0299 857 0 Sys El en 144

TECHNICAL SYSTEMS
Electric System
Dominator 48 – 68
DO 48 from Serial No. 15403117
DO 68 from Serial No. 15608462
Electric System Dominator 48 - 68 TIC
Layout of electric circuit

diagrams
Following the circuit diagram layout, all electric circuits are shown in
individual circuit diagrams. Some explanations are given below to illustrate
the layout.
Numbering of circuit diagrams
DO-e-01a - The respective numbering can be found on the corresponding cover

sheet and in the footer.
- Depending on the machine no., the components fitted and the country
specification, there may be several individual circuit diagrams 01a,
01b, etc. for a given function.
Potentials
- Main power supply (battery)

- Ignition switch power supply (switched)
- Relay-controlled power supply
- Earth
- Housing earth (external)
Connections
- The description provided inside the circle (e.g. „S55”) defines the
connection.
- Numbers next to the circle (e.g. „25a”) describe the continuation of
the cabling in accordance with the circuit diagram numbering. This
circuit diagram numbering can be taken among others from the footer.
Designations
- Connectors (e.g. „M”, pin 9 and 17).

Each chapter lists the respective connectors and their pin assignment
in the individual connection tables.
- Modules (e.g. „A12” - Speed monitor)

The arrows identify the functional inputs and outputs according to the
assignment table provided in chapter ZE.
DO-e 07/03
TIC Dominator 48 - 68 Electric System
7-n-21 - Position of components according to component grid coordinates
A 1 ... Z 99 - Component designation according to CLAAS standards catalogue
A- Terminal / Module
B- Sensor
E- Lighting
F- Fuse
G- Voltage Source
H- Signalling Device / Lamp
K- Relay
M- Electric Motor
P- Gauge
R- Potentiometer / Resistor
S- Switches – Cab Operation
T- Switches – Terminal Operation
U- Switches – External Operation
V- Electronic Component
W- Antenna
X- Connector
Y- Solenoid coil
Z- Actual Value Function Switch
Connections list
Connector mm² Colour - List of connections within the central terminal compartment, stating
cross-section (mm²) and colour of cables connected to the machine.
E -1 1.5 gr
M-4 1 gr/rd
rd-red
bk-black
br-brown
wh-white
bl-blue
gr-grey
ye-yellow
gn-green
pi-pink
or–orange
vi–violet
07/03 DO-e
DO-e 07/03
Central terminal compartment ..................................................................................................................ZE-2
Pin assignment in modules .......................................................................................................................ZE-6

Module A12-1 - Speed monitor (DZW) .....................................................................................ZE-7
Module A15 - Electronic engine control module CATERPILLAR (CAT) .................................ZE-8
01a Main power supply, diesel engine electric starting motor

- for mechanical engine control .......................................................................................... 01a-2
01b Main power supply, diesel engine electric starting motor

- for electronic engine control (CAT) .................................................................................. 01b-2
02a Starting the diesel engine and engine control - for mechanical engine control............ 02a-2
02b Starting the diesel engine and engine control - for electronic engine control (CAT) ... 02b-2
03a Diesel engine cut-off system - for mechanical engine control ........................................ 03a-2
03b Diesel engine cut-off system - for electronic engine control (CAT)................................ 03b-2
12a Performance monitor ........................................................................................................... 12a-2
13a Straw collector - for mechanical engine control ............................................................... 13a-2
13b Straw collector / Reversing horn - for electronic engine control (CAT) ......................... 13b-2
17a Front attachment drive, Reverser drive.............................................................................. 17a-2
25a Speed monitor....................................................................................................................... 25a-2
26a Machine monitor ................................................................................................................... 26a-2
28a AUTOPILOT - (connection) .................................................................................................. 28a-2
30a Warning beacon - (connection)........................................................................................... 30a-2
31a Turn flasher light, Hazard warning flasher ........................................................................ 31a-2
32a Main lighting circuit, Position light..................................................................................... 23a-2
34a Work lights, Instrument lighting ......................................................................................... 34a-2
35a Brake light ............................................................................................................................. 35a-2
37a Windscreen wiper ................................................................................................................. 37a-2
38a Compressor-type air conditioner - for mechanical engine control ................................. 38a-2
38b Compressor-type air conditioner - for electronic engine control (CAT)......................... 38b-2
40a Additional sockets (connection) ......................................................................................... 40a-2
Component grid ............................................................................................................................................R-2
Index: ............................................................................................................................................ Index-3
* - Chapters not mentioned are not available due to the machine equipment versions
07/03 DO-e
DO-e 07/03
Central terminal compartment
Central terminal compartment
ZE- 2 DO-e-ZE 7/03

Key to diagram:
Modules Circuit diagram no.
A12-1 Speed monitor (DZW) / straw walker, 25
returns module
A12-2 Speed monitor (DZW) / feed rake 25
conveyor, grain elevator module
A12-3 Speed monitor (DZW) / 25
chopper module
Electronic components
DI Warning device diode PCB 25
Fuses
a1 Horn, engine fuel pump 2, 3
a2 Performance monitor, speed monitor 12, 25
a3 Cutterbar spring pre-stress, pre-set 26
cutting height control display instrument
a4 Vehicle information unit, cab relay 1, 3, 26, 31, 38
b1 Brake light 35
b2 Autopilot 28
b3 Side lights front left, taillight left, 32
trailer lighting left
b4 Side lights front right, taillight right, 32
trailer lighting right
c1 Dipped headlights, right 32

c2 Dipped headlights, left 32
c3 not used -
c4 Hazard warning flasher 30+ 31
d1 Additional socket (connection) 40

d2 Reverse cutterbar, straw collector 13, 17
d3 Instrument lighting, work lights 34
d4 Cutterbar spring pre-stress, pre-set 26
cutting height control display
instruments
e1 Windscreen wiper, cab lighting 38

e2 Cab fan 38
e3 Work lights 34
e4 Work lights 34
F1 Compressor-type air conditioner 38

F2 Wheel position indicator (in wiring loom) 26
F3 Cold start relay (preheating) 2b
F4 Diesel fuel injection On relay 2b
F5 Engine control battery plus 2b
07/03 DO-e-ZE ZE-3

