35 Frame

Plunger Pumps
Standard Brass Model
Stainless Steel Model
SS Flushed Model
Nickel Aluminum Bronze Model

FEATURES
Superior Design

Triplex plunger design gives smoother liquid flow.

V-Packings are completely lubricated and cooled by the liquid
being pumped.
Inlet and discharge valve assemblies interchange for easier
maintenance.
Lubricated Lo-Pressure Seals provide double protection against
external leakage.
Oil bath crankcase assures optimum lubrication.
Close tolerance concentricity of the ceramic plunger maximizes
seal life.

Quality Materials

Precision design 304 and 316 stainless steel valves and seats
are hardened and polished for ultimate seating and extended
valve life.
Forged Brass, 316 Stainless Steel, Duplex Stainless or Nickel
Aluminum Bronze manifolds for strength and corrosion resistance.
Special concentric, high-density, polished, solid ceramic plungers
provide a true wear surface and extended seal life.
Specially formulated, CAT PUMP exclusive, V-Packings offer
unmatched performance and seal life.
Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
Chrome-moly crankshaft gives unmatched strength and surface
hardness.
Oversized crankshaft bearings with greater loading capacity
means longer bearing life.

Easy Maintenance

Wet-end is easily serviced without entering crankcase, requiring

less time and effort.
Valve assemblies are accessible without disturbing piping, for
quick service.
Preset packings mean no packing gland adjustment is necessary,
reducing maintenance costs.

WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.

SPECIFICATIONS

3535
3531
3531C
3537

U.S. Measure

Metric Measure

Flow ...................................................................36 GPM

(136 L/M)

Pressure Range ....................................100 to 1200 PSI

(7 to 85 BAR)

Inlet Pressure Range ..........................Flooded to 70 PSI (Flooded to 4.9 BAR)

RPM .................................................................800 RPM

(800 RPM)

Bore ......................................................................1.575"

(40 mm)

Stroke ...................................................................1.890"

(48 mm)

Crankcase Capacity ...........................................4.2 Qts.

(4 L)

Maximum Liquid Temperature ..............................160F

(71C)

Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.

Inlet Ports (2)...............................................1-1/2" NPTF

(1-1/2 NPTF)

Flushing Ports (2) (3531C) .............................1/4" NPTF

1/4" NPTF

Discharge Ports (2) ...........................................1" NPTF

(1" NPTF)

Pulley Mounting.............................................Either Side

(Either Side)

Shaft Diameter..................................................... 1.378"

(35 mm)

Weight ................................................................139 lbs.

(63 kg)

Dimensions (3535)..........................24.09 x 18.11 x 9.72" (612 x 460 x 247 mm)

Dimensions (3531, 3531C, 3537) ...24.33 x 18.11 x 9.72" (618 x 460 x 247 mm)

ELECTRIC HORSEPOWER REQUIREMENTS

FLOW

PRESSURE

RPM

PSI
800

PSI
1000

PSI
1200

U.S.
GPM

L/M

BAR
55

BAR
70

BAR
85

36
30
25

136
114
95

19.8
16.5
13.7

24.7
20.6
17.2

29.7
24.7
20.6

DETERMINING
THE PUMP R.P.M.
DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE

800
667
556

DRIVE
Consult
CAT PUMPS
for
Pump and
Motor Pulley
Sizes

Rated G.P. M.
Rated R.P. M.

Desired G.P. M.
Desired R.P. M.

GPM x PSI
1460

Electric Brake
H. P. Required

Motor Pulley O.D.

Pump R.P.M.

Pump Pulley O.D.

Motor R.P.M.

