PRODUCT SPOTLIGHT INDUCTIVE SENSOR Bulletin 872C and 872CP WorldProx Cost-eective global solutions for general purpose applications 872C models designed with Nickel-plated brass housings and plastic sensing face 872CP models designed with an all plastic housing and sensing face Standard and short barrel versions Multiple operating voltages and output types Output indicator with 360 visibility for easy setup and maintenance IP67 Environmental rating Extended range versions available Bulletin 871P - VersaCube Long-range sensing, versatility and durability Sensing ranges of up to 40 mm for general purpose models and 35 mm for weld-feld immune models A unique fve-way mount makes them easy to mount and adjust Same mounting hole pattern as similar cube- and limit switch-style sensors for easy retroftting Equal sensing versions available Bulletin 871TS A tough new solution for the food and beverage industry 316L stainless steel barrel with FDA Certifed PPS sensing face ECOLAB certifed IP67, IP68 and IP69K enclosure ratings Extended temperature rating (-40+80C (-40+176F)) Standard and extended sensing versions available Laser etched product markings Bulletin 871TM All-Stainless Steel The industry benchmark for harsh duty inductive sensing Stainless steel face and barrel for high impact and abrasion resistance 1200 psi washdown capability for contaminant and fuid ingress resistance (selected units meet IP69K requirements) Standard sensing, ferrous selective, nonferrous selective, equal sensing and intrinsically safe versions Available with abrasion resistant, fre retardant ToughLink cable that meets SOOW-A requirements Extended range models available Allen-Bradley proximity sensors set the standard for ruggedness, reliability and application fexibility. Choose from one of the industrys widest selections of proximity sensor models, all of which ofer you non-contact object detection. This diverse ofering serves the full spectrum of your needs, from light- duty packaging applications to the punishing environments on automotive welding equipment or the harsh washdowns in food processing plants. Bulletin 802M/802MC Pre-Wired Factory sealed for demanding industrial environments NEMA 4, 4X, 6P and IP67 enclosure ratings Polymeric housings are highly resistant to moisture as well as volatile cleaning agents 802MC Corrosion resistant versions are factory sealed and all exposed metal parts are constructed of Stainless Steel 316 2 and 4 Circuit versions available (only 2 Circuit available for 802MC) Optional LED Output indication Standard pre-wired cable is a 5ft STOOW-A (oil resistant for indoor and outdoor use) cable Extended cable lengths and other connector options available PRODUCT SPOTLIGHT LIMIT SWITCH Bulletin 802T NEMA Style Time-tested durability, versatility and reliability Plug-in versions reduce downtime by eliminating the need for re-wiring (head and switch body can be replaced while leaving the base, with wiring chamber, in place) NEMA Type 4 and 13 oil-tight (6P on select rotary shaft models) A wide variety of operating heads and levers available Operator heads can be rotated in 90 increments 2 or 4 Circuit versions -18 to 110 C Temperature rating (-40 to 110C available as an option) Optional LED output indication Standard NPT Conduit Entry Pre-wired cable units and Mini connector versions Bulletin 802B Compact, Precision and Small Precision The ideal solution for areas too small for traditional NEMA-style limit switches Compact, Precision and Small Precision models Precision and Small Precision units ofer low trip and reset points for more precise sensing Rugged die-cast housings with industry standard dimensions Wide range of operating voltages and current ratings All units available with a wide variety of operating heads 440P IEC Style Safety A full range of IEC style solutions for both safety and standard sensing applications Cat. 1 devices per En954-1, dual channel interlocks suitable for Cat. 3 or 4 systems Four body styles: 30 mm metal, 22 mm metal, 22 mm plastic and 15 mm plastic Positive operation, forced disconnection of contacts (direct opening action) Snap acting or slow make/break contact arrangements Wide variety of operating heads (all lever-type switches are provided with their respective actuator arm) 22 mm Metal Precision Small Precision Compact Rockwell Automation ofers one of the broadest and most durable lines of limit switches in the industry. Allen-Bradley limit switches are used in a variety of applications and environments because of their ruggedness, simple, visible operation, ease of installation and reliability. 30 mm Metal 22 mm Plastic G e n e r a l