Key to diagram:
Relays Circuit diagram no.
K31 Cab relay 38
K32 Work lights relay 34
K42 Electronic engine control relay 2b
K57 Transducer (Turn indicator system) 31
K58 Pulse relay / speed monitoring 25
K106 Relay / speed monitoring 25
K110 Horn relay 3
ZE-4 DO-e-ZE 07/03

Pin assignment in modules
Pin assignment in modules
ZE-6 DO-e-ZE 07/03

Module A12-1 - Speed monitor (DZW)
Pin Function Component Measuring Direction Circuit

variable diagram no.
1 --- --- --- --- ---
2 K 58 pin 49 (Acoustic alarm) K58 12 V Output 25a
3 --- --- --- --- ---
4 Straw walker signal light H35 12 V Output 25a
5 Power supply + 15 S55 12 V Input 25a
6 Returns elevator signal light H36 12 V Output 25a
7 Straw walker speed sensor B26 1.0 – 1.2 kΩ Input 25a
8 Earth (GND) -31 Earth Input 25a
9 Returns speed sensor B29 1.0 – 1.2 kΩ Input 25a

3 --- --- --- --- ---
4 Feed rake conveyor signal light H27 12 V Output 25a
5 Power supply + 15 S55 12 V Input 25a
6 Grain elevator signal light H32 12 V Output 25a
7 Feeder housing speed sensor B12 1.0 – 1.2 kΩ Input 25a
9 Grain elevator speed sensor B21 1.0 – 1.2 kΩ Input 25a

1 --- --- --- --- ---
4 Straw chopper signal light H34 12 V Output 25a
5 Power supply + 15 Z59/S55 12 V Input 25a
6 --- --- --- --- ---
7 Straw chopper speed sensor B28 1.0 – 1.2 kΩ Input 25a
9 --- --- --- --- ---
Note: The modules A12-1, A12-2 and A12-3 are identical.

They perform different functions, depending on their connector pin assignment.
07/03 DO-e-ZE ZE-7

Module A15 - Electronic engine control module CATERPILLAR (CAT)

12 Engine pre-heating signal light H22 12 V Output 3b
(diagnosis)
20 Power supply S35 S35 --- Output 3b
23 Stop warning light (diagnosis) H21 12 V Output 2b
37 Max. engine speed signal S35 --- Input 2b
42 Injection release K43 Earth Output 2b
43 Cold start / engine pre-heating K42/R15 12 V Output 2b
48 Power +30 (Injection On) K43/F4 12 V/30 A Input 2b
56 Power +30 F5 12 V/10 A Input 2a
57 Power +30 F5 12 V/10 A Input 2a
58 Earth -31 Earth Input 2b
70 Power +15 F a1 12 V/10 A Input 2b
ZE-8 DO-e-ZE 07/03

01a
Main power supply,

Diesel engine electric starting motor
- for mechanical engine control
01a Main power supply, diesel engine electric starting motor - for mechanical engine control
Key to diagram: Coordinates
G1 Battery ............................................................................... 7-O-20

G2 Generator .......................................................................... 3-Q-17
H19 Alternator charging light signalling .....................................3-I-18
M21 Diesel engine electric starting motor ................................. 3-O-19
S25 Main drive switch (threshing mechanism clutch) ............... 4-J-19

S64 Ignition lock switch ..............................................................3-I-18
XM Connector to engine wiring loom ...................................... 4-N-19
Z51 Ground drive clutch safety start switch

- actual value switch ............................................................5-I-19
1a-2 DO-e-01a 11/03

Description of function:
Safety start switch Terminal 50 of the diesel engine electric starting motor M21 is only
supplied with plus power as a safety start switch when the ground drive
clutch safety start switch actual value switch (Z51) is actuated and the
threshing mechanism (S25) is disengaged.
Diesel engine electric The ignition lock (S64) switches the diesel engine electric starting motor.
starting motor
11/03 DO-e-01a 1a-3

Connector pin
assignment:
Connector RO Socket RO
Connector I, K, M, O, XM Socket I, K, M, O, XM
Connections list
Connector mm² Colour

I -2 6 rd
K -4 0.5 bl
K -5 6 bk
K -8 1.5 bk
M -3 6 bk/ye
O -8 6 bk/ye
RO -7 0.5 bl
RO -10 1.5 bk
S64 -15/54 6 bk
S64 -30 6 rd
S64 -50 6 bk/ye
XM -6 1 bl
XM -8 6 bk/ye
1a-4 DO-e-01a 11/03

01b
Main power supply,

Diesel engine electric starting motor
- for electronic engine control (CAT)
01b Main power supply, diesel engine electric starting motor - for electronic engine control (CAT)
G1 Battery................................................................................7-O-20
G2 Generator...........................................................................3-Q-17
H19 Alternator charging light signalling ..................................... 3-I-18
K44 Start relay ..........................................................................2-O-17
M21 Diesel engine electric starting motor .................................3-O-19
S25 Main drive switch (threshing mechanism clutch) ................4-J-19

S64 Ignition lock switch.............................................................. 3-I-18
XM Connector to engine wiring loom .......................................4-N-19
Z51 Ground drive clutch safety start switch

- actual value switch ........................................................... 5-I-19
Measured value table: Item Component Measured value Remark

K44 Remote control relay 85±7 Ω (Pin 85 - Pin 86)
20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
1b-2 DO-e-01b 11/03

Electric starting motor circuit The diesel engine electric starting motor (M21) is controlled by start relay
K44. Relay K44 can be actuated only via pin +50a of ignition lock (S64) if
the ground drive clutch safety start switch actual value switch (Z51) is
actuated and the threshing mechanism (S25) is disengaged.
11/03 DO-e-01b 1b-3

Connector pin
assignment:
Connector RO Socket RO
Connector I, K, M, O, XM Socket I, K, M, O, XM
Connections list

I -2 6 rd
K -4 0.5 bl
K -5 6 bk
K -8 1.5 bk
K44 -30 6 rd
K44 -85 1 br
K44 -86 1 bk/ye
K44 -87 4 bk/ye
M -3 6 bk/ye
O -8 6 bk/ye
RO -7 0.5 bl
RO -10 1.5 bk
S64 -15/54 6 bk
S64 -30 6 rd
S64 -50 6 bk/ye
XM -6 1 bl
XM -8 6 bk/ye
1b-4 DO-e-01b 11/03