See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

Customer confidence is our greatest asset

PARTS LIST
ITEM
3535 MATL
2
5
8
9
10
11
15
20
21
22
23
25
31
32
33
34
37
38
40
48
49
50
51
53
54
56
59
64
65
69
70
75
88
90
95
96
97
98
99
100
101
106
107
110
112
117
126
127
128
141
142
155
156
157
158
159
162
163
164
166
167
168
170
171
172
173
174
185
188
250

34021
125753
44542
815279
12398
13296
29326
121467
44940
126749
12490
126574
122045
29325
828710
43211
14177
126743
92241
44428
125753
25625
23170
45936
16612
44487
27488
27790
92538
43864
45116
29338
126587
100488
44739
43865
45676
43921
89778
20189
11345
11375
701490
44085
44084
814279
44112
44113
44740
46955
43925
46392

11379
14183
701491
44585
43926

44609
44741
43928
45113
46352
48860
20137
701492
48362
45369
48362
48860
20137
701492
48363
26142
14330
701493
44727
43932
44109
44728
44729
44644
89827
11747
701494
48364
46444
76394
89981
44516

STL
S
AL
FBR
NBR
NBR
STL
TNM
STZP
STCP R
STZP
STCP R
STZP
FCM

ABS
NBR
STCP R

NBR
S
STCP
NBR
AL
NBR
AL
S
POP
S
CM
SSZZ
STZP
STCP R
NBRS
FPM
S
S
CC
SS
PTFE
NBR
FPM
EPDM
SS
SS
PVDF

NBR
FPM
EPDM
BB
BBCP

NBR
FPM
EPDM
S
BB

STG*
SFG
BB
SS
BB
NBR
FPM
EPDM
D
SS
D
NBR
FPM
EPDM
D
NBR
FPM
EPDM
S
S
SS
PVDF
SS
SS
NBR
FPM
EPDM
D
FBB
BBCP
S
NY

PART NUMBER
3531 MATL 3537 MATL

DESCRIPTION

34021
125753
44542
815279
12398
13296
29326
121467
44940
126749
12490
126574
122045
29325
828710
43211
14177
126743
92241
44428
125753
25625
23170
45936
16612
44487
27488
27790
92538
43864
45116
29338
126587
100488
44739
43865
45676
43921
89778
20189
11345
11375
701490
44085
44084
814279
44112
44113
44740
46955
45381
45365
125397
11379
14183
701491
44585
48391
45367
44609
44741
45368
45113
45382
48860
20137
701492
48362
45369
48362
48860
20137
701492
48363
26142
14330
701493
44612
44108
44109
44728
44729
44644
89827
11747
701494
48364
49300
49299
89981
44516

Key (M10x8x70)
Screw, HHC Sems (M8x25)
Cover, Bearing
Shim, Split 2-Pc
O-Ring, Bearing Cover - 70D
Seal, Oil, Crankshaft
Bearing, Roller
Rod, Connecting Assy (Inclds: 21,22,23) [10/00]
Locking Washer (M10)
Locking Washer (M10)
Replace as a set
Washer, Flat (M10)

STL
S
AL
FBR
NBR
NBR
STL
TNM
STZP
STCP R
STZP
STCP R
STZP
FCM

ABS
NBR
STCP R

NBR
S
STCP
NBR
AL
NBR
AL
S
POP
S
CM
SSZZ
STZP
STCP R
NBRS
FPM
S
S
CC
SS
PTFE
NBR
FPM
EPDM
SS
SS
PVDF

NBR
FPM
EPDM
SS
SS
SS
NBR
FPM
EPDM
S
D
SS
STG*
SFG
SS
SS
SS
NBR
FPM
EPDM
D
SS
D
NBR
FPM
EPDM
D
NBR
FPM
EPDM
SSL
SSL
SS
PVDF
SS
SS
NBR
FPM
EPDM
D
SSD
SSD
S
NY

34021
125753
44542
815279
12398
13296
29326
121467
44940
126749
12490
126574
122045
29325
828710
43211
14177
126743
92241
44428
125753
25625
23170
45936
16612
44487
27488
27790
92538
43864
45116
29338
126587
100488
44739
43865
45676
43921
89778
20189
11345
11375
701490
44085
44084
814279
44112
44113
44740
46955
44115
45124

11379
14183
701491
44585
48391
45367
44609
44741
45368
45113
45382
48860
20137
701492
48362
45369
48362
48860
20137
701492
48363
26142
14330
701493
44612
44108
44109
44728
44729
44644
89827
11747
701494
48364
44643
76335
89981
44516

