SGT 750

Copyright Siemens Industrial Turbomachinery AB 2011. All rights reserved.
SGT-750 - 37 MW GAS
TURBINE
11-IAGT-305
Anders Hellberg
Siemens
Presented at the 19th Symposium on Industrial Application of Gas Turbines (IAGT)
Banff, Alberta, Canada - October 17-19, 2011
The IAGT Committee shall not be responsible for statements or opinions advanced in technical papers or in
symposium or meeting discussions.
19th SYMPOSIUM ON INDUSTRIAL
APPLICATIONS OF GAS TURBINES
Page 2 October 2011
Siemens EOIP TI Anders Hellberg
Siemens industrial gas turbines
SGT5-4000F
SGT6-5000F
SGT5-2000E
SGT6-2000E
SGT-800
SGT-700
SGT-600
SGT-500
SGT-400
SGT-200
SGT-100 5
SGT5-8000H
287
198
168
47
31
25
19
15
7
113
375
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SGT6-8000H
266
8 SGT-300
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Filling the gap Filling the gap SGT-750 36
(MWe)
Page 3 October 2011
SGT-750 Launch 18:th November
Page 4 October 2011
SGT-750 General description
Performance Performance
Shaft Shaft Electrical Electrical
Power, Power, 37.1 37.1 35.9 MW 35.9 MW
Efficiency Efficiency 40.0 40.0 38.7 % 38.7 %
Exhaust temp Exhaust temp 462 462
o o
C C
Mass flow Mass flow 113 kg/s 113 kg/s
Free power turbine Free power turbine
6 100 rpm 6 100 rpm
13 stage compressor 13 stage compressor
- - pressure ratio 24:1 pressure ratio 24:1
4th generation DLE technology 4th generation DLE technology
- - NO NO
x x
on gas on gas 15 15 ppmv ppmv (15% O (15% O
2 2
) )
- - NO NO
x x
on on liq.(wet liq.(wet ) ) 42 42 ppmv ppmv (15% O (15% O
2 2
) )
Page 5 October 2011
SGT-750 Program
High Performance and Flexibility
Generic Applications Options
Gas Turbine
Driver module
Static J et pulse
Lube oil pump
Electric
Power generation
Mechanical drive
Mechanical
Inlet filtration
Page 6 October 2011
High level of reliability
OR
MDT=43.8375 h
MTBF=3699.76 h
Package
T
VS
MDT=125.804 h
MTBF=48830.5 h
System
Ventilation
T
AFS
MDT=37.8059 h
MTBF=55944.1 h
Filter System
Air Intake
T
GFS
MDT=74.6841 h
MTBF=16668.3 h
System
Gas Fuel
T
GENERATOR
MDT=86.6191 h
MTBF=44642.5 h
Generator
T
IAS
MDT=42.0877 h
MTBF=35398.4 h
Air System
Instrumentation
T
FDES
MDT=23.9429 h
MTBF=213542 h
Detection-Extinguishing
Fire
T
GDS
MDT=24.0015 h
MTBF=122279 h
System
Detection
Gas
T
PAS_FOR_GFS
MDT=45.0285 h
MTBF=525688 h
System
Purge Air
T
PSS
MDT=24.5666 h
MTBF=14484.4 h
System
Power Supply
T
PS1
MDT=24.011 h
MTBF=24365.8 h
Single Line
Power Supply
T
LOS
MDT=51.2398 h
MTBF=38317.4 h
System
Lube Oil
T
CS
MDT=2.53032 h
MTBF=16184.4 h
Control System
The reliability model for the
package running on gas fuel
Example only
Development of reliability model to
ensure a GT-design meeting reliability
requirements
Improve start reliability
Development of spare part concept to
minimize downtime for customers
Page 7 October 2011
Built in serviceability
In the full scale 3D model it was discovered that it was difficult and time-consuming to
exchange instrumentation on the power turbine.