02a
Starting the diesel engine and engine

control
02a Starting the diesel engine and engine control - for mechanical engine control
M10 Fuel pump motor................................................................5-O-16
R15 Diesel engine cold start device resistor .............................2-O-17

R33 Diesel engine start of flow adjustment resistor ..................2-N-17
S64 Ignition lock switch.............................................................. 3-I-18
Y15 Diesel engine solenoid solenoid coil..................................2-N-17
Z34a Coolant temperature actual value function switch .............2-O-17

M10 Motor < 2 A at 12 V
Z34a Switch (NO contact) Switch point
approx. 47° C
2a-2 DO-e-02a 11/03

Solenoid circuit Solenoid Y15 is actuated directly by +15 when the ignition is switched on.
The diesel injection pump is in operating mode when solenoid Y15 is
actuated.
Start of flow adjustment At a cooling water temperature of 47°C, the temperature switch Z34a
(Perkins) closes. Thus an expansion agent is heated via resistor R33 which sets the
injection pump internally to "late" direction.
Cold start device Cold start device R15 is actuated by the ignition lock switch S64.
11/03 DO-e-02a 2a-3

Connector pin
assignment:
Socket M, O, R, XM Connector M, O, R, XM
Connections list

M -7 2.5 bk/gr/rd
O -1 2.5 bk/gr/rd
R -3 1.5 bk/ye
S64 -19 2.5 bk/gr/rd

S64 -17 1.5 bk/gr/rd
XM -4 2.5 bk/gr/rd
2a-4 DO-e-02a 11/03

2b
Starting the diesel engine and engine

control
02b Starting the diesel engine and engine control - for electronic engine control (CAT)
A15 Electronic engine control module...................................... 3-Q-17
K42 Cold start relay...................................................................2-N-17

K43 Diesel fuel injection On relay .............................................2-N-17
M10 Fuel pump motor............................................................... 5-O-16
R15 Diesel engine cold start device resistor ............................ 2-O-17
XG Engine wiring loom / main wiring loom connector ............ 2-O-17

K43 20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
2b-2 DO-e-02b 11/03

Operational readiness of After switching on the ignition, the electronic engine control module A15
diesel injection receives a plus signal at pin 70.
After the signal is received, the electronic engine control module A15
performs a self-test of the engine electronics.
If this self-test is successful, the electronic engine control module A15
actuates relay K43 – the diesel injection is ready for operation.
Cold start When starting the diesel engine, the cold start device (R15) is actuated
automatically by the electronic engine control module A15.
This actuation depends on external parameters
(e.g. outside temperature).
The associated sensors are included in the engine wiring loom
(see Caterpillar)
Operation of the cold start device is indicated by indicator light H22
(see diagram 3b).
Engine speed adjustment By actuating switch S35, the diesel engine speed is changed from idle
speed to operating speed.
11/03 DO-e-02b 2b-3

Connector pin
assignment:
Connector R Socket R
Connector XG Socket XG
Connections list

R -3 1.5 bk/ye
K42 -30 6.0 rd

K42 -85 1.0 bk/gr
K42 -86 1.0 bk
K42 -87 2.5 bk/rd
K43 -30 6.0 rd

K43 -85 1.0 br/bl
K43 -86 1.0 bk
K43 -87 2.5 bk/bl
XG -3 1.0 wh/rd
XG -4 1.0 wh/bk
XG -5 1.5 bk
2b-4 DO-e-02b 11/03

3a
Diesel engine cut-off system

03a Diesel engine cut-off system - for mechanical engine control
B45 Coolant temperature sensor ..............................................3-O-17
DI Warning device diode PCB................................................. 5-I-19
H41 Reversing horn ................................................................... 5-I-19

H46 Air filter maintenance signal light........................................ 3-I-18
H50 Diesel engine oil pressure signal light ................................ 3-I-18
K110 Horn relay ........................................................................... 5-I-19
P7 Fuel tank level indicator ...................................................... 3-I-18

P8 Engine temperature indicator ............................................. 3-I-18
R35 Fuel level potentiometer ....................................................5-O-16
Z34 Coolant temperature / Actual value function switch ..........3-O-17

Z42 Function switch / Diesel engine oil pressure .....................3-O-18
Z69 Function switch / Air filter maintenance ............................2-O-19

K110 Remote control 85±7 Ω (Pin 85 - Pin 86)
relay 20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
3a-2 Do-e-03a 11/03

Coolant overtemperature In case of coolant overtemperature, the coolant temperature actual value
warning function switch (Z34) actuates the horn (H41) via relay (K110).
Air filter maintenance The earth signal of the vacuum switch (Z69) is switched to the air filter
warning maintenance signal light H46 in the vehicle information unit and in parallel
via the diode PCB (DI) to the transducer K58. (see diagram 25)
Engine oil pressure warning The earth signal of the oil pressure switch (Z42) is switched to the diesel
engine oil pressure signal light H50 in the vehicle information unit and in
parallel via the diode PCB (DI) to the transducer K58. (see diagram 25)
11/03 DO-e-03a 3a-3

Connector pin
assignment:
Connector M, K, O, P, R Socket M, K, O, P, R
Connector RO, WS Socket RO, WS
Connections list
Connector mm² Colour Connector mm² Colour

M -1 0.5 wh/bk RO -1 0.5 wh/bk
M -6 2.5 br RO -6 0.5 gn
RO -9 0.75 br/rd
K -1 0.5 gn RO -10 1.5 bk
K -3 0.5 bl/bk RO -12 0.5 bl/bk
K -6 0.75 br/rd
K -8 1.5 bk
WS -9 1.5 br
K110 -30 1.5 br

K110 -85 1.5 br/ye
K110 -86 1.5 bk/ye
K110 -87 1.5 br/ye
O -2 1.5 br/ye
O -3 0.5 gn
O -5 0.75 br/rd
O -7 0.5 wh/bk
P -4 1.5 bk/ye
P -5 1.5 br/ye
R -6 0.5 bl/bk
3a-4 DO-e-03a 11/03

3b
Diesel engine cut-off system

03b Diesel engine cut-off system - for electronic engine control (CAT)
A15 Electronic engine control module ...................................... 3-q-17

B45 Coolant temperature sensor ..............................................3-O-17
H21 Diesel engine STOP signal light .........................................3-J-17

