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    04 The Stamicarbon NEXT Generation Urea Plant J Meessen

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    igunhakam55
    This document discusses Stamicarbon's innovations in urea plant technology. It describes their Urea 2000plus technology which uses pool condensation to reduce plant height and costs. It also details their Safurex stainless steel material which provides corrosion resistance and intrinsically safe oxygen-free operations. Stamicarbon's granulation technology is highlighted for producing high quality urea with lower costs. Finally, the document outlines their AVANCORE urea process using low elevation and pool condensation to reduce investment costs.

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    04 The Stamicarbon NEXT Generation Urea Plant J Meessen

    Uploaded by

    igunhakam55
    208 views12 pages
    This document discusses Stamicarbon's innovations in urea plant technology. It describes their Urea 2000plus technology which uses pool condensation to reduce plant height and costs. It also details their Safurex stainless steel material which provides corrosion resistance and intrinsically safe oxygen-free operations. Stamicarbon's granulation technology is highlighted for producing high quality urea with lower costs. Finally, the document outlines their AVANCORE urea process using low elevation and pool condensation to reduce investment costs.

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    04 the Stamicarbon NEXT Generation Urea Plant J Meessen

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    This document discusses Stamicarbon's innovations in urea plant technology. It describes their Urea 2000plus technology which uses pool condensation to reduce plant height and costs. It also details their Safurex stainless steel material which provides corrosion resistance and intrinsically safe oxygen-free operations. Stamicarbon's granulation technology is highlighted for producing high quality urea with lower costs. Finally, the document outlines their AVANCORE urea process using low elevation and pool condensation to reduce investment costs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    208 views12 pages

    04 The Stamicarbon NEXT Generation Urea Plant J Meessen

    Uploaded by

    igunhakam55
    This document discusses Stamicarbon's innovations in urea plant technology. It describes their Urea 2000plus technology which uses pool condensation to reduce plant height and costs. It also details their Safurex stainless steel material which provides corrosion resistance and intrinsically safe oxygen-free operations. Stamicarbon's granulation technology is highlighted for producing high quality urea with lower costs. Finally, the document outlines their AVANCORE urea process using low elevation and pool condensation to reduce investment costs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 12

    1

    The Stamicarbon NEXT Generation Urea Plant


    J. Meessen
    FAI Seminar December 5, 2009
    December 5, 2009 2
    FAI 2009
    STAMICARBON RECENT INNOVATIONS
    Urea 2000plus
    TM
    Technology
    Safurex

    stainless-steel material of construction


    Urea granulation technology
    AVANCORE

    Urea process
    2
    December 5, 2009 3
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Technology:
    Application of pool condensation in the
    synthesis section
    Combined condensation and urea formation in
    one vessel
    Advantages:
    Reduction of plant height
    Reduction of investment cost
    Simplified operation
    December 5, 2009 4
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Available in two variants:
    Pool reactor plant
    Pool condenser plant
    3
    December 5, 2009 5
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Pool reactor variant: Pool reactor variant:
    Especially suitable for small & medium size plants. Especially suitable for small & medium size plants.
    December 5, 2009 6
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Pool reactor plant in Turkmenistan Pool reactor plant in Turkmenistan
    4
    December 5, 2009 7
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Pool condenser variant: Pool condenser variant:
    Especially suitable for large scale plants. Especially suitable for large scale plants.
    December 5, 2009 8
    FAI 2009
    Urea 2000plus
    TM
    TECHNOLOGY
    Pool condenser plant in China Pool condenser plant in China
    5
    December 5, 2009 9
    FAI 2009
    Safurex

    STAINLESS STEEL
    Technology:
    Special duplex stainless steel
    Developed together with Sandvik
    Corrosion resistant in oxygen-free carbamate
    environment
    Better mechanical strength as compared to
    fully austenitic stainless steels
    December 5, 2009 10
    FAI 2009
    Safurex

    STAINLESS STEEL
    Advantages:
    Zero oxygen: intrinsically safe plant
    Lower corrosion rates: longer life time of
    equipment, less maintenance cost
    No stress corrosion cracking, no crevice
    corrosion
    Improved weld ability; higher strength:
    Simplified equipment design, reduction of
    piping cost
    Zero oxygen: less ammonia emissions
    6
    December 5, 2009 11
    FAI 2009
    Safurex

