualified, trained
personnel. This LOKRING Installation Procedure provides the instruction and procedures necessary to qualify an
individual as a trained LOKRING installer. Contact your local LOKRING distributor or LOKRING Technology
for more information regarding installation training (for specifics see us at our website, www.lokring.com).

LOKRING couplings and fittings are ideally suited for fast-track or cost-effective fabrication of small bore piping
and tube systems and field modification and repair of existing piping and tube systems. When used, LOKRING
couplings and fittings provide a cost effective alternative to field welding or flanging. By using couplings and
fittings (e.g., tees, elbows, reducers, and flanges) with matching straight pipe or tube, an entire piping system can
be mechanically assembled without any hot work. This increases safety and reduces costs and rework especially
for pre-fabricated spools.

Use of LOKRING couplings and fittings is consistent with good engineering practice in the design and
construction of piping and tube systems. Where pressures, temperatures, or services require conformance with
national standards to pressure piping, LOKRING couplings and fittings have been designed and manufactured to
meet the requirements of those standards. The various ASME book sections which comprise the ASME Code for
Pressure Piping, B31 (which are often referred to as codes themselves) have requirements with which non-
standard and proprietary piping, tube and product forms and assemblies can be qualified for use in piping/tubing
systems which are intended to conform to those codes.

As a manufacturer of non-standard proprietary product forms and assemblies, LOKRING provides design,
materials, and workmanship conforming to the requirements of the ASME B31.1, 31.3, 31.4, 31.8, 31.9 codes
(reference section 9.0 items 1, 2, 3, and 4). Finally LOKRING has developed this installation procedure to ensure
that the final assembly and installation provides a joint that conforms to the ASME B31 codes.

In addition to this Installation Guide, the following aids are available for installation training. Contact your local
LOKRING distributor or LOKRING Technology for more information (for specifics see us at our website,
www.lokring.com).

LOKRING Installation Procedures Video (VHS or DVD)
LOKRING 5-Step Installation Guide (provided in the LOKTOOL Kits)
LOKRING Installers Field Installation Guides (Tri-Folds)
LOKRING internet site www.lokring.com
Hands-on LOKRING training session by LOKRING or authorized personnel

2.0 LOKRING PIPING SYSTEM DESIGN CONSIDERATIONS

2.1 LOKRING Fitting Design

LOKRING fittings use a patented, elastic strain preload technology (ESP
) to permanently join small diameter

nominal pipe (1/4" thru 3") and tube (1/4 thru 2-1/2) without threading or welding. Following insertion of the
pipe or tube end into the fitting, hydraulic tooling is used to advance each drive ring axially over the fitting body,
radially compressing (swaging) the fitting body on to the outside diameter of the pipe or tube.

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As the pipe or tube is compressed first elastically and then plastically by the swaging action of the fitting,
circumferential sealing lands machined in the bore of the fitting body grip and seal on the pipe/tube outside
diameter (O.D.), forming a gas-tight, metal-to-metal seal without O-rings or other elastomeric seals. Figure 1
below shows the sealing indentations left on the pipe or tube O.D. corresponding to the sealing lands in the fitting
body I.D.

Figure 1: Installed and Sectioned Fitting/Pipe

LOKRING stainless steel (SS)/corrosion resistant steel (CRES), copper nickel, and tube (excluding 1/4)
couplings and carbon steel repair couplings are designed with a "thru-bore" feature which permits the coupling to
slide completely over the prepared pipe or tube end. This facilitates the repair of existing piping by eliminating
the need to "spring" the cut pipe ends apart axially to install the coupling.

All other LOKRING stainless steel(SS)/corrosion resistant steel (CRES), carbon steel, copper nickel, and tube
fittings have an internal shoulder (see Figure 1) which acts as a center stop for the pipe or tube when it is inserted
into the fitting.

2.2 Applicable Fittings

LOKRING Carbon Steel fittings (MAS-3000 series) are designed for use on carbon steel pipe to ASTM A106 and
A53. Consult LOKRING Product Specification FS-3000 for more information.

LOKRING Stainless Steel/Corrosion Resistant Steel (CRES) fittings (SS40 series) are designed for use on
stainless steel pipe to ASTM A312 and carbon steel pipe to ASTM A106, ASTM A53. Consult LOKRING

Product Specification FS40 for more information.

LOKRING Copper Nickel pipe fittings (CN-200) type 90/10 are designed for use on copper pipe (0.065 wall) to
MIL-T-24107 and 90/10 copper nickel pipe to MIL-T-16420.

PIPE
COMPRESSIVE HOOP STRESS
SEALING
LANDS
FITTING BODY
DRIVE RING
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LOKRING Copper Nickel pipe and tube fittings (CN-700) type 70/30 are designed for use on copper-nickel pipe
and tube per MIL-T-16420 (class 200, 90/10, class 200 70/30, and class 700 70/30)

LOKRING Stainless Steel/Corrosion Resistant Steel (CRES) tube fittings (SS40 & SS-3000-XXX-TYY series)
are designed for use on stainless steel tube to ASTM A269 or A213 and MIL-P-24691/3 or MIL-T-8606. Consult
LOKRING

Product Specification FS40-T for more information.

LOKRING Copper Nickel tube fittings (CN-3300-XXX-T04) are designed for use on 70/30 copper nickel tube to
MIL-T-16420.

See LOKRING specification LP-110 for information on LOKRINGs BR series medical gas fittings.

Before using LOKRING fittings on pipe/tube with material specifications or schedules other than those included
in these specifications, contact your local LOKRING distributor or LOKRING Technology (for specifics see us at
our website, www.lokring.com).

2.3 Pressure-Temperature Ratings & Qualified Matching Pipe and Tube

Pressure-temperature ratings for LOKRING series MAS-3000 carbon steel fittings on qualified matching pipe
specifications and wall schedules are summarized in LOKRING Product Specification FS-3000.

Pressure-temperature ratings for LOKRING series SS40 stainless/corrosion resistant steel (CRES) fittings on
qualified matching pipe specifications and wall schedules are summarized in LOKRING Product Specification
FS40.

LOKRING series CN-200 Copper Nickel pipe fittings are rated to 250 psi, -60 to 425 F.

LOKRING series CN-700 Copper Nickel pipe and tube fittings are rated to 700 psi, -60 to 425 F.

LOKRING series CN-3300 Copper Nickel tube fittings are rated to 3300 psi-60 to 425 F.

Pressure-temperature ratings for LOKRING series SS40 & SS-3000 stainless/corrosion resistant steel (CRES)
tube fittings on qualified matching tube specifications and wall schedules are summarized in LOKRING Product
Specification FS40-T.

Pressure and temperature ratings for LOKRING series BR medical gas fittings are listing in LOKRING
installation guide LP-110.

Before using LOKRING fittings on pipe/tube with material specifications or schedules other than those included
in these specifications, contact your local LOKRING distributor or LOKRING Technology (for specifics see us at
our website, www.lokring.com).

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2.4 Installer Training

The handling, installation, and inspection of LOKRING fittings should be carried out only by qualified and
trained personnel. Installers should be familiar with and use good pipe fitting practice. First time LOKRING
users must undergo a formal training session carried out by either a representative of LOKRING, one of its
authorized distributors, or other authorized personnel. Contact your local LOKRING distributor or LOKRING
Technology (for specifics see us at our website, www.lokring.com) for more information regarding installation
training. Appendix H contains an installation training certification test which may be administered to, and
discussed with all personnel trained to install LOKRING fittings.

2.5 Tool Selection & Safety

Correct selection and maintenance of LOKTOOL installation tooling is critical to a safe and successful
application. Tooling selection is found in Appendix C. Safety precautions and maintenance instructions relating
to the handling and operation of LOKTOOL installation tooling are found in Appendix D.

2.6 Pipe/Tube Preparation

LOKRING fittings will provide a permanent, gas-tight seal when installed on pipe or tube that is clean and free of
deep longitudinal scratches and when installed in conformance to the installation procedures of this document. In
most cases, the necessary pipe/tube surface condition can be achieved by O.D. sanding as detailed under Section
4.0 Pipe/Tube End Preparation.

However, if the required surface finish condition cannot be met, the use of anaerobic sealant, such as Loctite

PST sealant (given process compatibility) is recommended. LOKRING recommends that PST always be used
when installing LOKRING fittings on ASTM-A53 Type F furnace butt weld carbon steel pipe and on galvanized
carbon steel pipe.

Note: Final determination of compatibility with Loctite
sealants is the sole responsibility of the user. Use

of PST sealant limits temperature rating to 400F maximum. See Appendix E for service guidelines.

2.7 Fit-Up Considerations When Installing LOKRING Fittings

Pipe/tube lengths or spool pieces to be joined must be properly aligned and supported before making-up the
LOKRING fittings. Installation of LOKRING fittings on misaligned pipe or tube (see Fig.2), can result in damage
to the fitting sealing teeth, with possible loss of integrity of the metal-to-metal seal.

Fittings should never be "forced" onto or over misaligned pipe or tube, nor should fittings be used to fixture, hold
or align misaligned pipe or tube ends prior to creating or LOK-ing the fitting. Pipe/tube should be aligned,
supported, and clamped into place before installing LOKRING fittings.
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Figure 2: Examples of Pipe/Tube End Misalignment

2.8 Torsional Abuse

Excessive application of torque after installation (fitting LOK) can cause the pipe or tube to rotate or twist inside
the fitting. This can cause galling of the fitting sealing lands, and may compromise the integrity of the metal-to-
metal seal.

Excessive application of torque is most likely to occur during fit-up when a fitter tries to force two misaligned
pipe or tube ends together. By applying a force to the end of the unsupported (free) pipe/tube end, a torque is
transmitted to fittings already installed further downstream.

This is demonstrated in Fig.3. Where a force (F) applied to the free pipe end length (L) causes a torque moment (F
x L) to be transmitted to the down leg of the already installed LOKRING elbow.

Figure 3: Application of Torque Loads During Fit-Up

The potential to apply excessive torque during fit-up can be virtually eliminated if pipe/tube ends are properly
aligned and supported before fittings are LOK-ed. In addition, this will help to ensure that no residual bending or
torsional stresses or preloads exist in the installed system, and that the piping system will be "plumb and straight.

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2.9 Tips for Efficient LOKRING Installations

1. When installing LOKRING Fittings, piping and tubing should be:

a) Cut to length
b) Prepared according to LOKRING: pipe/tube end procedures (see Section 4.0),
c) Aligned, supported, and clamped into place before final LOKRING fitting LOK.

For example: Bolt up the LOKRING flange to the valve or pump for alignment and optimal flange sealing
before making up the LOKRING connection.

2. When possible, field run your system by "stove piping" it together. In other words, erect and clamp into
place most or all or your piping system before finishing your LOKRING connections. This allows the
installer to make piping alignment and length adjustments without rework or damage to previously
installed LOKRING fittings.

To do this, on the ground or in the shop, install no more than one side of a LOKRING coupling, elbow,
tee, etc. on a section of pipe/tube. Bring it into position and clamp it into place. When you have erected
most or all of your system, LOK the final LOKRING connections and inspect the installations.

3. Following the LP-105 Installation Procedure will allow for fast, safe, and successful LOKRING
installations. When reviewing this and other sections, please keep in mind three potential areas where
installation errors may occur:

a) Inadequate pipe/tube end preparation (section 4.0)
b) Pipes/tubes not adequately inserted into the fitting (sections 7.2, 7.3, & 7.4)
c) Misalignment and/or lack of proper pipe/tube support (sections 2.6, 2.7 & 2.8)

3.0 LOKRING INSTALLATION TOOLING

3.1 LOKTOOL MTK Kits
(See Appendix C)

MTK (Maintenance Tool Kits) kits contain all
the LOKRING tooling required to install multiple
sizes of LOKRING fittings. For example, the
MTK60-MAS/SS4-P16/P24/P32-FR kit shown contains
all tooling to install the 1", 1 ", and 2" LOKRING
carbon and stainless steel fittings.

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3.2 Accessories for Pipe/Tube Preparation

Aluminum Oxide Cloth: 60#Grit
(Coarse) and 120#Grit (Fine)

Hacksaw: reciprocating or band saw

Half Round File: for ID/OD deburring:

(Optional) Anaerobic Pipe Thread
Sealant: Loctite
compound PST-567
Figure 4: Tool kit and Accessories
3.3 Hydraulic Pump & Hose

Three different sources of hydraulic power may be used to install LOKRING fittings. Manual, electric (110 or
220 Volt or battery), and pneumatic pumps are available from a number of manufacturers through LOKRING or
direct. All pumps must be single acting, automatic dump, with a 10,000 psi rating. When supplied by LOKRING
these pumps come equipped with quick disconnect hydraulic fittings that mate to hydraulic hose and LOKTOOLS
supplied by LOKRING. Consult the factory for replacement fittings

Figure: 5: Hydraulic Pump & Hose Options

Electric Pump (top center) PUMP-OTC-QTRHRSE-ELEC: Foot operated, high speed pump, best
selection for high volume installations of larger size fittings.

