Fastener Tightening Specifications: Application Specification Metric English

Document ID: 2044874
2009 Chevrolet Aveo
Page 1 of 2
| Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.2L |
Specifications | Document ID: 2044874
Fastener Tightening Specifications

Specification
Application
Metric
English
30 Nm
22.1 lb ft
Air Cleaner Assembly Bolts
6 Nm
4.4 lb ft
Air Filter Upper Housing Bolts
2 Nm
1.5 lb ft
Camshaft Cap Bolts
10 Nm
7.4 lb ft
Camshaft Sprocket Retaining Bolts
60 Nm
44.2 lb ft
Catalytic Converter Retaining Nuts
40 Nm
29.5 lb ft
Connecting Rod Bearing Cap Nuts
33 Nm
24.3 lb ft
57.5 Nm
42.4 lb ft
85 Nm
62.7 lb ft
10.5 Nm
7.7 lb ft
22 + 82 Nm
16.2 + 82 lb ft
Cylinder Head Cover Bolts
10 Nm
7.4 lb ft
Cylinder Head Cover Bracket Bolts
10 Nm
7.4 lb ft
Engine Mount Bracket Retaining Bolt/Nuts
65 Nm
47.9 lb ft
Engine Mount Retaining Bolts
55 Nm
40.5 lb ft
Exhaust Manifold Heat Shield Bolts
15 Nm
11 lb ft
Exhaust Manifold Retaining Bolts
25 Nm
18.4 lb ft
Exhaust Manifold Retaining Nuts
20 Nm
14.7 lb ft
Flywheel/Flexible Plate Bolts
45 Nm
33.2 lb ft
Front Exhaust Pipe-to-Front Muffler Nuts
40 Nm
29.5 lb ft
Front Exhaust Pipe-to-Main Catalytic Converter Nuts
40 Nm
29.5 lb ft
Generator Adjusting Bolt
20 Nm
14.7 lb ft
Generator Adjusting Bracket Retaining Bolt
33 Nm
24.3 lb ft
Intake Manifold Retaining Bolts
10 Nm
7.4 lb ft
2 Nm
1.5 lb ft
Oil Level Gage Tube Retaining Bolt
10.5 Nm
7.7 lb ft
Oil Pan Retaining Bolts
10.5 Nm
7.7 lb ft
Oil Pressure Switch Fitting
30 Nm
22.1 lb ft
Oil Pump Cover Bolts
10 Nm
7.4 lb ft
Power Steering Pump Bracket Mounting Bolts
20 Nm
14.7 lb ft
Power Steering Pump Mounting Bolts
20 Nm
14.7 lb ft
Spark Plugs Cable Cover Bolts
10 Nm
7.4 lb ft
10.5 Nm
7.7 lb ft
Timing Chain Cover Retaining Bolts (M8 x 1.25)
20 Nm
14.7 lb ft
Timing Chain Guide Retaining Bolts
10 Nm
7.4 lb ft
A/C Compressor Mounting Bracket Bolts
Crankshaft Bearing Cap Bolts

Crankshaft Pulley Bolt
Crankshaft Rear Oil Seal Cover Bolts (M6 x 1.0)
Cylinder Head Bolts
Intake Manifold Support Bracket Upper Bolts
Timing Chain Cover Retaining Bolts (M6 x 1.0)
2010 General Motors Corporation. All rights reserved.
http://localhost:9001/si/showDoc.do?docSyskey=2044874&pubCellSyskey=123714&pubO... 7/6/2010
Page 2 of 2
Timing Chain Lever Retaining Bolts
10 Nm
7.4 lb ft
Timing Chain Tensioner Retaining Bolts
12 Nm
8.8 lb ft
Transmission Assembly Blots (M/T and A/T)
60 Nm
44.2 lb ft
Water Pump Retaining Bolts
33 Nm
24.3 lb ft
2009 Chevrolet Aveo
Page 1 of 2
| Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.2L |
Specifications | Document ID: 2044873
Engine Mechanical Specifications

