+ - Schneider Electric ii 2010, Schneider Electric All Rights Reserved No part of this publication may be reproduced, read or stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of Schneider Electric. This document is produced in the United States of America. Andover Infinet is a trademark of Schneider Electric. Andover Plain English is a trademark of Schneider Electric. All other trademarks are the property of their respective owners. Andover Infinet i2 Controller Technical Reference Rev. E May, 2010 Schneider Electric part number: 30-3001-861 i2 Controller Firmware Version: 3.5 Related Documents: Continuum Power Supply Reference, 30-3001-702 Continuum I/O System Reference, 30-3001-499 Continuum Display Module Reference, 30-3001-711 Continuum Command Terminal Configuration Guide, 30-3001-743 Andover Plain English Language Reference, 30-3001-872 i2/b3 8xx-V Controller Retrofit Guide, 30-3001-988 bCX1 Series Controller Technical Reference, 30-3001-890 UL-864 Continuum Smoke Control System Design Guide, 30-3001-734 Infinet Service Tool Users Guide, 30-3001-989 Continuum Online Help The information in this document is furnished for informational purposes only, is subject to change without notice, and should not be construed as a commitment by Schneider Electric. Schneider Electric assumes no liability for any errors or inaccuracies that may appear in this document. On October 1 st 2009, TAC became the Buildings Business of its parent company Schneider Electric. This document reflects the visual identity of Schneider Electric. However, there remain references to TAC as a corporate brand throughout the Andover Continuum software. In those instances, the documentation still refers to TAC - only to portray the user interface accurately. As the software is updated, these documentation references will be changed to reflect appropriate brand and software changes. All brand names, trademarks, and registered marks are the property of their respective owners.
Schneider Electric One High Street North Andover, MA 01845 (978) 975-9600 Fax: (978) 975-9782 http://www.schneider-electric.com/buildings Andover Continuum i2 Controller Technical Reference iii Regulatory Notices Federal Communications Commission FCC Rules and Regulations CFR 47, Part 15, Class A. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Caution: The user that changes or makes modifications not expressly approved by Tour Andover Controls, Inc. for compliance could void the users authority to operate the equipment. Industry Canada (ICES 003) This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.
Cet appareil numrique de la Classe A respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.
CE Compliance to European Union (EU) This equipment complies with the European Union (EU) standards specified in the EU EMC directive 89/336/EEC and/or the product-safety low voltage directive 73/23/EEC, governing the European community.
C-Tick Australian Communications Authority (ACA) This equipment carries the C-Tick label and complies with EMC and radio communications regulations of the Australian Communications Authority (ACA), governing the Australian and New Zealand communities.
WEEE Directive of the European Union (EU) This equipment and its packaging carry the waste electrical and electronic equipment (WEEE) label, in compliance with European Union (EU) Directive 2002/96/EC, governing the disposal and recycling of electrical and electronic equipment in the European community.
Schneider Electric iv Andover Continuum i2 Controller Technical Reference v
Contents
Introduction ............................................................................................ 1 i2 Controller Overview................................................................................... 3 Wireless Support ........................................................................................... 4 i2 vs Infinet I Controller Compatibility Issues................................................. 4 Special System Characteristics.............................................................. 6
Schneider Electric vi Controller Outputs................................................................................ 89 Digital Outputs ....................................................................................... 94 Tri-state Output ...................................................................................... 95 Form A Triac Outputs ............................................................................ 98 Form K Triac Outputs .......................................................................... 101 Analog Outputs .................................................................................... 103 Voltage Output ..................................................................................... 105
Expansion Interface........................................................................... 107 Operation/Programming .................................................................... 119 All Controllers except i2885, i2885-V, & i2887 ................................... 121 Programming only the i2885, i2885-V & i2887 ................................... 133 I/O Point Assignments......................................................................... 141 Expansion Point Assignments............................................................ 150 Actuator Programming........................................................................ 150 Plain English Function Changes (i2885 & i2887 only) ...................... 155 CPU Indicators ..................................................................................... 156
i2 Controller Technical Reference 3 This manual describes the installation, and use of all Andover Infinet II (i2) controllers. The i2 family of intelligent, programmable, stand-alone controllers provides cost-effective Direct Digital Control of individual terminal units: VAV boxes, fan powered induction units, unit ventilators, heat pumps, etc. The Infinets true peer-to-peer communications protocol provides the series with the ability to instantly communicate with an Infinity CX controller, Andover Continuum NetController, Andover Continuum bCX1 9640 controller, as well as its entire network of Andover Continuum Infinet field bus controllers. Up to 254 i2 controllers (127 per Infinet port) can be networked with the Infinity family of controllers. Note: For complete information on bCX1 controllers, see the bCX1 Series Controller Technical Reference, 30-3001-890, and the Continuum online help. i2 Controller Overview The following lists the basic features included in the i2 series controllers. Specific information on each controller may be found in other parts of this reference:
Model Inputs Outputs Other Features i2608 8 Universal None i2624 24 Universal None
i2800
8 Universal 8 Form C 1 Smart Sensor i2804
8 Universal 4 Form C 1 Smart Sensor 4 Analog
i2810
8 Universal 8 Form C Output Override control 1 Smart Sensor Expansion Interface i2814
8 Universal 4 Form C Output Override control 1 Smart Sensor 4 Analog Expansion Interface
i2850
4 Universal 3 Form A 1 Airflow Sensor 1 Smart Sensor 1 Form K Tri-state Expansion Interface i2851
4 Universal 3 Form A Expansion Interface 1 Smart Sensor 1 Form K Tri-state i2853
4 Universal 3 Form A 2 Airflow Sensors 1 Smart Sensor 1 Form K Tri-state Expansion Interface
i2865 4 Universal 3 Form A Triac 1 Airflow Sensor 1 Smart Sensor 1 Tri-state Actuator control Built-in Actuator i2865-V
4 Universal 3 Form A Triac 1 Airflow Sensor 1 Smart Sensor 1 Tri-state Actuator control Built-in Actuator iI2866 4 Universal 3 Form A Triac 1 Airflow Sensor 1 Smart Sensor 1 Tri-state Actuator control Built-in Actuator 2 Analog i2866-V
4 Universal 3 Form A Triac 1 Airflow Sensor 1 Smart Sensor 1 Tri-state Actuator control Built-in Actuator 2 Analog
i2867
4 Universal 5 Form A Triac 1 Smart Sensor 2 Analog
i2885 2 Universal 2 Form A Triac 1 Airflow Sensor 1 Tri-state Actuator control Built-in Actuator i2885-V
2 Universal 2 Form A Triac 1 Airflow Sensor 1 Tri-state Actuator control Built-in Actuator
4 Schneider Electric n i2887
3 Universal 4 Form A Triac 1 Smart Sensor 1 Form A Relay i2887-L
3 Universal 4 Form A Triac Aux power output 1 Smart Sensor 1 Form A Relay
i2920
16 Universal 8 Form C Output Override control 1 Smart Sensor 8 Analog Expansion Interface
The following pages illustrate the major connection areas for each controller. Subsequent sections detail power, network, input and output specifications and connections. Wireless Support The i2 field bus controllers can also be configured in an Infinet wireless field bus mesh network with its Ethernet-level wireless parent bCX1 9640 controller. A Wireless Adapter is connected to each controllers COMM2 port via the controllers service port interface. Network signals are strengthened, where necessary, via Wireless Repeaters to carry the data between nodes in a wireless network. The i2 controllers are configured as wireless controllers through CyberStation. For more information, please see the Andover Continuum CyberStation Configurators Guide, 30-3001-781, and the CyberStation online help. For more information on Andover Continuum wireless products and technology, please see: Wireless Adapter/Repeater Installation Instructions, 30-3001-887 Wireless Mesh Network Concepts and Best Practices Guide, 30-3001-912 Wireless Maintenance Tool Users Guide, 30-3001-913
i2 vs Andover Infinet I Controller Compatibility Issues If you are replacing older Andover Infinet controllers with i2 equivalents, there may be some slight compatibility issues. The following lists all known differences between the two:
All Models: Controller Memory i2 controllers include flash memory that may be accessed via program control. This addition does not affect existing programs ported from Infinet I devices.
All Models: System Variables i2 controllers include several new system variables (described later in the programming section). This addition does not affect existing operation or programs ported from Infinet I devices.
i2 Controller Technical Reference 5
All Models: Output Connections i2 controllers may switch outputs differently than the controllers you are replacing. Refer to the wiring diagrams included in this document.
xP Modules: Different from EMX Some i2 controller models include expansion capability that looks similar to the old EMX system but it operates on a very different addressing principle. Complete information on the new expansion modules may be found later in this document.
i2920: Different from SCX920 The i2920 includes eight Digital/Tri-state pair outputs on channels #1-8 and eight voltage/current outputs on channels 9-16 The SCX920 has eight universal outputs on channels #1-8
6 Schneider Electric n
Special System Characteristics Smoke Control Operation (UL 864) i2 controllers available through Schneider Electric that are listed with UL for Smoke Control applications are the following:
The Smart Sensor connection and the Expansion Options available for many controllers are not listed for UL 864 applications.
i2 Repeaters available through Schneider Electric that are listed with UL for Smoke Control applications are the following:
i2210 AC-S i2210 DC-S i2200 AC-S i2200 DC-S
SX8000 Smoke Control Although it is possible to operate the i2 family of controllers with the SX8000 workstation, this type of system is not approved for smoke control applications.
Pulsed Outputs Although i2 series controllers are capable of pulsed output, using pulsed output is not allowed for UL864 applications. i2 Controller Technical Reference 7
i2600 Series The following diagram indicates the locations of each of the main connection points.
8 Schneider Electric n
i2800 Series The following diagram indicates the locations of each of the main connection points.
i2 Controller Technical Reference 9 i2810 Series The following diagram indicates the locations of each of the main connection points.
10 Schneider Electric n
i2850 Series The following diagram indicates the locations of each of the main connection points.
i2 Controller Technical Reference 11
i2865 / i2866 The following diagram indicates the locations of each of the main components and connection points:
12 Schneider Electric n
i2865-V/ i2866-V/i2885-V The following diagram indicates the locations of each of the main components and connection points:
i2 Controller Technical Reference 13
i2867 The following diagram indicates the locations of each of the main components and connection points:
14 Schneider Electric n ODEL S/N DATE
i2885 The following diagram indicates the locations of each of the main components and connection points:
i2 Controller Technical Reference 15
i2887 The following diagram indicates the locations of each of the main components and connection points:
16 Schneider Electric n i2887-L The following diagram indicates the locations of each of the main components and connection points:
i2 Controller Technical Reference 17 i2920 The following diagram indicates the locations of each of the main connection points.
