SMH7159WC SAMSUNGMWl

Download as pdf or txt
Download as pdf or txt
You are on page 1of 33

SERVICE

MICROWAVE OVEN CONTENTS


MICROWAVE OVEN
1. Precaution
2. Specifications
3. Operating Instructions
4. Disassembly and Reassembly
5. Alignment and Adjustments
6. Trouble shooting
7. Exploded Views and Parts List
8. PCB Diagrams
9. Schematic Diagrams
Manual
SMH7159WC
SMH7159BC
SMH7159CC
SEA
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be
operated with the door open.
(b) Make the following safety checks on
all ovens to be serviced before activating
the magnetron or other microwave
source, and make repairs as necessary:
(1) Interlock operation,
(2) proper door closing,
(3) seal and sealing surfaces (arcing,
wear, and other damage),
(4) damage to or loosening of hinges
and latches,
(5) evidence of dropping or abuse.
(c) Before turning on microwave power
for any service test or inspection within
the microwave generating
compartments, check the magnetron,
wave guide or transmission line, and
cavity for proper alignment, integrity,
and connections.
(d) Any defective or misadjusted
components in the interlock, monitor,
door seal, and microwave generation
and transmission systems shall be
repaired, replaced, or adjusted by
procedures described in this manual
before the oven is released to the
owner.
(e) A Microwave leakage check to verify
compliance with the Federal
performance standard should be
performed on each oven prior to
release to the owner.
- 1 -
1. Precaution
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use,
repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially
lethal high voltages and currents.
1-1 Safety precautions ( )
1. All repairs should be done in accordance
with the procedures described in this
manual. This product complies with
Federal Performance Standard 21 CFR
Subchapter J(DHHS).
2. Microwave emission check should be performed
to prior to servicing if the oven is operative.
3. If the oven operates with the door open :
Instruct the user not to operate the oven and
contact the manufacturer and the center for
devices and radiological health immediately.
4. Notify the Central Service Center if the
microwave leakage exceeds 5 mW/cm
2
.
5. Check all grounds.
6. Do not power the MWO from a "2-prong"
AC cord. Be sure that all of the built-in
protective devices are replaced. Restore any
missing protective shields.
7. When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including: nonmetallic control
knobs and compartment covers.
8. Make sure that there are no cabinet openings
through which people --particularly
children --might insert objects and contact
dangerous voltages. Examples: Lamp hole,
ventilation slots.
9. Inform the manufacturer of any oven found
to have emission in excess of 5 mW/cm
2
,
Make repairs to bring the unit into
compliance at no cost to owner and try to
determine cause.
Instruct owner not to use oven until it has
been brought into compliance.
Samsung Electronics America, Inc.
Headquarters 105 Challenger Road
Ridge field Pack, New Jersey 07660-0511
10. Service technicians should remove their
watches while repairing an MWO.
11. To avoid any possible radiation hazard,
replace parts in accordance with the wiring
diagram. Also, use only the exact
replacements for the following parts:
Primary and secondary interlock switches,
interlock monitor switch.
12. If the fuse is blown by the Interlock Monitor
Switch: Replace all of the following at the
same time: Primary, door sensing switch
and power relay, as well as the Interlock
Monitor Switch. The correct adjustment of
these switches is described elsewhere in
this manual. Make sure that the fuse has the
correct rating for the particular model being
repaired.
13. Design Alteration Warning:
Use exact replacement parts only, i.e.,
only those that are specified in the
drawings and parts lists of this manual.
This is especially important for the
Interlock switches, described above.
Never alter or add to the mechanical or
electrical design of the MWO. Any design
changes or additions will void the
manufacturer's warranty. Always unplug
the unit's AC power cord from the AC
power source before attempting to
remove or reinstall any component or
assembly.
14. Never defeat any of the B+ voltage
interlocks. Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.
15. Some semiconductor ("solid state") devices
are easily damaged by static electricity.
Such components are called
Electrostatically Sensitive Devices (ESDs).
Examples include integrated circuits and
field -effect transistors.
Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
- 2 -
1-2 Special Servicing Precautions (Continued)
16. Always connect a test instrument's ground
lead to the instrument chassis ground before
connecting the positive lead; always remove
the instrument's ground lead last.
17. When checking the continuity of the witches
or transformer, always make sure that the
power is OFF, and one of the lead wires is
disconnected.
18. Components that are critical for safety are
indicated in the circuit diagram by
shading, or .
1-3 Special High Voltage Precautions
1. High Voltage Warning !
Do not attempt to measure any of the high
voltages --this includes the filament voltage
of the magnetron. High voltage is present
during any cook cycle.
Before touching any components or wiring,
always unplug the oven and discharge the
high voltage capacitor (See Figure 1-1)
2. The high-voltage capacitor remains charged
about 30 seconds after disconnection. Short
the negative terminal of the high-voltage
capacitor to the oven chassis. (Use a
screwdriver.)
3. High voltage is maintained within specified
limits by close-tolerance, safety-related
components and adjustments. If the high
voltage exceeds the specified limits, check
each of the special components.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY
with high current capabilities in the circuits of the
HIGH VOLTAGE TRANSFORMER secondary
and filament terminals. It is extremely dangerous
to work on or near these circuits with the oven
energized.
DO NOT measure the voltage in the high voltage
circuit including filament voltage of magnetron.
PRECAUTION
Never touch any circuit wiring with your hand
nor with insulated tool during operation.
PRECAUTION
Servicemen should remove their watches
whenever working close to or replacing the
magnetron.
Fig. 1-1 Discharging High Voltage Capacitor
19. Use replacement components that have the
same ratings, especially for flame resistance
and dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
High Voltage Capacitor
- 3 -
2. Specifications
2-1 Table of Specifications
TIMER
POWER SOURCE
POWER CONSUMPTION
OUTPUT POWER
OPERATING FREQUENCY
MAGNETRON
COOLING METHOD
OUTSIDE DIMENSIONS
NET WEIGHT
SHIPPING WEIGHT
99 MINUTES 99 SECONDS
120V 60Hz, AC
MICROWAVE : 1,580W
FROM 100 TO 1000W(10 LEVEL POWER)
(IEC-705 TEST PROCEDURE)
2,450MHz
OM75PH(10)ESS
COOLING FAN MOTOR
29
7/8
"(W) x 16
7/8
"(H) x 15
1/16
"(D) mm
69.5 lbs
76 lbs
- 4 -
3. Operating Instructions
3-1 Control Panel
3-2 Features & External Views
Door
Door Latches
Handle
Ventilation Holes Oven Light
Safety Interlock Holes
Control Panel
Auto Side Hood
Intake Holes Glass Tray Guide Roller
382.5mm
759mm
4
2
9
m
m
- 5 -
INSTALLATION
The Microwave Oven is supported by a special
bracket assembly (mounting system) supplied
with the oven. The bracket assembly must be
mounted to the wall with toggle bolts through
the wall, and a lag screw into a wall stud.
After the bracket assembly is installed, the unit
can be slid over the two rails of the bracket
assembly. Two bolts are run down through
the cabinet bottom and into the oven case to
pull the oven up against the cabinet bottom.
NOTE : For easier removal and personal safety
it is recommended that two people
remove this product.
CAUTION!
The mounting surface must be capable of
supporting the cabinet load, in addition to the
64 pound product, plus additional loads of up
to 50 pounds or a total weight of 114 pounds.
This product cannot be installed to cabinet
arrangements such as an island or peninsula.
It must be mounted to both a top cabinet and
wall.
VENT BLOWER
The vent or exhaust blower is located at the top
of the oven. It is shipped for vertical exhaust but
can be changed to rear exhaust or recirculating
(See installation instrustions on how to change
and/or blower section on how to remove).
COOKTOP LIGHTS
Two 40-watt screw base incandescent bulbs are
located on the bottom between the four grease
filters. The bulbs are user replaceable by removing
one screw and lowering access cover. The bulbs
could be difficult to remove when replaced for the
first time. a silicone glue is used to secure them
during shipping.
OVEN LIGHT
A 40-watt screw base incandescent bulb is located
in the top of the oven cavity at the front.
It is user replaceable by removing the top grill
(2 screws. On the front of outer case.). The bulb
is then accessible by removing a metal cover (1 screw).
Mounting Plate
- 6 -
REUSABLE GREASE FILTERS
The metal filter trap grease released by foods
on the cooktop. They also prevent flames from
foods on the cooktop from damaging the inside
of the microwave.
For this reason, the filters must ALWAYS be in
place when the hood the vent fan is used. The
grease filter should be cleaned once a month,
or as needed.
See the owner's manual packed with the microwave.
REMOVING CHARCOAL FILTER
To remove the charcoal filter, disconnect power
at the main fuse or circuit breaker panel or pull
the plug. Remove the top grille by removing the
2 screws that hold it in place.
Slide the filter towards the filter towards the
front of the oven and remove it.
AUTOMATIC FAN
An automatic fan feature protects the microwave
from too much heat rising from the cooktop below
it. If you have turned the fan on you may find
that you cannot turn it. The fan will automatically
turn off when the internal parts are cool. If may
stay on for 30 minutes or more after the cooktop
and microwave controls are turned off.
GRILLE REMOVAL
The top full-width grille is removable for service to
some components, such as : oven light, cavity
T.C.O, vent motor capacitor and fuse.
TO REMOVE GRILLE :
1. Disconnect oven power.
2. Remove screws (2) from grille outer case.