Pneumatic Pump (bottom left) PUMP-TURBO-AIR-QD: Foot operated, lightweight, pneumatic pump,
operates off shop air (80 psi/minimum). Fast and suitable for installation of LOKRING fittings in
atmospheres which need to be fire safe.
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D
Seal ing Zone
1-1/2 D
5
5

Manual Pump (top left) PUMP-P-19-QD (smaller) or Pump-P-392-QD (larger): Manually operated,
designed for low volume installations (or emergency repairs) where there is limited or no access to electricity
or compressed air, or for atmospheres which need to be fire safe.

Portable LOKTOOLS (top right): Manually operated hydraulic pump connected directly to LOKTOOL
head, where there is limited or no access to electricity or compressed air, or for atmospheres which need to be
fire safe.

Hydraulic Hose Assembly (bottom center) HH15-QD: 15 ft hose for all fitting sizes, pumps, and tool
heads. Two or more hoses can be connected together to form longer lengths.

4.0 PIPE/TUBE END PREPARATION

4.1 Definition of LOKRING Sealing Zone

LOKRING fittings seal on the outside diameter of the
pipe/tube. The LOKRING Sealing Zone is defined as the
area on the surface of the pipe/tube extending 1- pipe/tube
diameters from the end of the pipe/tube. See figure 6.
Figure 6: Sealing Zone

The Sealing Zone must be clean and free of deep longitudinal scratches in order to ensure a leak free, metal-to-
metal seal. Make sure not to clamp the pipe/tube in a vise or a pipe wrench in the Sealing Zone. When cutting
and deburring pipe/tube ends, care must be taken to protect the Sealing Zone from scratches and vise jaw marks.

NOTE: If installing Lokring Fittings on Electric Resistance Welding (ERW) pipe/tube, special consideration
should be given to the quality of the weld seem. See section 4.6 for details.

4.2 Cut Pipe/Tube Ends Square to 5

Cut pipe/tube squarely with hacksaw, cutting wheel or
reciprocating saw to no more than 5 off-square. See
figure 7. Be careful of cutters that can flatten or deform
pipe/tube ends such as a wheeled pipe cutter. Flattened or
deformed pipe/tube ends caused by cutting equipment
should not extend more than 1/16th" (** approx.
equivalent to where the 5 ends) beyond the end of the
pipe/tube. Leave a minimum straight pipe/tube or spool
length equal to the "B" Dimension in Appendix A.

When cutting pipe/tube, to minimize the possibility of OD burrs and to reduce OD filing; care should be taken to:

1) Use the proper cutting wheel for the pipe/tube material
2) Use cutting wheels which are in good condition (dull wheels will result in fat OD burrs),
3) Not over tighten the cutter on each turn or rotation. Too much pressure results in a larger burr.

Note: To minimize the gap between pipe/tube end(s) and/or the internal shoulder of the fitting, pipe/tube
ends should be squared (faced) using a Tri-Tool (or equivalent) pipe facing tool prior to fit-up.

Figure 7: Squareness of cut
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4.3 Deburr Pipe/Tube I.D. and O.D.

Remove inside and outside burrs in accordance with
good pipe fitting practice. Exercise caution when
cutting into existing piping systems, and when
deburring pipe/tube ends to prevent metal filings from
contaminating the system. See figure 8.

Figure 8: Deburr
4.4 Sand Pipe/Tube Ends

Sand the Sealing Zone with 120 grit aluminum
oxide abrasive cloth in circumferential direction
to clean surface and remove longitudinal
scratches, flat spots, paint, lacquer or other mill
finishes, corrosion, grease, sand, and grit. See
figure 9a. If deep scratches, pits or other surface
incongruities persist; use of 60 grit, aluminum
oxide abrasive cloth followed by 120 grit cloth
is recommended.
Figure 9a: Sanding Preparation

Always sand around the circumference of
the pipe/tube. See figure 9b. DO NOT sand
along the longitudinal axis of the pipe/tube.
This can result in undesirable flat spots on the
sealing surface.

Notes: When using a belt sander, flapper
wheel or other mechanical device, rotate the
pipe/tube during sanding, and ensure that
the sanding belt is perpendicular to the
pipe/tube and move continually around the
OD of the pipe/tube and DO NOT sand
along the longitudinal pipe/tube axis.
DO NOT use grinders or files on the
Sealing Zone.

Figure 9b: Sanding Preparation Tools

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4.5 Inspect Sealing Zone

Visually inspect Sealing Zone for deep
scratches, flat spots, etc. See figure 9c. If any
of the Bad Pipe/Tube Surface conditions
outlined in Paragraph 4.6 exist, proceed to
Paragraph 4.7. If none of these conditions are
present, proceed to Paragraph 4.8, as no further
preparation of the Sealing Zone is required.

Figure 9c: Sanding Preparation Inspection

4.6 Bad Pipe/Tube Surface

4.6.1 Longitudinal Scratches / Pits or Surface Incongruities

Longitudinal scratches can act as "leak paths" under
the sealing teeth of the fitting if they are too deep.

Check for surface scratches by running a thumbnail
perpendicular to the pipe/tube surface completely
around its circumference. See figure 10a. If scratches
deep enough to "catch" a thumbnail remain on the
pipe/tube surface (see right), further pipe/tube end
preparation is required; see paragraph 4.7.

Extensive work has been done in an attempt to
quantify the effect on performance of the depth and
degree of surface incongruities. Due to the
combined effects of dimensions, tolerances,
pipe/tube hardness, wall thicknesses and other
factors, results are conditional. Consult your local
LOKRING distributor or LOKRING Technology
(for specifics see us at our website,
www.lokring.com) if you have questions.

4.6.2 Considerations for ERW Pipe/Tube

Weld suck-back
Deep Scratch
Figure 10a: Deep Scratches
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4.6.2.1 Weld Seam Suck-back

On ERW (electric resistance welded) pipe/tube,
pay particular attention to the quality of the
weld seam (see figure 10b). Poor control of the
weld at the weld seam can result in a visible
depression, or suck-back along the weld seam.
This suck-back, like a longitudinal scratch, can
provide a potential leak path for small molecule
fluids and gases. Further pipe or tube end
preparation is required; go to paragraph 4.7

Figure 10b: Weld Seam Suck Back

4.6.2.2 Flat Spots

On ERW (electric resistance welded) pipe/tube,
poor O.D. weld bead removal at the
manufacturer can result in a flat spot at the
weld seam (shown at right) over the length of
the pipe/tube (see figure 10 c). Leak paths can
occur at the center of this flat spot where the
round fitting is unable to conform" to and seal
on the flat section of the pipe or tube's O.D.
Further pipe/tube end preparation is required;
go to Paragraph 4.7.

Figure 10c: Flat Spots

4.6.2.3 Weld Seam Misalignment

On ERW pipe/tube, misalignment at the weld
seam of the two mating sides during pipe
production may result in a step-down of the
O.D. (see figure 10d). This change in
diameter can cause leak paths on installed
fittings. Care must be taken to remove any
step-down. To remove this defect, further
pipe/tube end preparation is required; go to
Paragraph 4.7.

Figure 10d: Seam Misalignment
One sided step
Flat Spot
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4.6.2.4 Weld Seam Re-Enforcement

On ERW (electric resistance welded)
pipe/tube, incomplete weld bead removal at
the manufacturer can result in a high spot at
the weld seam (shown at right, figure 10e)
over the length of the pipe/tube. Leak paths
can occur due to this condition. Further
pipe/tube end preparation is required; go to
Paragraph 4.7.

Figure 10e: Seam Reinforcement

4.6.3 Other Surface Defects

Corrosion/Pitting: The surface of pipe/tube, especially carbon steel, which has been in the field for some time can
become badly pitted and corroded; when installing LOKRING fittings on badly corroded pipe/tube, special care
should be taken during sanding to remove corrosion products. Where deep pits cannot be removed by sanding,
the use of PST is recommended. If the corrosion is too severe a proper seal may not be obtained.

Out-of-Round: Pipe/Tube with out-of-round (oval) cross-section can result either from poor quality pipe/tube
finishing operations (e.g., drawing-straightening), or during transportation and handling. Use the Multipurpose
Gauge to measure the OD of the pipe/tube (paragraph 5.2). If pipe/tube is determined to be out-of-round, go to
paragraph 4.7.1. below.

4.7 Suggested Approaches to Bad Pipe/Tube Surface

If any of the Bad Pipe/Tube Surface conditions exist, use one of the following three alternatives:

4.7.1 Cut Pipe/Tube Back

Cut pipe/tube back to an area clear of surface condition problems, and repeat the Sealing Zone preparation steps
from paragraph 4.2.

4.7.2 Continue Sanding Pipe/Tube Surface

Continue to sand Sealing Zone circumferentially with coarse grit (60#) aluminum oxide cloth as per paragraph 4.4
to remove the Bad Pipe/Tube Conditions. DO NOT sand along the axis of the pipe/tube. Also, do not sand the
pipe/tube below the minimum OD tolerance specified in Table 1.
Two sided step
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4.7.3 Application of PST sealant

If sanding is not effective in removing the Bad Pipe/Tube Conditions, or is too time-consuming, an anaerobic
pipe/tube thread sealant such as Loctite
PST #567 may be applied to the pipe/tube surface within the Sealing
Zone in lieu of further sanding. When used, anaerobic sealant is applied following Pipe/Tube Gauging and
Marking. See paragraph 5.4 for application instructions.

Note: For carbon and stainless steel piping, a thin coat of Loctite
567 PST may be applied as an aide to

seal where pipe surface is poor, and is suggested for Sch 10 pipe and thinner

Note: For stainless steel tubing, a thin coat of Loctite
567 PST may be applied as an aide to seal where

tube surface is poor, and is suggested in applications where the tube wall thickness to OD ratio is less
than 0.07.

Note: For automotive paint applications, a thin coat of Loctite
567 PST is required and is strongly

recommended for other applications which must seal gas tight where the tube wall thickness to OD
ratio is less than 0.07. The use of PST compensates for minor tube imperfections. For example, a 1
OD tube with 0.065 wall would have a ratio of 0.043 and should have PST applied.

When used, anaerobic sealant is applied following Pipe/Tube Gauging and Marking. See paragraph 5.5 for
application instructions.

4.7.4 Contact LOKRING

If there are any further concerns, contact your local LOKRING distributor or LOKRING Technology (for
specifics see us at our website, www.lokring.com) for assistance.

4.8 Clean Pipe/Tube Ends of Debris

Remove all metal filings, grit, etc. from the outside and inside surfaces of the pipe/tube after pipe/tube end
preparation. Visually examine the Sealing Zone prior to fit-up to ensure that the desired surface condition has
been obtained.
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No gap should appear

5.0 PIPE/TUBE END GAUGING & MARKING

5.1 The LOKRING Multi-Purpose Gauges

The LOKRING Multi-purpose Gauge ("MPG") is an instrument included in each LOKTOOL Kit which is
required for the proper installation of LOKRING fittings. The installer uses the MPG to check the squareness of
the cut, gauge the OD of the pipe/tube, and draw the INSTALL and INSPECT marks on the pipe's or tubes OD
NEVER install a LOKRING fitting without first using the MPG on the pipe/tube. Failure to do so may result in an
unsatisfactory installation.

A different MPG gauge exists for use with each of the product lines that LOKRING manufactures. The current
gauges are: a carbon steel fittings MPG that is black with no handle, a stainless steel fittings MPG which is grey
with handle, a copper nickel fittings MPG that is red with handle, and a stainless steel tube fittings MPG which is
blue with handle, in addition other gauges exist for product lines not covered in this document.

The gauges for the product lines can be seen in Figure 11.
The gauges from top to bottom are: stainless steel
fittings MPG with handle, copper nickel fittings
MPG with handle, tube fittings MPG with handle,
and carbon steel fittings MPG without a handle.

Use only the MPG for a specific product with that
product line, i.e. use the stainless steel MPG for SS40
series stainless steel fittings only, NEVER mix up the
gauges across product lines
IT IS IMPORTANT THAT THE CORRECT
MPG IS USED.

Figure 11: Gauges

5.2 Check for Squareness of Cut

Slide the Multi-purpose gauge (MPG) over the
prepared pipe/tube end until pipe/tube bottoms out inside
the gauge. Rotate the pipe or tube inside the gauge
(or gauge around the pipe/tube).

If a gap appears between the pipe/tube end and the
undercut lip of the MPG, the pipe/tube has not been
cut to 5 of square and must be squared off and
re-inspected
Figure 12: Squareness Check

Note: If after removing pipe/tube coatings, the pipe/tube end will not slide easily into the MPG, the
pipe/tube is either over-sized or excessively oval, and should not be used.
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5.3 Check for Minimum Pipe/Tube O.D.

Using the MPG furnished for each pipe/tube size,
gauge the pipe/tube O.D. at two points 90 apart
within the Sealing Zone. Place the NO-GO
cut away of the gauge lightly against pipe/tube
OD; do not force it.

If the pipe/tube O.D. passes through the gauge at
either point and bottoms out in the "NO-GO",
cut-out, the pipe/tube will be out of specification.
This can be confirmed by measuring the pipe/tube O.D.
using a caliper (or equivalent) and compared with
minimum specification values (see Table 1). Figure 13: NOGO Gauge
Do not use pipe/tube that is undersize and bottoms
out in the NO-GO cut-out of the MPG.
Forcing the pipe/tube through the NO-GO
cut-out may cause it to be worn to the point
where it is no longer reliable, and may
require replacement.