18 Schneider Electric n
i2 Controller Technical Reference 19
Mechanical Installation 2 . . . . . . 20 Schneider Electric n i2 Controller Technical Reference 21 Mechanical Installation
Attach most of the i2 series controller chassis using standard No. 6 screws through the pre-drilled holes in the four corners of the base plate as shown in the following illustrations. Controllers that have different mounting schemes are outlined as necessary.
Dimension Drawings
The diagrams on the following pages illustrate the overall dimensions of the controller package and the location of each of the four corner screw holes.
The dimensions on each diagram are in inches with millimeters included within parentheses ( ).
Note: All of these controllers are intended for field installation within the enclosure of another product. 22 Schneider Electric n
i2600 Series i2800 Series i2810 Series i2920 Mechanical Dimensions
24 Schneider Electric n i2865/866 Mechanical Dimensions
The i2865 /866 controllers are designed to fit over an existing VAV shaft and be mounted to the housing. It is secured via one sheet metal screw.
Note: There are specific procedures to follow when mounting this unit. Refer to the mounting procedures outlined on page 32.
The overall dimensions of the unit are: i2 Controller Technical Reference 25
i2865-V/866-V and i2885-V Mechanical Dimensions
The i2865-V/866-V and i2885-V controllers are designed to fit over an existing VAV shaft and be mounted to the housing. It is secured via one sheet metal screw.
Note: There are specific procedures to follow when mounting this unit. Refer to the mounting procedures outlined on page 34.
The overall dimensions of the unit are:
26 Schneider Electric n i2867 Mechanical Dimensions
The i2885 controller is designed to fit over an existing VAV shaft and be mounted to the housing. It is secured via one sheet metal screw.
Note: There are specific procedures to follow when mounting this unit. Refer to the mounting procedures outlined on page 30.
The overall dimensions of the unit are:
28 Schneider Electric n
i2887 Mechanical Dimensions
The overall dimensions of the unit are:
i2 Controller Technical Reference 29
i2887-L (open class) Mechanical Dimensions
The overall dimensions of the unit are:
30 Schneider Electric n
i2200, i2210 Repeater Mechanical Dimensions
i2200 i2210
UL-864 Note: i2200 must be surface mounted when used in UL-864 Smoke Control applications.
i2 Controller Technical Reference 31
XP Module Mechanical Dimensions
All I/O Modules
External Display Module
32 Schneider Electric n 865/866 885 #8 Self-tapping screw secures the unit to the housing Actuator Installation i2865/866/885 Installation Attach the controller to the VAV box using the following procedure:
1. Loosen the nuts that attach the mounting U-bolt to the actuator motor.
2. Manually, position the damper blade at its fully closed position.
3. With the manual override button depressed, rotate the actuator clamp of the controller motor to approximately 1/16 - 1/8 between the actuator stop and clamp, depending on seal design. The rotation direction to turn depends on the setting of the rotation direction switch on the controller. The default direction to position the clamp would be counter-clockwise (full - position). See the other side of this sheet for details on the rotation direction switch.
4. Position the unit at the proper perspective on the VAV box. Carefully insert the shaft of the VAV unit into the opening of the actuator motor through the U-bolt. Make sure the controller is flush with the VAV housing. Finger-tighten the nuts to secure the shaft to the actuator. 5. Insert a #8 self-tapping screw through the mounting slot to secure the controller to the housing. Position the screw in the center of the slot. Do not over-tighten. The controller should move freely on this screw.
6. Tighten the U-Bolt to the shaft using an 8 mm wrench.
Note: For information about Programming the Actuator, see Actuator Programming and Use in Section 8. Manual override button U-bolt clamp with nuts Stop i2 Controller Technical Reference 33 Actuator Installation i2865-V/866-V/885-V Installation Attach the controller to the VAV box using the following procedure:
Refer to the following illustration to install the actuator.
34 Schneider Electric n
Procedure Attach the controller to the VAV box using the following procedure:
1. Check the mounting location for the Andover Continuum i2 865-V/866-V/885-V controller. The unit is typically mounted with the controller extending down or to the right from the damper shaft. However, the controller can be operated in any position within the vertical plane.
Note: Installing the controller to the right (with the barbed fittings pointing down) will help to prevent condensate from migrating into the on-board velocity sensor.
With a downward extension, the available area around the damper shaft must measure 6 (160mm) down from the lower edge of the shaft, 4.5 (120mm) to the right, 1.5 (40mm) to the left and 1.75 (45mm)above the shaft. Ensure the location allows enough clearance for servicing.
The actuator is designed to mount over a (12.7 mm) diameter shaft with a minimum of 2.5 (63.5mm) of exposed shaft. If the damper shaft is less than (12.7mm) an adapter, which can be purchased from Schneider Electric, may be required. The 865/866/885-V controller will not work with larger damper shafts.
2. If the exposed damper shaft is less than 2 (51mm) but at least 1 (25.4mm) long, move the two damper shaft mounting screws to the alternate lower damper shaft positions (see illustration on previous page).
3. Select the mounting bracket location that will provide the most stability for the operation of the actuator. Position the mounting clip in the desired mounting bracket. Do not insert the clip more than half-way into the bracket. This will allow the clip and back of the actuator to properly align with the VAV box.
4. Rotate the VAV damper shaft by hand to the fully closed position. Note whether the damper is rotated clockwise (CW) or counter-clockwise (CCW) to close.
5. Slip the controller over the damper shaft. Position the actuator and, using a self- tapping sheet metal screw, secure the mounting clip to the VAV box.
6. Press the actuator toward the box until the actuator comes in contact with the VAV box, or the mounting clip snaps into the bracket, or the back of the actuator comes into contact with the VAV box.
7. Press and hold the red actuator clutch release and rotate the actuator to a nearly closed position, the 5index mark if the damper shaft was rotated CCW to close (step 5). Rotate the actuator collar to the 85index mark if the damper shaft was rotated CW to close (step 5).
i2 Controller Technical Reference 35 8. Tighten the two damper Allen screws using the supplied hex wrench. The minimum torque required to secure the controller to the damper shaft depends on the shaft material. The maximum torque for the socket screws at 30 inch-pounds (3.4 Nm).
Note: The damper shaft should rotate freely when the clutch is released. If it does not, the actuator may not be properly aligned with the damper shaft it may be necessary to repeat steps 4 though 9 using a new orientation.
9. If the damper does not provide a mechanical stop in the open direction, or it is not desirable to use the dampers open stop, set the adjustable stops on the i2865-V /866- V/885-V controller to the desired position. Use a hex driver to adjust the screw stop on the controller.
Note: For the 866-V model only, the damper position feedback reporting option can be enabled by setting the Andover Continuum attribute, LCDState, to ENABLED. The attribute, Override Value, indicates the damper position as a fractional value from 0 (at the closed stop) to 1 (at the open stop).
Note: For information about programming the actuator, see Actuator Programming and Use in Section 8.
Refer to the i2/b3 865/866/885-V Controller Installation Instructions, 30-3001-985, for additional information regarding the installation of your new -V controller.
36 Schneider Electric n
i2 Controller Technical Reference 37
Power Connections 3 . .
. . 38 Schneider Electric n i2 Controller Technical Reference 39
Power Connections
The i2 series controllers are operated via an external power source. An internal power converter creates the necessary DC voltages to supply the microprocessor circuitry.
The following lists indicate the primary power sources for each controller. As indicated, some of the controllers listed include multiple power source choices.
Controller Power Options
Controller 24VAC 12-28VDC 115-230AC i2600 Series X X i2800 Series X X i2810 Series X X i2850 Series X i2865/866 X i2865/866-V X i2867 X i2885 X i2885-V X i2887 X i2887-L X (separate models for each) i2920 X
Detailed connection diagrams may be found on the next few pages.
40 Schneider Electric n 24VAC Connections
When using a 24V AC source, this power supply is connected via three terminals located on the power connector. The unit should receive power from its own independent, un-switched circuit.
The power connector is always located on the left side of the module case (as viewed from the front) and consists of three screw terminals.
The 24 VAC connection consists of both terminals from the secondary of a power-line to 24 VAC transformer. Connection to the controller is via a screw type connector. The ground wire to the controller should not exceed 12 in length and it must be connected to a good earth ground.
Powering Multiple i2 Series Controllers
Unless all the i2 Series controllers you intend to power are resident in the same cabinet, it is imperative that you use a separate transformer for each controller. When you attempt to power multiple remotely located controllers from a single power source the voltage drop caused by the current draw per controller (realize that the actuator may be using power from the controller as well) results in marginal operation and in most cases prevents proper communications between controllers.
UL-864 Notes: All controllers used for UL864 Smoke Control applications must be powered by separate transformers. The optional varistors shown on the primary side of each 24VAC connection drawing are not to be used for Smoke Control applications.
CAUTION: Make sure that 24 VAC is not connected to the power cable while you are wiring the controller, or you could receive an electrical shock that is life-threatening. i2 Controller Technical Reference 41
The 24VAC connections are as follows:
i2600 Series i2800 Series i2810 Series i2850 Series
i2865/866 24VAC Connection
42 Schneider Electric n
i2865-V/866-V 24VAC Connection
AC Line Power Optional Varistor (Choose a voltage rating appropriate to the input voltage applied. For example, 130V or 250V) 24 VAC Step-Down Transformer X1 X2 11 10 24VAC
i2867 24VAC Connection
i2 Controller Technical Reference 43
i2885 24VAC Connection
i2885-V 24VAC Connection AC Line Power Optional Varistor (Choose a voltage rating appropriate to the input voltage applied. For example, 130V or 250V) 24 VAC Step-Down Transformer X1 X2 11 10 24VAC
Some i2 series controllers can be powered by an external 12-28 VDC source. This power supply is connected via terminals located on the Power connector.
The DC connections are as follows:
i2600 Series i2800 Series i2810 Series
46 Schneider Electric n 115 - 230 VAC Connection
The i2887-L and the i2920 controller are the only controllers powered by an external AC mains source.