Solution:
The Power turbine was
redesigned, utilizing the 3-D
model and the instrumentation
exchange was verified in the 3-D
model.
This is an example of how uptime
is increased using new design
tools.
Core engine 3-D model in studio
Technical
Protection notice / Copyright notice
Page 9 October 2011
SGT-750 Inlet and Compressor
Visual access to
compressor inlet
during operation
Electrical starter
motor in front of
compressor
Boroscope ports
for each stage
2 Variable guide vanes
3 Compressor Bleeds
Low weight inlet
plenum on wheels for
easy maintenance
Page 10 October 2011
Combustor system
8 Combustor cans
Single-digit NOx capability
Can combustor system
4th generation DLE burner
Wide turndown ratio
Combustor layout
Based on latest Siemens technology
Technology proven in other Siemens gas turbines
Combustor
Transition duct
Convective combustor cooling
4th generation DLE burner
Rich Pilot Lean Burner
Pilot Burner
Main Burner
Combustion Verification
Experience from Siemens gas turbine fleet
Atmospheric Test
Combustion tests
Ignition Tests
Flowtests
Medium Pressure Test
Optimisation of burner
Flame detector test
Ignition test
High Pressure Test
Burner tests
Combustion test
Flowtest of casing, burner and combustor
Compressor Turbine
Bolted to compressor rotor
Brush seals
Two turbine stages
IR camera access
to blade 1 & 2
Conventional materials
Turbine blade 1 cooling
based on Siemens
experiences
On-line turbine blade monitoring
Row 1 & 2 blades
Direct IR imaging of
moving gas turbine blades
20C isolevel temperature mapping
3D model of blade
3D temperature
mapping
Change of 3D view
point for cracks
detection
SGT-750 Industrial power turbine
2-stage high-speed (6100 rpm) Power Turbine
Compact and efficient
Suitable for both power generation and mechanical drive
Power turbine inlet guide vane can be set for different ambient conditions
Two shrouded uncooled blades and honeycomb seals
Two tilting pad (long life) bearings
High efficiency diffuser
Bolted rotor
SGT-750 Package
Mechanical drive and Power generation
Layout
Main Gear
GT room
AC-generator
Exhaust Air intake
Maintenance door
Maintenance crane
Foot print
Driver package 12,8 x 4,3 m
Power generation 20,3 x 4,8 m
Auxiliary room
Maintenance
Protection notice / Copyright notice
Maintenance concept for
lowest life cycle cost
Long time between major overhaul TBO 68 000 EOH
Highest up-time only 17 maintenance days in 17 years
24-hour GG exchange in the swap concept
On-site or swap service concept
Increased TBO at part load operation
Wide program for long-term service agreements
Outstanding serviceability key to high availability
3-years work in a 3D-
Studio
Visible J ackand J ill
simulates access
Working team; designers
engineers, assembly
technicians, service
engineers
Many improvements!
Serviceability means access everywhere
Borescope insp. VGV insp. Outlet
Skid equipment Burner Engine supports
Maintenance Plan, 17 years
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Level C
Level B
Level A
Eq. Op. Hrs x 1000 at DPL
Yearly
On-line check
Year, calender time
34 68 102 136
Fast maintenance (17 days)
1 day A-inspection (boroscope)
2 days B-inspection (core exchange)
5 days C-inspection (core exchange with power
turbine inspection)
Normal maintenance (48 days)
1 day A-inspection (boroscope)
12 days B-inspection (hot section parts
replacement)
16 days C-inspection (overhaul)
SGT-750 Summary
Highest Power in class and high efficiency
Highest availability in class
Siemens well proven DLE technology gives reliable combustion
Smart service concept to for highest uptime
Thank you for your attention!
For internal use only / Siemens AG 2008. All rights reserved.
Anders Hellberg
SGT-750 Product Manager
Siemens EOIP TI
E-mail:
[email protected]
Webb
SGT-750

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