3. Lift off grille.
REMOVING OVEN FROM WALL
(2 PEOPLE REQUIRED)
Oven is hooked on metal tabs at bottom of wall
mounting plate and fastened to cabinet by (3) top
cabinet bolts.
CAUTION : Oven weights 64.0 lbs. Requires 2
people for removal.
1. Disconnect power cord. Top vented models-
disconnect duct and remove damper assembly.
2. Remove (3) top cabinet bolts.
3. Pull unit forward slowly providing adequate
support to prevent dropping unit during removal
of last top cabinet bolts.
Screws
Remove 2 grille screws to remove the grill
- 7 -
4. Disassembly and Reassembly
MAGNETRON, MOTOR ASSEMBLY, VENT BLOWER AND HIGH VOLTAGE TRANSFORMER
Oven must be removed from wall.
REMOVING OVEN FROM WALL (2 PEOPLE REQUIRED)
Oven is hooked on metal tabs at bottom of wall mounting plate and to cabinet by (3) top cabinet bolts.
4-1 Replacement of High Voltage Transformer and Fan Motor Assembly.
Disconnect oven power.
Remove Grille & Control Box Assembly.
1. Discharge the high voltage capacitor.
2. Disconnect all the leads.
3. Remove (2) screws from the fan motor
assembly.
4. Remove (3) screws from the duct-side.
5. Remove the duct-side.
6. Take out the fan motor.
7. Remove (4) Screws from the H.V.Trans.
8. Take out the H.V.Trans.
4-2 Replacement of Magnetron
Remove the magnetron including the shield case,
permanent magnet, choke coils and capacitors
(all of which are contained in one assembly).
1. Disconnect all lead wires from the magnetron.
2. Remove nuts (4) securing the magnetron to the
wave guide.
3. Take out the magnetron very carefully.
NOTE1: When removing the magnetron, make sure
that it antenna does not hit any adjacent
parts, or it may be damaged.
NOTE2: When replacing the magnetron, be sure to
remount the magnetron gasket in the correct
position and make sure the gasket is in good
condition.
CAUTION !
During replacement, be certain R.F. anode gasket is
in place around anode stub.
PERFORM MICROWAVE LEAKAGE TEST
MGT NUTS (4)
SCREW
SCREW
XMER SCREWS
(4 EACH SIDE)
(DUCT SIDE)
SCREW
(SIDE)
SCREW
(BACK)
- 8 -
4-3 Replacement of Door Assembly
4-3-1 Removal of Door "C"
Open the door and remove the door by
pulling up from hinge holes.
4-3-2 Removal of Door "E"
Following the procedure as shown in the figure,
insert and bend a thin metal plate between Door
"E" and Door "A" until you hear the 'tick' sound.
Insertion depth of the thin metal plate should be
0.5mm or less.
4-3-3 Removal of Key Door & Spring
Remove pin hinge from Door "E".
Detach spring from Door "E" and key door.
Door "E"
Door "A"
Door "C"
- 9 -
4-3-4 Reassembly Test
1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven
face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door
assembly is not mounted properly, microwave energy may leak from the space between the door and oven.
3. Do the microwave leakage test.
4-4 Replacement of Fuse
The fuse is located behind the control panel mounted to the installation bracket.
1. Disconnect power and remove grille.
2. Remove a screw that secure the installation
bracket.
3. When 20A fuse blows out by the operation
of interlock monitor switch failure, replace
the primary interlock switch, secondary interlock
switch, door sensing switch, interlock monitor
switch and power relay.
4. When the above four switches operate properly,
check if any other part such as the control circuit
board, blower motor or high voltage transformer
is defective.
4-5 Replacement of Drive Motor
1. Disconnect power and remove base hood
screws(4).
2. Remove bottom plate and disconnect the
turntable motor drive.
3. Remove turntable motor screws(2) and pull the
turntable motor out.
4. When replacing the drive motor, be sure to remount
it in the correct position with the coupler.
5. Connect all the leads to the drive motor.
6. Screw the drive motor cover to the base hood with
a screwdriver.
DRIVE MOTOR
After replacement of the defective component parts of the door, reassemble it and
follow the instructions below for proper installation and adjustment so as to
prevent an excessive microwave leakage.
FUSE & FUSE HOLDER
- 10 -
4-6 Replacement of stirrer motor
1. Disconnect power and remove grille screws(2).
2. Remove grille and the bracket duct upper screw(1).
3. Remove the bracket duct upper and disconnect the
stirrer motor wire.
4. Remove stirrer motor screws(2) and pull the
stirrer motor.
4-7 Removal of stirrer
The stirrer is motor driver and located on the upper side of the cavity. The oven uses a top feed wave guide.
The stirrer is located in the wave guide and the motor is located on the wave guide.
1. Disconnect power and open the door.
2. Remove the clip and turn the stirrer cover left.
3. Remove stirrer cover and the stirrer will come
with it.
STIRRER MOTOR
COVER STIRRER
CLIP
COVER STIRRER
STIRRER ASSEMBLY
- 11 -
4-8 Replacement of Control Circuit Board
4-8-1 Removal of Control Box
1. Disconnect power and remove grille.
2. Be sure to ground any static electric charge in
your body and never touch the control circuit.
3. Disconnect the connectors from the control
circuit board.
4. Remove a screw securing the control box
assembly.
4-8-2 Removal of P.C.B Assembly
1. Pull the lever end of the plastic fastener and
remove the Flexible Printed Circuit(FPC) of
membrane panel.
2. Remove screws 5 securing the control circuit
board.
3. Lift up the control circuit board from the Ass'y
control box.
4. When reconnecting the FPC connector, make
sure that the holes on the connector are properly
engaged with the hooks on the Plastic Fastener.
4-8-3 Removal of Window Display & Membrane Panel
1. Window display should not be disassembled as
its mounting tabs will be broken. If repair work
is difficult, replace with Ass'y control panel.
2. The membrane key board is attached to the
escutcheon base with double faced adhesive
tape. Therefore, applying hot air such as using of
hair dryer is recommended for smoother
removal.
3. When installing new membrane key board, make
sure that the surface of escutcheon base is
cleaned sufficiently so that any problems
(shorted contacts or uneven surface) can be
avoided.
Screw
Control Box
Screw Screw
Membrane Panel
Window Display
FPC
connector
Screw
Screw Screw
- 12 -
5. Alignment and Adjustments
5-1 High Voltage Transformer
1. Remove connectors from the transformer terminals
and check continuity.
2. Normal resistance readings are as follows:
(Room temperature = 20C)
5-2 Low Voltage Transformer
1. The low voltage transformer is located on the
control circuit board.
2. Remove the low voltage transformer from the
PCB Ass'y and check continuity.
3. Normal resistor reading is shown in the table.
5-3 Magnetron
1. Continuity checks can indicate only an open
filament or a shorted magnetron. To diagnose an
open filament or shorted magnetron.
2. Isolate the magnetron from the circuit by
disconnecting its leads.
3. A continuity check across the magnetron filament
terminals should indicate one ohm or less.
4. A continuity check between each filament terminal
and magnetron case should read open.
PRECAUTION
1. High voltage is present at the high voltage terminals during any cook cycle.
2. It is neither necessary nor advisable to attempt measurement of the high voltage.
3. Before touching any oven components or wiring, always unplug the oven from its power source and
discharge the high voltage capacitor.
SHV-7778UC1
Secondary
Filament
Primary
79 10%
Shows Continuity
0.43 10%
Terminals
Resistance
SLV-1350N(P)
1~2(Input)
4~5(Output 2.7V)
6~7(Output 7.0V)
7~8(Output 19.0V)
127.7
1.8
2.0
4.8
- 13 -
5-4 High Voltage Capacitor
1. Check continuity of the capacitor with the meter set at the highest resistance scale.
2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9M.
3. A shorted capacitor will show continuous continuity.
4. An open capacitor will show constant 9M.
5. Resistance between each terminal and chassis should read infinite.
5-5 High Voltage Diode
1. Isolate the diode from the circuit by disconnecting its leads.
2. With the ohm-meter set at the highest resistance scale, measure across the diode terminals. Reverse the
meter leads and read the resistance. A meter with 6V, 9V or higher voltage batteries should be used to
check the front-to back resistance of the diode (otherwise an infinite resistance may be read in both
directions). The resistance of a normal diode will be infinite in one direction and several hundred K in the
other direction.
5-6 Main Relay and Power Control Relay
1. The relays are located on the PCB Ass'y. Isolate them from the main circuit by disconnecting the leads.
2. Operate the microwave oven with a water load in the oven. Set the power level set to high.
3. Check continuity between terminals of the relays after the start pad is pressed.
5-7 Adjustment of Primary Switch, Door Sensing Switch and Monitor Switch
1. When mounting Primary switch and Interlock
Monitor switch to Latch Body, consult the figure.
2. No specific adjustment during installation of
Primary switch and Monitor switch to the latch
body is necessary.
3. Completely tighten the screws holding the Latch
Body to the oven assembly.
Check for play in the door by pulling the door
assembly. Make sure that the latch keys move
smoothly after adjustment is completed.
4. Reconnect to Monitor switch and check the
continuity of the monitor circuit and all latch
switches again by following the components test
procedures.
5. Confirm that the gap between the switch
housing and the switch actuator is no more than
0.5mm when door is closed.
6. Interlock Switch Replacement - When
replacing faulty switches, be sure switch mounting
tabs are not bent, broken or otherwise deficient in
their ability to secure the switches in place.
Precaution
For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to
use the correct part number for the following switches: Primary and secondary interlock switches, and the interlock
monitor switch (replace all together). Then follow the adjustment procedures below. After repair and adjustment, be
sure to check the continuity of all interlock switches and the interlock monitor switch.
Door Sensing S/W
Body latch
Interlock Monitor S/W
Primary Interlock S/W
Door Open Door Closed
Primary Interlock switch
Monitor switch(COM-NC)
Door Sensing S/W
(Secondary Interlock S/W)

