Valve Regulated Lead Acid (VRLA)

Maintenance Free Batteries

ENTERING INTO A NEW ERA
Introducing VRLA Batteries Made in Pakistan
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Specially Designed For:
Telecommunication/IT
UPS
Power Plants
Transmission & Distribution Substations
Industrial Control
Wind Energy Storage
Solar Energy Storage
6 FMX Series (12V)
Front-Access VRLA Battery
6 FMX Front Access Valve Regulated Lead Acid Series is designed for
the service with high requirements. Since its grid is made of special
multi-element alloy, the cell has a longer deep cycle life and better
discharge performance. This series is of narrow and long structure
with a proportion of length to width up to 3.59~5.00, therefore it has
an excellent performance in heat dissipation reducing greatly the
possible thermal runaway. With the front terminal designed for the
connection with external circuit and availability of different connection
bars, the battery can be mounted and dismounted easily and quickly
lowering the cost of maintenance. The product is suitable for service in
Telecom, UPS, Power plant, transformer substation, control system,
microwave relay station, remote sensing device, solar and wind energy
applications.
Product Characteristics
Output terminal of low resistance, a copper core is inlaid in terminal, connected through bolt, easy for installation.
Perfect sealing of post: unique structure of triple sealing to totally prevent the acid leakage.
Safety valve with reliable and stable open and close pressure.
Grid is made of special multi-element alloy to ensure the long life of the battery.
Advanced case and lid heat sealing technology to ensure the reliable seal of the battery.
Battery case is made of high-strength ABS to effectively ensure the vibration proof of the battery.
Seperator is made of low-resistance ultra fine fiberglass to ensure gas recombination effeciency reaches above 99%.
Handle is mounted on all cells for easy handling.
Specifications and Type
Main Technical Specifications
No leakage and no acid smog spray during the operation
No need to add acid or water
Self-discharge is under 4% (at 25C, 28 days)
Ambient operating temperature: -15C~+45C
Recombination efficiency: >96%
Type Rated Rated Outer Sizes (mm) Internal Short Weight
Voltage Capacity Resistance Current (Kg)
(V) (AH) L W H (m,25C) (A) (Approx.)
6-FMX-100B 12 100 395 110 286 5.00 2086 33
6-FMX-150B 12 150 550 110 310 4.48 2942 50
Main Performance Curves
6 GFM Series (12V)
VRLA Battery
6 GFM Top Access Valve-Regulated Lead-Acid
Series is a high-capacity of new model that is
developed with the latest modern technology.
This product has many advantages, such as,
safe and reliable seal, high specific energy, low
resistance, low rate of self-charge, good charge
receptivity, long cycle life, high seal reaction efficiency.
There is no redundant electrolyte in normal use, and no acid smog spray.
With easy usage and maintenance, it is intended for service in telecom system, UPS, fire alarming and security
system, emergency light system, mobile measuring equipment, power supply system, apparatus and instrument,
military facilities, railway transportation and auto control equipment.
Product Characteristics
Battery case and lid are made of high strength ABS in a compact structure, characterized by the good resistance
to impact and vibration.
Grid plate is made of special lead-based multi-element alloy, having virtues of low resistance, and good
corrosion-resistance for a long cycle life of battery.
New processes of plate production are applied to improve the utilization of active material.
Ultra fine fiberglass separator with low resistance is used to achieve a good performance in discharging with large
current.
High purity electrolyte and special additive are used to reduce the internal resistance of the battery.
Multi-layer seal technology and special glue are applied to ensure the safety and reliability of battery with no leakage
and no acid smog spray.
Specifications and Type
Main Technical Specifications
Floating service life under normal operation at 25C
No leakage and no acid smog during the usage of battery, no need to add acid of water
Self-discharging rate is under 4% (at 25C, 28 days)
Ambient operating temperature: -15C~+45C
Seal reaction efficiency: >96%
Type Rated Outer Sizes (mm) Reference
Voltage Weight (Kg)
(V) L W H Total Hieght (Approx.)
6-GFM-80 12 288 174 214 218 24.9
6-GFM-100 12 331 174 214 218 29.0
6-GFM-200 12 502 211 225 229 66.0
Main Performance Curves
GFM Series (2V)
VRLA Battery
The GFM series VRLA batteries
are products of the latest technologies.
The products can be widely used as backup power for telecommunication and signal systems
of telecom, mobile, railway system, shipping, solar energy and wind energy storage systems as well as UPS and
emergency ighting.
Product Characteristics
The plate is with the structure of big grid and block, and is made of special alloy through special process of
quadribasic lead sulfate, which improves specific energy of the battery and prolongs the cycle service life.