H22 Diesel engine diagnosis signal light (cold start) .................3-J-17
H41 Reversing horn ................................................................... 5-I-19
H46 Air filter maintenance signal light........................................ 3-I-18
H50 Diesel engine oil pressure signal light ................................ 3-I-18
K110 Horn relay ........................................................................... 5-I-19
P7 Fuel tank level indicator ...................................................... 3-I-18

P8 Engine temperature indicator ............................................. 3-I-18
R35 Fuel level potentiometer ....................................................5-O-16
XG Engine wiring loom / main wiring loom connector .............4-O-19
Z34 Coolant temperature / Actual value function switch ..........3-O-17

Z42 Function switch / Diesel engine oil pressure .....................3-O-18
Z69 Function switch / Air filter maintenance ............................2-O-19

20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
3b-2 Do-e-03b 11/03

Coolant overtemperature In case of coolant overtemperature, the coolant temperature actual value
warning function switch (Z34) actuates the horn (H41) via relay (K110).
Air filter maintenance The earth signal of the vacuum switch (Z69) is switched to the air filter
warning maintenance signal light H46 in the vehicle information unit and in parallel
via the diode PCB (DI) to the transducer K58. (see diagram 25)
Engine oil pressure warning The earth signal of the oil pressure switch (Z42) is switched to the diesel
engine oil pressure signal light H50 in the vehicle information unit and in
parallel via the diode PCB (DI) to the transducer K58. (see diagram 25)
Diagnosis The signal lights H21 and H22 provide information about operating
conditions.
They may also be used for engine error diagnosis.
Function of signal lights: Caterpillar engine diagnosis
Engine operating H22 - yellow H21 - red Status

status
Ignition On Both lamps light up for 2 seconds OK

(Lamp test)
Prior to starting Lamp lights up as long Off OK
procedure (pre-heating) as pre-heating is active.
Prior to starting Off Off OK
procedure (pre-heating
finished)
During starting Off Off OK
procedure Off On Oil pressure too low!
During starting Off Off OK
procedure Off On Oil pressure too low!
Flashing Off Warning:
Oil pressure,
Engine running cooling water temperature,
air inlet temperature,
fuel temperature,
engine power limiting active
Flashing Flashing Warning:
Oil pressure,
cooling water temperature,
fuel temperature,
On Off Aktive electronics fault
On On Aktive electronics fault
and insufficient oil pressure
On Flashing Aktive electronics fault and
due to insufficient oil pressure
Flashing On Warning:
Oil pressure,
cooling water temperature,
fuel temperature,
11/03 DO-e-03b 3b-3

Connector pin
assignment:
Connector M, K, O, P, R Socket M, K, O, P, R Connector XG
Socket XG Connector RO, WS Socket RO, WS
Connections list

M -1 0.5 wh/bk RO -1 0.5 wh/bk
M -6 2.5 br RO -6 0.5 gn
RO -9 0.75 br/rd
K -1 0.5 gn RO -10 1.5 bk
K -3 0.5 bl/bk RO -12 0.5 bl/bk
K -6 0.75 br/rd
K -8 1.5 bk WS -9 1.5 br
K110 -30 1.5 br XG -1 1.0 wh

K110 -85 1.5 br/ye XG -2 1.0 ye
K110 -86 1.5 bk/ye
K110 -87 1.5 br/ye
O -2 1.5 br/ye
O -3 0.5 gn
O -5 0.75 br/rd
O -7 0.5 wh/bk
P -4 1.5 bk/ye
P -5 1.5 br/ye
R -3 1.5 bk/ye
R -6 0.5 bl/bk
3b-4 DO-e-03b 11/03

12a
Performance monitor
12a Performance monitor
B31 Performance monitor cleaning sensor............................... 6-S-18

B32 Performance monitor residual separation sensor.............. 3-T-18
P4 Separation performance monitor indicator ......................... 3-I-17

P5 Performance monitor cleaning indicator ............................. 3-I-17
12a-2 DO-e-12a 11/03

The performance monitor function serves for machine adjustment and

monitoring.
A piezo crystal plate with an integrated amplifier is provided below the

sensor plate. The sensitivity can be varied as a function of the crop, using
a three-step switch on the amplifier.
When grains fall on the sensor (B31/B32), the vibrations move the
microscopic piezo crystals and deform them. In this process, the crystals
deliver a voltage. This voltage is amplified and makes a number of LEDs
in the indicator light up as a function of the voltage (quantity of grains).
Minor vibrations caused by straw parts are filtered out.
11/03 DO-e-12a 12a-3

Connector pin
assignment:
Connector O Socket O
Connections list

O -4 1.5 bk/or
12a-4 DO-e-12a 11/03

13a
Straw collector

13a Straw collector - for mechanical engine control
H45 Warning light .......................................................................4-J-19

H44-2 Buzzer / straw collector signalling device ...........................4-J-19
K69 Pulse relay / straw collector ................................................4-J-19

K110 Horn relay ........................................................................... 5-I-19
Z17 Actual Value Function Switch

Straw collector ....................................................................4-J-19
Z61-2 Actual Value Function Switch
Straw collector ...................................................................3-U-18

Z17 Oil pressure switch 30 bar Normally open
contact
13a-2 DO-e-13a 11/03

Straw collector full indicator When the straw collector is full, the straw collector switch (Z61-2) closes
and activates the horn (H41) via relay K110.
Warning – Straw collector When the straw collector is open, the straw collector switch (Z17) closes
open and activates warning light H45.
The buzzer / straw collector signalling device (H44-2) is activated in
parallel with this function via pulse relay K69.
11/03 DO-e-13a 13a-3

Connector pin
assignment:
Connector S Socket S
Connections list

S -5 1.5 bk/rd
13a-4 DO-e-13a 11/03

13b
Straw collector / Reversing horn

13b Straw collector / Reversing horn - for electronic engine control (CAT)
H25 Reversing horn signalling device....................................... 6-S-20

H45 Warning light .......................................................................4-J-19
H44-2 Buzzer / straw collector signalling device ...........................4-J-19
K69 Pulse relay / straw collector ................................................4-J-19

K110 Horn relay ........................................................................... 5-I-19
Z17 Actual Value Function Switch

Straw collector ....................................................................4-J-19
Z50 Function switch
Reversing horn actual value ............................................... 5-I-17
Z61-2 Actual Value Function Switch
Straw collector ...................................................................3-U-18