0
- 14 -
5-8 VENT EXHAUST BLOWER MOTOR
THIS COMPONENT REQUIRE REMOVAL OF
MICROWAVE OVEN FROM INSTALLATION FOR
SERVICING.
The blower is a two speed (HI-LO) capacitor run
blower assembly located on top of the micro-
wave oven. The blower is operated by low
voltage relays located on the smart board.
The blower motor has 3 winding which can be
tested for continuity from the front by removing
the top grille and opening the control panel.
RUN CAPACITOR
The run capacitor is located behind the top
grille above the control area. The capacitor is
used for more torque and electrical phasing.
Without the capacitor the blower might run but
would be much slower.
TO TEST THE CAPACITOR
1. Remove grille, discharge capacitor and
disconnect one capacitor lead.
2. Make appropriate capacitor check (with
analog meter needle should rise then fall,
cap is charging then discharging).
TO TEST BLOWER WINDINGS:
1. Disconnect power and remove grille.
2. Open control panel and discharfe capacitor.
3. Disconnent two wires to run capacitor.
Continuity test across the two wires should ve
approximately 75 ohms of resistance. This test
allows you to read across all three windings at
the same time.
TO REMOVE VENT BLOWER
1. Remove unit from its installation.
2. Remove 5 screws securing damper and motor
assembly to top and back of unit and lift off.
(1 screw is located under damper.)
3. Disconnect blower plug.
NOTE: Place blower wires in routing slots to
avoid pinching of wires.
DAMPER ASM
BLOWER ASM
BLOWER & DAMPER
ASM MTG SCREWS
- 15 -
5-9 THERMAL CUTOUT(TCO'S)
There are 4 different thermal cutouts in this unit with 4 different purposes. They are :
1. Oven thermal cutout (flame sensor), on cavity top.
2. Hood thermal cutout, on floor of control area.
3. Bottom thermal cutout, on floor of control area.
4. Magnetron thermal cutout, on magnetron.
5-9-1 Oven Thermal Cutout(Flame sensor)
The oven thermal cutout(Cavity TCO) is located
on the top side of the oven cavity beside exhaust
duct with a temperature rating of 212
O
F(100
O
C)
and is non-resetable.
The cutout is tightly held to the top of the oven
cavity by a spring clip.
NOTE : If cutout cannot be removed from clip
oven will have to be removed from
installation and outer case removed.
5-9-2 Hood Thermal Cutout
This cutout will protect the touch control from
excessive heat by turning the vent fan on at low
speed. If the surface units of the range are used
for long periods of time heat will build up and
could damage the microwave control. In order
to prevent this a thermal cutout is installed on the
duct behind the control. This cutout will close
(158
O
F/70
O
C - vent fan energized)and open
(104
O
F/40
O
C - vent fan de-energized) depending
on temperatures it sense.
To Remove hood Thermal Cutout :
1. Disconnect power and remove grille.
2. Remove control box assembly.
3. Remove two wire leads and unscrew one
screw capturing cutout on base plate.
NOTE : It this cutout were to open it would be
difficult to detect. The only time it functions
is during an overheat condition. It will be
normally open when checked with an ohmmeter.
STIRRER MOTOR
OVEN THERMAL CUTOUT
BOTTOM THERMAL CUTOUT
HOOD THERMAL CUTOUT
- 16 -
5-9-3 Bottom Thermal Cutout
THIS COMPONENT REQUIRE REMOVAL OF
MICROWAVE OVEN FROM INSTALLATION FOR
SERVICING.
During a fire on the stove the heat could be intense
enough to close the Hood Thermal Cutout and force
the fan to run. While at moderate high temperature we
do want it to run, however during a fire it is advantage-
ous to NOT have the vent fan running. So if a fire were
to start on the stove top the Bottom Thermal Cutout
would open at 212
O
F(100
O
C) and remove all power to
the microwave oven.
This cutout is designed to not be resetable.
To Remove Bottom Thermal Cutout :
1. Disconnect power and remove grille.
2. Remove control box assembly.
3. Remove two wire leads and unscrews one screw
capturing cutout on base plate.
5-9-4 Magnetron Thermal Cutout
The magnetron thermal cutout is located above the
leads to the magnetrons. It is designed to prevent
damage to the magnetron if an overheated condition
develops in the tube to cooling fan failure, obstructed
air ducts, dirty or blocked air intake.
Under normal operation, the magnetron thermal cutout
remains closed. However, when abnormally high
temperatures are reached within the magnetron, the
magnetron thermal cutout will open at 320
O
F(160
O
C)
causing the oven to shut down. After the temperature
drops to 140
O
F(60
O
C) it will reset and cooking will be
able to resume.
To Remove Magnetron Thermal Cutout :
1. See 'Removing Magnetron'.
HOOD THERMAL CUTOUT
BOTTOM THERMAL CUTOUT
MAGNETRON THERMAL CUTOUT
MAGNETRON
- 17 -
5-10 SENSOR
The Sensor Cooking Function uses a special gas
sensor which detects both humidity(steam) and
hydrocarbons(food odors) during the cooking
process. Before conducting either of the sensor
tests below, ensure the unit is plugged into a will
outlet for at least 5 minutes. If already plugged
in, proceed. The sensor is a plug-in device
located in the vent area at the top left hand
corner of the cavity behind the grille.
To Service :
1. Disconnect power and remove grille.
2. Separate retainer from receptacle and
unplug sensor.
SENSOR COOKING TEST
1. Place 1/3 cup tap water in oven.
2. Touch potato , the oven starts immediately.
3. Control Beeps and Shuts off.
4. Touch Pause/Cancel .
1) Test OK - Normal
2) Test Fails - Check Sensor. See Sensor Test Below.
SENSOR TEST (QUICK TEST)
1. With 2 fingers touch and hold the following pads at the same time :
Auto Defrost and Sensor Reheat
2. Observe diagnostic number in display (Numbers approximate).