Note: LOKRING fittings are designed to be installed
on the full O.D. tolerance range of qualified matching
pipe/tube specifications.

Do not use pipe or tube whose O.D. is outside of the range listed in Tables 1 and 2 below.

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Table 1: Pipe O.D. requirements

Table 2: Tube O.D requirements

Minimum O.D.
Inches
Maximum O.D.
Inches
Tube
Nominal
O.D.
inches SS CuNi SS CuNi
1/4 (T04) 0.250 0.246 0.245 0.254 0.250
3/8 (T06) 0.375 0.371 N/A 0.379 N/A
1/2 (T08) 0.500 0.496 0.495 0.504 0.500
5/8 (T10) 0.625 0.621 N/A 0.629 N/A
3/4 (T12) 0.750 0.746 N/A 0.754 N/A
7/8 (T14) 0.875 0.871 N/A 0.879 N/A
1 (T16) 1.000 0.994 N/A 1.006 N/A
1-1/4 (T20) 1.250 1.244 N/A 1.256 N/A
1-1/2 (T24) 1.500 1.494 N/A 1.506 N/A
2 (T32) 2.000 1.990 N/A 2.010 N/A
2-1/2 (T40) 2.500 2.488 N/A 2.512 N/A
Minimum O.D. Inches Maximum O.D. Inches
Pipe N.P.S.
Nominal
O.D.
inches
CS SS CuNi Cu CS SS CuNi Cu
1/4 (P04) 0.540 0.509 0.509 0.535 0.538 0.555 0.555 0.540 0.542
3/8 (P06) 0.675 0.644 0.644 0.670 0.673 0.690 0.690 0.675 0.678
1/2 (P08) 0.840 0.809 0.809 0.834 0.838 0.855 0.855 0.840 0.843
3/4 (P12) 1.050 1.019 1.019 1.044 1.047 1.065 1.065 1.050 1.053
1 (P16) 1.315 1.284 1.284 1.307 1.312 1.330 1.330 1.315 1.318
1-1/4 (P20) 1.660 1.629 1.629 1.652 1.657 1.675 1.675 1.660 1.663
1-1/2 (P24) 1.900 1.869 1.869 1.892 1.897 1.915 1.915 1.900 1.903
2 (P32) 2.375 2.344 2.344 2.365 2.371 2.406 2.406 2.375 2.379
3 (P48) 3.500 3.465 3.469 N/A N/A 3.535 3.531 N/A N/A

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5.4 Mark Pipe/Tube Ends

Place two (2) marks (INSTALL and INSPECT
marks) on the Sealing Zone on all pipe/tube ends to
aid in positioning during fit-up and installation,
and for post-installation inspection.

To do this, slide the MPG over the pipe/tube end
until the gauge bottoms out on the pipe/tube end.
With a permanent marking pen, draw two
marks through the milled slots on the
Multipurpose gauge marked INSTALL
and INSPECT. This step may be repeated 180
around the pipe/tube to aid in assembly if access
to pipe/tube once installed is difficult

Once more, visually examine the Sealing Zone
prior to fit-up to verify that all necessary pipe/tube
end preparation has been completed and that the
INSTALL and INSPECT marks are visible.

Note: Always mark the pipe/tube prior to installation of Figure 14: Marking Pipe/Tube Ends
LOKRING fittings, even for fittings with an inside
shoulder which already acts as a positive stop for the pipe/tube end

5.5 How to Apply Anaerobic Sealant (Loctite PST 567)

Brush on or spread a thin bead of sealant
uniformly around the pipe/tube end circumference.
The PST should be applied just back from the end of
the pipe/tube up to the inspect mark; care should be taken
to prevent excess PST from entering the system at
the pipe/tube end

If uniformly applied, a very thin layer is adequate;
DO NOT OVER APPLY. Figure 15: Sealant application
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6.0 SELECTION & ASSEMBLY OF LOKTOOL INSTALLATION TOOLING

6.1 Select Installation Tooling

The installation tooling typically consists of a LOKTOOL
head, two tool inserts (one body insert, one jaw insert),
a multipurpose gauge (MPG), a marking pen, and
a 5-step Installation Guide, a hydraulic hose, and a
hydraulic pump.

Using Appendix C as a guide, select the appropriate
LOKTOOL head, body and jaw inserts, and MPG
for the fitting series and size, being installed
(e.g., MAS 3000, SS40, etc.) The body inserts will
fit into the LOKTOOL body, and the jaw inserts will fit Figure 16: Installation Tooling
into the LOKTOOL moving jaw.

Note: For 3 size fittings, the installation
tool and procedures will be different,
see section 6.9 for ITK100 Tool details

6.2 Secure Body Insert into LOKTOOL Body

Orient body insert into LOKTOOL body (IT60
shown) such that insert is flush with outside
surface of tool body. Advance insert retention
screws to secure insert into LOKTOOL body
until they are finger tight.
Do not over tighten screws.

Some tools may be equipped with spring loaded pins.
These pins are permanently attached to the tool. To
use, pull the ring to retract pin, adjust insert until jaw
pin snaps into place.
Figure 17: Installing Body Insert
LOKTOOL Body
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6.3 Secure Jaw Insert into LOKTOOL Jaw

Orient the jaw insert into LOKTOOL jaw as shown.
Secure insert into LOKTOOL jaw by advancing
insert retention screw captured in tool jaw using
allen wrench until they are finger tight.
Do not over tighten screws.

Note: In the IT60 LOKTOOL head, insert
retention screws are captured in the tool body and
jaw. In all other tool heads, button head screws
used to retain inserts are not captured, and
must be completely removed to change inserts.
Please contact LOKRING if you need
replacement screws.

6.4 Connect Hose to Pump

Remove dust caps from hose nipple and pump
coupler. Pull back coupler locking sleeve in pump
and fully engage hose nipple into the pump
coupler. Release locking sleeve to secure hose
into pump.

6.5 Connect Hose to LOKTOOL Head

Remove dust caps from LOKTOOL nipple and
hose coupler. Retract coupler locking sleeve
and fully engage coupler axially onto the
LOKTOOL nipple, then release locking sleeve
(allowing sleeve to snap forward to complete
connection).

Note: When using the Portable LOKTOOL, the tool
Head will be directly connected to the pump, and
No hoses are necessary

6.6 Advance Thread Locking Ring

If equipped advance the hose coupler thread
locking ring manually against the coupler
locking sleeve. This will prevent accidental
separation of the installation tool from the hose
during operation or transportation.

Before disconnecting, make sure thread locking
ring is completely backed off. NEVER use
wrenches to tighten or loosen the locking ring. Figure 18: Installing Jaw insert and
connecting tooling to pump
LOKTOOL Jaw
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6.7 Cycle Assembled Hydraulic System

Advance and retract tool jaw several times without
fitting to ensure that no air is trapped in system,
and that hydraulic couplers are fully secured.

Keep fingers clear of the jaws during the activation cycle.
Moving jaw creates pinch points, caution should be used
during this process (Refer to Appendix D).

Note: If LOKTOOL jaw does not advance and
retract smoothly while cycling, air may be
trapped in the system, and must be removed
prior to operation or the tool may require
maintenance. Follow pump manufacturers
instructions packaged with pump to bleed air
from the system.

6.8 Routine Maintenance Figure 19: Cycling System

Perform routine maintenance on the tooling components
in accordance with Appendix D

6.9 ITK100 Tooling Assembly

The ITK100 Tool is unique in that the tools design
is different than the smaller tools. This tool has been
designed to install 3 NPS carbon and stainless steel
fittings only and does not require separate inserts.
The tool comes in a kit with the following items, all
of which are required for proper installation

Tool head
5 foot hose (2 required)
15 foot hose
Y adapter manifold block Figure 20: 3 inch Tooling
Gauge

Note: On newer tools there is a direct, one hose, connection
between pump and tool, there is no Y adapter and
no 5 foot hose sections.
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6.9.1 Connect Hose to Pump Manifold and LOKTOOL Head (Pre October 2004 models)

Connect the 5-foot hydraulic hoses to the IT100
and the Y manifold. Connect the 15-foot
hydraulic hose to the Y manifold, and the
hydraulic pump.

6.9.2 Advance thread locking rings

Advance the hose coupler thread
locking rings manually against the coupler
locking sleeves. This will prevent accidental
separation of the installation tool from the hose
during operation or transportation.

Before disconnecting, make sure thread locking
ring is completely backed off. NEVER use
wrenches to tighten or loosen the locking ring

6.9.3 Cycle Assembled Hydraulic System
Figure 21: 3 inch Tooling Assembly
Advance and retract tool jaw several times without
fitting to ensure that no air is trapped in system,
and that hydraulic couplers are fully secured.

Keep fingers clear of the jaws during the activation cycle. Moving jaw creates pinch points, caution should be
used during this process (Refer to Appendix D).

Note: If LOKTOOL jaw does not advance and retract smoothly while cycling, air may be trapped in the
system, and must be removed prior to operation or the tool may require maintenance. Follow pump
manufacturers instructions packaged with pump to bleed air from the system

Pump 15-Foot Hose
Insert
5-Foot Hose
Y-Manifold
Insert
Fixed Jaw
Moving Jaw
Base Jaw
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7.0 LOKRING

FITTING INSTALLATION

7.1 Inspect Fitting

Inspect fitting to ensure grit and contaminants are not
present on the interior surfaces, or on the exterior of the
body where the drive ring advances.

7.2 Slide Fitting over Prepared Pipe/Tube End
Slide the LOKRING fitting over one pipe/tube
end until the INSTALL mark (mark farthest
from pipe/tube end) is partially covered by the
fitting body.

Fitting should slide easily over the pipe/tube, and
must not be forced. Forcing a fitting onto the
pipe/tube end can damage the fitting sealing surfaces. Figure 22: Pre LOK Position

Note: For fittings with an internal center stop, the pipe/tube can be fully "bottomed out" against
this stop. When the pipe/tube is properly cut within 5 square and bottomed out, approximately half the
INSTALL mark will be covered by the fitting drive ring.

7.3 Couplings with a Thru-Bore Design

LOKRING Couplings (SS40 Series), (CN-200), (CN-700 Series), Carbon Steel Repair Couplings (MAS-3000-
RCPL-PXX), and tube fitting couplings larger than 1/4" are designed with a "thru-bore" design which allows
them to slide completely over the pipe/tube and eliminates the need to "spring" the pipe/tube to get the fitting
position. These couplings do not have an internal center stop.

When installing these "thru-bore" design couplings, ALWAYS make sure at least part of the INSTALL mark is
covered by the fitting before making up the LOKRING connection (1/2 coverage of the INSTALL mark is best)..

INSTALL Mark
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7.3.1 Using the MPG as a stop

To help in centering the pipe/tube in through bore
couplings, the MPG's for stainless steel, copper nickel,
tube, and carbon steel repair fittings have a handle or
"plug" on one end. When installing the first end
of one of these couplings on the pipe/tube,
insert the plug as far as possible into one end of
the coupling and the pipe/tube in the other. If you
bottom the pipe into the plug, the plug will act as
an artificial center stop for easier positioning
of the pipe/tube.

When the pipe/tube is bottomed out against the plug,
part of the INSTALL mark should be covered Figure 23: Using Gauge as a stop
by the fitting and part should be exposed.

Note: For information regarding installation of
carbon steel repair couplings, please see Appendix F

7.4 Verify position on Pipe/Tube end

When properly inserted, at least some part
of the INSTALL mark (mark furthest from
tube end) should be visible.

Note: The length of the INSTALL mark is
the pipe/tube insertion tolerance. Pipe/tube ends
are properly inserted into the coupling provided
that at least part of the INSTALL mark on both
pipe ends is visible.
Figure 24: Verify Pre LOK Position

INSTALL mark
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7.5 Engage LOKTOOL on Fitting

With the LOKTOOL jaw fully retracted,
engage the tool head on the fitting.

The body insert slots into the groove between
the fitting tool flanges, while the jaw insert
cradles the fitting drive ring.

Newer tools are forward/reverse capable
which allows for installation closer
to objects that may be in the way of normal
installation. Figure 25 shows a forward installation
where the body insert engages the center of the
coupling. With a reverse installation, the tool is
rotated 180 and the jaw insert engages the
coupling body and the body insert cradles the Figure 25: Tool Engaged on Fitting
drive ring see Appendix B

Note: The LOKRING fitting must be fully engaged
(bottomed out / fully nested) on the LOKTOOL head before
hydraulic actuation. If the fitting is "cocked" in the
jaws, or not fully engaged, the fitting and/or tool
may be damaged during fitting installation.

7.6 Verify Marks and Fit before Actuation

Verify that fitting is properly positioned on
the INSTALL mark on the pipe/tube one last
time before actuating hydraulic power.

7.7 Actuate Hydraulic Power

This will cause the LOKTOOL jaw to advance
the drive ring axially over the fitting body
until it contacts the tool flange. When this
happens, stop actuation of hydraulic power.

Keep fingers clear of the jaws during the activation cycle.
Moving jaw creates pinch points, caution should be used during this process.