MODEL POWER i2887-L-115 115 VAC , 50 or 60 Hz i2887-L-230 230 VAC , 50 or 60 Hz i2920 115-230 VAC , 50 or 60 Hz
i2920 AC Connection
i2887-L AC Connection
i2 Controller Technical Reference 47
CAUTION: The AC power wiring should be connected by a qualified technician per applicable electrical codes. In the United States, wiring must conform to the National Electrical Code NFPA 70. Do not connect the power wiring with power applied. 48 Schneider Electric n Battery Backup Connection & Replacement
If the power source is interrupted during operation, backup power for the internal controller state memory is provided by a coin-style 3 Volt Lithium battery. This battery can maintain backup status for typically 5-years.
To access the battery holder, the module cover must be removed. The cover is secured via two force fitting plastic tabs. To remove the cover, gently depress the two cover latches simultaneously while lifting the cover. A typical controller cover is shown below:
Once the access cover is removed, the printed circuit board is accessible. The following illustrates the location of the battery holder on the i2850 in relation to the board. Each controller uses a similar holder:
i2 Controller Technical Reference 49
During shipment, an insulating plastic tab is inserted under the clip on the battery to prevent it from draining prior to installation. To activate the battery, this tab must be removed. Should it become necessary to replace the battery, the battery is placed in a coin-style holder. The battery used in the i2 series varies per controller. The following table indicates the replacement battery type:
Controller Battery Types
Controller Battery Controller Battery Controller Battery i2600 Series CR 1225 i2865/866 CR 1225 i2885-V none i2800 Series CR 1225 i2865-V/866-V CR 1225 i2920 BR 2325 i2810 Series CR1225 i2867 CR 1225 i2850 Series CR1225 i2885 none
CAUTION: There is danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended above. Replacement of batteries is to be performed by a trained technician. Dispose of used batteries according to manufacturers instructions.
50 Schneider Electric n
Building Ground Requirements
Be sure that all equipment from Schneider Electric is grounded to true Earth ground. True Earth ground protects the equipment from transients and other power surges in the area. We cannot guarantee that the controller system will operate as documented without a properly grounded installation.
An example of a sub-standard ground is a galvanized steel cold water pipe. As the pipe corrodes, it does not act as a true ground. The corrosion acts as an insulator, raising the potential of the pipe with respect to the ground.
When lightning strikes in the area of the installation, it drastically changes the potential of the Earth. Since properly grounded Andover Continuum units respond to changes in potential more rapidly than poorly grounded electrical systems, a poorly grounded building tries to reach ground through the Andover Control system. The surge of current can destroy electronic components on the controller board. Surges of much lower potential than lightning also impact the reliability of the equipment.
Inspecting the Ground
Be sure to have your grounds inspected before you begin the installation process to be sure your municipality follows the National Electrical Code. Many municipalities do not follow the code and often have substandard electrical grounds.
Check your ground as follows:
Inspect the building power distribution panel for Earth-ground termination. If the ground termination is any of the following, it is not adequate and must be corrected:
Does not exist. Is connected to a corroded or galvanized pipe. Is connected using a small gauge wire (less than 14 AWG).
Be sure your Andover Continuum cabinet is connected to the ground with a copper conductor that terminates at the distribution panel.
Lightning Protection Although metal oxide varistors are built into the board to protect against power line transients, this protection is not sufficient to protect against lightning. Lightning arresters are required at each point where Infinet cables enter or exit a building. The following lightning arrester is recommended: Schneider Electric # 01-2100-299, Two pair gas tube lightning arrester
UL-864 Note: For Smoke Control applications, connections between buildings are to be handled using the i2210 Fiber Optic repeater. The use of lightning arrestors are not allowed.
i2 Controller Technical Reference 51
RS-485 Infinet 4 . . . . . . 52 Schneider Electric n i2 Controller Technical Reference 53 Introducing Infinet
Infinet is a high-performance, token-passing local area network (LAN) field bus that is built into all i2 controllers. The protocol supports a combination of shared resource and peer-to-peer communications, where more than one controller can be the network master at any given time.
Electrically similar to standard RS-485, Infinet is physically wired using two-conductor shielded twisted pair cable that transmits data at a rate of up to 19.2 Kb/sec. Although Infinet utilizes a token-passing data access system, it allows for a combination of daisy- chained bus and star topologies to be implemented.
Infinet II networks support a mix of i2 and older Infinet I devices. Infinet networks only support Andover Continuum Infinet controllers. You cannot mix Infinet and other RS-485 type controllers (i.e., BACnet or LONMark) on the Infinet network wiring.
UL-864 Note: The Infinet meets NFPA Style 3.5 supervision requirements.
Infinet Cable Specifications
Cables used to form the Infinet should conform to the following specifications:
Wire Size: 24 AWG Cable Type: Twisted-pair, copper wire, tinned Shield: Braid Nominal Impedance: 120 Velocity of propagation: 78% Capacitance: <12.5 pF/ft between conductors and < 22 pF/ft between the conductor connected to ground and the next conductor.
Maximum Cable Length Cable lengths of up to 4,000-ft (1,220 m) daisy chained from Infinet controller to Infinet controller on one arm of a star are supported. After 4,000 ft (1,220 m), a signal repeater (i2200) is required to add more nodes to the network or further extend the cabling. Using an i2210 repeater allows you to extend the length of Infinet with fiber optic cable, recommended for running cable between buildings and through noisy environments.
54 Schneider Electric n Maximum Number of Devices The Infinet supports a maximum of 127 nodes overall. Each controller represents a single node on the network. Display devices such as Infinet I DCX250 devices represent a node as well. Infinet Network Configurations
Infinet allows for both daisy-chained and star network topologies to co-exist. In all Infinet configurations, a network controller or gateway can be used to initiate the Infinet. Note: In this sections network illustrations, the parent network controller can be a suitably equipped CX controller, a Continuum NetController, or a bCX1 9640.
i2 Controller Technical Reference 55 Daisy Chain Configuration Daisy chained configurations consist of a single cable that is routed to the first controller then to the next, and so on. A simple daisy chain Infinet is illustrated below:
In this configuration you can have as many as 127 controllers or nodes on the network. There is a limitation, however, of 4000 feet (1200 m) before some sort of repeater is needed. Unlike other RS-485 networks, no terminators are required for the standard Infinet.
56 Schneider Electric n Daisy Chain Configuration with i2200 Repeater Daisy chained configurations that extend beyond the maximum cable length must include an Infinet Repeater.
In this configuration, only one port of the four-port repeater is connected. The i2200 acts as a simple signal booster-repeater to allow distances of greater than the maximum cable length. i2 Controller Technical Reference 57
Star Configuration with i2200 Repeater The i2200 repeater allows you to connect up to four additional Infinet network spurs to a single Infinet source. In this way, a star network configuration is supported. A simple two- spur star configuration is illustrated below:
Although this configuration provides a multiple-leg star with greater distances, you can still have only as many as 127 controllers or nodes on the network.
22 23 24 25 26 27 28 29 30 31 32 33 8 7 6 5 34 35 36 37 38 39 40 41 42 43 44 45 4 3 2 1 1 2 3 4 5 6 7 8 DIGITAL OUTPUTS CONTACTRATING 24VAC , 3A 30V DC , 3A AC POWER 24VAC 25VA 50/60 HZ 1 2 3 N L - + DCPOWER 12 - 28 VDC 15 W SMART SENSOR SPWR 5RET 6 IN9 4 OFF ON 12345 678 7RET 8 IN1 9 IN2 10 RET 11IN3 12 IN4 13 RET 14 IN5 15 IN6 16 RET 17 IN7 18 IN8 UNIVERSAL INPUTS RESTART CPU TD RD SERVICE PORT INFINET 19 20 21 + - SHLD 31 32 33 SPWR RET IN17 CPU RESTART SMART SENSOR 9 10 11 12 13 14 15 16 OFF ON 12345 678 ON OFF 30 29 28 27 26 25 24 23 22 21 20 19 RET RET RET RET IN16 IN15 IN14 IN13 IN12 IN11 IN10 IN9 7 8 9 10 11 12 13 14 15 18 IN8 IN7 IN6 RET RET RET IN1 IN2 IN3 IN4 IN5 16 17 RET UNIVERSAL INPUTS RD TD 4 5 6 INFINET SERVICE PORT SHLD + 1 2 3 N L 115-230VAC 45VA 50/60 HZ ACPOWER * ** * . - # ## # + ++ + - S HI E L D-+ UNIVERSAL INPUTS INFINET PORT CPU I N OUT AI RFLOW INPUT ( L OW) ( HI GH) OP E NE N E R GYMA N A GE ME N T EQUI PMENT 58B2 Thi sequi pmentcompl i eswi t hpart15oft heFCCrul es. Operati oni ssubj ecttothefol l owi ngtwocondi ti ons: (1) Thi sdevi cemaynotcauseharmfuli nterference. (2) Thi sdevi cemustacceptanyi nt erf erencerecei ved, i ncl udi ngi nt er f er encet hatmaycauseundesi r edoper at i on. MODEL S/N DATE DAMPER RESET OUT3 OUT4 OUT5 GND GND OUT6 RET OUT7 RET P WR I N5 RET I N1 RET I N2 RET I N3 I N4 SMART SENSOR DAMPERCONTROL OUT1/OUT2 C US DIGITAL OUTPUTS 24V 10VA,50/ 60HZ 24VAC,0. 5Amp ANALOG OUTPUTS 0- 10V,0- 5mA 22 23 24 25 26 27 28 29 30 31 32 33 8 7 6 5 34 35 36 37 38 39 40 41 42 43 44 45 4 3 2 1 1 2 3 4 5 6 7 8 DIGITAL OUTPUTS CONTACTRATING 24VAC , 3A 30V DC , 3A AC POWER 24VAC 25VA 50/60 HZ 1 2 3 N L - + DCPOWER 12 - 28 VDC 15 W SMART SENSOR SPWR 5RET 6 IN9 4 OFF ON 12345 678 7RET 8 IN1 9 IN2 10 RET 11IN3 12 IN4 13 RET 14 IN5 15 IN6 16 RET 17 IN7 18 IN8 UNIVERSAL INPUTS RESTART CPU TD RD SERVICE PORT INFINET 19 20 21 + - SHLD 31 32 33 SPWR RET IN17 CPU RESTART SMART SENSOR 9 10 11 12 13 14 15 16 OFF ON 12345 678 ON OFF 30 29 28 27 26 25 24 23 22 21 20 19 RET RET RET RET IN16 IN15 IN14 IN13 IN12 IN11 IN10 IN9 7 8 9 10 11 12 13 14 15 18 IN8 IN7 IN6 RET RET RET IN1 IN2 IN3 IN4 IN5 16 17 RET UNIVERSAL INPUTS RD TD 4 5 6 INFINET SERVICE PORT SHLD + 1 2 3 N L 115-230VAC 45VA 50/60 HZ ACPOWER * ** * . - # ## # + ++ + - S HI E L D-+ UNIVERSAL INPUTS INFINET PORT CPU I N OUT AI RFLOW INPUT ( L OW) ( HI GH) OP E NE N E R GYMA N A GE ME N T EQUI PMENT 58B2 Thi sequi pmentcompl i eswi t hpart15oft heFCCrul es. Operati oni ssubj ecttothefol l owi ngtwocondi ti ons: (1) Thi sdevi cemaynotcauseharmfuli nterference. (2) Thi sdevi cemustacceptanyi nt erf erencerecei ved, i ncl udi ngi nt er f er encet hatmaycauseundesi r edoper at i on. MODEL S/N DATE DAMPER RESET OUT3 OUT4 OUT5 GND GND OUT6 RET OUT7 RET P WR I N5 RET I N1 RET I N2 RET I N3 I N4 SMART SENSOR DAMPERCONTROL OUT1/OUT2 C US DIGITAL OUTPUTS 24V 10VA,50/ 60HZ 24VAC,0. 5Amp ANALOG OUTPUTS 0- 10V,0- 5mA 58 Schneider Electric n