Z17 Oil pressure switch 30 bar Normally open
contact
13b-2 DO-e-13b 11/03

Straw collector full indicator When the straw collector is full, the straw collector switch (Z61-2) closes
and activates the horn (H41) via relay K110.
Warning – Straw collector When the straw collector is open, the straw collector switch (Z17) closes
open and activates warning light H45.
The buzzer / straw collector signalling device (H44-2) is activated in
parallel with this function via pulse relay K69.
11/03 DO-e-13b 13b-3

Connector pin
assignment:
Connections list

S -5 1.5 bk/rd
13b-4 DO-e-13b 11/03

17a
Front attachment drive,

Reverser drive
17a Front attachment drive, Reverser drive
K78 Reversing relay................................................................... 3-I-17

K79 Reversing relay................................................................... 3-I-17
M24 Front attachment reverse motor ........................................6-G-16
S55 Front attachment ON switch ...............................................4-J-19

S57 Front attachment reverse switch ........................................ 3-I-17
S58 Stop / reverse front attachment switch
(only machines without speed monitoring) .........................4-J-19
XK Connector in wiring loom .................................................... 5-I-19

K79 20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
17a-2 DO-e-17a 11/03

Reversing safety circuit When engaging the front attachment, relay K78 is also actuated in parallel
and cuts the power supply to the front attachment reverse switch S57.
Reversing therefore is possible only with the front attachment disengaged.
Since relay K79 is actuated by pin 61 of generator G2, reversing is
possible only while the diesel engine is running.
Reversing circuit (electric) When reversing, the electric motor M24 is activated by switch S57.
Important! Operating time above 10 seconds should be avoided since

the electric motor might be overloaded.
Note: Power supply of pushbutton S57 is provided only if relays K79

and K78 - Reversing safety circuit – are actuated.
The switches S55 and S58 are identical, but have a differing
designation.
On machines without speed monitoring, cabling is according to
diagram 17a (S58), whereas on machines with speed
monitoring, cabling is according to diagram 25a (S55).
11/03 DO-e-17a 17a-3

Connector pin
assignment:
Connections list

S -6 1.5 bk/rd
17a-4 DO-e-17a 11/03

25a
Speed monitor
25a Speed monitor
A12-1 Speed monitor / straw walker, returns elevator module ..... 5-I-19
A12-2 Speed monitor / feed rake conveyor,
grain elevator module ......................................................... 5-I-19
A12-3 Speed monitor / straw chopper module.............................. 5-I-19
B12 Feed rake conveyor speed sensor ..................................... 5-I-16

B21 Grain elevator speed sensor ............................................. 3-L-16
B26 Straw walker speed sensor ...............................................4-R-19
B28 Straw chopper speed sensor .............................................6-U-19
B29 Returns speed sensor........................................................ 4-K-16
H27 Feeder housing slip / standstill signal light ......................... 3-I-18

H32 Grain elevator slip / standstill signal light............................ 3-I-18
H34 Straw chopper slip / standstill signal light ........................... 3-I-18
H35 Straw walker slip / standstill signal light.............................. 3-I-18
H36 Returns elevator slip / standstill signal light........................ 3-I-18
H44-1 Signalling device / buzzer ................................................... 4-I-16
K58 Pulse relay / speed monitoring ........................................... 5-I-19

K106 Relay / speed monitoring .................................................... 5-I-19
S55 Front attachment ON switch ...............................................4-J-19
XA Central terminal compartment connector /

to speed monitoring wiring loom ......................................... 5-I-19
XHa Wiring loom connector ....................................................... 5-S-19
Z59 Straw chopper baffle plate position actual value switch .... 5-T-19

B12 Sensor 1000-1200 Ω inductive
B21
B26
B28
B29
20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
25a-2 DO-e-25a 11/03

The frequencies of the individual sensors are processed by the speed

monitoring modules A12. If the allowed slip values are exceeded, the
module activates the corresponding signal lights and the buzzer as an
acoustic warning. The alarm signals are activated in a pulsed way by relay
K58 (see diagram 3a and/or 3b).
Important! The chopper speed monitoring is active only if switch Z59 is

closed (straw chopper in working position).
Speed monitor SET speeds Min. speeds

rpm rpm
Straw walker 220 174
Returns elevator 350 230
Grain elevator 350 260
Feed rake 520 385
Straw chopper
2 cams - grain 3270 2379
4 cams - maize 1890 1190
11/03 DO-e-25a 25a-3

Connector pin
assignment:
Connector H, N, O Socket H, N, O Connector XA
Socket XA Socket A12 Socket XHa
Connector XHa Connector WS Socket WS
Connections list

H -1 0.75 wh/gn O -4 1.5 bk/or
H -2 1.0 gn/ye O -6 0.5 bl
H -3 0.75 bl/gn
H -4 0.75 gn/bk P -8 1 vi
H -5 0.75 gn/rd
XA -1 0.75 br/rd
M -6 2.5 br XA -2 0.75 gn
XA -3 0.75 bl
N -1 1 gn/bl XA -4 1 br
N -2 1 gn/rd XA -5 1 vi
N -3 1 gn/br XA -6 1 bk/or
N -4 1 gn/wh
N -5 1 gn/bk
N -6 1 bk/ye
N -8 1 bk/rd
25a-4 DO-e-25a 11/03

26a
Machine monitor
26a Machine monitor
B11 Threshing drum speed sensor ........................................... 5-K-19

B16 Transmission speed sensor (ground speed) ......................7-J-18
D Central terminal compartment / indicator wiring loom

connector ............................................................................ 5-I-19
H8 Parking brake activated signal light .................................... 3-I-18
K110 Horn relay ........................................................................... 5-I-19
P1 Hour meter indicator ........................................................... 3-I-17

P2 Display indicator (wheel position) ...................................... 3-h-17
P3 Engine speed indicator ....................................................... 3-I-18
P9 Cutterbar spring pre-stress indicator ................................. 3-h-17
P11 Pre-set cutting height control indicator .............................. 3-h-17
R8 Feed rake conveyor position potentiometer