Note: During installation make certain that the
coupling does not move relative the pipe/tube.
Release hydraulic power when drive Figure 26: Drive Ring driven to
ring contacts the fitting tool flange. Contact tool flange
Fitting Tool Flanges
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INSPECT Mark
INSTALL Mark

THE FIRST PIPE/TUBE END CONNECTION IS NOW COMPLETE

7.8 Inspect First End

Remove the LOKTOOL head from the
installed coupling and inspect the first end
installation. The INSTALL mark should
now be largely or completely visible,
and the INSPECT mark must be partially
covered by the trailing edge of the fitting.

Figure 27: Inspection of Installed Fitting
7.9 Insert Second Pipe/Tube End into Fitting

Verify that the second pipe/tube end is properly
gauged and marked. Insert the second end
into the open coupling end; it should slide
easily into the fitting.

Again, make sure at least some part
of the INSTALL mark (mark furthest from
pipe/tube end) is visible before installing Figure 28: Insert Second End into Fitting
the fitting. (see section 7.4)

Note: If the pipe/tube must be forced into the fitting, it is possible that the pipe/tube ends are misaligned.
Prior to hydraulic actuation, check that the pipes/tubes are properly aligned and supported to avoid pre-
stressing the connection during LOK-ing (see paragraph 2.6, 2.7, & 2.8)

7.10 Engage LOKTOOL on Fitting

Turn the LOKTOOL head 180, (or move
forward to use the reverse install technique
with the reversible tooling) and with the
jaw fully retracted, engage the head on
the uninstalled fitting end(s) and repeat steps
7.4 through 7.8.

THE COUPLING JOINT IS NOW COMPLETE

Figure: 29: Tooling Turned and Re-Engaged
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7.11 ITK100 Installation

Note: This section, deals only with the fitting installation for the 3 inch tooling, all other installation is
discussed in section 7.0-7.10

1. Pull the lanyards to retract the spring pins on the Inserts, and remove the Inserts from the Fixed and Moving
J aws (Reverse Installation).
2. Position the P48 Fitting Body into either the Fixed J aw (Forward Installation) or the Moving J aw (Reverse
Installation)
3. Install the Inserts into the Moving and Fixed J aws, the spring pins will lock them into position.
4. Pressurize the IT100 until the Driver fully contacts the Connecter body
5. Remove the Inserts as in step 1 and remove the P48 Fitting

Figure 30: 3 inch Fitting Assembly

P48 Fitting
Insert
Spring Pin
Lanyard
Fixed Jaw
Tool Flanges
Tool Groove
Moving Jaw

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8.0 POST-INSTALLATION QUALITY CONTROL

The quality of the LOKRING connection
is determined by visual inspection only; no
post-installation gauge verification or
dimensional check is required.

8.1 Post Installation Visual Inspection

Only a simple, three point visual check of
each LOKRING connection is needed to
verify a successful installation.

1. Check to see if the trailing edge of the
fitting body protrudes from underneath the
end of the swag ring.

2. Check to see if the INSPECT mark is
partially covered by the fitting and that most
or all of the INSTALL mark is exposed.
Figure 31: Post Installation Inspection
3. Check to see that the drive ring butts
up against the tool flange. A small gap is
acceptable as long as conditions 1 and 2 are met

8.2 Good Installation

Each drive ring should be fully drawn up
over the fitting body, and the trailing edge
of the fitting should protrude from
underneath the drive ring completely around
its circumference. The INSTALL mark may
be partially or completely uncovered;
however, the INSPECT mark must be
partially covered by the fitting trailing edge.

Note: A small gap between the swaging
ring and tool flange is acceptable provided Figure 32: Good Installation
the fitting body extends from underneath
the trailing edge of the swaging ring at all
points around the circumference of the fitting.

2 2 1
3
Fitting body extends from
Underneath the ESP ring
Inspect mark
partially covered
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8.3 Incomplete Installation

One of the swaging rings is not fully LOK-ed
onto the fitting body. The trailing edge
of one side of the fitting is not fully visible
underneath the trailing edge of the drive ring.

The LOKTOOL head should be re-engaged
onto the incomplete side and recycled to
complete the installation. Figure 33: Incomplete Installation

8.4 Bad Installation

The INSPECT mark on each pipe/tube end
must be partially covered by the fitting
body. If the INSPECT mark is fully
visible, the pipe/tube on that fitting leg
was insufficiently inserted into the fitting
and the fitting must be removed.

Note: When using stainless steel,
copper nickel, and tube couplings with
the thru-bore design, it is possible that Figure 34: Bad Installation
100% of the INSPECT mark on one end
of the connection could be covered by the
fitting body.

This is a bad installation because it indicates that the first pipe/tube has been inserted too far into the fitting. As a
result, it will not be possible for the second pipe/tube to be inserted far enough into the fitting to meet the
installation requirements. Therefore, the fitting must be removed.

For installation procedures regarding carbon steel repair couplings, please refer to Appendix F.

8.5 The LOKRING connection is now ready to hydrostatically test.

9.0 REFERENCE DOCUMENTS

1. Qualification of a Non-Standard Product Form for ASME Code for Pressure Piping, B31 Applications",
published in Codes and Standards and Applications for Design and Analysis of Pressure Vessel and
Analysis of Pressure Vessel and Piping components, PVP-Vol. 210-1, American Society of Mechanical
Engineers, New York, 1991.
2. FS-3000 Product Specification for Series MAS-3000 Carbon Steel Fittings
3. FS40 Product Specification for Series SS40 Stainless Steel Fittings
4. FS40-T Product Specification for Tube Fittings
Fitting body does not extend
From underneath the ESP ring
Inspect mark
not partially covered
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APPENDIX A:
Envelope Dimensions and Space requirements

MAS-3000 Series Carbon Steel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
S

Minimum Spool
Length
X

Minimum
Spacing
Between
Fittings
A

Pre-Installed
Insertion
Depth,
Nominal
L

Tool
Length
H

Tool
Height
1/4 NPS (P04)
0.540 IT20 3.07 0.59 1.24 5.00 3.20
3/8 NPS (P06)
0.675 IT30 3.39 0.65 1.37 6.45 3.97
3/8 NPS (P06)
0.675 IT45 3.39 0.65 1.37 6.38 4.91
3/8 NPS (P06)
0.675 IT50 3.39 0.65 1.37 7.29 5.33
1/2 NPS (P08)
0.840 IT30 3.50 0.65 1.43 6.45 3.97
1/2 NPS (P08)
0.840 IT45 3.50 0.65 1.43 6.38 4.91
1/2 NPS (P08)
0.840 IT50 3.50 0.65 1.43 7.29 5.33
3/4 NPS (P12)
1.050 IT45 3.92 0.65 1.64 6.38 4.91
3/4 NPS (P12)
1.050 IT50 3.92 0.65 1.64 7.29 5.33
1 NPS (P16)
1.315 IT45 4.78 0.82 1.98 6.38 4.91
1 NPS (P16)
1.315 IT50 4.66 0.70 1.98 7.29 5.33
1 NPS (P16)
1.315 IT60 4.75 0.79 1.98 8.59 5.84
1-1/4 NPS (P20
1.660 IT45 5.62 1.19 2.21 6.38 4.91
1-1/4 NPS (P20
1.660 IT50 5.24 0.81 2.21 7.29 5.33
1-1/4 NPS (P20)
1.660 IT60 5.47 1.04 2.21 8.59 5.84
1-1/2 NPS (P24)
1.900 IT60 5.63 0.85 2.39 8.59 5.84
2 NPS (P32)
2.375 IT60 7.17 1.34 2.92 8.59 5.84

Note:

Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased
slightly if one fitting end can be pulled up prior to positioning the second end and the reverse
position of the tool is used for the installation.
H
L
X A

A
S
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32
APPENDIX A:

MAS-3000 Series Carbon Steel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
W

Tool Width
N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing Center
to Center, with
fittings adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
B

Insertion
Depth
Installed,
Nominal
1/4 NPS (P04)
0.540 IT20 2.36 1.58 1.83 1.83 0.85
3/8 NPS (P06)
0.675 IT30 2.66 1.80 2.08 2.02 0.95
3/8 NPS (P06)
0.675 IT45 3.91 2.43 2.70 2.02 0.95
3/8 NPS (P06)
0.675 IT50 4.21 2.58 2.85 2.02 0.95
1/2 NPS (P08)
0.840 IT30 2.66 1.88 2.19 2.07 1.01
1/2 NPS (P08)
0.840 IT45 3.91 2.51 2.81 2.07 1.01
1/2 NPS (P08)
0.840 IT50 4.21 2.66 2.96 2.07 1.01
3/4 NPS (P12)
1.050 IT45 3.91 2.61 2.88 2.28 1.17
3/4 NPS (P12)
1.050 IT50 4.21 2.76 3.03 2.28 1.17
1 NPS (P16)
1.315 IT45 3.91 2.75 3.06 2.80 1.41
1 NPS (P16)
1.315 IT50 4.21 2.90 3.21 2.68 1.41
1 NPS (P16)
1.315 IT60 5.01 3.30 3.61 2.77 1.41
1-1/4 NPS (P20
1.660 IT45 3.91 2.92 3.23 3.40 1.57
1-1/4 NPS (P20
1.660 IT50 4.21 3.07 3.38 3.02 1.57
1-1/4 NPS (P20)
1.660 IT60 5.01 3.47 3.78 3.26 1.57
1-1/2 NPS (P24)
1.900 IT60 5.01 3.59 3.94 3.24 1.72
2 NPS (P32)
2.375 IT60 5.01 3.83 4.26 4.26 2.16

Note:

Y assumes that the tool is operated in Reverse Mode.
H
L
N / N*
Y
A
B
W
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


33
APPENDIX A:

SS40 and SS-3300 Series Stainless Steel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
S

Minimum Spool
Length
X

Minimum
Spacing
Between
Fittings
A

Pre-Installed
Insertion
Depth,
Nominal
L

Tool
Length
H

Tool
Height
1/4" (P04) 0.540 IT20 3.47 0.59 1.44 5.00 3.20
3/8" (P06) 0.675 IT30 3.84 0.65 1.60 6.45 3.97
3/8" (P06) 0.675 IT45 3.84 0.65 1.60 6.38 4.91
3/8" (P06) 0.675 IT50 3.84 0.65 1.60 7.29 5.33
1/2" (P08) 0.840 IT30 4.09 0.65 1.72 6.45 3.97
1/2" P(08) 0.840 IT45 4.09 0.65 1.72 6.38 4.91
1/2" P(08) 0.840 IT50 4.09 0.65 1.72 7.29 5.33
3/4" (P12) 1.050 IT30 4.52 0.65 1.94 6.45 3.97
3/4" (P12) 1.050 IT45 4.52 0.65 1.94 6.38 4.91
3/4" (P12) 1.050 IT50 4.52 0.65 1.94 7.29 5.33
1" (P16) 1.315 IT45 5.21 0.82 2.20 6.38 4.91
1" (P16) 1.315 IT50 5.10 0.70 2.20 7.29 5.33
1" (P16) 1.315 IT60 5.18 0.79 2.20 8.59 5.84
1-1/4" (P20) 1.660 IT50 5.83 0.81 2.51 7.29 5.33
1-1/4" (P20) 1.660 IT60 6.07 1.04 2.51 8.59 5.84
1-1/2" (P24) 1.900 IT50 6.19 0.59 2.80 7.29 5.33
1-1/2" (P24) 1.900 IT60 6.45 0.85 2.80 8.59 5.84
2" (P32) 2.375 IT60 7.64 1.08 3.28 8.59 5.84

Note:

S
X A A
H
L
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


34
APPENDIX A:

SS40 and SS-3300 Series Stainless Steel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
W

Tool Width
N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing Center
to Center, with
fittings adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
B

Insertion
Depth
Installed,
Nominal
1/4" (P04) 0.540 IT20 2.36 1.58 1.83 2.03 1.05
3/8" (P06) 0.675 IT30 2.66 1.80 2.08 2.24 1.18
3/8" (P06) 0.675 IT45 3.91 2.43 2.70 2.24 1.18
3/8" (P06) 0.675 IT50 4.21 2.58 2.85 2.24 1.18
1/2" (P08) 0.840 IT30 2.66 1.88 2.19 2.37 1.29
1/2" P(08) 0.840 IT45 3.91 2.51 2.81 2.37 1.29
1/2" P(08) 0.840 IT50 4.21 2.66 2.96 2.37 1.29
3/4" (P12) 1.050 IT30 2.66 1.99 2.27 2.58 1.44
3/4" (P12) 1.050 IT45 3.91 2.61 2.90 2.58 1.44
3/4" (P12) 1.050 IT50 4.21 2.76 3.05 2.58 1.44
1" (P16) 1.315 IT45 3.91 2.75 3.06 3.02 1.66
1" (P16) 1.315 IT50 4.21 2.90 3.21 2.90 1.66
1" (P16) 1.315 IT60 5.01 3.30 3.61 2.98 1.66
1-1/4" (P20) 1.660 IT50 4.21 3.07 3.41 3.32 1.90
1-1/4" (P20) 1.660 IT60 5.01 3.47 3.81 3.56 1.90
1-1/2" (P24) 1.900 IT50 4.21 3.19 3.52 3.39 2.05
1-1/2" (P24) 1.900 IT60 5.01 3.59 3.92 3.65 2.05
2" (P32) 2.375 IT60 5.01 3.83 4.19 4.36 2.53