Infinet Between Buildings Using the i2210 The i2210 repeater allows you to convert the Infinet RS-485 signal into light waves using fiber optics. Two i2210 repeaters used together provide a noise-immune, lightning- protected method of extending the Infinet between buildings. A simple fiber optic building- to-building Infinet configuration is illustrated below:
22 23 24 25 26 27 28 29 30 31 32 33 8 7 6 5 34 35 36 37 38 39 40 41 42 43 44 45 4 3 2 1 1 2 3 4 5 6 7 8 DIGITAL OUTPUTS CONTACTRATING 24VAC , 3A 30V DC , 3A AC POWER 24VAC 25VA 50/60 HZ 1 2 3 N L - + DCPOWER 12 - 28 VDC 15 W SMART SENSOR SPWR 5RET 6 IN9 4 OFF ON 12345 678 7RET 8 IN1 9 IN2 10 RET 11IN3 12 IN4 13 RET 14 IN5 15 IN6 16 RET 17 IN7 18 IN8 UNIVERSAL INPUTS RESTART CPU TD RD SERVICE PORT INFINET 19 20 21 + - SHLD 31 32 33 SPWR RET IN17 CPU RESTART SMART SENSOR 9 10 11 12 13 14 15 16 OFF ON 12345 678 ON OFF 30 29 28 27 26 25 24 23 22 21 20 19 RET RET RET RET IN16 IN15 IN14 IN13 IN12 IN11 IN10 IN9 78910 11 12 13 14 15 18 IN8 IN7 IN6 RET RET RET IN1 IN2 IN3 IN4 IN5 16 17 RET UNIVERSAL INPUTS RD TD 456 INFINET SERVICE PORT SHLD + 1 2 3 N L 115-230VAC 45VA 50/60 HZ ACPOWER * ** * . - # ## # + ++ + - 22 23 24 25 26 27 28 29 30 31 32 33 8 7 6 5 34 35 36 37 38 39 40 41 42 43 44 45 4 3 2 1 1 2 3 4 5 6 7 8 DIGITAL OUTPUTS CONTACTRATING 24VAC , 3A 30V DC , 3A AC POWER 24VAC 25VA 50/60 HZ 1 2 3 N L - + DCPOWER 12 - 28 VDC 15 W SMART SENSOR SPWR 5RET 6 IN9 4 OFF ON 12345 678 7RET 8 IN1 9 IN2 10 RET 11IN3 12 IN4 13 RET 14 IN5 15 IN6 16 RET 17 IN7 18 IN8 UNIVERSAL INPUTS RESTART CPU TD RD SERVICE PORT INFINET 19 20 21 + - SHLD S HI E L D-+ UNIVERSAL INPUTS INFINET PORT CPU I N OUT AI RFLOW INPUT ( L OW) ( HI GH) OP E NE N E R GYMA N A GE ME N T EQUI PMENT 58B2 Thi sequi pmentcompl i eswi t hpart15oft heFCCrul es. Operati oni ssubj ecttothefol l owi ngtwocondi ti ons: (1) Thi sdevi cemaynotcauseharmfuli nterference. (2) Thi sdevi cemustacceptanyi nt erf erencerecei ved, i ncl udi ngi nt er f er encet hatmaycauseundesi r edoper at i on. MODEL S/N DATE DAMPER RESET OUT3 OUT4 OUT5 GND GND OUT6 RET OUT7 RET P WR I N5 RET I N1 RET I N2 RET I N3 I N4 SMART SENSOR DAMPERCONTROL OUT1/OUT2 C US DIGITAL OUTPUTS 24V 10VA,50/ 60HZ 24VAC,0. 5Amp ANALOG OUTPUTS 0- 10V,0- 5mA S HI E L D-+ UNIVERSAL INPUTS INFINET PORT CPU I N OUT AI RFLOW INPUT ( L OW) ( HI GH) OP E NE N E R GYMA N A GE ME N T EQUI PMENT 58B2 Thi sequi pmentcompl i eswi t hpart15oft heFCCrul es. Operati oni ssubj ecttothefol l owi ngtwocondi ti ons: (1) Thi sdevi cemaynotcauseharmfuli nterference. (2) Thi sdevi cemustacceptanyi nt erf erencerecei ved, i ncl udi ngi nt er f er encet hatmaycauseundesi r edoper at i on. MODEL S/N DATE DAMPER RESET OUT3 OUT4 OUT5 GND GND OUT6 RET OUT7 RET P WR I N5 RET I N1 RET I N2 RET I N3 I N4 SMART SENSOR DAMPERCONTROL OUT1/OUT2 C US DIGITAL OUTPUTS 24V 10VA,50/ 60HZ 24VAC,0. 5Amp ANALOG OUTPUTS 0- 10V,0- 5mA
Although this configuration provides noise immunity with greater distances, you can still have only as many as 127 controllers or nodes on the network.
i2 Controller Technical Reference 59
Infinet Network Shielding The shield within the Infinet cable is essential to protect the network from electromagnetic interference and harmful transient voltage spikes. A properly applied shielding strategy is required for reliable communications. Each device on the Infinet network must be connected to the shield. To facilitate this, each controller is provided with a three position connector that includes a single connection for the shield.
To work properly, the shield must be connected to Earth ground. This connection must occur at only one point along the entire Infinet network. The shield connection within an i2 Series controller is not tied directly to ground. It is capacitively coupled to ground. The shield connection from the Infinet source controller (CX, NetController, or bCX1 9640) is internally directly connected to ground. The CX, NetController, or bCX1 9640 must then be properly connected to Earth ground to provide this reference point. Refer to the discussion of what a good Earth ground is on page 40 of this manual.
Shield Issues with Repeaters
Infinet shielding is connected to both types of repeaters. The i2200 repeater shield (Input port #1) is connected the same as any other i2 controller node on the network. Its shield connection is not directly connected to ground. All shield connections for the four additional ports (port #2-5) the repeater provides are electrically connected together and to the Earth ground connection of the unit.
A different issue occurs with the i2210. The i2210 fiber repeater allows a noise-free (electrically isolated) optical connection between two points. It therefore breaks the shield connection by providing no electrical signal to a companion i2210. The i2210 that is electrically wired to the Infinet is connected to the shield like any i2 controller. To provide a ground point for remote Infinet through the use of a fourth terminal labeled GND. Connecting the shield wire of the remote Infinet spur to this GND pin provides the Earth ground point.
The diagrams on the following page illustrate the proper way to connect the shield for both sides of a two-building fiber isolated Infinet. + - SHLD White Black Black White Shield Shield Infinet Cable Infinet Cable 60 Schneider Electric n
The shield of the source Infinet (the one electrically connected to the CX, NetController, or bCX1 9640) is tied to Earth ground at the CX, NetController, or bCX1 9640. Connect the shield to the shield pin of the i2210:
The shield of the extension Infinet (the one in the remote building that is isolated via fiber connection) is tied to Earth ground at the i2210 via the GND connection: i2 Controller Technical Reference 61
Controller Infinet Connections
The Infinet port is typically found on the left hand side of the controller. On the i2865/866, i2865-V/866-V, i2867 and the i2887 it is found elsewhere. It may be labeled Infinet or simply RS-485. Refer to the overview diagrams found in the Introduction section of this manual for the exact location of the connector.
The pin connections are shown below:
Connection to the cable is done by inserting a stripped conductor into the opening on a screw terminal position and tightening the associated screw to secure it in place.
When the network is connected to more than one device, it is done so in a daisy chain manner as shown below:
* Wire colors are included for clarity. The colors of your cable may vary. However, make sure that all Infinet connections are consistent on their connections. + - SHLD White Black Black White Shield Shield Infinet Cable Infinet Cable 62 Schneider Electric n
Infinet Repeater Connections
The physical length of the Infinet wiring may be extended by utilizing either the i2200 or i2210 repeaters.
i2200 Connections The i2200 is a five-port RS-485 repeater/hub that includes a fifth port that is an RS-485- to-RS-232 converter for use with short haul modems or other RS-232 communications devices. The multiple ports allow you to construct a star network configuration.
Baud Rate The communications Baud Rate is determined by the small 8-position switch on the front panel. Typically, for Infinet use, this is set to 19200. All ports (input RS-485, four output RS-485, and the RS-232 ports) communicate at the switch setting.
RS-232 The RS-485 to RS-232 conversion port is provided in order to facilitate extending the Infinet using an RS-232 device such as a short-haul modem. A typical modem configuration is illustrated below:
UL-864 Note: RS-232 connection is not intended for use in UL-864 Smoke Control applications.
i2 Controller Technical Reference 63
i2210 Connections The i2210 is a three-port hub that can connect up to 127 Infinet controllers. You can set up i2210s in two possible configurations:
Note: When using repeaters. Make sure that the communication Baud Rate is set to the same speed as the network. For standard Infinet this will typically be 19200.
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When you use the daisy chain configuration, you can have an Infinet on the Infinet port of each i2210 which allows you to expand the Infinet.
i2 Controller Technical Reference 65
Controller Inputs 5 . . . . . . 66 Schneider Electric n i2 Controller Technical Reference 67 Input Connections Universal Inputs The i2 series controllers include Universal inputs that are unique in that they are software configurable to handle any one of the following five input types:
Thermistor Counter Digital Voltage Supervised*
* Supervised inputs are not available on the i2885, i2885-V, and i2887(L). Supervised inputs are not to be used in UL864 Smoke Control Applications. Number of Inputs The following table lists the input complement of each controller.