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L o c a t i o n s Specialty Solutions INDUCTIVE SENSOR QUICK SELECTION GUIDE H o u s i n g
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A C / D C Product Family Product Features 872C WorldProx Nickel-Plated brass barrel with plastic face Standard length and short barrel versions (3-wire DC versions) Extended range versions available (3-wire DC and 2-wire AC) Wide variety of cable and connector options 6.5 2 3 IP67 8 2 & 3 3 & 4 12 3 & 4 4 & 8 18 5 & 8 8 & 12 30 10 & 15 15 & 20 872C/871C Plastic Housing Plastic barrel and sensing face Cable and QD models (AC units only available with cable) AC units available in 871C product family 12 3 4 IP67 18 5 8 30 10 15 871TM Rugged Stainless Steel 304 barrel and sensing face Extended Range units available (3-wire DC versions) Wide variety of sensing types available (standard inductive, submersible units, low energy AC/DC units, and intrinsically safe versions) 8 3 6 All units IP67 & 1200 psi wash down rated (Selected units meet IP69K)
12 2 & 6 4 & 10 18 5 & 10 8 & 20 30 10 & 20 15 & 40 871TM/871T Ferrous & Non-Ferrous Rugged Stainless Steel 304 barrel and sensing face Ferrous versions only sense ferrous materials Non-ferrous versions only sense non-ferrous materials AC Ferrous Versions available in 871T product family 12 1 & 2 NA All units IP67 & 1200 psi rated (Selected units meet IP69K) 18 3 & 5 NA 30 7.5 & 10 NA 871TS Stainless Steel 316L barrel and FDA approved PPS plastic sensing face ECOLAB certied Extended temperature ratings (-40 to 100C) Extended range units available Laser engraved part numbers 12 2 & 4 4 & 8 IP67, IP68 & IP69K
18 5 & 8 8 & 12 871T Stainless Steel 304 barrel with plastic sensing face AC housing and sensing face constructed of stainless steel 304 Extended low end temperature ratings (-40 to 70C) 12 2 4 IP67 18 5 8 871C Extended Temperature Nickel-plated brass barrel and plastic sensing face Operating temperature from -40 to 100C PUR cable and QD connector options 12 2 4 IP67 18 5 8 30 10 15 871C NAMUR Conform to NAMUR specications (DIN 19 234) Sensors are appropriate for Intrinsically Safe applications when used with NAMUR style isolators/ampliers 8 1 2 IP67 12 2 4 18 5 8 30 10 15 871D WorldClamp Designed for use in power clamp and gripper applications to indicate open and closed position Weld Field Immune 3 dierent sensor head styles 3-wire DC and 2-wire AC/DC versions 871D Cylinder Position Indicator Designed to detect the extended or retracted position of a hydraulic or pneumatic cylinder Weld Field Immune Multiple probe lengths to accommodate dierent size cylinders 3-wire DC and 2-wire AC/DC versions Specialty Solutions A u t o m a t e d
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A C / D C Product Family Product Features 871Z Weld Field Immune PTFE coated brass housing Cable versions available with SOOW cable for excellent weld splatter protection 12 2 4 IP67 18 5 8 30 10 15 871ZC Weld Field Immune Slag resistant copper barel Thermoset plastic face Optional Toughcoat nish on sensor face for even greater weld splatter protection 12 2 4 IP67 18 5 8 & 15 30 10 15 871ZT Weld Field Immune PTFE coated brass housing Equal sensing (detects all metals at the same sensing distance) Unshielded versions oer extended range 12 3 8 IP67 18 5 12 30 10 20 871P VersaCube Head can be rotated in 5 dierent sensing positions Standard sensing and Weld Field Immune versions Optional Toughcoat slag resistant coating available on specic models 40x40 20 40 All units IP67 & 1200 psi wash down rated (Selected units meet IP69K)
40x40 WFI 15 & 20 25 & 35 871F Flat Pack Large Flat Pack style sensor for applications that require extremely long sensing range Standard sensing and Weld Field Immune versions 80x80 50 65 All units IP67 & 1200 psi wash down rated (Selected units meet IP69K)