Note:

N / N*
W
H
L
Y
A
B
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


35
APPENDIX A:

CN-200 Series Copper Nickel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
S

Minimum Spool
Length
X

Minimum
Spacing
Between
Fittings
A

Pre-Installed
Insertion
Depth,
Nominal
L

Tool
Length
H

Tool
Height
1/4" (P04) 0.540 IT10 3.14 0.57 1.29 5.01 3.21
1/4" (P04) 0.540 IT20 3.14 0.57 1.29 5.01 3.21
3/8" (P06) 0.675 IT20 3.37 0.56 1.40 5.01 3.21
1/2" (P08) 0.840 IT20 3.79 0.58 1.61 5.01 3.21
3/4" (P12) 1.050 IT30 4.31 0.59 1.86 6.46 3.98
3/4" (P12) 1.050 IT45 4.54 0.82 1.86 6.38 4.91
1" (P16) 1.315 IT45 4.95 0.62 2.17 6.38 4.91
1" (P16) 1.315 IT50 4.95 0.62 2.17 7.29 5.33
1-1/4" (P20) 1.660 IT45 5.83 0.63 2.60 6.38 4.91
1-1/4" (P20) 1.660 IT50 5.84 0.64 2.60 7.29 5.33
1-1/2" (P24) 1.900 IT50 6.55 0.66 2.94 7.29 5.33
1-1/2" (P24) 1.900 IT60 6.55 0.66 2.94 8.59 5.84
2" (P32) 2.375 IT50 7.69 0.75 3.47 7.29 5.33

Note:

S
X
A A
H
L
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


36
APPENDIX A:

CN-200 Series Copper Nickel Pipe Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
W

Tool Width
N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing Center
to Center, with
fittings adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
B

Insertion
Depth
Installed,
Nominal
1/4" (P04) 0.540 IT10 1.67 1.23 1.38 1.85 0.95
1/4" (P04) 0.540 IT20 2.36 1.58 1.73 1.85 0.95
3/8" (P06) 0.675 IT20 2.36 1.64 1.83 1.96 1.04
1/2" (P08) 0.840 IT20 2.36 1.73 1.94 2.18 1.18
3/4" (P12) 1.050 IT30 2.66 1.98 2.20 2.45 1.36
3/4" (P12) 1.050 IT45 3.91 2.61 2.83 2.68 1.36
1" (P16) 1.315 IT45 3.91 2.74 2.98 2.78 1.57
1" (P16) 1.315 IT50 4.21 2.89 3.13 2.78 1.57
1-1/4" (P20) 1.660 IT45 3.91 2.91 3.16 3.23 1.88
1-1/4" (P20) 1.660 IT50 4.21 3.06 3.31 3.24 1.88
1-1/2" (P24) 1.900 IT50 4.21 3.18 3.44 3.61 2.11
1-1/2" (P24) 1.900 IT60 5.01 3.58 3.84 3.61 2.11
2" (P32) 2.375 IT50 4.21 3.42 3.73 4.22 2.68

Note:

N / N*
W
H
L
Y
A
B
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


37
APPENDIX A:

CN-700 Series Copper Nickel Pipe and Tube Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
S

Minimum Spool
Length
X

Minimum
Spacing
Between
Fittings
A

Pre-Installed
Insertion
Depth,
Nominal
L

Tool
Length
H

Tool
Height
1/2" (T08) 0.500 IT10 3.14 0.57 1.29 5.01 3.21
1/2" (T08) 0.500 IT20 3.14 0.57 1.29 5.01 3.21
1/4" (P04) 0.540 IT10 3.14 0.57 1.29 5.01 3.21
1/4" (P04) 0.540 IT20 3.14 0.57 1.29 5.01 3.21
3/8" (P06) 0.675 IT20 3.36 0.56 1.40 5.01 3.21
1/2" (P08) 0.840 IT20 3.79 0.58 1.61 5.01 3.21
3/4" (P12) 1.050 IT30 4.31 0.59 1.86 6.46 3.98
3/4" (P12) 1.050 IT45 4.54 0.82 1.86 6.38 4.91
1" (P16) 1.315 IT45 4.94 0.62 2.16 6.38 4.91
1" (P16) 1.315 IT50 4.94 0.62 2.16 7.29 5.33
1-1/4" (P20) 1.660 IT45 5.82 0.63 2.59 6.38 4.91
1-1/4" (P20) 1.660 IT50 5.83 0.64 2.59 7.29 5.33
1-1/2" (P24) 1.900 IT60 6.81 0.85 2.98 8.59 5.84
2" (P32) 2.375 IT60 7.88 1.34 3.27 8.59 5.84

Note:

S
X A A
H
L L
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


38
APPENDIX A:

CN-700 Series Copper Nickel Pipe and Tube Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
W

Tool Width
N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing Center
to Center, with
fittings adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
B

Insertion
Depth
Installed,
Nominal
1/2" (T08) 0.500 IT10 1.67 1.21 1.38 1.85 0.95
1/2" (T08) 0.500 IT20 2.36 1.56 1.73 1.85 0.95
1/4" (P04) 0.540 IT10 1.67 1.23 1.38 1.85 0.95
1/4" (P04) 0.540 IT20 2.36 1.58 1.73 1.85 0.95
3/8" (P06) 0.675 IT20 2.36 1.64 1.83 1.96 1.04
1/2" (P08) 0.840 IT20 2.36 1.73 1.94 2.18 1.18
3/4" (P12) 1.050 IT30 2.66 1.98 2.20 2.45 1.36
3/4" (P12) 1.050 IT45 3.91 2.61 2.83 2.68 1.36
1" (P16) 1.315 IT45 3.91 2.74 2.98 2.78 1.57
1" (P16) 1.315 IT50 4.21 2.89 3.13 2.78 1.57
1-1/4" (P20) 1.660 IT45 3.91 2.91 3.13 3.23 1.88
1-1/4" (P20) 1.660 IT50 4.21 3.06 3.28 3.24 1.88
1-1/2" (P24) 1.900 IT60 5.01 3.58 3.84 3.83 2.16
2" (P32) 2.375 IT60 5.01 3.82 4.15 4.61 2.37

Note:

N / N*
W
H
L
Y
A
B
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


39
APPENDIX A:

SS40 & SS-3000, SS-3300, CN-3300 Series Tube Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
S

Minimum Spool
Length
X

Minimum
Spacing
Between
Fittings
A

Pre-Installed
Insertion
Depth,
Nominal
L

Tool
Length
H

Tool
Height
1/4 (T04) 0.25 IT04 2.17 0.41 0.88 2.98 1.75
1/4 (T04) 0.25 IT10 2.17 0.41 0.88 5.01 3.21
3/8 (T06) 0.375 IT10 3.00 0.48 1.26 5.01 3.21
3/8 (T06) 0.375 IT20 3.00 0.48 1.26 5.01 3.21
1/2 (T08) 0.50 IT10 3.18 0.50 1.34 5.01 3.21
1/2 (T08) 0.50 IT20 3.18 0.50 1.34 5.01 3.21
5/8 (T10) 0.625 IT10 3.60 0.54 1.53 5.01 3.21
5/8 (T10) 0.625 IT20 3.63 0.57 1.53 5.01 3.21
3/4 (T12) 0.75 IT20 3.72 0.59 1.56 5.01 3.21
7/8 (T14) 0.875 IT20 3.49 0.54 1.48 5.01 3.21
1 (T16) 1.00 IT20 3.77 0.60 1.59 5.01 3.21
1-1/4 (T20) 1.25 IT45 4.70 0.63 2.04 6.38 4.91
1-1/2 (T24) 1.50 IT45 4.89 0.65 2.12 6.38 4.91
1-1/2 (T24) 1.50 IT50 4.88 0.64 2.12 7.29 5.33
2 (T32) 2.00 IT50 5.96 0.65 2.65 7.29 5.33
2 (T32) 2.00 IT60 5.96 0.65 2.65 8.59 5.84
2-1/2" (T40) 2.50 IT60 7.88 1.34 3.27 8.59 5.84

Note:

S
X
A A
H
L
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


40
APPENDIX A:


SS40 & SS-3000, SS-3300, CN-3300 Series Tube Fittings

Dimensions in
Inches

Fitting Size

Pipe
Or
Tube OD
LOKTOOL
Size
W

Tool Width
N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing Center
to Center, with
fittings adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
B

Insertion
Depth
Installed,
Nominal
1/4 (T04) 0.25 IT04 1.21 0.85 1.00 1.29 0.73
1/4 (T04) 0.25 IT10 1.67 1.09 1.23 1.29 0.73
3/8 (T06) 0.375 IT10 1.67 1.15 1.32 1.74 0.92
3/8 (T06) 0.375 IT20 2.36 1.49 1.67 1.74 0.92
1/2 (T08) 0.50 IT10 1.67 1.21 1.40 1.84 1.00
1/2 (T08) 0.50 IT20 2.36 1.56 1.74 1.84 1.00
5/8 (T10) 0.625 IT10 1.67 1.27 1.49 2.07 1.12
5/8 (T10) 0.625 IT20 2.36 1.62 1.83 2.10 1.12
3/4 (T12) 0.75 IT20 2.36 1.68 1.89 2.15 1.17
7/8 (T14) 0.875 IT20 2.36 1.74 1.91 2.01 1.13
1 (T16) 1.00 IT20 2.36 1.81 1.99 2.18 1.21
1-1/4 (T20) 1.25 IT45 3.91 2.71 2.99 2.67 1.51
1-1/2 (T24) 1.50 IT45 3.91 2.83 3.14 2.77 1.58
1-1/2 (T24) 1.50 IT50 4.21 2.98 3.29 2.76 1.58
2 (T32) 2.00 IT50 4.21 3.23 3.51 3.31 1.97
2 (T32) 2.00 IT60 5.01 3.63 3.91 3.31 1.97
2-1/2" (T40) 2.50 IT60 5.01 3.88 4.21 4.61 2.46

Note:

N / N*
W
H
L
Y
A
B
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


41
APPENDIX A:

MAS-3000, SS40 Series Pipe Fittings ITK100 3 inch Tooling

Dimensions
in Inches

Fitting Size
L

Tool
Length
W

Tool
Width
H

Tool
Height

N

Minimum
Spacing
Center to
Center
N*
Minimum
Spacing
Center to
Center, with
fittings
adjacent
each other
Y

Extension
from
Bulkhead,
Minimum
S

Minimum
Spool
Length
X

Minimum
Spacing
Between
Fittings
B

Installed
Insertion
Depth,
Nominal
A

Pre-Installed
Insertion
Depth,
Nominal
MAS-3000 12.52 10.18 7.89
6.98 7.39 5.54
9.83 1.25 2.99 4.29
SS40 12.52 10.18 7.89 6.98 7.47 5.97 10.68 1.25 3.41 4.71

Note: Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased slightly if one fitting end can be pulled up prior to
positioning the second end and the reverse position of the tool is used for the installation.

S
X A A

W

H

L

N / N*
Y
A
B
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


42
APPENDIX B:

LOKRING Tool Placement Options
LOKRING Reverse Tool Installation Technique
Normal Tool Use Reverse Tool Use
(where space constrained by bulkhead or adjacent fitting)

Fully engage tool on
fitting with the tool
groove on fitting going
into the body insert of
the tool
Actuate tool, holding
the body of the tool
stationary while the
tool jaw advances the
drive ring onto the
fitting body
Turn tool 180 and
re-engage on the
opposite side of the
fitting. Repeat tool
operation as
described
above
Note:
1. Using the tool in reverse requires special attention to make sure the fitting does not move during
tool actuation. For this reason it is recommended that where possible the first joint is pulled up in
normal fashion to lock the fitting in place
2. Not all LOKRING tools will work in reverse. If the fitting will go into tool in reverse position, then
this tool is reverse capable. Contact your local LOKRING distributor or LOKRING Technology (for specifics see
us at our website, www.lokring.com) for details on this capability
For the first side
of the fitting
engage and
actuate tool
as described
to the left
For the second space
constrained joint,
advance and
re-engage tool with
fitting groove in
the jaw insert
Actuate tool, allowing
the tool body to
travel and advance
the drive ring
while the tool jaw
remains stationary
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