Universal Input Specifications The Universal inputs for most i2 controllers accept 0-5VDC. The inputs for the 810 Series accept 0-10VDC. The maximum line resistance is 4700 ohms. The maximum short circuit current is 0.33mA for i2920 inputs and 0.512mA for all other inputs. 68 Schneider Electric n
Input Wiring The input terminations are typically located on the left of the module, however, the i2624 includes inputs on both the left and right sides of the module. Connection is via screw terminal. The inputs are labeled IN1 through INx and are typically followed by a connection labeled RET for the input signal return. It is recommended that a separate return wire be used for each input.
The following pages include diagrams detailing each modules input connections:
i2 Controller Technical Reference 69
-V -V 3 4 5 6 4 5 70 Schneider Electric n Wiring Concerns Do not remotely ground any part of the sensor wiring. Remote grounds connected to the return terminals could make the controller operate incorrectly or damage the equipment. The signal return is not true earth ground. It is an electronic reference point necessary to interpret the sensor properly.
For reliable input operation, follow these input wiring guidelines:
Never lay wires across the surface of the printed circuit board. Wires should never be within 1 in. or 25 mm of any component on the printed circuit board. Use shielded input wire. Do not use the shield as the signal return wire. Terminate the shield of the input wires at one end of the run only, preferably at the end where your controller is located. Be careful when stripping wire not to drop small pieces of wire inside the cabinet. Dont run your input wiring in the same conduit with AC power. Dont run your input wiring in the same conduit with your output wiring.
CAUTION: Do not externally ground any input connected to the controller. This may damage the unit. Do not connect inputs while the controller is running.
i2 Controller Technical Reference 71 Input Pull-up Resistor Selection The i2 series (except the i2885, i2885-V and i2887(L)) inputs can be configured to include internal pull-up resistors. In some measuring instances it is desirable that there be no pull-up resistor. Instead of physically removing or cutting the resistor off the printed circuit board, the input module includes a pull-up resistor selection switch. When the switch is placed in the enabled ON position, the pull-up resistor is connected to the input line. When the switch is moved to the disabled OFF position, the pull-up resistor is removed from the circuit. The i2885 and i2885-V have no selection switch. Their pull-up resistors are permanently enabled. The following is a schematic representation of the switch and its associated pull-up:
Input Pull-up Resistor Switch Location The i2 Series (except the i2885, i2885-V and i2887(L)) pull-up selection switches allow you to select whether or not you want a pull-up resistor in the circuit. The small multi- position resistor selection switch modules are located in different places depending on the particular model. Some are accessible through an access window on the module case beside the input screw terminals. Others are located on the PC board behind the cover (i2867) or close to the input terminals (i2885/886 and i2865-V/866-V).
These switch modules are commonly called DIP Switches and require a small object such as the tip of a pen or a small screwdriver to operate them. Each switch position acts as a slide switch. Pressing the raised slide marker to the right side marked on closes or enables the switch. To open or disable the switch position, press the slide marker over to the left or off side.
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Measuring Temperature
All of the i2 series inputs may be configured to sense temperature by configuring one of the controllers inputs appropriately. This is done by setting the Electrical Type to either ACC Temp (DEG F) or ACC Temp (DEG C). Connect a resistive thermistor sensor to that input terminal. The following is a schematic representation of the connection:
One lead connects to a numbered input terminal, the other to a return terminal.
To measure temperature, the pull-up resistor switch associated with this input must be enabled (ON). When the input point is configured as a temperature input, the controller utilizes a look-up table to convert from a voltage reading to a temperature reading in degrees Fahrenheit or Celsius.
CAUTION: Never apply a voltage to a thermistordoing so alters the thermistors accuracy and reliability. We recommend replacing any thermistor that has had any sort of voltage applied to it.
Maximum Wire Runs for Thermistors To keep thermistor errors minimal, limit the length of wire runs to the maximum for the gauge wire you select.
The following two pages include three tables that indicate the maximum length runs for wires of various gauges to keep errors within certain temperature limits when using thermistor elements.
IN x RET Thermistor i2 Controller Technical Reference 73
Wire Gauges and Corresponding Maximum Runs for Sensing Temperatures Up to 70 F (21 C)
Gauge 1/2 F (.28 C) Error 1/4 F (.14 C) Error 1/10 F (.06 C) Error
#14 26,700 ft. 13,300 ft. 5,300 ft. 2.5 mm 2 8150 m 4000 m 1600 m
#16 16,700 ft. 8,300 ft. 3,300 ft. 1.5 mm 2 5120 m 2500 m 1000 m
#18 10,500 ft. 5,200 ft. 2,100 ft. 1.0 mm 2 3200 m 1600 m 640 m
#20 6600 ft. 3,300 ft. 1,300 ft. 0.5 mm 2 2000 m 1000 m 400 m
#22 4,100 ft. 2,000 ft. 800 ft. 0.35 mm 2 1250 m 600 m 250 m
Wire Gauges and Corresponding Maximum Runs for Sensing Temperatures Up to 100 F (38 C)
Gauge 1/2 F (.28 C) Error 1/4 F (.14 C) Error 1/10 F (.06 C) Error
#14 12,600 ft. 6,300 ft. 2,500 ft. 2.5 mm 2 3800 m 1900 m 760 m
#16 7,900 ft. 3,900 ft. 1,500 ft. 1.5 mm 2 2400 m 1200 m 450 m
#18 5,000 ft. 2,500 ft. 1,000 ft. 1.0 mm 2 1500 m 760 m 300 m
#20 3,100 ft. 1,500 ft. 600 ft. 0.5 mm 2 950 m 450 m 180 m
#22 1,900 ft. 900 ft. 300 ft. 0.35 mm 2 580 m 275 m 90 m
Wire Gauges and Corresponding Maximum Runs for Sensing Temperatures Up to 150 F (65 C)
Gauge 1/2 F (.28 C) Error 1/4 F (.14 C) Error 1/10 F (.06 C) Error
#14 4,100 ft. 2,000 ft. 800 ft. 2.5 mm 2 1250 m 600 m 240 m
#16 2,600 ft. 1,300 ft. 500 ft. 1.5 mm 2 800 m 400 m 150 m
#18 1,600 ft. 800 ft. 300 ft. 1.0 mm 2 500 m 240 m 90 m
#20 1,000 ft. 500 ft. 200 ft. 0.5 mm 2 300 m 150 m 60 m
#22 600 ft. 300 ft. 100 ft. 0.35 mm 2 180 m 90 m 30 m
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Measuring DC Voltages
All Universal inputs can be configured to sense DC voltage by setting the Electrical Type to Voltage and connecting the input terminals to a DC voltage source within the range of the modules input specifications. The following is a schematic representation of the connection:
The plus lead connects to the numbered input terminal, the other to a return terminal. To measure voltage, the pull-up resistor switch associated with this input is usually disabled (OFF).
i2885, i2885-V, and i2887(L) Pull-up Resistor Interference When interfacing the i2885, i2885-V and i2887 to a voltage output device, specific information on the transducer may be required. The pull-up resistor of the input circuit will affect the output of the transducer. It is necessary to know the source resistance (Rs) of the transducer and to use the following conversion equation: (ElecValue - (Vref * Rs / (Rs + Rref)) / (Rref / (Rs + Rref))) Example To solve for a voltage input with a transducer having a source resistance of 100 ohms: Vref = 5.12 V Rref = 10K ohms (pull-up built into the i2885, i2885-V) Rs = 100 ohms (ElecValue - (5.12*100 / (100+10000))/(10000/(100+10000)))
Thus:
(ElecValue - 0.051)/0.990
This conversion adjusts for the correct reading from the transducer. It does not convert to your engineering type.
IN x RET V + - i2 Controller Technical Reference 75 2-Wire Voltage Interface The following figure illustrates a 2-wire, current measuring transducer with 0 to 5 volts DC output:
Many voltage output transducers do not operate correctly with a pull-up resistor in the circuit due to their high source resistance. When connected to the input of the controller, there will be a "dead band" at the low end. The input at the controller will always read at least 0.7 Volts. Therefore, the pull-up resistor switch associated with this input is set to disabled (OFF).
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Sensing Contact Closures (Digital)
Digital input points are designed to allow the monitoring of contact closures across an input (contact wired between the input and return). All i2 series inputs and the Smart Sensor input (if applicable) can be configured as Digital Inputs.
To sense a digital input or contact closure, configure an input point with an Electrical Type of Digital. To sense contact closures, the pull-up resistor switch associated with this input must be enabled.
Note: When configuring a Digital point, there is a Polarity attribute. If this attribute is enabled, readings are reversed: On will occur when the contact is open, and Off occurs when the contact is closed. IN x RET Contact Closure i2 Controller Technical Reference 77
Counting Pulsing Signals or Contact Closures Counter inputs are designed to allow the monitoring of digital pulse trains or contact closures across an input just like digital inputs, but they accumulate a total of those closures and act like a counter. All i2 series inputs, except Smart Sensor inputs, can be configured as Counter Inputs.
Interfacing is similar to a digital input, however, you set the Electrical Type attribute to Counter instead. To count signals or contact closures, the pull-up resistor switch associated with this input must be enabled.
When using an input as a counter, you must take into account the frequency of the input signal being counted. Universal inputs do not allow for very high speed contact counting. These inputs allow counting up to a maximum of 4 Hz or 4 contact closures per second. Minimum Pulse Width The high period of the signal must be at least 125 milliseconds. The low period of the signal must be at least 125 milliseconds.
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Supervised Inputs
All i2 series inputs, except i2885, i2885-V, and i2887(L) and Smart Sensor inputs, can be Supervised inputs. The following drawings depict the three types of supervised inputs that we recommend:
Normally Closed Supervised Inputs (Series)
NC Series With this type of input wiring, a resistor is placed in series with the input. When the input contact switch is closed (normal position) the input contact is assumed to be closed. The circuit presents a reading of 10 K ohms at the input.
Circuit Action Input Senses Condition Switch Closed External Resistance Input contact Closed Switch Opened Infinite Resistance Input contact Open Wire Cut Infinite Resistance Input contact Open Violation Input Shorted Zero Ohms Violation or error
When the input contact is opened the switch opens and an infinite resistance is measured. If the wires to the input contact are cut it also appears as an input contact open condition. In this case there would be a input contact open without a valid card swipe or valid keypad entry resulting in an input contact violation. Shorting the input causes a zero ohm resistance, which also results in an input contact violation.