15-185 (Normal-verify with "detection test" )

213 or Higher (Sensor failed to open, sensor


unplugged, wiring or smart board.)

Less then 6 (shorted sensor, or smart board).


NOTE : Only heater terminals ( H ; Black and Red leads) can be checked with ohmmeter(30).
CAUTION : DO NOT ATTEMPT TO CHECK SENSOR TERMINALS (White and Orange leads).
CAN DAMAGE SENSOR.
VENT MOTOR
GAS SENSOR
- 18 -
5-11 Output Power of Magnetron
The output power of the magnetron can be measured by performing a water temperature rise test.
Equipment needed :
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm)
* One glass thermometer with mercury column
NOTE: Check line voltage under load. Low voltage will lower the magnetron output. Make all temperature
and time tests with accurate equipment.
1. Fill the one liter glass vessel with water.
2. Stir water in glass vessel with thermometer, and record glass vessel's temperature ("T1", 101C).
3. After moving the water into another glass vessel, place it in the center of the cooking tray. Set the oven to
high power and operate for 44 seconds exactly. (3 seconds included as a holding time of magnetron
oscillation.)
4. When heating is finished, stir the water again with the thermometer and measure the temperature ("T2").
5. Subtract T1 from T2. This will give you the water temperature rise. (T)
6. The output power is obtained by the following formula;
Output Power = 4.187 x 1000 x T+ 0.55 x Mc x (T2-T1) 44 : Heating Time (sec)
41 (3 seconds included as a holding time
of magnetron oscillation.)
4.187 : Coefficient for Water
1000 : Water (cc)
T : Temperature Rise (T1-T2)
To : Room Temperature
Mc : Cylindrical borosilicate glass weight
7. Normal temperature rise for this model is 9.9C to 10.3C at 'HIGH'.
NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise.
Additional power test should be made if temperature rise is marginal.
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step 5) by a factor of 90
times the of centigrade temperature.
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE
GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
- 19 -
5-12 Procedure for Measurement of Microwave Energy Leakage
1) Pour 27515cc of 205C(689F) water in a beaker
which is graduated to 600cc, and place the beaker in
the center of the oven.
2) Start to operate the oven and measure the leakage by
using a microwave energy survey meter.
3) Set survey meter with dual ranges to 2,450MHz.
4) When measuring the leakage, always use the 2 inch
spacer cone with the probe. Hold the probe
perpendicular to the cabinet door. Place the spacer
cone of the probe on the door and/or cabinet door
seam and move along the seam, the door viewing
window and the exhaust openings moving the
probe in a clockwise direction at a rate of 1 inch/sec. If the leakage testing of the cabinet door seam is
taken near a corner of the door, keep the probe perpendicular to the areas making sure that the probe end
at the base of the cone does not get closer than 5cm to any metal. If it gets closer than 5cm, erroneous
readings may result.
5) Measured leakage must be less than 4mW/cm
2
, after repair or adjustment.
5-13 Check for Microwave Leakage
1. Remove the outer panel.
2. Pour 27515cc of 205C(689F) water in a beaker
which is graduated to 600cc, and place the beaker in
the center of the oven.
3. Start the oven at the highest power level.
4. Set survey meter dual ranges to 2,450MHz.
5. Using the survey meter and spacer cone as described
above, measure near the opening of magnetron, the
surface of the air guide and the surface of the wave
guide as shown in the following photo.( but avoid the
high voltage components.) The reading should be less than 4mW/cm
2
.
5-14 Note on Measurement
1) Do not exceed the limited scale.
2) The test probe must be held on the grip of the handle, otherwise a false reading may result when the
operator's hand is between the handle and the probe.
3) When high leakage is suspected, do not move the probe horizontally along the oven surface; this may
cause damage to the probe.
4) Follow the recommendation of the manufacturer of the microwave energy survey meter.
5-15 Leakage Measuring Procedure
5-15-1 Record keeping and notification after measurement.
1) After adjustment and repair of a radiation preventing device, make a repair record for the measured
values, and keep the data.
2) If the radiation leakage is more than 4 mW/cm
2
after determining that all parts are in good condition,
functioning properly and the identical parts are replaced as listed in this manual notify that fact to ;
SAMSUNG ELECTRONICS AMERICA, INC.
SERVICE DIVISION
400 VALLEY ROAD, SUITE 201
MT. ARLINGTON, NEW JERSEY 07856
1-800-SAMSUNG (1-800-726-7864)
5-15-2 At least once a year have the microwave energy survey meter checked for accuracy by its
manufacturer.
Maximum allowable leakage is 5mW/cm
2
.
4mW/cm
2
is used to allow for measurement and meter accuracy.
- 20 -
6. Troubleshooting
6-1 Electrical Malfunction
PRECAUTION
1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE.
2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT.
3. DISCHARGE THE HIGH VOLTAGE CAPACITOR.
4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT
ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE
POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE READING OR DAMAGE
TO YOUR METER.
5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE
STATIC DISCHARGE MAY DAMAGE IT.
ALWAYS TOUCH GROUND WHILE WORKING ON IT TO DISCHARGE ANY STATIC CHARGE
BUILT UP.
SYMPTOM CAUSE CORRECTIONS
Oven is dead.
Fuse is OK.
No display and no operation at all .
1. Open or loose lead wire harness
2. Open thermal cutout (Magnetron)
3. Open low voltage transformer
4. Defective Ass'y PCB
Check fan motor when thermal
cutout is defective.
Check Ass'y PCB when L.V.T is
defective.
No display and no operation at all.
Fuse is blown.
1. Shorted lead wire harness
2. Defective primary latch switch
(NOTE 1)
3. Defective monitor switch (NOTE1)
4. Shorted H.V.Capacitor
5. Shorted H.V.Transformer (NOTE2)
Check adjustment of primary,
interlock monitor,
power relay, door sensing
switch.
NOTE 1: All of these switches must be replaced at the same time.
(refer to adjustment instructions)
Check continuity of power relay contacts and if it has
continuity, replace power relay also.
NOTE 2: When H.V.Transformer is replaced, check diode and
magnetron also.
Oven does not accept
key input (Program)
1. Key input is not in-Sequence
2. Open or loose connection of
membrane key pad to Ass'y PCB
3. Shorted or open membrane panel
4. Defective Ass'y PCB
Refer to operation procedure.
Replace PCB main.
Timer starts countdown but no
microwave oscillation.
(No heat while oven lamp and fan
motor turn on.)
1. Off-alignment of latch switches
2. Open or loose connection of high
voltage circuit especially
magnetron filament circuit
NOTE: Large contact resistance will
bring lower magnetron
filament voltage and cause
magnetron to lower output
and/or intermittent oscillation.
3. Defective high voltage
components, H.V.Transformer, H.V.
Capacitor, H.V.Diode, Magnetron
4. Open or loose wiring of power relay
5. Defective primary latch switch
6. Defective power relay or Ass'y PCB
Adjust door and latch switches.
Check high voltage component
according to component test
procedure and replace if it is
defective.
Replace PCB main.
- 21 -
6-1 Electrical Malfunction(continued)
SYMPTOM CAUSE CORRECTIONS
Oven lamp and fan motor turn on 1. Misadjustment or loose wiring
of primary latch switch
2. Defective primary latch switch
Adjust door and latch switches.
Oven can program but timer
does not start.
1. Open or loose wiring of
secondary interlock switch
2. Off-alignment of primary
interlock
3. Defective secondary interlock S/W
Adjust door and interlock switches.
Microwave output is low :
Oven takes longer time to
cook food.
1. Decrease in power source
voltage.
2. Open or loose wiring of
magnetron filament circuit.
(Intermittent oscillation))
3. Aging of magnetron
Consult electrician.
Fan motor turns on when plugged in Loose wiring of door sensing switch Check wire of door sensing switch.
Oven does not operate and return to
the plugged in mode.
Defective Ass'y PCB Replace PCB main.
Loud buzzing noise can be heard. 1. Loose fan and fan motor
2. Loose screws on
H.V.Transformer
3. Shorted H.V.Diode
Tighten screws of fan motor.
Tighten screws of
H.V.Transformer.
Replace H.V.Diode.
Turntable and stirrer motor does not
rotate.
1. Open or loose wiring of
turntable and stirrer motor.
2. Defective turntable and stirrer
motor.
Replace turntable motor.
Replace stirrer motor.
Oven stops operation during
cooking
1. Open or loose wiring of primary
interlock switch
2. Operation of thermal
cutout(Magnetron)
Adjust door and latch switches.
Sparks 1. Metallic ware or cooking dishes
touching on the oven wall.
2. Ceramic ware trimmed with
gold or silver powder also
causes sparks.
Inform the customer.
Do not use any type of cookware
with
metallic trimming.
Uneven cooking
Uneven intensity of microwave due
to its characteristics.
Wrap thinner parts of the food with
aluminum foil.
Use plastic wrap or cover with a
lid.
Stir once or twice while cooking
foods such as soup, cocoa, or
milk.
Noise from the turntable motor
when it starts to operate.
Noise may result from the motor. Replace turntable motor.
- 22 -
7. Exploded Views and Parts List
7-1 Exploded Views