(actual value) ......................................................................5-J-16
R22 Cutterbar spring pre-stress potentiometer
(actual value) ...................................................................... 7-I-17
R36 Wheel angle potentiometer................................................7-R-20
S78 Threshing drum / gearbox speed

changeover switch .............................................................. 3-I-18
Z12 Parking brake switch...........................................................4-J-17

Z61-1 Straw jam warning switch (straw walker house)................ 3-S-18

B11 Sensor 1000 - 1200 Ω inductive
B16
R8 Potentiometer 10 - 190 Ω
R22
R36
26a-2 DO-e-26a 11/03

Speed indicator The speed indicator (P3) indicates the threshing drum or the gearbox
input speed. The desired information is selected with the threshing
drum / gearbox speed changeover switch (S78).
Pre-set cutting height control / The signals from the feed rake conveyor position (R8) and cutterbar
cutterbar spring pre-stress spring pre-stress (R22) potentiometers are displayed by indicators (P9)
indicator and (P11).
Straw jam warning The earth signal of the straw jam warning switch (straw walker house)
Z61-1 is transmitted to the horn relay K110 and activates the horn H41.
Half-tracks steering position The signal of wheel angle potentiometer R36 is displayed in indicator
display P2.
11/03 DO-e-26a 26a-3

Connector pin
assignment:
Connector K, M, P, R, S Socket K, M, P, R, S Socket D
Connector L Socket L
Connector RO, WS Socket RO, WS
Connections list

D -1 1.5 br R -8 0.75 br/wh
D -2 1.5 bk
D -3 1.5 gr S -7 1.5 gr
K -5 6 bk
K -8 1.5 bk
L -1 0.75 bl/ye
L -2 0.75 bk/gn/rd
L -3 0.75 bk/gn/wh
M -2 0.75 br/wh
M -6 2.5 br
26a-4 DO-e-26a 11/03

28a
AUTOPILOT
(Connection)
28a AUTOPILOT - (connection)
Z2 Ladder safety device actual value function switch ............. 2-I-19
28a-2 DO-e-28a 07/03

Description of function: None
07/03 DO-e-28a 28a-3

Connector pin
assignment:
Socket E Connector E
Socket S Connector S
Connections list

E -3 0.75 br/vi
E -8 4 br
S -1 1.5 bk/wh
S -2 1.5 bk/wh
28a-4 DO-e-28a 07/03

30a
Warning beacon
(Connection)
30a Warning beacon - (connection)
E47 Warning beacon..................................................................1-J-19
30a-2 DO-e-30a 07/03

07/03 DO-e-30a 30a-3

Connector pin
assignment:
Socket E Connector E
Connections list

E -5 1.5 wh/vi
E -8 4 br
30a-4 DO-e-30a 07/03

31a
Turn flasher light,

Hazard warning flasher
31a Turn flasher light, Hazard warning flasher
E24 Turn flasher light, rear left..................................................5-U-20

E25 Turn flasher light, front left ................................................. 5-h-19
E26 Turn flasher light, rear right................................................5-U-16
E27 Turn flasher light, front right............................................... 5-h-17
H5 Trailer turn flasher signal light ............................................ 3-I-18

H6 Vehicle turn flasher signal light ........................................... 3-I-18
K57 Transducer.......................................................................... 5-I-19

K110 Horn relay ........................................................................... 5-I-19
S16 Turn flasher switch.............................................................. 3-I-18

S48 Reversing horn switch ........................................................ 3-I-18
S62 Hazard warning flasher switch............................................ 3-I-18
XH Trailer lighting socket......................................................... 7-S-19

XH - 1 Wiring loom connector .......................................................6-R-20
XK - 1 Connector in wiring loom .................................................... 5-I-19
31a-2 DO-e-31a 07/03

07/03 DO-e-31a 31a-3

Connector pin
assignment:
Connector I, K, M,R Socket I, K, M,R Connector RO, WS
Socket RO, WS Socket XH Connector XH - 1
Connections list

G -1 2.5 br WS -9 1.5 br
G -5 2.5 br
G -7 1.5 bk/gn XH -L 1.5 bk/wh
G -8 1.5 bk/wh XH -R 1.5 bk/gn
XH -31 1.5 br
I -3 2.5 bk/rd
I -4 1.5 bl/bk
I -5 1.5 bk/wh
I -6 1.5 bk/gn
K -2 1.5 br/ye
K -7 1.5 rd
K -8 1.5 bk
M -5 2.5 bk/wh/gn
M -8 0.5 bl/rd
R -4 1.5 bk/wh
R -5 1.5 bk/gn
RO -3 0.5 bl/rd
RO -5 1.5 bk/wh/gn
RO -10 1.5 bk
31a-4 DO-e-31a 07/03

32a
Main lighting circuit, Position light

32a Main lighting circuit, Position light
E Connector to central terminal compartment

(cab connection) ................................................................. 5-I-19
E1 Dipped headlights, left ....................................................... 5-h-19
E4 Dipped headlights, right ..................................................... 5-h-17
E20 Side light, front left ............................................................. 5-h-19
E21 Side light, front right........................................................... 5-h-17
E34 Interior lights ....................................................................... 2-I-17
E45 Taillight, left........................................................................5-U-20
E46 Taillight, right .....................................................................5-U-16
K31 Cab relay ............................................................................ 5-I-19
S17 Vehicle lighting main switch................................................ 3-I-18

S27 Interior lights switch ............................................................ 2-I-17

32a-2 DO-e-32a 07/03

07/03 DO-e-32a 32a-3

Connector pin
assignment:
Connector G, I, R Socket G, I, R Connector E
Socket E Socket XH Connector XH - 1
Socket XH - 1 Connector XH - 1
Connections list

G -1 2.5 br
G -2 1.5 ye
G -3 1.5 gr/bk
G -4
G -5 2.5 br
G -6 1.5 ye
I -2 6 rd
I -7 2.5 rd/ye
I -8 2.5 gr
R -1 1.5 gr/rd
R -2 1.5 gr/bk
32a-4 DO-e-32a 04/03

34a
Work lights, Instrument lighting

34a Work lights, Instrument lighting
E Connector to central terminal compartment

(cab connection) ................................................................. 5-I-19
E9 Cab left outside work lights................................................ 5-h-19
E12 Cab right outside work lights ............................................. 5-h-17
E17 Grain tank unloading tube work light ................................. 2-K-20
E35 Instrument lighting
K32 Work lights relay ................................................................. 5-I-19
S3 Work lights main switch ..................................................... 1-h-17