    STAINLESS STEEL
    Pool condenser in Safurex Pool condenser in Safurex

    December 5, 2009 12
    FAI 2009
    STAMICARBON GRANULATION
    TECHNOLOGY
    Technology:
    Fluidized bed granulation
    Application of film spraying technology: less
    dust formation
    7
    December 5, 2009 13
    FAI 2009
    STAMICARBON GRANULATION
    TECHNOLOGY
    December 5, 2009 14
    FAI 2009
    STAMICARBON GRANULATION
    TECHNOLOGY
    Advantages:
    Excellent product quality
    Less formaldehyde consumptions: reduces
    variable production cost
    Long uninterrupted run length: reduces
    operational cost; minimizes production loss
    resulting from cleaning operations
    Low opacity at outlet of granulator stack
    Low urea solution recycle: reduces operational
    cost
    8
    December 5, 2009 15
    FAI 2009
    STAMICARBON GRANULATION
    TECHNOLOGY
    Licensed
    over 10
    times for
    commercial
    scale plants.
    Capacities
    exceeding
    3500 mtpd
    Stamicarbon granulation plant in Egypt Stamicarbon granulation plant in Egypt
    December 5, 2009 16
    FAI 2009
    FINISHING TECHNOLOGIES:
    ALTERNATIVES
    Stamicarbon granulation
    Stamicarbon Prilling
    Optimize product quality against investment
    cost
    Stamicarbon/Sandvik pastilization technology.
    Smaller scale production of specialties (e.g.
    Sulphur enriched fertilizer).
    9
    December 5, 2009 17
    FAI 2009
    The AVANCORE

    UREA PROCESS
    Technology:
    Low elevation lay out of synthesis, whilst
    maintaining gravity flow
    Zero oxygen:
    Intrinsically safe
    Lower inert load
    Reduced pressure scrubbing operation
    Lower ammonia emissions
    December 5, 2009 18
    FAI 2009
    The AVANCORE

    UREA PROCESS
    Development of height relations in Development of height relations in
    Stamicarbon CO Stamicarbon CO
    22
    stripping process stripping process
    10
    December 5, 2009 19
    FAI 2009
    The AVANCORE

    UREA PROCESS
    Process flow diagram of AVANCORE Process flow diagram of AVANCORE

    Urea process (pool condenser variant) Urea process (pool condenser variant)
    December 5, 2009 20
    FAI 2009
    The AVANCORE

    UREA PROCESS
    Features of AVANCORE

    Urea process:
    Pool condensation
    Synthesis options: pool reactor or pool
    condenser
    All gravity flow
    Low elevation
    Zero oxygen
    11
    December 5, 2009 21
    FAI 2009
    The AVANCORE

    UREA PROCESS
    Advantages:
    Intrinsically safe
    Low investment
    Low maintenance cost
    December 5, 2009 22
    FAI 2009
    THE STAMICARBON
    NEXT GENERATION UREA PLANT
    Stamicarbon Urea plant design: Stamicarbon Urea plant design:
    From feedstock to final product From feedstock to final product - -
    Process design in one hand Process design in one hand
    12
    December 5, 2009 23
    FAI 2009
    THE STAMICARBON
    NEXT GENERATION UREA PLANT
    Summary:
    Urea 2000plus
    TM
    :
    Pool condensation: lower investment cost
    Safurex

    material of construction:
    Excellent corrosion resistance
    Zero oxygen required: intrinsically safe
    Stamicarbon granulation technology:
    Excellent product quality
    Lower variable cost
    AVANCORE

    Urea process:
    Low elevation
    Lower investment cost
    The Netherlands
    Mercator 2
    6135 KW Sittard
    Ph. +31 46 423 7000
    Fax + 31 46 423 7001
    P.R. of China
    Silver Tower Unit 617
    2, Dongsanhuan Beilu
    100027 Beijing
    Ph. + 86 10 64106297
    Mob. + 86 1360 1134 519
    Fax. + 86 64106290
    Russia
    Dokukina str. 16 bld.1
    129226 Moscow
    Ph. + 7 495 980 6069
    Mob. + 7 916 800 3235
    Fax + 7 495 980 6061
    [email protected] www.stamicarbon.com

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