A B
P123
M048
M038
M168
M040
B018
P058
M093
B006
B001
B002
B013
M039
M041
W003
M019
M049
M034
P093
P180
P181
C081
M059
M059
M068
M087
P001
M069
P059
M029
M035
M015
M020
M001
P032
P004
P006
M024
P002
P012
M050
M036
M030
P037
P016
M061
P003
P024
P025
P036
P039
P030
P031
T017
U001
H040
H041
H039
U008
U005
U004
U002
U003
U012
H025
H033
H027
H032
T001
M060 M032
W003
H030
T033
H039
H042
H038
H036
H031
H035
W002
- 23 -
7-2 Main Parts List
No. Code No. Description Specification Q'ty Remark
B001 3405-001034 SWITCH-MICRO 125/250VAC,16A,200GF,SPST-N 2
B002 3405-001033 SWITCH-MICRO 125/250VAC,16A,200GF,SPST-N 1
B006 DE61-00249A BODY-LATCH SSOTR,PBT(VB5050)/PP(FH44N),T 1
B013 DE66-90106B LEVER-SWITCH LOWER PBT,T2.0,-,-,2.0g,OTR 1
B018 DE96-00154A ASSY BODY LATCH SSOTR6/7,- 1
C081 DE66-20095B BUTTON-LOCK -,-,OTR5,-,-,TB53) 1
H025 DE62-00045A INSULATION-FILM SMH7155WC,INSULATION,T0. 2 S/W
H027 DE66-00150A GEAR-MAIN SMH7155WC,PA(NYLON#66),-,-,-,- 1
H030 DE97-00453B ASSY-COVER FILTER REAR SMH7159WC,GRY COA 2
H031 DE97-00454B ASSY-COVER FILTER FRONT SMH7159WC,GRY CO 2
H032 DE31-00030A MOTOR DRIVE MSEDC10Q21,SLIDE-OTR,-,60Hz, 1 BASE-BOTTOM
H033 3405-001072 SWITCH-MICRO 125/250V,16A,120gf,- 2 BKT-SW
H035 DE61-00596C HOLDER-MAGNET SMH7159WC,-,T0.6,-,-,GRY/C 4 top-plt
H035 DE61-00596C HOLDER-MAGNET SMH7159WC,-,T0.6,-,-,GRY/C 4
H036 DE61-00614A MAGNET-FILTER SMH7159BA,MAGNET,T2.0,D15, 4
H038 DE64-01042B DECORATION-FRONT SMH7159WC,PC,-,-,-,-,WH 1
H039 DE97-00442A ASSY-SLIDE RAIL SMH7159BA,T1.6*W27,L250* 1 b/base
H039 DE97-00442A ASSY-SLIDE RAIL SMH7159BA,T1.6*W27,L250* 2
H040 DE97-00446C ASSY-FRAME(L) SMH7159WC,GRY COATING,-,- 1
H041 DE97-00447C ASSY-FRAME(R) SMH7159WC,GRY COAT,-,- 1
H042 DE97-00463B ASSY-TOP PLATE(SUB) SMH7159WC,WHT COAT 1
M001 DE64-01040B PANEL-OUTER SMH7159WC,SECC,T0.5+0.2,WHT 1
M015 DE39-10102A ASSY POWER CORD AP-30,DR-4,SJT3/14,1310M 1
M019 3601-001198 FUSE-CARTRIDGE 250V,20A,SLOW-BLOW,CERAMI 1
M020 DE92-90552C ASSY-MOTOR FAN JVM-1650/1660,-,-,- 1
M024 DE31-10178E MOTOR VENTILATION SMV-260UA-N,-,-,120V60 1
M029 DE47-20007A THERMOSTAT PW-2N(160/60)187Z,250V7.5A,16 1 MGT
M030 DE47-20196A THERMOSTAT NT-101NA(8XV)P,100/0,250V/7.5 1 CAVITY
M032 DE47-20196B THERMOSTAT SMH7159,NT-101NA,250V/125,15A 1 FLAME-BASE
M034 DE67-60012A COUPLER SPS,-,12G,-,-,- 1
M035 OM75P(10)ESS ASSY-MAGNETRON OM75P(10)ESS 1
M036 4713-001013 LAMP-INCANDESCENT 130V,-,40W,ORG,E17/20, 1 DUCT-U
M038 DE26-10136A TRANS H.V SHV-7778UC1,120V,2265V/3.25V,6 1
M039 2501-001011 C-OIL 910nF,2100V,BK,54x35x75mm,20mm 1
M040 DE61-50120A BRACKET-HVC -,SECC,T0.5,W62,L72,-,- 1
M041 DE91-70063A ASSY-HVD V2M6,PI9.0,0.05MT,-,- 1
M048 DE80-10121C BASE-PLATE SMH7155BC,SGCC,T0.8,-,-,-,- 1
M049 DE31-10172A MOTOR SYNCHRONOUS M2HJ24Z709,ST-16F,21V, 1 T/T
M050 DE31-10173A MOTOR SYNCHRONOUS M2HJ29A709,ST-16F,21V, 1 S/T
M059 DE61-00375A HOLDER-RACK OTR-1.5CUFT,PP,-,-,-,-,- 4
M060 DE92-90505D ASSY-HARD WARE OTR6/OTR7/OTR8,SPONGE DEL 1
M061 DE63-30016A FILTER-CHAROCAL JX81A, 1
M068 DE64-00325B GRILLE SSOTR,GOOD-DESIGN,PC LEXAN141,T2. 1
- 24 -
7-2 Main Parts List
No. Code No. Description Specification Q'ty Remark
M069 DE65-00004A CLIP-GRILLE STS,JVM-1860,T0.6,-, 2
M087 DE71-60121A COVER-STIRRER -,PP,T2.0,W7,L198,-,85G,- 1
M093 3602-001025 FUSE-HOLDER 300V,30A,20mohm 1
M168 DE61-00607A GUIDE-AIR MOTOR SMH7159WA,PP(TB53),T1.5, 1 BASE-SUB
P001 DE97-00178B ASSY-STIRRER OTR7,OTR8 B/STIRRER+OTR8 H/ 1
P002 DE61-50545A BRACKET-V/T MOTOR -,SECC,TO.8,W120,L315, 1
P003 DE61-50542A BRACKET-FILTER -,SECC,T0.6,W70,L144,-,- 1
P004 DE61-50507A BRACKET-POWER CORD -,SECC,T0.4,W40,L56,O 1
P006 DE97-00258A ASSY-MOUNTING PLATE JVM-1440,MODULARITY, 1
P012 DE92-90242A ASSY-HOOD DAMPER JVM-250BL,OTR4,-,-,-,- 1
P016 DE61-50469A BRACKET-DUCT UPPER -,SECC,T0.4,W206,L272 1
P024 DE32-60013A SENSOR GAS ST-MWO,-,-,-,-,-,- 1
P025 DE61-90111A HOLDER-SENSOR -,POM(DURACON-M90-02),-,-, 1