NC Series Parallel With this type of input wiring, two external resistors are added to the input, one in series and the other in parallel. When the input contact switch is closed (normal position) the input contact is assumed to be closed. The circuit presents a reading composed of both resistances in parallel that works out to be half the value of one of them (5 K).
Circuit Action Input Senses Condition Switch Closed External Resistance 2 Input contact Closed Switch Opened External Resistance Input contact Open Wire Cut Infinite Resistance Violation or error Input Shorted Zero Ohms Violation or error
When the input contact is opened the switch opens and the value of the parallel resistor is measured. If the wires to the input contact are cut it appears as an infinite resistance. Shorting the input causes a zero ohm resistance. Both a short and an infinite resistance (open) should result in an error condition.
When configuring for this type of contact select:
ElecType: Supervised Resistor Type: NCSerPar
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Normally Open Supervised Inputs
NO Series Parallel With this type of input wiring, two external resistors are added to the input, one in series and the other in parallel. When the input contact switch is open (normal position) the input contact is assumed to be closed. The circuit reads the value of the parallel resistor.
Circuit Action Input Senses Condition Switch Closed External Resistance 2 Input contact Open Switch Opened External Resistance Input contact Closed Wire Cut Infinite Resistance Violation or error Input Shorted Zero Ohms Violation or error
When the input contact is opened the switch closes and a reading results that is composed of both resistances in parallel that works out to be half the value of one of them (5 K). If the wires to the input contact are cut it appears as an infinite resistance. Shorting the input causes a zero resistance. Both a short and an infinite resistance (open) should result in an error condition.
When configuring for this type of contact select:
ElecType: Supervised Resistor Type: NOSeriPar
i2 Controller Technical Reference 81
Wiring Door Switches The maximum length wire you should use is 500 ft of #18 gauge wire (152 m of 1.0 mm 2
wire) or 200 ft of #22 gauge wire (60 m of 0.35 mm 2 wire).
Some switches have built-in resistors that facilitate Series Parallel connections as shown below:
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Wiring Motion Detectors Motion detectors are devices that close a switch contact when motion is detected.
Wiring is similar to a normal input contact switch input, however, the motion sensor requires an external power supply of 12 VDC or 24 VDC (UL listed under Category Control #APHV). The maximum length wire you should use is 500 ft of #18 gauge wire (152 m of 1.0 mm 2 wire) or 200 ft of #22 gauge wire (60 m of 0.35 mm 2 wire).
The following shown a typical motion detector circuit:
i2 Controller Technical Reference 83 Filter AIRFLOW INPUT OUT (LOW) IN (HIGH) Side marked IN Here CPU Measuring Airflow The following i2 controllers include an airflow sensor:
The airflow sensors on the various controllers are located as shown:
i2850 Series Airflow Sensor
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i2885 Airflow Sensor
The following steps explain the connection of the airflow sensor:
1. Using a small piece of 1/4 (6.35 mm) I.D. pneumatic tubing, attach the OUT side of a 5 micron filter to the input connection (the side marked P1) of the sensor as shown above. 2. Connect a 1/4 I.D. pneumatic tube from the other end of the filter (the side marked IN) to the HI opening on a VAV box. 3. Connect a 1/4 I.D. pneumatic tube from the output connector (the side marked OUT) of the airflow sensor to the LO opening on a VAV box.
Note: Keep tubing to a maximum of 15 inches (380.99 mm) in length.
To measure Air Flow, configure an input point with an Electrical Type of Voltage.
i2 Controller Technical Reference 85
I2865-V/866-V and i2885-V Airflow Sensor
The following steps explain the connection of the airflow sensor:
1. Connect the low pressure side of the velocity sensor to the barbed fitting labeled P1 (LO) on the controller. 2. Connect the high pressure side of the velocity sensor to the barbed fitting labeled P2 (HI) on the controller. Note: Use a maximum length of 4 (1.2m) FRPE polyethylene tubing or 0.25 (6.34 mm) O.D. and 0.125 (3.175 mm) I.D. Tygon tubing. Do not expose the velocity sensor to moisture. If moisture condensation is a potential problem, orient the tubing and controller so that the barbed fittings are above the lowest part of the tubing to create a moisture trap.
To measure air flow, configure an input point with an Electrical Type of Voltage.
86 Schneider Electric n Smart Sensor Bus Interface
The Smart Sensor is a room temperature sensor that includes an LCD or LED display and a 6-button programmable keypad. Several i2 Series Controllers include a special interface port designed for this device.
Note: The Smart Sensor Interface is not listed for UL-864 Smoke Control Operation.
The following controllers include a Smart Sensor interface: i2800 i2850 I2866 i2887 (L) i2804 i2851 i2865-V i2920 i2810 i2853 i2866-V i2814 i2865 i2867
The interface between the controller and the Smart Sensor Bus consists of three wires connected to positions on the screw-terminal connector typically located on the left side of the Controller module: The controller communicates with the keypad and the display of the Smart Sensor device over a single wire (the PWR connection). The RET line is the return for both the communications line and the internal thermistor. The input signal is the active lead from the Smart Sensor thermistor. Its connection is labeled according to a controller-specific input assignment. This input must be configured as a general Temperature input. The following page illustrates the connections between the Smart Sensor and the controller:
i2 Controller Technical Reference 87
Smart Sensor Wiring
The controller includes a single Smart Sensor three-pin connector. Each controller numbers the thermistor input differently. However, the input connection always connects to the Smart Sensor IN3 terminal (shown above on the left).
Controller Smart Sensor Thermistor
800 Series IN9 810Series IN9 850 Series IN5 865/866 IN5 865/866-V IN5 867 IN5 887(L) IN4 920 IN17
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i2 Controller Technical Reference 89 Controller Outputs 6 . . . . . . 90 Schneider Electric n
i2 Controller Technical Reference 91 Output Connections All i2 series controllers, except the i2600 Series, include some form of output complement. Outputs come in relay and Triac versions in many contact configurations.
Output Specifications For specific output specifications, consult the datasheet or the installation sheet for the particular controller. Generally, the following specifications apply:
i2887-L Output Power Supply The i2887-L includes the ability to supply power to its output loads eliminating the necessity for an external transformer. The following limitations apply:
The total allowable current sourced by the internal power source for all external loads is 750mA.
Number of Outputs The following table lists the output complement of each controller.
Controller Outputs Controller Outputs i2608 0 i2865 3 Form A Triac, Actuator i2624 0 i2865-V 3 Form A Triac, Actuator i2800 8 Form C i2866 3 Form A Triac, 2 Analog, Actuator i2804 4 Form C, 4 Analog i2866-V 3 Form A Triac, 2 Analog, Actuator i2810 8 Form C i2867 5 Form A Triac, 2 Analog i2814 4 Form C, 4 Analog i2885 2 Form A Triac, Actuator i2850 3 Form A, 1 Tri-state i2885-V 2 Form A Triac, Actuator i2851 3 Form A, 1 Tri-state i2887(L) 4 Form A Triac, 1 Form A Relay i2853 3 Form A, 1 Tri-state i2920 8 Form C, 8 Analog
92 Schneider Electric n
Output Wiring Output terminations are typically located along the right side of the module. Connection is via screw terminal.
CAUTION: Do not connect outputs while the controller is running.
The following pages include diagrams detailing each modules output connections:
i2 Controller Technical Reference 93
-V 9 OUT3 OUT4 NOT USED TRIAC REF -V 12 13 14 15 TRIAC REF -V -V 12 13 14 15 TRIAC REF 16 17 18 A06 A07 94 Schneider Electric n Digital Outputs
Form A Relays i2850 Series and i2887(L) The i2887(L) and the i2850 series include Form A relay outputs. The following is a functional schematic representation of the connection:
These output contacts operate as a single pole switch. When the output is set to an ON state, the contacts close allowing current to flow between the output terminals.
To use the Form A output in your system, configure an output point with an Electrical Type of Digital.
Form C Relays i2800 Series, i2810 Series, i2920 These outputs operate as either two-position (on/off) or pulse-width modulation (PWM) control. The PWM feature permits the modulation of valves and dampers to 0.1 second resolution. Two adjacent Form C relay outputs can be combined in software to provide a Tri-state output, for bi-directional control of valves and dampers and other end devices.
The following is a functional schematic representation of the connection:
To use the Form C output in your system, configure an output point with an Electrical Type of Digital.
i2 Controller Technical Reference 95 + ON ON C Tri-State Outputs The following sections describe various types of tri-state outputs.
Form-K Tri-State Relay Output
i2850 series controllers include a Tri-state Form K relay output designated as OUT4. The following is a schematic representation of a Tri-state output:
Configure Output 4 with an Electrical Type of Tri-state.
Note that Tri-state outputs fail in the OFF state if there is no power.
Combining Form A Relay Outputs as a Tri-State Output
Adjacent output pairs such as:
OUT1 and OUT2 OUT2 and OUT3
can be combined to form a standard Tri-state output. The outputs are electrically connected as shown in the schematic for the built-in Tri-state output.
Configure the output point of the first point of a pair (i.e., OUT1 of the pair OUT1 and OUT2) with an Electrical Type of Tri-state.
96 Schneider Electric n
Combining Form C Relay Outputs as a Tri-State Output
Adjacent output pairs such as:
OUT1 and OUT2 OUT2 and OUT3
can be combined to form a standard Tri-state output. The outputs are electrically connected as shown in the schematic for the built-in Tri-state output.
Configure the output point of the first point of a pair (i.e., OUT1 of the pair OUT1 and OUT2) with an Electrical Type of Tri-state.
i2 Controller Technical Reference 97
Relay Output Override Controls
UL-864 Note: The use of output overrides is prohibited in UL-864 Smoke Control Applications.
The i2810 series and the i2920 include output override switches for each relay output.
The output of the module can be directed from program control to manual control. The output can be disabled completely as well.
The following describes the actions associated with each position of the override controls:
OFF The output relay is de-energized to an OFF state manually by setting the switch to OFF. Programs have no effect on the output when the switch is in this position.
AUTO The action of the output relay is determined as a direct result of program control.
ON The output relay is energized to an ON state manually by setting the switch to ON. Programs have no effect on the output when the switch is in this position.