STL
S
AL
FBR
NBR
NBR
STL
TNM
STZP
STCP R
STZP
STCP R
STZP
FCM

ABS
NBR
STCP R

NBR
S
STCP
NBR
AL
NBR
AL
S
POP
S
CM
SSZZ
STZP
STCP R
NBRS
FPM
S
S
CC
SS
PTFE
NBR
FPM
EPDM
SS
SS
PVDF

NBR
FPM
EPDM
NAB
NAB

NBR
FPM
EPDM
S
D
SS
STG*
SFG
SS
SS
SS
NBR
FPM
EPDM
D
SS
D
NBR
FPM
EPDM
D
NBR
FPM
EPDM
SSL
SSL
SS
PVDF
SS
SS
NBR
FPM
EPDM
D
NAB
NAB
S
NY

QTY

1
8
2
4
2
2
2
3
3
3
6
Washer, Flat (M10)
6
Screw, HH (M10x55)
6
Crankshaft, Dual End
1
Protector, Oil Cap w/Foam Gasket
1
Cap, Oil Filler
1
O-Ring, Oil Filler Cap - 70D
1
Bolt, Eye (M12x1.75) (For Lifting Pump Only)
1
Gauge, Oil, Bubble w/Gasket
1
Gasket, Flat, Oil Gauge - 80D
1
Screw, HHC Sems (M8x25)
8
Plug, Drain (1/4"x19BSP)
1
O-Ring, Drain Plug - 70D
1
Cover, Rear
1
O-Ring, Crankcase Cover - 70D
1
Crankcase Assy (Inclds: 34, 54)
1
Pins, Guide
2
Pan, Oil
1
Screw, Sems HHC (M6x16)
2
Pin, Crosshead
3
Rod, Plunger
3
Washer, Oil Seal
3
Washer, Oil Seal
3
Seal, Oil, Crankcase
3
Seal, Oil, Crankcase
3
Slinger, Barrier
3
Washer, Keyhole (M16)
3
Plunger (M40x145)
3
Stud, Plunger Retainer (M10x135)
3
Back-up-Ring, Plunger Retainer
3
O-Ring, Plunger Retainer - 70D
3
O-Ring, Plunger Retainer
3
O-Ring, Plunger Retainer
3
Gasket, Retainer
3
Retainer, Plunger (M10)
3
Retainer, Seal, 2 Pc.
3
Wick, Long Tab
3
Seal, LPS w/SS-Spg
3
Seal, LPS w/SS-Spg
3
Seal, LPS w/S-Spg
3
Spacer, Lo-Pressure Seal
3
Manifold, Inlet
1
Manifold, Inlet, Flushed (1/4" Flush Ports) 3531C ONLY
1
O-Ring, Inlet Manifold - 70D
3
O-Ring, Inlet Manifold
3
O-Ring, Inlet Manifold - 70D
3
Screw, HSH (M14x40)
4
Adapter, Female
3
Adapter Female
3
V-Packing
6
V-Packing
6
Adapter, Male
3
Springs, Coil
6/18
Spacer, w/Coil Springs
3
O-Ring, V-Packing-Spacer - 90D
3
O-Ring, V-Packing-Spacer - 70D
3
O-Ring, V-Packing-Spacer
3
Back-up-Ring, Spacer
3
Spacer, V-Packing
3
Back-up-Ring, V-Packing-Spacer
3
O-Ring, V-Packing-Spacer - 90D
3
O-Ring, V-Packing-Spacer - 70D
3
O-Ring, V-Packing-Spacer
3
Back-up-Ring, Valve Seat
6
O-Ring, Seat - 80D
6
O-Ring, Seat
6
O-Ring, Seat
6
Seat, Stepped
6
Valve
6
Spring
6
Retainer, Spring
6
Washer, Spring Retainer
6
Coil Spring (70kg), Valve Plug
6
O-Ring, Valve Plug - 90D
6
O-Ring, Valve Plug - 90D
6
O-Ring, Valve Plug - 70D
6
Back-up-Ring, Valve Plug
6
Plug, Valve
6
Manifold, Discharge
1
Screw, HSH (M12x70)
8
Protector, Shaft w/2 Screws, Lockwashers and Washers (Included With Pump) 1