Specification
Application
Metric
English
General Data
l
Engine Type
Displacement
Bore Stroke
Compression Ratio
Firing Order
4 Cyclinder (In-Line)
1,206 cm
69.7-79 mm
2.7441- 3.1102 in
10.50.2:1
1-3-4-2
Cylinder Bore
l
Diameter
Out of Round (Maximum)
Taper (Maximum)
69.7 mm
2.7441 in
0.0065 mm
0.00025 in
0.07 x 30
Piston
l
Diameter
Clearance to Bore
69.7 mm
2.7441 in
0.0350.010 mm
(0.00130.0177 in)
Piston Rings
Piston Ring End Gap
l
Top Compression
0.15-0.30 mm
0.0059-0.0118 in
2nd Compression
0.3-0.4 mm
0.0118-0.0177 in
Groove Clearance
l
Top Impression
0.02-0.06 mm
0.00078-0.00236 in
2nd Impression
0.06-0.1 mm
0.00236-0.00393 in
16.995-17.000 mm
0.6691-0.6693 in
0.0060.019 mm
0.000780.00236 in
0.08-0.26 mm
0.0032-0.0102 in
Piston Pin
l
Diameter
Pin Off-Set
Camshaft
End Play
Journal OD
l
No. 1
23.939-23.96 mm
0.9425-0.9433 in
No. 2
23.939-23.96 mm
0.9425-0.9433 in
No. 3
23.939-23.96 mm
0.9425-0.9433 in
No. 4
23.939-23.96 mm
0.94250-0.9433 in
No. 5
23.939-23.96 mm
0.9425-0.9433 in
Journal ID
l
No. 1
23-23.021 mm
0.9055-0.9063 in
No. 2
23-23.021 mm
0.9055-0.9063 in
No. 3
23-23.021 mm
0.9055-0.9063 in
2010 General Motors Corporation. All rights reserved.
Page 2 of 2
No. 4
23-23.021 mm
0.9055-0.9063 in
No. 5
23-23.021 mm
0.9055-0.9063 in
48.982-49.000 mm
1.9284-1.9291 in
0.020-0.040 mm
0.00079-0.00158 in
0.08-0.26 mm
0.0032-0.0102 in
41.000-41.018 mm
1.6142-1.6149 in
0.02-0.04 mm
0.0008-0.0016 in
0.1-0.45 mm
0.0039-0.0177 in
Crankshaft
Main Journal
l
Diameter (All)
Main Bearing Clearance (All)
Crankshaft End Play
Connecting Rod Journal

l
Diameter (All)
Rod Bearing Clearance (All)
End Play
Valve System
Seat Inner Diameter
l
Intake
23.862 mm
0.9394 in
Exhaust
21.079 mm
0.8299 in
Valve Guide Inside Diameter (All)
5.0-5.012 mm
0.1968-0.1973 in
Valve Stem Diameter

l
Intake
4.9720.007 mm
0.9657-0.0002 in
Exhaust
4.963-0.007 mm
0.1954-0.0002 in
99.170.225 mm
3.9040.009 in
100.010.225 mm
3.9370.009 in
43.57 mm
1.715 in
Valve Length
l
Intake
Exhaust
Valve Spring
l
Free Length
Valve Closed
26013 N (1919.6 lbs) @ 32 mm (1.25 in)

Fastener Tightening Specifications: Application Specification Metric English

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Fastener Tightening Specifications: Application Specification Metric English

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Document ID: 2044874

2009 Chevrolet Aveo

Fastener Tightening Specifications

Air Cleaner Assembly Bolts

Air Filter Upper Housing Bolts

Camshaft Cap Bolts

Camshaft Sprocket Retaining Bolts

Catalytic Converter Retaining Nuts

Connecting Rod Bearing Cap Nuts

Cylinder Head Cover Bolts

Cylinder Head Cover Bracket Bolts

Engine Mount Bracket Retaining Bolt/Nuts

Engine Mount Retaining Bolts

Exhaust Manifold Heat Shield Bolts

Exhaust Manifold Retaining Bolts

Exhaust Manifold Retaining Nuts

Flywheel/Flexible Plate Bolts

Front Exhaust Pipe-to-Front Muffler Nuts

Front Exhaust Pipe-to-Main Catalytic Converter Nuts

Generator Adjusting Bolt

Generator Adjusting Bracket Retaining Bolt

Intake Manifold Retaining Bolts

Oil Level Gage Tube Retaining Bolt

Oil Pan Retaining Bolts

Oil Pressure Switch Fitting

Oil Pump Cover Bolts

Power Steering Pump Bracket Mounting Bolts

Power Steering Pump Mounting Bolts

Spark Plugs Cable Cover Bolts

Timing Chain Cover Retaining Bolts (M8 x 1.25)

Timing Chain Guide Retaining Bolts

A/C Compressor Mounting Bracket Bolts

Crankshaft Bearing Cap Bolts

Intake Manifold Support Bracket Upper Bolts

Timing Chain Cover Retaining Bolts (M6 x 1.0)

2010 General Motors Corporation. All rights reserved.

Document ID: 2044874

Timing Chain Lever Retaining Bolts

Timing Chain Tensioner Retaining Bolts

Transmission Assembly Blots (M/T and A/T)

Water Pump Retaining Bolts

Document ID: 2044873

2009 Chevrolet Aveo

Engine Mechanical Specifications

Out of Round (Maximum)

2010 General Motors Corporation. All rights reserved.

Document ID: 2044873

Main Bearing Clearance (All)

Crankshaft End Play

Connecting Rod Journal

Rod Bearing Clearance (All)

Valve Guide Inside Diameter (All)

Valve Stem Diameter

26013 N (1919.6 lbs) @ 32 mm (1.25 in)

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