98 Schneider Electric n
Form A Triac Outputs i2865/866, i2867, i2885 & i2887(L)
The following is a functional schematic representation of the proper way to use the Form A Triac output:
When the output is activated, the connection between the OUTx and GND terminals becomes a virtual short circuit. Using the Form A connection you can control anything that would normally be controlled (within specifications) via a switch or relay contact closure.
Switching Loads with Triacs Although the Triac-based outputs provided with this unit appear as relay contacts in the schematics provided, they are actually solid-state switches that have limitations on the loads they can switch.
AC vs. DC The first limitation is that they cannot be used with DC loads. A Triac switches AC only.
Minimum Load Current The second limitation involves the minimum load current. In order for the Triac to switch it must have at least 30 ma of holding current from the load. If your load is less than 30 ma you can increase it by connecting a resistor across the load (not directly at the Triac!). Check the current draw specification on your field device, and if it does not meet this minimum, add a resistor in parallel with the device being driven sized to achieve the minimum loading. Use the following formulas to determine resistance and wattage:
Voltage (Voltage) 2
Resistance (ohms) = Current
Power (watts) = Resistance
Maximum Current and Voltage 0.5A @ 24 VAC i2867 0.3A @ 24 VAC i2887, i2887-L
i2 Controller Technical Reference 99 Form A Triac Outputs i2865-V/2866-V & i2885-V The i2 865/866-V controllers use three Form A triac output terminals with a single triac reference. This configuration gives you the flexibility to wire the single triac reference as either a hot or ground connection. On these new controllers, all three outputs must be wired the same, as either hot or ground switch applications.
To make a hot switch connection, connect one of the output terminals (OUTX, where X= 3, 4, or 5) to a load, and connect the Triac Reference to the incoming 24 VAC power.
AC Line Power 24 VAC Step-Down Transformer X1 X2 Switching Option - Triac Form A Hot Connection
287 287 75,$&5() 287 ' ,*,7$/ 2873876 9$& $
287 287 75,$&5() 287 ' ,*,7$/ 2873876 9$& $ 24VAC GND i2/b3 865/866 -V Controller Note: i2/b3 885-V Controller only has two digital outputs 100 Schneider Electric n To make a ground switch connection, connect one of the output terminals (OUTX, where X= 3, 4, or 5) to a load in series with the 24 VAC incoming power, and connect the Triac Reference to ground.
The new b3 885-V controller, which has only two output terminal connections, works the same, allowing for either two hot or ground switch applications.
AC Line Power 24 VAC Step-Down Transformer X1 X2 Switching Option - Triac Form A Ground Connection
287 287 75,$&5() 287 ', *,7$/ 2873876 9$& $
287 287 75,$&5() 287 ', *,7$/ 2873876 9$& $ 24VAC GND i2/b3 865/866 -V Controller Note: i2/b3 885-V Controller only has two digital outputs i2 Controller Technical Reference 101 Form K Triac Outputs i2865-V/866-V & i2885-V To create a Form K triac connection on the new i2865 /866-V controllers, make the individual connections from the terminals 12 and 13 (OUT3 and OUT4), or use terminals 13 and 14 (OUT4 and OUT5), with a common ground reference to terminal 15 (TRIAC REF).
To maintain Form K triac connections on the new i2885-V controller, make the individual connections from terminal 6 and 7 (OUT3 and OUT4) with a common ground reference to terminal 9 (TRIAC REF). Terminal 8 is not used on the i2885-V controller.
AC Line Power 24 VAC Step-Down Transformer X1 X2 Switching Option - Triac Form K Ground Connection
287 287 75,$&5() 287 ' ,*,7$/ 2873876 9$& $ 24VAC GND i2/b3 865/866 -V Controller Note: i2/b3 885-V Controller only has two digital outputs OUT4 Load OUT3 Load 102 Schneider Electric n
Internally Powered Triac Outputs i2887-L
The i2887-L includes an internal 24VAC power source that can be used to power external loads thus eliminating the need for an external transformer. The following is a functional schematic representation of the proper way to use the Internal- powered Triac output:
All other limitations that normally apply to Triac outputs exist in this configuration as well.
Note: The total allowable current sourced by the internal 24VAC power source for all external loads is 750mA . i2 Controller Technical Reference 103 Analog Outputs (i2804, i2814, i2920)
The i2804, i2814 and i2920 include Analog outputs that may be configured to provide either voltage or current. Each output presents two ways of connecting, resulting in a current output between the terminal labeled I and GND, and a voltage output between the terminal labeled V and the terminal labeled GND. The diagram screen printed on the module indicates where each input number is located on the terminal block. The following is a schematic representation of the connection:
104 Schneider Electric n Analog Output Override Controls
UL-864 Note: The use of output overrides is prohibited in UL-864 Smoke Control Applications.
The i2804, i2814 and the i2920 controller include an output override switch and manual variable control for each output.
The following describes the actions associated with each position of the override controls:
OFF The output is set to zero volts, zero mA. Programs and the setting on the ADJUST potentiometer have no effect on the output Device when the switch is in this position.
AUTO The analog signal is generated as a direct result of program control. The setting on the ADJUST potentiometer has no effect on the output Device when the switch is in this position.
MANUAL The analog signal generated by the module is controlled manually by adjusting the ADJUST potentiometer. Programs have no effect on the output when the switch is in this position.
ADJUST This is a variable control that allows you to manually adjust the output of the analog signal when the override switch is in the MANUAL position. Insert the tip of a small screwdriver to use this control. Turning to the right (clockwise) increases the output. Turning left (counterclockwise) decreases the output.
i2 Controller Technical Reference 105
Voltage Output (i2804, i2866, i2866-V, & i2867)
The i2804, i2866, i2866-V and i2867 controllers provide a voltage output that is a ground- referenced signal with a range of 010 VDC. The maximum output current is 5 mA (2,000 ohms minimum resistance). Ensure that the device being connected is either floating or at the same ground potential as the controller. Configure the output point with an Electrical Type of Voltage. Connect the device across the following terminals:
Note: The load resistance (of the external device) must be greater than or equal to 2K.
i2804 i2866-V AOx AOx OUTx i2867 i2866, 106 Schneider Electric n
i2 Controller Technical Reference 107
Expansion Interface 7 . . . . . . 108 Schneider Electricn i2 Controller Technical Reference 109 Controller Expansion Interface UL-864 Note: The use of the Expansion Interface is not listed for UL-864 Smoke Control Applications. The following controllers include an expansion connector that allows you to add to the number of inputs or outputs via an external expansion module: i2810 Series i2850 Series i2920 (not expandable when used in an SX8000-based Infinity System) Modules include various input, output and display/keypad models: The INPUT modules are:
xPDI8; 8-Channel Digital Input Module xPUI4; 4-Channel Universal Input Module
The OUTPUT modules are:
xPAO2; 2-Channel Analog Output Module xPAO4; 4-Channel Analog Output Module DO2; 2-Channel Relay Output Module DO4; 4-Channel Relay Output Module The BI-DIRECTIONAL (contain both inputs and outputs) modules are:
xPBA4; 4 Universal Inputs, 4 Analog Outputs Module xPBD4; 4 Universal Inputs, 4 Digital Outputs Module
Expansion modules are connected to the controller via the expansion connector located on the bottom of the unit. Modules can be directly connected to the controller or be interfaced using a cable.
The Expansion Connector is located on the bottom of the controller 110 Schneider Electricn
Possible Expansion I/O Module Combinations These combinations are based on current draw and programming limitations. The following tables describe the Andover Continuum Point Count and the modules necessary to make the combination.
Analog Output Only Expansion:
Point Count Modules Necessary 2 Analog Outputs xPAO2 2 Analog Outputs xPAO2 + xPAO2 4 Analog Outputs xPAO4
Digital Output Only Expansion:
Point Count Modules Necessary 2 Digital Outputs xPDO2 4 Digital Outputs xPDO2 + xPDO2 4 Digital Outputs xPDO4 6 Digital Outputs xPDO4 + xPDO2
Digital Input Only Expansion:
Point Count Modules Necessary 8 Digital Inputs xPDI8 16 Digital Inputs xPDI8 + xPDI8
i2 Controller Technical Reference 111 Universal Input Only Expansion:
Point Count Modules Necessary 16 button, 2 x 16 char display xPDISPLAY
I/O Combination Expansion:
Point Count Modules Necessary 2 Analog, 2 Digital Outputs xPAO2 + xPD02 2 Analog, 4 Digital Outputs xPAO2 + xPDO4 2 Analog Outputs, 8 Digital Inputs xPAO2 + xPDI8 2 Digital Outputs, 8 Digital Inputs xPDO2 + xPDI8 4 Universal Inputs, 4 Digital Outputs xPUI4 + xPDO4 4 Universal Inputs, 8 Digital Inputs xPUI4 + xPDI8
Combination Display Expansion*:
Point Count Modules Necessary 2 Analog Outputs, Display xPAO2 + xPDISPLAY 2 Digital Outputs, Display xPDO2 + xPDISPLAY 4 Digital Outputs, Display xPDO4 + xPDISPLAY 4 Universal Inputs, Display xPUI4 + xDISPLAY 112 Schneider Electricn 8 Digital Inputs, Display xPDI8 + xPDISPLAY 16 Digital Inputs, Display xPDI8 + xPDI8 + xPDISPLAY 2 Digital Outputs, 8 Digital Inputs, Display xPDO2 + xPDI8 + xPDISPLAY 2 Analog Outputs, 8 Digital Inputs, Display xPDAO2 + xPDI8, + xPDISPLAY 4 Universal Inputs, 2 Digital Outputs, Display xPUI4 + xPDO2 + xPDISPLAY 4 Universal Inputs, 8 Digital Inputs, Display xPUI4 + xPDI8 + xPDISPLAY
*Expansion Power Limitation The Expansion Interface allows for two modules plus the xPDisplay as long as the combination does not draw more current than the Controller can supply. Controllers can supply a maximum of 180mA @ 24 VDC. Refer to the individual power requirements for each module listed below.
Power Consumption of Expansion Modules The number of Expansion Modules is limited by the capacity of the power supply current available from the controller. The maximum current available is 180 mA.
The table below lists the current draw for each Expansion Module.
Expansion Cable Connections Expansion modules are connected to the controller and each other via the expansion connector or by using a cable. There are two types of cables available and two lengths of each type. The following table outlines the types, their use and the Schneider Electric part numbers for each.
Female-Female Controller-Display 10 Feet (3 M) XP-DISP-CABLE-10 Module-Display
The following pages detail possible expansion module connections and illustrate the use of the expansion cables.