80x80 WFI 40 50 871L and 872L Head can be rotated in 17 dierent positions Standard NEMA limit switch mounting pattern Switch selectable N.O. or N.C. outputs on 871L Programmable N.O. or N.C. outputs (via jumper) on 872L 40x40x120 20 40 IP67 871C Mini Tubular Compact housing ideal for small part detection, robotic, and gripper applications Stainless Steel barrel and plastic sensing face Fully integrated electronics High switching frequency (3kHz) 3 smooth barrel 0.6 & 1 NA IP67 4 smooth barrel 0.8 & 1 NA 4 0.8 & 1.5 NA 5 1 & 1.5 NA 871FM Mini Flat Pack Compact sensor housings for applications with limited mounting area 5x5 and 8x8 solutions oer metal housings while other solutions oer plastic housings AC versions only available in the 28x16x11 and 40x26x12 mm packages 5x5 0.8 & 1.5 NA IP67 8x8 2 3 28x16x11 2 NA 40x26x12 2 4 25x50x10 5 8 31x18x10 NA 5 INDUCTIVE SENSOR QUICK SELECTION GUIDE 871C Analog Provide a 0-10V output proportional to the distance from the sensor face Available in 12, 18, and 30 mm housings 2m cable connection 871R & 8721S Ring & Slot Ring sensors available in 12, 20, 50, and 100 mm diameter sizes Slot sensors available with 30 mm gap All ring and slot sensors 3-wire DC H a z a r d o u s
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e r e d Product Family Product Features 802T Plug-In & Non Plug-In Rugged NEMA TYPE 4 and 13 oiltight constuction Available in Standard Non Plug-In and Plug-In version Plug-in design provides for quick and easy installation 2 and 4 Circuit versions Simple mode change in head for easy set-up Low energy versions available 2 Circuit: NEMA A600 4 Circuit: NEMA A300 -18 to 110C (0 to 230F) Optional -40 to 110C (-40 to 230F) Lever Low operating force Top and side push (with or without rollers) Cat whisker Wobble stick Neutral position NEMA 1,4, 6P (Select side rotary styles), 13
801 General purpose limit switch for a wide variety of applications Multiple contact arrangements available (Including Slow Action and Snap Action) Snap Action contacts provide high snap through force NEMA A600 0 to 40C (32 to 104F) Fork lever Roller lever Maintained Rod/Chain NEMA 1, Type 4 or Type 7, and 9 802M/MC Factory sealed to meet the demands of both wet and dry applications Polymeric housing material is highly resistant to moisture as well as volatile cleaning agents 802MC corrosion resistant versions are factory sealed and all exposed metal parts are constructed of Stainless Steel 316 Standard units provided with prewired 5ft.(1.52m) STO cable 2 Circuit: NEMA A600 4 Circuit: NEMA B300 0 to 80C (32 to 180F) Lever Maintained Top and side push (with or without rollers) 802MC corrosion resistant lever NEMA 1, 4, 4X, 6P, 13 and IP67
802G Plug-in gravity return switch, designed for conveyor- type applications with small or lightweight objects Requires low operating torque Adjustable switch point (can be set from 10 to 180 of rotation) Three unique lever arms available NEMA B600 0 to 110C (32 to 230F) Adjustable rod levers (Requires lever arms specically designed for the 802G product family) NEMA 1 802X NEMA 7 and 9 units appropriate for use in: Class 1, Groups B, C or D Class II, Groups E, F or G Class III NEMA 4 watertight versions designed for indoor use NEMA A600 NEMA P150 -46 to 121C (-50 to 250F) Lever Maintained Top and side push (with or without rollers) Wobble stick Neutral position NEMA Types 7 and 9; NEMA 4/ nonhazardous locations 802XR Sealed limit switch features a single contact hermetically sealed in glass enclosure Oers excellent contact relability in contaminated atmospheres Appropriate for use in: Class 1, Groups B, C or D Class II, Groups E, F or G NEMA B600 NEMA P300 -29 to 121C (-20 to 250F) Lever Top and side push (with or without rollers) Wobble stick NEMA Types 7 and 9 802R Sealed limit switch features a single contact hermetically sealed in glass enclosure Oers excellent contact relability in contaminated atmospheres Appropriate for use in: Class 1, Div 2, Groups A, B, C, and D NEMA B600 NEMA P300 -29 to 121C (-20 to 250F) Lever Low operating force Top and side push (with or without rollers) Cat whisker Wobble stick NEMA 13 LIMIT SWITCH QUICK SELECTION GUIDE I E C
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e r e d Product Family Product Features 802B Compact metal housing can be mounted in areas too small for traditional NEMA style solutions 3m pre-wired cable 13 unique head congurations AC or DC LED versions Low Current versions Booted and Panel mount versions NEMA B300 -10 to 70C (14 to 158 F) Rotary arm Center rotary arm Top push (with or without rollers) Top push bevel Top push cross roller Wobble stick NEMA 1, 3, 4, 6, 12, 13 and IP67
802B Precision/ Small Precision