P030 DE59-50002A CAPACITOR-MOTOR SH-M 10UF,220V10UF,-,DMB 1
P031 DE72-50084A DUCT-SIDE -,SECC,T0.5,W256,L316,-,- 1
P032 DE92-90508A ASSY-HOLDER NUT OTR6,-,-,-,-,- 1 PN-OUT
P032 DE92-90508A ASSY-HOLDER NUT OTR6,-,-,-,-,- 2
P036 DE39-40678A WIRE HARNESS-S 120V60HZ,JVM1450,60,GE,-, 1
P037 DE47-00006A HOLDER-LAMP -,250V,75W,250X187 2POLE,OTR 1
P039 DE72-50098A DUCT-UPPER -,PP-G430,-,-,-,-,- 1
P058 DE61-50540A BRACKET-AIR GUIDE-A -,SECC,T0.6,W233,L11 1
P059 DE71-60384A COVER-FRONT -,SECC,T0.8,W90,L220,-,OTR6, 1
P093 DE61-00027A BRACKET-GRILLE JVM1630,SECC,T0.5,W60,L17 1 GRILLE
P123 DE47-20034A THERMOSTAT 40/70,M5,-,-,-,-,-,- 1 VENT-BASE
P180 DE61-00591A BRACKET-SUPPORT HOOK(L) SMH7155WC,SECC,T 1
P181 DE61-00592A BRACKET-SUPPORT HOOK(R) SMH7155WC,SECC,T 1
T001 DE74-20016A TRAY-COOKING GLASS,T5.0,M551T,-,- 1
T017 DE92-90495A ASSY-GUIDE ROLLER OTR6-ALL,T/T+S/T,PI-15 1
T033 DE97-00438A ASSY-WIRE RACK SMH6150WC,W/RACK+S/RACK,A 1
U001 DE97-00444C ASSY-BASE BOTTOM SMH7159WC,GRY COAT,-,- 1
U002 4713-001013 LAMP-INCANDESCENT 130V,-,40W,ORG,E17/20, 2
U003 DE47-00006A HOLDER-LAMP -,250V,75W,250X187 2POLE,OTR 2
U004 DE61-00319A BRACKET-BOTTOM LAMP OTR-9,SECC,T0.4,-,-, 2
U005 DE67-40063A GLASS-COOKTOP LAMP -,GLASS,T3.2,W59,L159 2
U008 DE63-30011A FILTER-AIR -,AL, 1
U008 DE63-00231A FILTER-AIR SMH7159,AL,T4,W131,L277,-,- 1
U012 DE63-00100C COVER-COOKTOP LAMP OTR-9,SECC,T0.4,-,-,- 2
W002 DE96-00302A ASSY-WIRE HARNESS A SMH7159BC/XAA,SLIDE 1
W003 DE39-40674A WIRE HARNESS-B 120V60HZ,JVM1420,30,40,50 1
W003 DE96-00303A ASSY WIRE HARNESS-B SMH7159BC/XAA/SLIDE 1
- 25 -
No. Code No. Description Specification Q'ty Remark
D002 DE64-00328E DOOR-A SMH7150WC,PC,-,-,-,-,WHT,- 1
D004 DE94-00586B ASSY DOOR-E SSOTR7,COATING,- 1
D005 DE01-00091A FILM-DOOR -,POLYESTER,-,L458,T0.015,W198 1
D006 DE64-00337A DOOR-C MO1650WA,PP,T2.0,-,-,-,BLK,- 1
D007 DE61-00151A SPRING-KEY JVM-1860,HSWR,PI0.95,-,OD8.5, 2
D011 DE64-00157A DOOR-KEY JVM-1860,POM(KEPITAL F20-02),-, 2
D017 DE60-60008A PIN-HINGE PI4,L17,MSWR10,M301TBC,-,-,-,- 2
D020 DE97-00250B ASSY-HANDLE SSOTR,GOOD-DESIGN,WHT,-,- 1
D024 DE64-00444B SCREEN-DOOR(B) SMH7150BC,TEMP-GLASS,T3.2 1
D049 DE94-00595H ASSY DOOR SMH7150WC,WHT,- 1
D054 DE94-00603A ASSY DOOR-E(SUB) SSOTR7,BLK COATING+FILM 1
7-3 Door Parts List
D006
D005
D054
D004
D007
D011
D017
D024
D002
D020
ASSY DOOR - D049
- 26 -
No. Code No. Description Specification Q'ty Remark
C001 DE94-00587B ASSY CONTROL-PANEL -,SSOTR6,WHT,- 1
C003 RA-SLOTR-01 ASSY PCB PARTS SMH7159WC,120V60HZ 1 SENSOR
C004 DE34-00183B SWITCH MEMBRANE SMH7159WC/XAA,SEA,150.9* 1
C005 DE64-00331B CONTROL-PANEL SSOTR,GOOD-DESIGN,PC LEXAN 1
C009 DE64-00416A WINDOW-DISPLAY SSOTR,GOOD-DESIGN,SAN,T2. 1
C073 DE97-00255A ASSY-BRACKET C/PANEL MO1650WA/MO1450WA,- 1
C082 DE94-00807M ASSY CONTROL-BOX 120V60Hz,SMH7159WC/XAA, 1
7-4 Control Parts List
C004
C009
C001
C005
C073
C003
ASSY CONTROL BOX- C082
- 27 -
Code No. Description Specification Q'ty Remark
6002-001170 SCREW-TAPPING FH,STAR,2,M4,L12,SIL,SWRCH18A 2 B/D-LATCH
6002-001174 SCREW-TAPPING FH,+,2S,M4,L12,NI PLT,MSWR 2 GRILLE
DE60-10012A SCREW-TAP TITE -,SWR10,M4,L10,TH,+,-,3,ZPC2,- 1 P-CORD
DE60-10045A SCREW-TAP PH -,-,FEFZY,-,PH,M3,-,L6,-,- 2 MGT
DE60-10051A SCREW-TAP PH -,-,MSWR,-,PH,M4,-,L6,-,- 2 S/T-MO
DE60-10052A SCREW-TAP PH -,-,FEFZY,-,PH,M4,-,L8,-,- 1 BKT-HI
DE60-10052A SCREW-TAP PH -,-,FEFZY,-,PH,M4,-,L8,-,- 2 T/T-MO
DE60-10063A SCREW-TAP TH -,-,FEFN,-,TH,M4,-,L12,-,- 1 BKT-P/CORD
DE60-10063A SCREW-TAP TH -,-,FEFN,-,TH,M4,-,L12,-,- 1 C/BOX
DE60-10063A SCREW-TAP TH -,-,FEFN,-,TH,M4,-,L12,-,- 1 HOOD
DE60-10063A SCREW-TAP TH -,-,FEFN,-,TH,M4,-,L12,-,- 2 PN-OUT
DE60-10067A SCREW-TAP TH -,-,FEFZB,2-SLOT,TH,M4,-,L8,-,- 1 B-DUCT
DE60-10067A SCREW-TAP TH -,-,FEFZB,2-SLOT,TH,M4,-,L8,-,- 2 DUCT-U
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 2 BASE-P
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 3 DUCT-S