EXPLODED VIEW
31
250

;;;;
;;;;
;;;;
;;;;

8
10

;;;
;;;
;;;
;;;

40
32
33

11

37

50

20

15

51
23

38

34

22

;;;;
;;;;
;;;;
;;;;
;;;;

21
49

48

283

25
64
65
15

69
70

75
101

;;;;
;;;;
;;;;
;;;;
;;;;

;;;;
;;;;
;;;;
;;;;
;;;;
;;;;
;;;;

54

11

10

53

;;;;;;
;;;
;;;
;;;;;;
;;;
;;;;;;
;;;
;;;
;;;
;;;
9

56
5
59

100

95

98

97

96
127
142 128

156

155

157
156

;;;;
;;;;
;;;;
;;;;
;;;;

174

110

90

99

159

FLUSHING

88

;;
;;
;;;
;;
;;;
;;;

126

106

107

168

INLET

;;;;
;;;;
;;;;
;;;;

278

171
170

127

141

173
172

167
166
164
163
162

112
117

255

;;;;
;;;;
;;;;

260

185

162
163

174

172
173

170
171

168

167

166

164

DISCHARGE

;;;
;;;
;;;
;;;

188

Models
Standard - 3535
Stainless Steel - 3531
SS Flushed - 3531C
Nickel Aluminum Bronze - 3537

December 2006
3535 MATL
255
260
275
278
279
281
282
283
290
299
300
310

34018
34039
92674
990013
80540
30278
30967
10069
34314
6124
814821
31040
33055
33262
34235
31955
31952
819000
714500
714506
6575
6100

STCP R
SS
STZP
STL
ZP
STZP

NBR

BBCP
NBR*
FPM
EPDM*
NBR
FPM
EPDM
F
SS
SS

3531 MATL
34018
34039
92674
990013
80540
30278
30967
10069
34314
6124
818372
31040
33055
33262
34017
31955
31952
819000
714500
714506
6575
6100
6119

STCP R
SS
STZP
STL
ZP
STZP

NBR

SS
NBR*
FPM
EPDM*
NBR
FPM
EPDM
F
SS
SS

3537 MATL
34018
34039
92674
990013
80540
30278
30967
10069
34314
6124
814522
31040
33055
33262
34017
31955
31952
819000
714500
714506
6575
6100

STCP R
SS
STZP
STL
ZP
STZP

NBR

NAB
NBR*
FPM
EPDM*
NBR
FPM
EPDM
F
SS
SS

Kit, Direct Mount

Kit, Direct Mount
Mounting, Box Assy (Inclds: 34018)
Hub, B 35mm w/Keyway [See Drive Packages, Tech Bulletin 03]
Screw, HH (M12x100) (Rail Adjusting Screw)
Oiler (1 oz.)
Glass, Oiler
Gasket, Oiler
Kit, Oil Drain
Gasket, Liquid (3 oz.)
Complete Head
Kit, Seal (Inclds: 97,106,112,127,155,156,158,159)
Kit, Seal (Inclds: 97,106,112,127,155,156,158,159)
Kit, Seal (Inclds: 97,106,112,127,155,156,158,159)
Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173)
Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173)
Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173)
Assy, Crankcase, Cast Iron Conversion
C.A.T. (For R.O. or Industrial Applications)
Adapter (2 per C.A.T.) (See Data Sheet for complete selection)
Plunger Pump Service DVD
Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic
(Fill to specified crankcase capacity prior to start-up)
Lubricant, Antiseize (1oz)

Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change. Silicone oil/grease required.
Production parts are different than repair parts. R Compoments comply with RoHS Directive.
* Review material codes for individual items (STG generally may be used as alternate). C. A.T. highly recommended for pressurized inlet, R.O. and Industrial applications.
See Tech Bulletins 03, 024, 035, 036, 040, 041, 043, 050, 052, 053, 069, 074, 077, 083 and 099 for additional information.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly D=Acetal
EPDM=Ethylene Propylene Diene Monamer F=Cast Iron FBB=Forged Brass FBR=Fiber FCM=Forged Chrome-moly FPM=Fluorocarbon NAB=Nickel Aluminum Bronze
NBR=Medium Nitrile (Buna-N) NBRS=Buna, Silicone Free NY=Nylon POP=Polypropylene PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS
SSD=Duplex Stainless Steel SSL=316/Low Carbon SSZZ=316SS/Zamak STCP=Steel/Chrome Plated SFG=Special Blend (FPM) STG=Special Blend (PTFE) White
STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength ZP=Zinc Plated

1
1
1
1
1
3
3
3
1
1
1
1
1
1
2
2
2
1
1
2
1
1
1

24.09 (612) 3535

24.33 (618) 3531, 3531C, 3537
19.02 (483) 3535
19.21 (488) 3531, 3531C, 3537
17.76 (451) 3535
16.92 (430) 3531, 3531C, 3537

(2) 1/4" NPTF FLUSHING 3531C ONLY

(2) 1" NPTF DISCHARGE
9.37 (238)

8M12
20

1.378 (35)
.393 (10)

13.43 (341)

5.12 (130)

P. C. D. 6

9.72
(247)

2.26 (58)

4.92
(125)

2.99 (76) 3535

3.23 (82) 3531, 3531C, 3537
(4) M142.00
(2) 1-1/2" NPTF INLET

(4) M121.75

2.24 (56.90)

.59 (15)

5.51 (140)
8.98 (228)
18.11 (460)

1.18 (30)

(4) SLOTS
USEABLE LENGTH
3.34 (85)

3.15
(80)

1.27 (32.25)

7.87 (200)
8.66 (220)

Models 3535, 3531, 3531C, 3537

8
10

13
11

9
3
4
6

12

10
8

Die cast aluminum crankcase means

high strength, lightweight, and excellent
tolerance control.

2
3

Oversized crankshaft bearings provide extended bearing life and pump performance.

The stainless steel slinger provides

back-up protection for the crankcase
seal, keeping pumped liquids out of the
crankcase.

Chrome-moly crankshaft provides unmatched strength and surface hardness

for long life.

Special concentric, high-density, polished,

solid ceramic plungers provide a true wear
surface and extended seal life.

Manifolds are a high tensile strength

forged brass, 316 stainless steel, duplex
stainless or nickel aluminum bronze for
long term, continuous duty.

Matched oversized TNM connecting

rods noted for superior tensile strength
and bearing quality.

Special stainless steel plunger rods with

high strength crossheads for longevity
and corrosion resistance.

100% wet seal design adds to service

life by allowing pumped liquids to cool
and lubricate on both sides.

10 Stainless steel valves, seats and springs

provide corrosion-resistance, ultimate
seating and extended life.
11 Specially formulated, CAT PUMP exclusive, V-Packings offer unmatched
performance and seal life.
12 Crossheads are 360 supported providing
uncompromising alignment.
13 Optional special ported Flushed Inlet
Manifold permits external flush for lubricating and cooling seals when pumping
liquids such as DI water, Hi-Temp or low
lubricity.

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

CAT PUMPS (U.K.) LTD.

World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: [email protected]
www.catpumps.com

1 Fleet Business Park, Sandy Lane, Church Crookham

FLEET, Hampshire, GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: [email protected]

N.V. CAT PUMPS INTERNATIONAL S. A.

The Pumps with Nine Lives

Heiveldekens 6A, B-2550 Kontich, Belgium

Phone 32- 3- 450.71.50 Fax 32-3- 450.71.51
e-mail: [email protected] www.catpumps.be

International Inquiries

CAT PUMPS DEUTSCHLAND GmbH

FAX (763) 785-4329

e-mail: [email protected]

Buchwiese 2, D-65510 Idstein, Germany

Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: [email protected] www.catpumps.de
PN 993120 Rev E 11605