Low trip and reset points for more precise sensing 1/2Conduit entry Booted versions Side and ange mounting available NEMA A300 -10 to 80C (14 to 176 F) Top push Top push roller Top push cross roller Roller lever One-way roller Precision: NEMA 1, 3, 4, IP60 & IP65 Small Precision: NEMA 1, 3, 4, 6, 13 & IP67 440P-M Internationally accepted 30 mm cast aluminum housing for safety and non-safety applications Positive operation, forced disconnection of contacts Available with snap-acting, slow make before break or slow break before make contact blocks Actuator head can be rotated in 90 increments Category 1 device per EN954 -1 Suitable for Category 3 and 4 systems when ganged together NEMA A600 NEMA Q600 -25 to 80C (-18 to 176 F) Roller plunger Dome plunger Short lever Adjustable lever Rod lever Spring rod Telescope arm IP66 440P-C Internationally accepted 22 mm plastic housing for safety and non-safety applications Positive operation, forced disconnection of contacts Available with snap-acting, slow make before break or slow break before make contact blocks Actuator head can be rotated in 90 increments Category 1 device per EN954 -1 Suitable for Category 3 and 4 systems when ganged together NEMA A600 NEMA Q600 -25 to 80C (-18 to 176F) Roller plunger Dome plunger Hinge lever Short Lever Oset hinge Adjustable lever Rubber roller IP66 440P-A Internationally accepted compact 22 mm metal housing for safety and non-safety applications Positive operation, forced disconnection of contacts Available with snap-acting contact blocks Pre-wired 2m cable, bottom or side exit Category 1 device per EN954 -1 Suitable for Category 3 and 4 systems when ganged together NEMA B300 NEMA Q300 2 to 70C (36 to 158F) Roller plunger Dome plunger Cross roller plunger Short lever IP66/IP67 802T Direct Opening Rugged metal housing and plug-in body style utilize the same mounting dimensions as other NEMA style limit switches Direct opening contacts ensure normally closed contacts (safety contacts) open even in the event of a contact weld condition, up to 10 Newtons 2-Circuit versions suitable for Category 1 systems per EN954-1 4-Circuit versions suitable for Category 3 and 4 systems per EN954-1 2 Circuit: NEMA A600 4 Circuit: NEMA A300 NEMA Q300 -18 to 110C (0 to 230F) Lever Top push roller Side push vertical roller Side push horizontal roller NEMA 4, 6P, 12, 13, and IP67
LIMIT SWITCH QUICK SELECTION GUIDE Publication PRXLIM-BR001C-EN-P March 2009 Copyright 2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA. Supersedes Publication PRXLIM-BR001B-EN-P July 2004 Allen-Bradley, Rockwell Automation, ToughLink, WorldClamp, WorldProx, and VersaCube are trademarks of Rockwell Automation, Inc. Rockwell Automation oers a breadth of quality Allen-Bradley components to t your specic needs. In order to assist you with your component selection, we oer a variety of conguration and selection tools. Local Distributor Call 1.800.223.3354 to contact your local Distributor today. http://www.rockwellautomation.com/distributor/ On-Line Product Directory Our extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle. http://www.rockwellautomation.com/products/ Product Selection Toolbox Our powerful range of product selection and system confguration tools assist you in choosing and applying our products. http://www.rockwellautomation.com/en/e-tools/ Sensors Catalog Within this catalog youll fnd an extensive selection of your Allen-Bradley sensing products. http://www.ab.com/catalogs/ Connection Systems Consolidate component inventory and control cabling with Allen- Bradley connectivity. Take advantage of On-Machine connectivity to reduce Mean Time To Repair (MTTR), expedite commissioning and simplify device wiring by utilizing the broad oering of: Bulletin 889 Cordsets and Patchcords: Featuring industry standard overmolded connectors, Allen-Bradley cables provide secure connection for sensors and other feld devices. Bulletin 879 V- and Y-Cables: These cable splitters consolidate two terminations into a single port. With similar confguration capabilities to cordsets, the split can occur right at a receptacle with a V-cable or at a pre-determined distance with a Y-cable. Bulletin 898 Distribution Boxes: These passive junction boxes lower labor costs by reducing installation and troubleshooting time. Distribution boxes reduce the number of terminations needed to be made in a cabinet. Bulletin 888 Receptacles: Increase your plug-and-play capabilities with easy to use receptacles. When used on panels or feld devices, these solutions expedite maintenance and provide fexibility on system design.