43

APPENDIX C:
LOKTOOL Installation Tool Selection Guide

Carbon Steel Pipe Fittings
2
MAS-3000-XXX-PXX
Pipe
Size
NPS Fittings
1

Preferred
Maintenance Tool
Kits (MTK)
3

LOKTOOL
Head Body Insert Jaw Insert
Multi-Purpose
Gauge
1/4" P04 * See Below IT20 BI20-MAS/SS4-M14/P04-FR J I20-MAS/SS4-M14/P04-FR MPG-MAS-P04
IT30 BI30-MAS/SS4-P06/M15-FR J I30-MAS/SS4-P06/M15-FR
3/8" P06 * See Below
MPG-MAS-P06
IT45 BI45-MAS/SSX-P08-FR J I45-MAS/SSX-P08-FR
1/2" P08
MTK45-SS4/MAS-
P08/P12/P16-FR IT50 BI50-MAS/SSX-P08-FR J I50-MAS/SSX-P08-FR
MPG-MAS-P08
3/4" P12
MTK45-SS4/MAS-
P08/P12/P16-FR
MPG-MAS-P12
IT45 BI45-MAS/SS4-P16-FR J I45-MAS/SS4-P16-FR
IT50 BI50-MAS/SS4-P16-FO J I50-MAS/SS4-P16-FO
1" P16
MTK45-SS4/MAS-
P08/P12/P16-FR
MTK60-MAS/SS4-
P16/P24/P32-FR
MPG-MAS-P16
1-1/4" P20 * See Below
MPG-MAS-P20
1-1/2" P24
MTK60-MAS/SS4-
P16/P24/P32-FR
IT60 BI60-MAS/SS4/CN7-P24-FR J I60-MAS/SS4/CN7-P24-FR MPG-MAS-P24
2" P32
MTK60-MAS/SS4-
P16/P24/P32-FR
IT60 BI60-MAS/SS4/CN7-P32-FR NO J AW INSERT REQUIRED MPG-MAS-P32
3 P48
ITK-100-MAS/SS4-
P48-F/R
IT100
NO BODY INSERT
REQUIRED
NO J AW INSERT REQUIRED MPG-MAS/SS40-P48

* Consult LOKRING for other Maintenance Tool Kit Options
Note 1: XXX = CPL (Coupling); EL90 (90 Degree Elbow); EL45 (45 Degree Elbow); TEE (Straight Tee), etc
Note 2: Qualified ASTM Pipe = Carbon Steel Pipe to A106 and A53
Note 3: Other Maintenance Tool Kits besides those listed are available

Pumps and Hoses Description Actuated

PUMP-OTC-QTRHRSE-ELEC Electric Pump Foot Pedal
PUMP-TURBO-AIR-QD Pneumatic Pump Foot Pedal
PUMP-P-19-QD or Pump-P-392-QD Manual Pump Manual
Portable LOKTOOL Manual Pump Manual
HH15-QD 15 ft Hydraulic Hose Assembly
MTK Multipurpose tool kit
ITK Indi vidual too kit
FR Denotes Forward Reverse capable
FO Denotes Forward Onl y

LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


44

APPENDIX C:

Stainless Steel Pipe Fittings
2
SS40 and SS-3300-XXX-PXX
Pipe
Size
NPS Fittings
1

Preferred
Maintenance Tool
Kits (MTK)
3

LOKTOOL
Multi-Purpose
Gauge
1/4" P04 * See Below IT20 BI20-MAS/SS4-M14/P04-FR J I20-MAS/SS4-M14/P04-FR MPG-SS4-P04
IT45 BI45-MAS-SS4-P06/M15-FR J I45-MAS/SS4-P06/M15-FR
3/8" P06 * See Below
MPG-SS4-P06
1/2" P08
MTK45-SS4/MAS-
P08/P12/P16-FR
MPG-SS4/SS3-P08
3/4" P12
MTK45-SS4/MAS-
P08/P12/P16-FR
MPG-SS4/SS3-P12
IT50 BI50-MAS/SS4-P16-FO J I50-MAS/SS4-P16-FO 1" P16
MTK45-SS4/MAS-
P08/P12/P16-FR
MTK60-MAS/SS4-
P16/P24/P32-FR
MPG-SS4-P16
1-1/4" P20 * See Below
MPG-SS4-P20
1-1/2" P24
MTK60-MAS/SS4-
P16/P24/P32-FR
IT60 BI60-MAS/SS4/CN7-P24-FR J I60-MAS/SS4/CN7-P24-FR MPG-SS4-P24
2" P32
MTK60-MAS/SS4-
P16/P24/P32-FR
IT60 BI60-MAS/SS4/CN7-P32-FR
NO J AW INSERT
REQUIRED
MPG-SS4-P32
3 P48 ITK100 IT100
NO BODY INSERT
REQUIRED
NO J AW INSERT
REQUIRED
MPG-MAS/SS40-P48

Note 2: Qualified ASTM Pipe = Stainless Steel Pipe to A312 and Carbon Steel Pipe to A106 and A53



LOKRING TECHNOLOGY
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www.lokring.com


45

APPENDIX C:

Copper Nickel Pipe Fittings
2
CN-200-XXX-PXX
Pipe
Size
NPS Fittings
1

LOKTOOL
Head Body Insert Jaw Insert Multi-Purpose Gauge
IT10 BI10-CN3/7-P04/T08-FR J I10-CN3/7-P04/T08-FR
1/4" P04
IT20 BI20-CN3/7-P04/T08-FR J I20-CN3/7-P04T/T08-FR
MPG-CN-200-P04
3/8" P06 IT20 BI20-CN3/7-P06-FR J I20-CN3/7-P06-FR MPG-CN-200-P06
1/2" P08 IT20 BI20-CN3/7-P08-FR J I20-CN3/7-P08-FR MPG-CN-200-P08
IT30 BI30-CN3/7-P12-FR J I30-CN3/7-P12-FR
3/4" P12
MPG-CN-200-P12
1" P16
MPG-CN-200-P16
1-1/4" P20
MPG-CN-200-P20
IT50 BI50-CN3-P24-FR J I50-CN3-P24-FR
1-1/2" P24
IT60 BI60-CN3-P24-FR J I60-CN3-P24-FR
MPG-CN-200-P24
2" P32 IT50 BI50-CN3-P32-FR IT50-J AW-MACH-CN2-P32-FR MPG-CN-200-P32

Note 2: Qualified Pipe = Copper pipe to MIL-T-24107 and 90/10 copper nickel pipe to MIL-T-16420

Maintenance Tool Kits for Copper Nickel Fittings are available


FR Denotes Forward Reverse
capable

LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


46

APPENDIX C:

Copper Nickel Type 70/30 Pipe and Tube Fittings
2
CN-700-XXX-PXX / CN-700-XXX-TXX
Pipe Size
NPS or
Tube O.D. Fittings
1

LOKTOOL
Head Body Insert Jaw Insert Multi-Purpose Gauge
1/2 OD T08
MPG-CN7-T08
1/4" NPS P04
MPG-CN-200-P04
3/8" NPS P06 IT20 BI20-CN3/7-P06-FR J I20-CN3/7-P06-FR MPG-CN-200-P06
1/2" NPS P08 IT20 BI20-CN3/7-P08-FR J I20-CN3/7-P08-FR MPG-CN-200-P08
3/4" NPS P12
MPG-CN-200-P12
1" NPS P16
MPG-CN-200-P16
1-1/4" NPS P20
MPG-CN-200-P20
1-1/2" NPS P24 IT60 BI60-MAS/SS4/CN7-P24-FR J I60-MAS/SS4/CN7-P24-FR MPG-CN7-P24
2" NPS P32 IT60 BI60-MAS/SS4/CN7-P32-FR NO J AW INSERT REQUIRED MPG-CN7-P32

Note 2: Qualified Pipe = Copper-Nickel pipe per MIL-T-16420 (class 200, 90/10, class 200 70/30, and class 700 70/30)

Maintenance Tool Kits for Copper Nickel Fittings are available



LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


47

APPENDIX C:

Stainless Steel and Copper Nickel Tube Fittings
2
SS40 & SS-3000 and SS-3300-XXX-TXX
and CN-3300-XXX-TXX
Tube Size
OD Fittings
1

Preferred
Maintenance Tool
Kits (MTK)
3

LOKTOOL
Multi-Purpose
Gauge
IT04
NO BODY INSERT
REQUIRED
NO J AW INSERT
REQUIRED
1/4"
(Copper
Nickel)
4

T04 * See Below
IT10 BI10-SS4/CN4-T04/M06-RO J I10-SS4/CN4-T04/M06-FR
MPG-SS4-T04
IT04
NO BODY INSERT
REQUIRED
NO J AW INSERT
REQUIRED 1/4" T04 * See Below
IT10 BI10-SS4/CN4-T04/M06-RO J I10-SS4/CN4-T04/M06-FR
MPG-SS4-T04
IT10 BI10-SS4-T06-FR J I10-SS4-T06-FR
3/8" T06
MTK20-SS4-
T06/T08
MPG-SS4-T06
IT10 BI10-SS4-T08/M12-FR J I10-SS4-T08/M12-FR
1/2" T08
MTK20-SS4-
T06/T08
IT20 BI20-SS4-T08/M12-FR J I20-SS4-T08/M12-FR
MPG-SS4-T08
IT10 BI10-SS3-T10-FO J I10-SS3-T10-FO
5/8 T10 * See Below
MPG-SS4-T10
IT10 BI10-SS3-T12-FO J I10-SS3-T12-FO
3/4" T12
MTK20-SS3-
T12/T14/T16
IT20 BI20-SSX-T12-FR J I20-SSX-T12-FR

MPG-SS4-T12
7/8 T14
MTK20-SS3-
T12/T14/T16
IT20 BI20-SS3-T14-FR J I20-SS3-T14-FR MPG-SS3-T14
1" T16
MTK20-SS3-
T12/T14/T16
IT20 BI20-SS3-T16-FO J I20-SS3-T16-FO MPG-SS3-T16
1-1/4" T20
MTK45-SS3-
T20/T24
IT45 BI45-SS3-T20-FR J I45-SS3-T20-FR MPG-SS3-T20
IT50 BI50-SS3-T24-FO J I50-SS3-T24-FO 1-1/2" T24
MTK45-SS3-
T20/T24
IT60 BI60-SS3-T24 J I60-SS3-T24-FR
MPG-SS3-T24
IT50 BI50-SSX-T32-FO J I50-SS3-T32-FO
2" T32 ITK60-SS4-T32-FR
MPG-SS4-T32
2-1/2 T40 * See Below IT60 BI60-SS4-T40
NO J AW INSERT
REQUIRED
MPG-SS4-T40

Note 2: Qualified Tube for Stainless Steel Fittings = Stainless Steel tube to ASTM A269 or A213 and MIL-P-24691/3 or MIL-T-8606
Qualified Tube for Copper Nickel Fittings = 70/30 Copper-Nickel tube per MIL-T-16420
Note 4: 1/4 Copper Nickel size as noted, all other sizes are Stainless Steel SS40 and SS-3300 Series

RO Denotes Reverse Onl y

LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


48
APPENDIX D:

Safety & Maintenance Instructions for LOKTOOL Installation Tools

LOKTOOL System General Safety Instructions

1. LOKTOOL system components (head, couplers, hoses, pumps) are fully rated for 10,000 psi operating pressure.
Do not substitute non-approved components without prior authorization of LOKRING.

2. Make sure Quick Disconnects are fully secured, and that threaded locking ring on the hose coupler is fully
advanced to ensure against accidental separation of installation tool from hose during operation or transportation.

Note: Loose couplers will act as a partial or complete line restriction causing little or no oil flow and
resulting in equipment damage or failure.

3. Cycle tool several times without fitting to assure that quick disconnects are fully secured, and no air is trapped in
the system.

Note: If the LOKTOOL jaw does not advance and retract smoothly, air might be trapped in system and
must be bled prior to operation. Follow manufacturer's instructions included with hydraulic pump.

4. On the IT-30, IT-45, IT-50 and IT-60 tool heads, while the jaw is fully advanced, ensure the shoulder bolt that
connects the jaw to the piston is tight.

5. Be sure that LOKRING fittings are fully seated / bottomed out / fully nested in the LOKTOOL jaws before
actuating hydraulic pressure. Fittings that are "cocked" or not fully seated can damage fitting and/or tool.

6. Keep fingers clear of the jaws during the activation cycle. Moving jaw creates pinch points, caution should be
used during this process.

7. NEVER ATTEMPT TO DISASSEMBLE LOKTOOL HEADS. Call your local LOKRING Distributor or the
Factory immediately if any problems with the tools are encountered.

8. Do not drop heavy objects on hoses, and make sure that the hoses are never kinked or sharply bent. Always
provide adequate clearance for hoses and coupler to avoid moving objects, abrasion, or sharp objects.

9. Keep hydraulic equipment and hoses away from flames and heat. For optimum performance, do not expose
equipment to temperatures of 150F or higher.

10. Do not use LOKTOOL components that show signs of damage, abuse, or excessive wear.

11. Clean LOKTOOL head and lubricate bearing surfaces on a daily basis after use. Although the LOKTOOL does
not contact wetted surfaces, it is best to ensure that contamination cannot be sourced to the tool. Clean
accordingly.

12. Do not attempt to install LOKRING fittings with broken or damaged inserts nor with inserts of the wrong size.

13. If there is any sign of hydraulic fluid leakage, consult your local LOKRING Distributor or the Factory for
assistance.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


49
APPENDIX D:

Safety & Maintenance Instructions for LOKTOOL Installation Tools

LOKTOOL Head Maintenance & Cleaning Instructions:

The LOKTOOL body and jaw (and body and jaw inserts) are manufactured from high strength materials, precision
machined for many years of reliable service. Assembled tools require no calibration. However, regular cleaning and
lubrication of the bearing surfaces is required for proper maintenance of the tools.

The following general cleaning procedures are recommended on a daily basis following use:

1. Clean installation tooling jaws of all foreign material. Brush or blow debris out of jaw cavity from top (looking
down between the tool jaws).

2. Rag wipe front bearing pad or bushing, and apply Moly-lube, all-purpose lubricant as needed
to the pad after cleaning.