Positive grid is made of special multi alloy, which prevent PCL. It has long service life under both float and cycle
applications.
Separator: made of AGM, low internal resistance and good high rate discharging performance.
Active materials: Special additive has been added into the lead paste of positive and negative plate, so that the
utilization rate of active materials will become high and it will improve the charge acceptability.
High-purity electrolyte: High purity electrolyte and special additive are used, which lead to low self-discharge.
Special terminal sealing structure: Unique assembled maze seal structure of terminal (patented technology) ensures
the safety and reliability of seal.
Safe valve structure: the valve is made of FR ABS materials. The valve core is in column structure, there is
dual-filtering acid mist filters. It has the function of correctly controlling the pressure, flame resistance and acid mist
filtering when valve open and close.
Adopt U double-layer longitudinal pattern and tight assembly technology to prevent plate stress from affecting
separator elasticity. Large diameter copper core is applied, the terminals and comb teeth are die casted together,
which makes the internal resistance lower.
Short circuit protection: plastic sleeve is added for plate, so as to effectively avoid the short circuit of the positive
and negative plate, and to avoid the bend and distortion in the horizontal installation.
Inert gas protect welding is used, special glue is applied for the second sealing to ensure no leakage.
Single cell structure: the single cell structure of GFM series with the max capacity up to 3000AH, offering he
customers more choices.
System structure: GFM Series VRLA battery can be installed in cabinet, on rack and floor thermal dissipation space
has been laid out to effectively void thermal runaway.
Main Technical Parameters
Charge Acceptability:
Test method: After the battery is discharged to 100% DOD, charge it for 10H at 2.35V/Cell constant voltage limited
current 0.15C10(A), the capacity shall be recharged over 98% of the discharged capacity.
Recombination Efficiency: over 99%
Capacity Retention Rate: after 90 days in stock, the rest capacity shall be over 90%
Rated Capacity:
10H rated capacity 0.1C10A discharge till end voltage 1.8V/Cell C10
3H rated capacity 0.25C10A discharge till end voltage 1.8V/Cell 0.75 C10
1H rated capacity 0.55C10A discharge till end voltage 1.75VCell 0.55 C10
Capacity Recovery Performance (short circuit performance)
Test method: Discharge to 0V at 0.1C10A short circuit for 24H, charge for 10H with 2.35V/cell constant voltage and
limited current 0.15C10(A), and then charge for 24H with 2.25V/cell constant voltage and limited current 0.15C10(A),
check C10 capacity, after continuous 5 times, the rest capacity shall not be less than 90% of the initial capacity.
Main Specifications & Type
Main Performance Curves
Type Rated Rated Capacity Dimensions(mm) Weight
Voltage C20 C10 C3 C1 L W H Total (Kg)
(V) Vt=1.8V/cell Vt=1.8V/cell Vt=1.8V/cell Vt=1.75V/cell Height (Approx.)
GFM-200 2 206 200 150 110 110 171 346 365 15
GFM-300 2 309 300 220 165 150 170 349 367 21
GFM-400 2 412 400 300 220 210 171 346 367 30
GFM-500 2 515 500 375 275 241 171 349 369 35
GFM-600 2 618 600 450 330 300 175 349 370 42
GFM-800 2 824 800 600 440 410 175 349 365 56
GFM-1000 2 1030 1000 750 550 472 171 346 365 69
GFM-1500 2 1500 1500 1200 880 399 350 362 382 102
GFM-2000 2 2060 2000 1500 1100 489 349 360 383 135
GFM-3000 2 3090 3000 2250 1650 709 352 362 382 199
1.80
1.90
2.00
2.10
2.20
2.30
2.40
0
25
50
75
100
4 8 12 16 24 32 40 48 0
0
0.2
0.4
0.6
0.8
1.0
1.2
Current
(I10A)
Voltage
(V) Capacity
(%)
50% discharge
100% discharge
charge voltage
battery capacity
(Hours)
charge

current
Chart 2: Average charge characteristc curve at dierent discharge
depth & dierent average charge current (25 )
20
40
60
80
100
120
-40 -20 0 20 40 60
Temperature( )
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h
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(%
C
1
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)
Chart3: Capacity at Dierent Temperature
20
40
60
80
100
0 3 6 9 12 15 18 21 24
Storage Time (months)
C
a
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(
%
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10
20
30
40
Discharge time(h)
V
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(V
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Chart 4. Curve of Storage Time and Self-discharge at Dierent Temperature
Chart 5: Relaton curve of life and temperature
15 20 25 30 35 40 45 50
Usage temperature ( )
U
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life
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0
5
10
15
20
-5
All data and specifications are subject to change without any prior notice
Factory: Plot # 20, 21, 22 Phase III, Industrial Estate, Hattar, Dist Haripur N.W.F.P, Pakistan
Head Office: House # 2, Street 63, F-8/4, Islamabad - Pakistan.
UAN: +92-51-111-22-00-22 Fax: +92-51-2855164
URL: www.volta.com.pk Email: [email protected]