S17 Vehicle lighting main switch ............................................... 3-I-18
XK -2 Wiring loom connector ........................................................ 5-I-19

20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
34a-2 DO-e-34a 07/03

07/03 DO-e-34a 34a-3

Connector pin
assignment:
Connector E Socket E Connector M, S
Socket M, S Connector RO, WS Socket RO, WS
Connections list

E -1 1.5 gr
E -6 1.5 gr
E -8 4 br
M -4 1 gr/rd
M -6 2.5 br
S -8 1.5 gr
34a-4 DO-e-34a 07/03

35a
Brake light
35a Brake light
E22 Left brake light ...................................................................5-U-20

E23 Right brake light.................................................................5-U-16

Z10 Brake light switch................................................................ 5-I-17
35a-2 DO-e-35a 07/03

07/03 DO-e-35a 35a-3

Connector pin
assignment:
Connector P, R Socket P, R Socket XH
Connector XH - 1 Socket XH - 1
Connections list

P -6 1.5 bk
P -7 1.5 bk/rd
R -7 1.5 bk/rd
35a-4 DO-e-35a 07/03

37a
Windscreen wiper
37a Windscreen wiper
E35 Instrument lighting .............................................................. 3-I-18
K31 Cab relay ............................................................................ 5-I-19
M16 Windscreen wiper motor, front........................................... 3-h-18
S43 Windscreen wiper switch .................................................... 3-I-18
XF Wiring loom connector ....................................................... 3-h-18

M16 Electric Motor 8.5 A Max. current
37a-2 DO-e-37a 07/03

07/03 DO-e-37a 37a-3

Connector pin
assignment:
Connector I, M Socket I, M Connector XF
Socket XF
Connections list

I -1 1.5 bk/vi
M -6 2.5 br
37a-4 DO-e-37a 07/03

38a
Compressor-type air conditioner

38a Compressor-type air conditioner - for mechanical engine control
K31 Cab relay ............................................................................ 5-I-19

K68 Compressor-type air conditioner relay...............................4-O-19
M7 Cab fan motor .................................................................... 1-h-18
R13 Cab fan series resistor potentiometer................................ 1-h-18
S28 Cab fan switch ................................................................... 1-h-18
Z22 Compressor-type air conditioner high pressure

actual value switch.............................................................3-O-19
Z23 Compressor-type air conditioner low pressure
Z24 Compressor-type air conditioner temperature
actual value switch............................................................. 1-h-18
XR1 12V broadcast radio connector.......................................... 1-h-18
XK -3 Connector in wiring loom .................................................... 5-I-19
Y32 Compressor-type air conditioner

electro-magnetic clutch solenoid coil.................................3-O-19

K68 20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
Y32 Solenoid coil 3.4 Ω
38a-2 DO-e-38a 07/03

Compressor-type air The two closed gas-pressure switches (Z22/Z23) must supply relay K68
conditioner with earth in order to allow the function of the electro-magnetic clutch
(Y32).
When the fan switch (S28) and the thermostat switch (Z24) are closed,
relay K68 is actuated and thus, solenoid coil (Y32) is also supplied with
power by relay K68/87.
If the earth signal fails due to one of the two gas-pressure switches
(Z22/Z23), the solenoid coil Y32 is switched off.
07/03 DO-e-38a 38a-3

Connector pin
assignment:
Connector E Socket E
Connections list

E -2 1.5 bk/vi
E -4 1.5 rd/gn
E -7 4 bk
E -8 4 br
38a-4 DO-e-38a 04/03

38b

38b Compressor-type air conditioner - for electronic engine control (CAT)
K31 Cab relay ............................................................................ 5-I-19

K68 Compressor-type air conditioner relay...............................2-N-17
M7 Cab fan motor .................................................................... 1-h-18
R13 Cab fan series resistor potentiometer................................ 1-h-18
S28 Cab fan switch ................................................................... 1-h-18
Z22 Compressor-type air conditioner high pressure

Z23 Compressor-type air conditioner low pressure
Z24 Compressor-type air conditioner temperature
actual value switch............................................................. 1-h-18
XG Engine wiring loom / main wiring loom connector .............4-O-19

XK -3 Connector in wiring loom .................................................... 5-I-19
XN Engine wiring loom connector (to switchbox) ....................2-N-17
XR1 12V broadcast radio connector.......................................... 1-h-18
Y32 Compressor-type air conditioner

electro-magnetic clutch solenoid coil.................................3-O-19

K68 20 A (Pin 30 - Pin 87a)
40 A (Pin 30 - Pin 87)
Y32 Solenoid coil 3.4 Ω
38b-2 DO-e-38b 07/03

Compressor-type air The two closed gas-pressure switches (Z22/Z23) must

conditioner supply relay K68 with earth in order to allow the function of the
electro-magnetic clutch (Y32).
When the fan switch (S28) and the thermostat switch (Z24) are closed,
relay K68 is actuated and thus, solenoid coil (Y32) is also supplied with
power by relay K68/87.
If the earth signal fails due to one of the two gas-pressure switches
(Z22/Z23), the solenoid coil Y32 is switched off.
07/03 DO-e-38b 38b-3

Connector pin
assignment:
Connector E Socket E Connector XG
Socket XG
Connections list

E -2 1.5 bk/vi
E -4 1.5 rd/gn
E -7 4 bk
E -8 4 br
XG -6 1.5 rd/gn
XN -1 1.5 br
XN -2 1.5 rd/gn
38b-4 DO-e-38b 04/03

40a
Additional sockets
(Connection)
40a Additional sockets (connection)
S Connector to central terminal compartment ....................... 5-I-19
40a-2 DO-e-40a 07/03