Note: LOKTOOL head sizes IT30, IT45, IT50, and IT60, have a flat bronze wear pad between the
LOKTOOL jaw and body, visible when looking down into the tool cavity from above. IT04 has no
separate wear pad, and IT10 and IT20 have bronze bushings.

3. Advance the LOKTOOL jaw (without fitting) until it is in the closed position. Clean and Moly-lube the sliding
(bearing) surfaces on the tool body and behind the advanced jaw (if applicable to specific tool model).

4. Make sure that body and jaw inserts are properly oriented in LOKTOOL head and secured with set screws.

5. Return LOKTOOL head to equipment case for storage after use.

Power Supply Maintenance Instructions

1. Follow manufacturer's recommendations regarding periodic maintenance. Check reservoir oil level once hose,
pump, and LOKTOOL head are connected. For manual pump, fill to indicator mark on the end cap. Replace the
fill cap and be sure it is closed.

Note: Always use pump manufacturers recommended fluid only. Introduction of other brand hydraulic
fluids into the system may contaminate the system, and may void pump warranty.

2. Always cover disconnect coupler halves with dust caps. As with any hydraulic system, use every precaution to
guard LOKTOOL head, hose, and pump against entrance of dirt.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


50
APPENDIX E:

Guidelines for use of Loctite

PST Sealant #567

Loctite
compound #567 is a white creamy paste which has excel1ent solvent resistance, and is compatible with a wide
range of process fluids and gasses
1, 2
. It has a maximum operating temperature range of 400F.

1. Loctite
Compound #567 is recommended for concentrations of 10% or less:

Acetic Acid Barium Hydroxide
Battery Acid Butyric Acid
Carbolic Acid Carbonic Acid
Cloroacetic Acid Chrome Acid Cleaning
Chrome Liquor Chrome Plating Bath
Hydrobromic Acid Hydrocyanic Acid
Hydrogen Fluoride Nicotinic Acid
Nitric Acid 10% Perchloric Acid
Polyphosphoric Acid Potash
Sulfonic Acid

2. Loctite
Compound #567 is not recommended of the following chemicals:

Ammonia Anhydrous Permanganic Acid
Ammonia Solutions Persulfuric Acid
Aqua Regia Phosphoric Acid 85% Hot
Chlorinated Sulphuric Acids Potassium Hydroxide
Chlorosulfonic Acid Soap Lye
Chromic Acid 50% Hot Sodium Hydroxide
Fuming Nitric Red Sodium Hydroxide 50% Hot
Fuming Oleum Sodium Hydroxide 70% Hot
Hydrofluoric Acid Sodium Peroxide
LOX (Liquid Oxygen) Sulfuric Acid 75%-95%
Lye Sulfuric Acid 95%-100%
Mixed Acid, Nitric / Sulfuric Chlorine Wet
Nitration Acid (s) Oxygen
Nitric Acid Ozone
Nitric Acid Anhydrous Sulfur Trioxide Gas
Nitric Acid Fuming
Ozone Wet

Note 1: For a complete listing of Loctite
compatible fluids, see "Loctite
Fluid Compatibility Chart for metal

threaded fittings sealed with Loctite
Sealants. Available from the Loctite
website:
http://www.loctite.com/pdf/lt836a.pdf

Note 2: It is the user's responsibility to determine suitability for the user's application of any Loctite
sealant, and
to adopt such precautions as may be advisable for the protection of property and persons against any hazards that
may be involved in the handling and use thereof. We recommend that each prospective user test his proposed
application before use, use this data as a guide only.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


51
APPENDIX F:

Installation Procedure for the LOKRING Carbon Steel Repair Coupling

Description

The LOKRING Carbon Steel Repair Coupling is designated as MAS-3000-RCPL-PXX, and uses the exact same
LOKTOOL equipment (LOKTOOL head, inserts, MPG) as the standard MAS-3000 carbon steel products. However, it
differs in two important ways from the standard MAS carbon steel coupling:

1. The fitting body is manufactured from 316L stainless steel, not from carbon steel.

2. It has a "thru-bore" design, which means it does not have an internal center stop.

The "thru-bore" design permits the Carbon Steel Repair Coupling to slide entirely over the pipe O.D., allowing the
installer to connect two lengths of pipe without having to "spring" the pipe ends apart axially to insert them into the
coupling. As a result, it is ideal for "tie-ins" of new spool pieces to existing piping where space constraints prohibit the use
of regular Carbon Steel Coupling (which has a center stop).

If for any reason a carbon steel repair coupling is unavailable, a stainless steel coupling may be substituted.

Installation Procedure:

The Repair Coupling can be installed employing identical procedures used to install standard MAS-3000 fittings.
However, because the repair fitting is the same length as the standard fitting, but has no center stop, there will normally be
a gap between the pipe ends when installed in this manner.

Because of greater insertion tolerance of the Repair Coupling, pipe ends may be inserted further into the coupling than is
indicated in Section 7.4 of LP-l05, and still result in an acceptable installation. Installers wishing to take advantage of this
greater insertion allowance, or wishing to butt the pipe ends fully together inside the Repair Coupling can do so by
following the Installation Procedure Option #1 below.

1.0 Install First Pipe End

Verify that the first pipe end is properly prepared, gauged and marked (please see LP-105 Installation Procedure,
Sections 4 & 5). As with all LOKRING fittings, NEVER install any fittings on pipe that is not properly prepared,
gauged and marked.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


52
APPENDIX F:

Installation Procedure for the LOKRING Carbon Steel Repair Coupling

Section 7.4 of LP-105 requires that 100% of the INSPECT mark be covered by the fitting and that part of the INSTALL
mark be visible prior to making-up the first end. With the Repair Coupling, engage the pipe end further into the fitting
until nearly all of the INSTALL mark is covered. However, do not completely cover the INSTALL mark. Cycle the
LOKTOOL head to LOK the first end.

2.0 Inspect First Installed Pipe End

Remove the LOKTOOL head from the installed end of the Repair Coupling and inspect the installation. Some
part of the INSPECT mark should be visible; however, as long as any part of the INSTALL mark is visible, the
first end connection is good.

3.0 Install Second Pipe Connection

Verify that the second pipe end is properly prepared, gauged and marked.

Because the Carbon Steel Repair Coupling has a greater insertion tolerance than the standard coupling, the second
pipe end may be inserted further into the coupling than normally specified in the LP-105 Installation Procedure.
Further Insertion allows the second end to "take-up" the remaining tolerance inside the Repair Coupling by
butting up against the first pipe end, and will in no way adversely affect the quality of the installation.

Insert the second pipe end into the coupling until it butts up against the first pipe end inside the Repair Coupling.
The INSTALL mark must be partially or completely covered by the fitting body prior to installation; cycle
LOKTOOL head to LOK second end.

4.0 Inspect Second Installed Pipe End

Remove the LOKTOOL head, and inspect the installation. Due to Repair Coupling's greater insertion tolerance,
the second pipe end may be inserted far enough into it so that all of the INSPECT mark is covered by the fitting
after installation. With the Repair Coupling, this is acceptable provided some part of the INSTALL mark is
visible.

Check to see that at least some part of the INSTALL mark is visible. If it is, go to Section 8.1 of LP-105, and
continue the post-installation procedures.

If 100% of both INSTALL and INSPECT marks are visible, then the second pipe end was not inserted far
enough into the coupling, and must be removed.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


53
APPENDIX G:

Fire-Hardened Fittings Policy

1. Fire-hardened fittings are required in the systems listed below where piping is located with compartments which are
served by CO
2
fixed flooding or Halon 1301 fire extinguishing systems. Services not listed do not require fire-hardened
fittings. Note that when steel or CRES piping is used in groups G-3 through G-7, J -1 through J -4, J -7, and K-5, fire-
hardened fittings are required, as shown in paragraph 2.

MIL-STD-777 CATEGORY & GROUP SERVICE
G-3 through G-7 Hydraulic Oil (Cu and Cu-Ni piping)
H-2 Contaminated Aviation Lube Oil
J -2 through J -4, J -7, J -8 Air (Cu and Cu-Ni piping)
K-3, K-5, K-7 Gaseous Oxygen, Liquid Oxygen, Propane (Cu and
Cu-Ni Piping)

2. Fire hardened fittings are required throughout the ship in the systems listed below.

MIL-STD-777 CATEGORY & GROUP SERVICE
A-1 through A-7, A-9, A-10 Steam and Steam Drains
B-1 and B-2 Feed Systems
E-1 through E-4 Fuel
F-1 Lubricating Oil
G-1 through G-7 Hydraulic Oil (steel and CRES piping)
H-1 Gasoline
I-1 J P-5
J -1 Air
J -2 through J -7, J -9 Air (steel and CRES piping)
K-2 Gaseous Oxygen
K-4 through K-6 Liquid Oxygen, Mixed Gas (CRES piping)
N-1 Sprinkling System (dry)
N-2 Magazine Sprinkling System (wet)
S-1 AFFF and AFFF/seawater
T-2 and T-3 Halon and Halon Actuation
U-1 Fuel Stripping

3. Fire-hardened fittings are defined as either (1) welded fittings listed in MIL-STD-777 or (2) fittings which comply
with ASTM F1387 and have passed NAVSEA approved fire testing.

4. Miscellaneous seawater sprinkling systems (sprinkling other than AFFF, magazine and countermeasure washdown)
shall comply with Category and Group N-2. However, miscellaneous sprinkling system piping within spaces which are
wet-sprinkled does not require fire-hardened fittings.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


54
APPENDIX H:

LOKRING Fitting Installation Training Certification Test

Installer Information

Name ________________________________ Date ____________________________

Employee Number ________________________ Company __________________________

Plant ______________________________

Questions

1. Define the LOKRING Sealing Zone. __________________________________________________________
___________________________________________________________________________________________

2. How do you check for proper squareness of the cut pipe/tube end? ___________________________________
____________________________________________________________________________________________

3. What grit sanding cloth is used to prep the pipe or tube Sealing Zone for Lokring fittings? ________________

4. In what direction should you sand the pipe/tube ends? _____________________________________________
Why do you not sand pipe along the axis of the pipe/tube? _________________________________________

5. After initial sanding, how do you know if a scratch on the pipe/tube surface in the Sealing Zone is too deep?
___________________________________________________________________________________________

6. What three options / alternatives do you have if you have a deep scratch in the Sealing Zone?
___________________________________________________________________________________________

7. How do you check for pipe/tube that is undersized (outside of specification) or excessively oval?
___________________________________________________________________________________________

8. When using the multi-purpose gauge, the name of the two marks you put on the pipe/tube are:
1) ________________________________________ 2) _________________________________________

9. When the pipe/tube is properly inserted into the uninstalled (un-LOK-ed) fitting, what portion of the two marks should
you be able to see? ____________________________________________________________________
When the fitting has been completed what portion of the two marks should then be revealed?
________________________________________________________________________________________
When the pipe/tube is inserted into the repair fitting, what amount of the INSTALL mark should be showing?
________________________________________________________________________________________
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


55
APPENDIX H:

LOKRING Fitting Installation Training Certification Test

When the repair fitting has been completed, what amount of the INSPECT mark should be showing?
________________________________________________________________________________________

10. How can you check for proper alignment of two pipe/tube ends before making up the fitting? ____________
___________________________________________________________________________________________

11. After connecting the hose coupler to the LOKTOOL head, what two things should be done before installing any
fitting? 1) _____________________________ 2) ______________________________________________

12. Before actuating hydraulic power to LOK a fitting, what two things should you check for?
1) ________________________________________ 2) __________________________________________

13. What is likely to happen if the LOKTOOL head is not fully engaged on the fitting?
1) __________________________________ and/or 2) __________________________________________

14. After making-up the fitting, what are three visual checks for proper installation?
1) __________________________________________________________________________________
2) __________________________________________________________________________________
3) __________________________________________________________________________________

15. Can you use stainless steel fittings on a carbon steel pipe? _________ A carbon steel fitting on a stainless steel
pipe/tube? __________ Can you use a copper nickel fitting on carbon steel or stainless steel pipe? _______ Can you
use a carbon steel or stainless steel fitting on copper nickel pipe? _________

16. If you are planning to install LOKRING fittings, and would like to review the installation procedures,
what is available to help you do this?
1) ______________________________________________________________________________________
2) ______________________________________________________________________________________
3) ______________________________________________________________________________________
4) ______________________________________________________________________________________
5) ______________________________________________________________________________________
6) ______________________________________________________________________________________

17. What are the three areas in which installation errors can occur when installing LOKRING fittings?
1) ______________________________________________________________________________________
2) ______________________________________________________________________________________
3) ______________________________________________________________________________________
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


56
APPENDIX H:

LOKRING Fitting Installation Training Certificate Test Answers

1. Define the LOKRING Sealing Zone

The Sealing Zone is defined as the area on the surface of the pipe/tube extending 1 and 1/2 pipe/tube diameters from the
end of the pipe/tube.

2. How do you check for proper squareness of the cut pipe/tube end?

End cut cannot be greater than +/- 5 from square. Verification of end cut tolerance can be obtained from either a Tri-Tool
or diameter specific LOKRING Multi Purpose Gauge.

3. What grit sanding cloth is used to prep the pipe or tube Sealing Zone for Lokring fittings?

120#grit aluminum oxide cloth

4. In what direction should you sand the pipe/tube ends?

Always sand around the circumference of the pipe/tube

Why do you not sand the pipe/tube along the axis of the pipe/tube?