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 2 DUCT-U
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 2 FAN-MO
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 1 FRONT
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 1 GU-AIR
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 2 MOUNT
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 5 PN-OUT
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 1 VENT-M
DE60-10080A SCREW-WASHER -,-,-,-,M5,L12,-,2S,-,- 4 HVT
DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- 2 BASE-P
DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- 1 PN-OUT
DE60-10122A SCREW-TAP TH -,-,FE,FN,TAP,TH,-,2-4X8,-,- 7 BOTTOM
DE60-10122A SCREW-TAP TH -,-,FE,FN,TAP,TH,-,2-4X8,-,- 4 PN-OUT
DE60-30015A NUT-FLANGE M5,P0.8,MSWR10,FEFZY,-,-,-,-,- 4 MGT
DE60-10045A SCREW-TAP PH -,-,FEFZY,-,PH,M3,-,L6,-,- 1 TCO
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 1 CA-MOT
6002-001004 SCREW-TAPPING TH,+,2,M4,L30,ZPC(YEL),SWRCH18 2
DE60-10052A SCREW-TAP PH -,-,FEFZY,-,PH,M4,-,L8,-,- 1
DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- 1 BKT-HVC
DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- 1 DIODE
DE60-10053A SCREW-TAP PH -,-,FEFZY,-,PH,M4,-,L10,-,- 2 DOOR-A
DE60-10053A SCREW-TAP PH -,-,FEFZY,-,PH,M4,-,L10,-,- 2 HANDLE
DE60-10088A SCREW-TAP PH -,-,FEFZY,PLAIN,PH,M3,-,L8,-,- 5 ASSY-PCB
DE60-10045A SCREW-TAP PH -,-,FEFZY,-,PH,M3,-,L6,-,- 1 B/T-TCO
DE60-10122A SCREW-TAP TH -,-,FE,FN,TAP,TH,-,2-4X8,-,- 1
DE60-10069A SCREW-TAP TH -,-,FRFZY,-,TH,M4,-,L10,-,- 1 BKT-GRILLE
7-5 Standard Parts List
- 28 -
8-1 P.C.B Diagrams ( This Document can not be used without Samsung's authorization )
8. P.C.B Diagrams
ON/OFF
BACK
CUSTOM
2
(TIMED)
(TIMED)
POP CORN
(TIMED)
ON/OFF
OPTION
LIGHT
AUTO/TIMED
DEFROST
OPTION
1
2
INRUSH
3
POWER
4
TEMP COOK
LEVEL
POWER
ON/OFF
3
RENINDER
POP CORN
BEVERAGE
LOW
5
1&2
TIME COOK
MAIN
AM/PM
REHEAT
(TIMED)
FRONT
VENT
HIGH/LO/OFF
FAN
MESSAGE
COOK
(TIMED)
8
REHEAT START
OPTION
GROUND
MEATS
SNACKS
FISH
OPTION
HELP
9
TIMER
ON/OFF
CLOCK
6
SURFACE
ADD
30SEC
CHICKEN
PIECES
CLEAR
ROAST
V/MOTOR
HI
4
POTATOES
AUTO
NITE
DELAYED
START
VENT FAN
0
T/TABLE SOUND
LEVEL
VENT
ON/OFF
T/TABLE
LAMP
V/MOTOR
7
1
SLIDE
BEVERAGE
1
VEGGIESES
CUSTOM
2
LOW
LAMP
FILLETS
V/MOTOR
ON/OFF
HI
RY7
FTR-F3AA024E
+24V
+5V
DGND
MM4148
D09
100K
R49
1
3
5
MM4148
D06
FTR-F3AA024E
RY2
SMW250-05AV_RED
CN1
RY5
TR2
KRC246
DGND
FTR-F3AA024E
10K
R37
47K
DGND
R13
47K
R30
DGND
DGND
2
3
4
5
6
7
8
DGND
DGND
LVT1
SLV-1350U(P)
1
R17
2K
3
4
DGND
D02
GF1G
CN6
SMW250-04V_RED
1
2
MM4148
TR7
KRC246
D10
F2
TR15
KRC246
TR4
DGND
C01
1000uF
KRC246
TR5
KRC246
R33
47K
DGND
100nF
C15
19.1K
R46
100K
R44
47K
DGND
R47
R40
47K
2K
R22
KM1-M24
RY8
D15
GS1G
+24V
RY6
CS11-24SH
R09
150
4.7uF
C24
DGND
-24V
47K
R35
D12
MM4148
100nF
C04
TR1
KRC246
RY4
FTR-F3AA024E
KRA226
TR14
C27
4.7uF
1K
DGND
4.7nF
C26
R11
MM4148
D13
DGND
C13
100nF
D03
GS1G
TR13
F1
DGND
47K
R18
KRC246
470 R01
DGND
ZD3
ZMM55CV1
-24V
MM4148
D21
ZMM55CV1
ZD1
R50
200K
R02 470
C14
100nF
CN4
1
2
3
4
+5V
IC6
Vcc=+12V,GND=DGND
+
3
-
2
1
+12V
SMW250-04V_WHT
R28
47K
DGND
KIA358F
47K
R27
470uF
47K
R43
100nF
C10
DGND
C07
DGND
DGND DGND
C09
100nF
CBE2220BA
BZ1
R16
80.6K
-24V
DGND
FTR-JRJB024W
D05
MM4148
GS1G
D14
RY1
RY3
FTR-F3AA024E
R04
5V-1
+5V +5V
DGND
XTL1
DGND
2K
47K
R29
8MHz
D01
GS1G
R03
D17
MM4148
10K
OUT
DGND
+5V
DGND TR10
KRC246
KIA7805AF
IC2
GND
IN
C05 C06
470uF
6
7
8
DGND
+5V
47uF
24LC04B
IC5
1
2
3
45
1K
R45
R26
47K
C03
KRC246
TR9
150
R08
100nF
1K
R15
DGND
MM4148
D07
2K
R10
DGND
GND
IN OUT
22uF
C08
ELM7533CBA-S
IC3
PTC1
270M
20K
47K
R32
MM4148
D11
-24V
R05
R14
13K
DGND DGND
TR11
F1
DGND
R24
10K
KRA226
MM4148
D22
DGND
DGND
47K
R36
+5V
DGND
R23
2K
D04
MM4148
D16 D19
MM4148
DGND
F2
GS1G
P15
P16 12
P2 7
16 P3
14 P4
17 P5
P6 4
P7 5
P8 6
P9 8
1
F12
2
F21
32
F22
33
NP-1 20
NP-2 21
NP-3 22
NP-4 23
P1 11
18 P10
P11 9
P12 10
P13 13
19 P14
15
D
S
P
1