07/03 DO-e-40a 40a-3

Connector pin
assignment:
Socket S Connector S
Connections list

S -3 1.5 bk/rd
S -4 1.5 bk/rd
40a-4 DO-e-40a 07/03

07/03 DO-e-40a 40a-5

Component grid
Component grid
07/03 DO-e-raster R-2

R-4 DO-e-raster 11/03

Index
Electric System
Index-2 DO-e-index 11/03

Index:
A
Additional sockets 40a
Air filter 3a, 3b
Alternator 1a, 1b
Alternator charging light 1a, 1b
AUTOPILOT 28a
B
Battery 1a
Brake light 35a
Broadcast radio / CB radio 38a, 38b
C
Cab fan 38a, 38b
electro-magnetic clutch 38a, 38b
Control stalk 31a
Cutterbar spring 26a
Cutterbar spring pre-stress indicator 26a
Cutting height indicator 26a
D
Diesel engine 1a, 1b, 2a, 2b, 3a, 3b
Diesel engine diagnosis 3b
Diesel engine speed adjustment 2b
Diesel engine temperature indicator 3a, 3b
Dipped headlights 32a
E
Electronic engine control 2a, 2b, 3b
Engine speed adjustment 2b
Engine temperature indicator 3a, 3b
Engine temperature warning 3a, 3b
F
Fan 38a, 38b
Front attachment 17a, 25a
Front attachment clutch 25a
Front attachment reverse 17a
Fuel level indicator 3a, 3b
Fuel level indicator 3a, 3b
G
Generator 1a, 1b
H
Hazard warning flasher 31a
Horn 3a, 3b
Hour meter 26a
Hour meter 26a
I
Ignition lock 1a, 1b, 2a, 2b
Inside lighting 32a
Instrument lighting 34a
11/03 DO-e-index Index-3

Index:
L
Lighting 45a
M
Magnetic clutch 38a, 38b
Main drive 1a, 1b
Main switch - Work lights 34a
Modules ZE, 2b, 3b, 25a
P
Parking brake 26a
Performance monitor 12a
Performance monitor 12a
Position light 32a
Position of components R-1
R
Resistor 2a, 2b
Reversing horn 13b
S
Socket 31a, 32a
Speed monitor 25a
Speed monitor 25a
Speed sensor 25a, 26a
Starting interlock 1a, 1b
Starting motor 1a, 1b
Straw chopper 25a
Straw collector 13a, 13b
Straw collector jam 13a, 13b
Straw collector open 13a, 13b
Straw walker jam 26a
T
Taillight 32a
Threshing mechanism clutch 1a, 1b
Transducer 25a, 13a, 13b
Transmission 26a
Transmission speed 26a
Turn flasher light 31a
Turn flasher light relay 31a
Vehicle lighting main switch 32a
W
Warning beacon 30a
Warning device diode PCB 25a
Wheel position 26a
Wheel position indicator 26a
Wheel position sensor 26a
Work lights 34a
index-4 DO-e-Index 11/03

Following the policy of the CLAAS KGaA mbH to improve their products as
technical developments continue, CLAAS reserve the right to make
alterations which must not necessarily correspond to text and illustrations
contained in this publication, and without incurring obligation to alter any
machines previously delivered.
Technical data, dimensions and weights are given as an indication only.

Responsibility for errors or omissions not accepted.
Reproduction or translation of this publication, in whole or part, is not

permitted without the written consent of the CLAAS KGaA mbH.
All rights under the provision of the Copyright Act reserved.
CLAAS KGaA mbH

33426 Harsewinkel
Our contribution to the environment: CLAAS

have printed this manual on 100 % chlorine
free paper.
299 857.0
CLAAS KgaA mbH TIC
33426 HARSEWINKEL ST-E/H Dominator 48-68
Germany GB - 11.03 - 50 - BEV
Printed in Germany

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TECHNICAL SYSTEMS

Layout of electric circuit

Numbering of circuit diagrams

DO-e-01a - The respective numbering can be found on the corresponding cover

- Main power supply (battery)

- Connectors (e.g. „M”, pin 9 and 17).

- Modules (e.g. „A12” - Speed monitor)

7-n-21 - Position of components according to component grid coordinates

A 1 ... Z 99 - Component designation according to CLAAS standards catalogue

Central terminal compartment ..................................................................................................................ZE-2

Pin assignment in modules .......................................................................................................................ZE-6

01a Main power supply, diesel engine electric starting motor

01b Main power supply, diesel engine electric starting motor

12a Performance monitor ........................................................................................................... 12a-2

13a Straw collector - for mechanical engine control ............................................................... 13a-2

17a Front attachment drive, Reverser drive.............................................................................. 17a-2

25a Speed monitor....................................................................................................................... 25a-2

26a Machine monitor ................................................................................................................... 26a-2

28a AUTOPILOT - (connection) .................................................................................................. 28a-2

30a Warning beacon - (connection)........................................................................................... 30a-2

31a Turn flasher light, Hazard warning flasher ........................................................................ 31a-2

32a Main lighting circuit, Position light..................................................................................... 23a-2

34a Work lights, Instrument lighting ......................................................................................... 34a-2

35a Brake light ............................................................................................................................. 35a-2

37a Windscreen wiper ................................................................................................................. 37a-2

40a Additional sockets (connection) ......................................................................................... 40a-2

Component grid ............................................................................................................................................R-2

Index: ............................................................................................................................................ Index-3

Central terminal compartment

ZE- 2 DO-e-ZE 7/03

c1 Dipped headlights, right 32

d1 Additional socket (connection) 40

e1 Windscreen wiper, cab lighting 38

F1 Compressor-type air conditioner 38

07/03 DO-e-ZE ZE-3

ZE-4 DO-e-ZE 07/03

Pin assignment in modules

ZE-6 DO-e-ZE 07/03

Module A12-1 - Speed monitor (DZW)

Pin Function Component Measuring Direction Circuit

Module A12-2 - Speed monitor (DZW)

Pin Function Component Measuring Direction Circuit

Module A12-3 - Speed monitor (DZW)

Pin Function Component Measuring Direction Circuit

Note: The modules A12-1, A12-2 and A12-3 are identical.

07/03 DO-e-ZE ZE-7

Module A15 - Electronic engine control module CATERPILLAR (CAT)

Pin Function Component Measuring Direction Circuit

ZE-8 DO-e-ZE 07/03

Main power supply,

Key to diagram: Coordinates

G1 Battery ............................................................................... 7-O-20

H19 Alternator charging light signalling .....................................3-I-18

M21 Diesel engine electric starting motor ................................. 3-O-19

S25 Main drive switch (threshing mechanism clutch) ............... 4-J-19

XM Connector to engine wiring loom ...................................... 4-N-19

Z51 Ground drive clutch safety start switch

1a-2 DO-e-01a 11/03

11/03 DO-e-01a 1a-3