This can result in undesirable flat spots on the sealing surface in the Sealing Zone.

5. After initial sanding, how do you know if a scratch on the pip/tube surface in the Sealing Zone is too deep?

If your thumbnail "catches" while running it perpendicular completely around the pipes/tube circumference.

6. What three options/alternatives do you have if you have a deep scratch in the Sealing Zone?

1) Cut the pipe/tube back to an area clear of surface condition problems, and repeat Sealing Zone preparation steps.

2) Continue to sand the Sealing Zone circumferentially with course grit (60#) aluminum oxide cloth and finish sand
with 120#aluminum oxide cloth. If doing so causes pipe/tube to fail the Multipurpose Gauge Tool test, cut the
pipe/tube back again and repeat all end pipe/tube qualifications.

3) If sanding is not effective in removing the bad pipe/tube conditions, or is too time consuming, an anaerobic
pipe/tube thread sealant such as Loctite
PST #567 may be applied to the pipe/tube surface within the Sealing
Zone in lieu of further sanding.

If this method is selected the sealant must only be used following pipe/tube gauging and marking.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


57
APPENDIX H:


7. How do you check for pipe/tube that is undersized (outside of specification), or excessively oval?

1) Using the Multipurpose Gauging Tool (MPG), and the NO-GO section of the gauge, place it lightly against the
pipe/tube at two points 90 apart from each other. If the pipe/tube end does not pass through the NO-GO
section of the gauge then it is not undersized, or excessively oval.

2) You may also measure the pipe/tube O.D. with a caliper or other suitable device and compare with the
minimum specification values for that specific pipe/tube diameter.

8. When using the multi-purpose gauge, the names of the two marks you put on the pipe/tube are?

1) Install Mark

2) Inspect mark

9. When the pipe/tube is properly inserted into the uninstalled (un-LOK-ed) fitting, what portion of the two
marks should you be able to see?

1/2 of the install

When the fitting has been completed, what portion of the two marks should then be revealed?

1 1/2 or 1 and a portion

When the pipe/tube is inserted into the repair fitting, what amount of the INSTALL mark should be
showing?

A portion

When the repair fitting has been completed, what amount of the INSPECT mark should be showing?

A portion

10. How can you check for proper alignment of two pipe/tube ends before making up the fitting?

Verify pipe/tube orientation inside the fitting by inspecting install and inspect marks. If using a repair fitting, it should
slide easily from pipe to pipe or tube to tube.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


58
APPENDIX H:


11. After connecting the hose coupler to the LOKRING tool head, what two things should be done before installing
any fittings?

1) Advance the hose coupler thread locking ring manually against the coupler locking sleeve. Secure thread
locking ring

2: Advance and retract tool jaw several times without fitting to ensure that no air is trapped in system, and that all
hydraulic couplers are fully secured

12. Before actuating hydraulic power to LOK a fitting, what two things should you check for?

1) Fitting is secure in tool head

2) A portion of the installation mark is showing

13. What is likely to happen if the LOKTOOL head is not fully engaged on the fitting?

The fitting and/or tool may be damaged during LOK-ing

14. After making-up a fitting, what are the three visual checks for proper installation?

1) Check to see if the trailing edge of the fitting body protrudes from underneath the end of the drive ring.

2) Check to see if a portion of the INSPECT mark is covered by the fitting and that most or all of the INSTALL
mark is exposed.

3) Check to see that the drive ring is fully seated against the inner land of the fitting body (a small gap on one
side is acceptable if "1" and 2 are met)

15. Can you use stainless steel fittings on carbon steel pipe? YES
Can you use a carbon steel fitting on stainless steel pipe/tube? NO
Can you use a copper nickel fitting on carbon steel or stainless steel pipe? NO
Can you use a carbon steel or stainless steel fitting on copper nickel pipe? NO
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


59
APPENDIX H:


16. If you are planning to install LOKRING fittings, and would like to review the installation procedures, what is
available to help you do this?

1) LP-105 Installation Procedure For LOKRING Carbon & Stainless Steel Fittings

2) LOKRING Installation Procedures Video

3) LOKRING Pipefitters Field Installation Guide

4) LOKRING Kit Mounted 5 Step Installation Guide

5) Hands-on LOKRING training session by LOKRING or authorized personnel

6) LOKRING internet site www.lokring.com

17. What are the three areas in which installation errors occur when installing LOKRING fittings?

1*) One of the drive rings is not fully seated against the fitting body, resulting in the trailing edge of the fitting body
not protruding.

2**) The fittings INSPECT mark on either end of the pipe/tube is completely exposed

3***) The repair fittings INSPECT mark is not visible at all on one end of the pipe/tube.

*Solution: Position and engage the LOKTOOL again until the drive ring has become fully seated and continue post LOK
inspection procedure

**Solution: Pipe/tube was not sufficiently inserted into fitting and must be cut out and replaced

***Solution: Pipe/tube was over inserted into the repair fitting and must be cut out and replaced.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


60
APPENDIX I:

Alternate LOKRING Fitting Installation Training Certificate Test

Name Emp # Date

1. The fittings are approved for use on what pipe material ____________________________________
2. What is the maximum pressure and temperature rating for LOKRING Class 200 Copper Nickel fittings?
a. 3000 psi and 775 F b. 250 psi and 425 F
c. 1000 psi and 200 F c. 250 psi and 1000 F
3. What is the maximum pressure and temperature rating for LOKRING SS-3300 Stainless Steel fittings?
a. 3300 psi and 500 F b. 3300 psi and 425 F
c. 3300 psi and 200 F c. 3300 psi and 775 F
4. You don't need to mark the end of the pipe with the gauge if you have already LOK-ed the other side of the
fitting (circle one).
TRUE FALSE
5. List the points of visual inspection after installation.
a.
b.
c.
6. Prior to LOK of the LOKRING fitting the pipe should be
a. properly aligned and supported
b. checked for correct O.D. & wall
c. free of all chips, burrs, & metal filings
d. free of flat spots, pits, & scratches.
e. all of the above.
7. Pipe should be cut
a. within 15 of square b. within 5 of square
c. pointed for easy penetration d. completely square
8. The no-go cut out on the multi-purpose gauge allows you to check to see if the pipe is
a. out of round or undersize b. too thin walled
c. too long d. pipe material
9. If the pipe fits completely into the no-go slot of the multipurpose gauge,
a. check gauge to see that it is not worn or bent & verify pipe O.D. is undersized with a caliper.
b. Use a different piece of pipe or cut back to a pipe portion which isn't undersize or out of round.
c. notify a supervisor prior to LOK of any pipe fittings.
d. all of the above.
10. When tightening up a union or a union-ended valve you should
a. not use an "O" ring & back-up ring at the union interface.
b. always install the LOKRING end prior to assembling the nut to the thread piece end.
c. use a back-up wrench on union body or hold the valve body to prevent turning.
11. All personnel who install LOKRING fittings must
a. have completed LOKRING training, and installed 1 fitting in the presence of supervision, and have a
LOKRING certification card.
b. keep a record of location of all LOKRING installations.
c. have at least a brazer certification.
d. install no less than 25 fittings to become a LOKRING instructor.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


61
APPENDIX I:

Alternate LOKRING Fitting Installation Training Certificate Test Answers

1. The fittings are approved for use on what pipe material
Carbon Steel Fittings: carbon steel pipe to ASTM A106 and A53
Stainless Steel Fittings: carbon steel pipe to ASTM A106 and A53; stainless steel pipe to ASTM A312
Stainless Steel Tube Fittings: stainless steel tube to ASTM A269 or A213 and MIL-P-24691/3 or MIL-T-8606
Copper Nickel Fittings: copper pipe to MIL-T-24107 and 90/10 copper nickel pipe to MIL-T-16420
Copper Nickel Tube Fittings: 70/30 copper nickel tube to MIL-T-16420

2. What is the maximum pressure and temperature rating for LOKRING Class 200 Copper Nickel fittings?

b. 250 psi and 425 F

3. What is the maximum pressure and temperature rating for LOKRING SS-3300 Stainless Steel fittings?

a. 3300 psi and 500 F

4. You don't need to mark the end of the pipe with the gauge if you have already LOK-ed the other side of the
fitting (circle one).

FALSE

5. List the points of visual inspection after installation.

a. Check to see if the trailing edge of the fitting body protrudes from underneath the end of the drive ring.
b. Check to see if a portion of the INSPECT mark is covered by the fitting and that most or all of the INSTALL
mark is exposed.
c. Check to see that the drive ring is fully seated against the inner land of the fitting body (a small gap on one side
is acceptable if "a" and b are met)

6. Prior to LOK of the LOKRING fitting the pipe should be e. all of the above.

7. Pipe should be cut b. within 5 of square

8. The no-go cut out on the multi-purpose gauge allows you to check to see if the pipe is

a. out of round or undersize

9. If the pipe fits completely into the no-go slot of the multipurpose gauge,

d. all of the above.

10. When tightening up a union or a union-ended valve you should

c. use a back-up wrench on union body or hold the valve body to prevent turning.

11. All personnel who install LOKRING fittings must

a. have completed LOKRING training, and installed 1 fitting in the presence of supervision, and have a
LOKRING certification card.
LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


62
APPENDIX J:

LOKRING Training and Certification documents

Record of Certified Personnel

Process and Marine Installer
or
Medical Gas
(Please circle which Training was done)

Certification Training Form
Please Complete all Sections

38376 Apollo Pkwy
Willoughby, OH
44094
PH 800-876-2323
FX 440-942-1186
Cert. #
(to be filled out
by office)
Name Company Type of Cert

Installer / Inspector/ Trainer
Initials &
Date
Trained

Please Send Name: Address: Phone/Email:
Certification
Cards to:

Activity/Company: Date:
Trainer Name: Title:
Trainer
Signature:
Phone:
A copy of this document will remain on file at the activity listed above

Please email this form to Customer Service at [email protected] or fax to 440-942-1186.
If you have questions please call Customer Service
At 440-942-0880 x142

*Note: This Training ONLY certifies you to install Lokring Process and Marine Fittings. To be certified to install Medical Gas Brass Fittings you
must also take the Medical Gas Brass Fitting Installation Training Course.

By initialing above, I acknowledge that I have received and participated in the Lokring Installation Training Program. In addition, I have read and
reviewed all corresponding training materials associated with this program and contained within this procedure

LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


63
APPENDIX J:


NAVSEA Compliance Document

This document is forwarded to NAVSEA 03Y3 as the official notification that this activity has received training from
LOKRING Technology in the proper installation of LOKRING ESP
Mechanically Attached Couplings. The training

program includes fabrication, safety, quality control, storage, inventory, installation and issuing of LOKRING fittings

Personnel Trained

Cert. # Name
SSN or
Emp. # Company Trainer Date
Type of
Cert. Send Certs To

Activity Date:
Authorized Signature Title:
Company: Ph:
A copy of this document will remain on file at the activity listed above
Please email this form to Customer Service at [email protected] or fax to 440-942-1186.
If you have questions please call Customer Service at 440-942-0880 x142

LOKRING TECHNOLOGY
TEL: (440) 942-0880 FAX: (440)-942-1186
www.lokring.com


64
APPENDIX J:


Individual Certificate

Employee Name _________________________ Badge No. _________ Shop_______

The above named employee has successfully completed an approved ESP
Training program.

Employee Certification Classification:

_____Instructor

_____Inspector

_____Installer

Training conducted by: _____________________________________

Company _________________________________ Date _____________

Instructor's Signature _______________________________________

INSTALLER CERTIFICATE

Name:
Company:
Date Trained:
Certification Number:

Authorized Signature:______________

Five Simple Steps to a LOKRING

End Connection
1. Cut and prepare pipe ends.
2. Check pipe ends for square cut, check pipe.
O.D. and mark pipe ends with gauge (MPG).
3. Inspect, assemble and cycle installation tooling.
4. Position fitting on Install mark, fully engage
tool onto fitting and cycle tool (Beware of Pinch Points).
5. Post installation inspection (3 point visual check).
Note: A thin coat of Loctite
567 PST (Pipe Sealant with Teflon)

is required in automotive paint applications and is strongly
recommended for other applications which must seal gas tight
where the pipe/tube wall thickness to OD ratio is less than 0.07.

LP-105 Installation Procedure For Lokring Carbon Steel, Stainless Steel (CRES), and Copper Nickel Pipe and Tube Fittings

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LP-105 Installation Procedure For Lokring Carbon Steel, Stainless Steel (CRES), and Copper Nickel Pipe and Tube Fittings

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LP-105 Installation Procedure

PST Sealant #567

is a registered trademark of the Loctite Corporation. Newington, CT 06111.

) to permanently join small diameter

sealants is the sole responsibility of the user. Use

567 PST may be applied as an aide to

567 PST may be applied as an aide to seal where

567 PST is required and is strongly

Compound #567 is recommended for concentrations of 10% or less:

Compound #567 is not recommended of the following chemicals:

compatible fluids, see "Loctite

Fluid Compatibility Chart for metal

Sealants. Available from the Loctite

Mechanically Attached Couplings. The training

567 PST (Pipe Sealant with Teflon)

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