S
V
M
-
0
7
S
S
2
5

24 1G
25 2G
26 3G
27 4G
28 5G
29 6G
30 7G
F11
27
28 X-OUT
D08
MM4148
15
16 P85
P86 17
18 P87
RESET 29
TEST 25
57 VAref
VAss 56
VDD 58
26 VSS
Vkk 19
X-IN
5 P72
P73 6
7 P74
P75 8
9 P76
P77 10
P80 11
12 P81
P82 13
14 P83
P84
2
P60 48
49 P61
50 P62
P63 51
52 P64
53 P65
P66 54
55 P67
3 P70
P71 4
20
21 P31
P32 22
23 P33
59 P50
P51 60
61 P52
P53 62
63 P54
P55 64
1 P56
P57
P11 33
34 P12
35 P13
P14 36
37 P15
P16 38
P17 39
24 P20
P21 30
31 P22
P30
40 P00
P01 41
P02 42
43 P03
44 P04
P05 45
46 P06
47 P07
P10 32
TMP87PM14F
IC1
KRC246
DGND
ZD2
ZMM55CV1
MM4148
D18
TR12
DGND
10K
R12
R31
47K
DGND
R48
26.1K
+5V
220
R25
DGND
R07
150
C16
10uF
+5V
DGND
+24V
RY9
KM1-M24
DGND
47K
R41
5V-1
1
2
3
4
5
6
7
8
9
DGND DGND
SMW250-09V_RED
CN2
KRC246
TR6
DGND
ZNR1
10D471
R42
47K
47K
R39
R38
47K
KRC246
TR8
+24V
DGND
TR3
KRC246
+5V
1K
R21
DGND
100uF
C02
DGND
D23
MM4148
+5V
1
3
R20
2K
DGND
6
7
8
9
CN3
SMW250-03AV_RED
10
11
12
13
14
15
16
2
3
4
5
MM4148
+5V
FCZ12510HS-16A00
CN5
1
R34
47K
D20
N
E
T
9

N
E
T
8

N
E
T
7

N
E
T
6

N
E
T
5

N
E
T
4

N
E
T
3

N
E
T
2

NET12
NET13
NET14
NET15
NET16
NET11
NET10
DGND
NET16
NET15
NET14
NET13
NET12
NET11
NET10
NET13
NET14
NET15
NET16
NET11
NET10
NET9
NET8
NET7
NET6
NET5
NET4
NET3
NET2
NET1
N
E
T
6

N
E
T
5

N
E
T
4

N
E
T
3

N
E
T
2

N
E
T
7

N
E
T
8

N
E
T
9

NET12
- 29 -
Code No. Description Specification Q'ty Remark
3501-001050 RELAY-MINIATURE 24VDC,200mW,5A,1FormA,10mS,5mS 1 RY07
3501-001063 RELAY-MINIATURE 24Vdc,408mW,3A,1FormC,10mS,5mS 1 RY06
3501-001155 RELAY-MINIATURE 24VDC,200MW,3000MA,1FORMA,10MS,10MS 5 RY01,03~05,08
3501-001188 RELAY-POWER 24V DC,0.53W,-,1FormA,9.3ms,10mS 1 RY02
3708-000530 CONNECTOR-FPC/FC/PIC 16P,2.54mm,STRAIGHT,SN 1 CN01
DE07-10089A V.F.DISPLAY SVM-07SS25,GRN,7G,111SEG,78.4X 1 VFD1
DE09-00071A IC MICOM TMP87PM74F,OTP-32K,QFP 8BIT-80PIN,-,-,-,- 1 IC01
DE26-20144A TRANS-L.V SLV-5574U,120V,60HZ,AC17V/2.7V 1 LVT1
DE30-20016A BUZZER CBE2220BA,STICK,-,-,-,-,-,-,- 1 BUZ1
DE61-90164A HOLDER-DIGITRON BLK,NYLON#66,-,BLK,MW4370W,-,MW4370W 1
DE92-00938A ASSY PCB AUTO 120V60HZ,VFD,RA-SSOTR-00,MO1650WA 1
0401-001083 DIODE-SWITCHING MM4148,100V,150MA,LL-34,TP 19 D06~24
0402-001103 DIODE-RECTIFIER 1T4,400V,1A,TS-1,TP 5 D01,02,04,05,25
0403-001288 DIODE-ZENER ZMM55C5V1,4.8-5.4V,500MW,LL-34,TP 3 ZD01,02,03
0501-000465 TR-SMALL SIGNAL MMBT3904,NPN,350MW,SOT-23,TP,30-300 1 TR01
0504-001008 TR-DIGITAL RN2427,PNP,200MW,2.2K/10K,SOT-23,TP 1 TR10
0504-001080 TR-DIGITAL KRC246S,NPN,200mW,2.2K/10K,SOT-23,TP 9 TR02~04,06~09,11,12
1202-000141 IC-VOLTAGE COMP. 7033,SOT-89,3P,-,SINGLE,0V,-,P 1 IC02
1404-000230 THERMISTOR-PTC 27ohm,20%,-,265V,1.5A,360mA,BK 1 PTC1
1405-000001 VARISTOR 470V,1250A,14x7.5mm,TP 1 ZNR1
2001-000495 R-CARBON 20KOHM,5%,1/4W,AA,TP,2.4X6.4MM 1 R34
2001-001077 R-CARBON(S) 150OHM,5%,1/2W,AA,TP,2.4X6.4MM 3 R01,02,03
2007-000033 R-CHIP 0OHM,5%,1/8W,DA,TP,3216 2 J16,17,18
2007-000282 R-CHIP 100KOHM,5%,1/10W,DA,TP,2012 1 R32
2007-000300 R-CHIP 10KOHM,5%,1/10W,DA,TP,2012 4 R12~14,17
2007-000468 R-CHIP 1KOHM,5%,1/10W,DA,TP,2012 5 R07~10,15
2007-000572 R-CHIP 220OHM,5%,1/10W,DA,TP,2012 1 R16
2007-000671 R-CHIP 2KOHM,5%,1/10W,DA,TP,2012 1 R06
2007-000931 R-CHIP 470OHM,5%,1/10W,DA,TP,2012 3 R04,05,11
2007-000941 R-CHIP 47KOHM,5%,1/10W,DA,TP,2012 6 R19~24
2203-000192 C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, 5 C11~15
2401-000244 C-AL 100uF,20%,10V,GP,TP,6.3x7,5 1 C04
2401-000466 C-AL 10uF,20%,35V,GP,TP,5x7,5 1 C09
2401-000911 C-AL 22uF,20%,16V,GP,TP,5x7,5 2 C05,07
2401-001428 C-AL 470uF,20%,50V,GP,TP,10x20,5 1 C01
2401-001573 C-AL 47uF,20%,50V,GP,TP,6.3x11,2.5 1 C02
2401-002075 C-AL 4.7uF,20%,50V,GP,TP,5x11,5 1 C06
2802-000188 RESONATOR-CERAMIC 8MHz,0.5%,TP,10.0x5.0x8.0mm 1 XTL1
3711-000940 CONNECTOR-HEADER BOX,4P,1R,2.5mm,STRAIGHT,SN 1 CN05
3711-001117 CONNECTOR-HEADER BOX,8P,1R,2.5mm,STRAIGHT,SN 1 CN02
3711-004142 CONNECTOR-HEADER BOX,3P/5P,1R,5mm/2.5mm,STRAIGH 1 CN03
DE39-60001A WIRE-SO COPPER PI0.6,SN,T,52MM,TAPING_WIRE,-, 14 J01~04,06~15
DE41-00169A PCB-MAIN RA-SSOTR-**,FR-1,1,T1.6*W197*L330,- 1
DE60-60012A PIN-EYELET ID2.1,OD2.5,L3.0,SN,BSP,T0.25, 5
8-2 P.C.B Pasts List
- 30 -
9. Schematic Diagrams
9-1 Schematic DiagramS ( This Document can not be used without Samsung's authorization )
ELECTRONICS
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law
Samsung Electronics Co., Ltd. July 2003
Printed in Korea
Code No. : DE68-03132A

You might also like