Note: The total length of all cables cannot exceed 10 Feet (3M)
114 Schneider Electricn Basic Expansion (no Display) Adding expansion modules to a supported controller is a simple task of plugging the two together. The supported configurations for simple local expansion are illustrated below. The modules used must conform to the supported combinations list shown on the first page of this section.
Remote Expansion (no Display) The system allows modules to be located up to 10 (3M) from the main controller. Expansion cables are available in 3 (914mm) and 10 (3M) lengths. The supported basic remote expansion configurations are illustrated below:
Basic Expansion (with External Display) The remote xP Display may be added to any supported controller as well as in addition to up to two expansion modules. The supported configurations for simple local expansion are illustrated below. As before, the modules used must conform to the supported combinations list shown on the first page of this section.
Remote Expansion (with External Display) The system allows modules display modules to be added to remote expansion modules as well. The supported basic remote expansion configurations are illustrated below:
Basic Expansion (i2920 with Internal Display) The xP Display may be added internally to any i2920 controller as well as in addition to up to two expansion modules. The supported configurations for simple local expansion are illustrated below. As before, the modules used must conform to the supported combinations list shown on the first page of this section.
Remote Expansion (i2920 with Internal Display)
118 Schneider Electricn I GND V GND GND GND V V V I I I 1 2 3 4 I GND V GND V I 1 2 2 1 NC NO C NC C NO 4 3 2 1 NC NO C NC NC NC C C C NO NO NO
Expansion Input/Output Wiring Terminations are typically located along the right and left side of the expansion module. Connection is via screw terminal.
The following diagram details each modules connections:
Operation/Programming All controllers except i2885, i2885-V, & 887(L)
The i2 series controllers are microcomputers that, along with the input and output circuitry, includes program memory and data memory. The hardware of the i2 Series cannot be used for control or monitoring without being configured and programmed. Key Concepts There are many concepts to learn; however, there are a few key ones that you need to understand before attempting to grasp the others. These key concepts are outlined below.
Workstation The user interacts with the system (either Continuum or Infinity) through a personal computer called the workstation. Workstation software, called CyberStation, or SX8000 is used to configure (set-up), program, monitor and operate the system.
Programming Programs in a BASIC-like language called Plain English are created on the workstation and downloaded to the controller where they run.
Configuration The configuration process is where the various settings for the controller are applied. Configuration information includes such things as the setting of each input type.
Points The control of equipment requires monitoring individual inputs and actuating individual outputs. In Infinity and Continuum systems, these discrete entities are referred to as points. Youll see output point or input point referred to quite often.
In keeping with this tradition, internal places within a controller or workstations memory are also referred to as points. These software-based points may be temporary storage locations for set points or the memory location where the current date and time are stored.
Flash Memory Memory holds configuration data and the programs the controller uses during operation. Flash Memory is a kind of memory that has the ability to retain its contents even during a power failure (also known as non-volatile). Flash does not require batteries to retain this information.
Database The information that describes the structure and operation of your building is stored in a software database. The values of each point in the system, the settings for limits, the configuration of the hardware and more are contained within this software structure. The database is the key to the entire system.
122 Schneider Electricn
Configuration Process The controller is shipped from the factory with the operating system firmware pre- programmed into its program memory. This firmware allows the controller to communicate with a CyberStation so that it can be further configured and programmed to meet the requirements of its intended task.
Once the controller is physically installed at your site it must be configured and programmed. The following information is presented as an overview of the process. Detailed descriptions of configuration can be found in the Andover Continuum CyberStation Configurators Guide, 30-3001-781, or the Infinity SX8000 Programmers Guide.
After configuration, the new controller will be visible in the database tree shown in the Continuum Explorer window. The following screen shot illustrates the new controller after creation. This particular screen comes from CyberStation:
The i2850 Series device is the controller named New_controller. As an Infinet II controller, its icon is different from an Infinet I controller.
The folders shown beneath the icon are made visible by clicking the small plus symbol next to the icon. These folders hold other programmable entities within the controller.
Compatibility The i2885 and i2885-V are designed to work with Continuum (version1.5 or higher) but not with Infinity systems or earlier Continuum versions. All other i2 series controllers support both Infinity systems and Continuum.
Magic Variables (not applicable to i2885 and i2885-V) There are several magic variables that are used to set up the operation of the flash memory. On Continuum systems (v 1.5 or higher), these variables are automatically created as System Variables. On Infinity systems or pre-version 1.5 Continuum systems, these variables are manually created numerics. i2 Controller Technical Reference 123
Controller Memory Infinet II controllers except the i2885, i2885-V, and i2887(L) have two distinct program memories. One is dedicated to the lower-level operation of the controller and the other holds user-defined items such as point data and Plain English programs.
Flash Files Periodically, newer versions of the operating system are released. You can find and download the latest version of the operating system from the Schneider Electric Technical Support web site. These new versions consist of one or more flash files. Workstation software includes provisions for you to upload these flash files directly to the controller.
Application Memory Plain English programs and point data are stored in Application Memory. This memory is backed up with a battery to guard against power failure. The controller includes an extra Flash Memory for storing some of the Application data as well. This Flash Memory can be commanded to store the configuration data contained in the battery-backed memory as an extra insurance against loss.
Advantages of Flash Memory Initially it may seem redundant to include a flash memory along with battery-backed memory to hold application data. However, it is this redundancy that makes its addition attractive.
Although it is unlikely that the battery will fail or that the data in that memory will become corrupted, it is an extra layer of protection for your configuration data to be able periodically to lock it into flash.
Limitations of Flash Memory Flash memory circuits are rated for a limited number of write operations (minimum of 10,000 to an average expected lifetime of 100,000). In the controller, flash memory is used for storing completed configurations and a snapshot of data at a particular time. When used in this manner, the memory should last the lifetime of the product. To give you an idea of how many operations are available, see the following table.
Average Expected Lifetime Of Flash Memory Circuits Write to Flash Number of Operations Available 1 time per day 27 years at minimum rating 274 years at average expected lifetime 10 times per day 2.7 years at minimum rating 27 years at average expected lifetime
124 Schneider Electricn If youre really worried about exceeding the maximum number of writes, the controller includes an automatic software-based circuit breaker that warns you at certain intervals.
An Infinity controller sets the circuit breaker at 2000 writes to flash for database, configuration and operational program saves. For database saves, the system variable ACCStatusBackup is set to ACCBackupDisabled and requires you to set the ACCStatusBackup variable to ACCBackupEnabled.
For configuration and operation write operations to flash, a counter is incremented for each save and you need to create the numeric INFFlashDisabled to monitor the number of write operations. When the 2000 limit is reached, INFFlashDisabled is set to a non-zero value and logs an error. Using CyberStation, reset this value to 0 and reboot the controller to enable write operations.
The circuit breaker helps to protect against a rogue Plain English program constantly changing a configuration setting.
Start-up From Power Failure With so many memory options available to the controller for storing critical data, we thought it would be equally helpful to provide various options for retrieving that data upon start-up from a power down condition.
Although the controller has a default start-up mode, there are two other start-up sequences that you can choose.
Possible Restart Conditions The following describes the three types of conditions a controller may encounter during a restart from a power failure:
Cold Start: The controller powers up from reset with no user objects or configuration in place. Cool Start: The controller powers up from reset and restores the user configuration from Flash memory. It is assumed that a configuration was explicitly saved by the user at some point prior to power down. Point log data is not restored (with the exception of manual arrays on setpoints), Plain English programs are started at their beginning, and user points, whose SetPoint attribute has been set, have their values restored. Cool start can be thought of as a self reload. Warm Start: The controller powers up from reset with a user configuration in place. The user configuration is that which was present in the controller and preserved due to the battery-backed memory when it was reset and/or power was lost. Point log data is preserved, Plain English programs are restarted at the same logical line that was being interpreted when the controller shut down, and all user points have their values restored. Warm start is functionally similar to an Infinet 1 warm start. i2 Controller Technical Reference 125
Overview of Available Restart Modes One of the settings during the controller definition phase of the configuration process is to determine the power restart mode. The following modes are available: ACCWarmStartOnly The controller, upon recovery from reset, attempts a warm start; if that fails, proceeds with cold start. ACCCoolStartOnly The controller, upon recovery from reset, attempts a cool start; if that fails, proceeds with cold start. ACCWarmToCool The controller, upon recovery from reset, attempts warm start; if that fails, attempts a cool start; if that fails, proceeds with cold start. This is the default mode for the controller.
Detailed Description of Restart Modes Warm Start Only Selected by: Continuum System Variable: ACCRestartMode = ACCWarmStartOnly Infinity Numeric*: INFRestartMode = 0 In this mode, after a reset the controller examines the database in its internal RAM, attempts to correct any data corruption that may have been caused by an untimely reset/power loss, validates the database and attempts to use it if it is found to be valid. Point values (with the exception of input points) are restored. Input point values are purged and a fresh sample is obtained from the hardware before the Scanner runs. Output points are marked for hardware update such that their values will be refreshed to the hardware upon completion of the Scan (pulsed output values are assumed to have expired). All log data are retained. Plain English programs, that were running when the system went down, are re-started at the same logical line that was CurrentLine when the controller shut down. The Status, and State attributes are left unchanged. Line start times are left at whatever value they had when the controller went down and ts, tm, th, td will be incremented (from whatever value they had before power down) by the time delta imposed by the first time sync message after warm start. The elapsed time variables are actually computed values, hence their behavior is a side effect of the fact that the line start times are left unchanged.
*Infinity numeric or pre-version 1.5 Continuum numeric 126 Schneider Electricn
Cool Start Only Continuum System Variable: ACCRestartMode = ACCCoolStartOnly Infinity Numeric*: INFRestartMode = 1 In this mode, the user database is backed-up to the User Backup Area of Flash memory upon user command only (manually). When the controller powers up after a reset, it examines the backup area in Flash memory, and if a valid backup is found, the data is restored to RAM. Certain portions of the data are re-initialized:
Point values whose SetPoint attribute are TRUE have their values restored Input point values are purged and a fresh sample obtained from the hardware before the Scanner runs. Output points are purged. All automatic log data are purged Manual array data are retained for setpoint variables only. The CurrentLine attribute of Plain English programs is set to its first line. The program is run ONLY if the AutoStart attribute is TRUE. The State attribute is restored and its value observed.
Warm to Cool Continuum System Variable: ACCRestartMode = ACCWarmToCool Infinity Numeric*: INFRestartMode = 2 In this mode, the user database is backed-up to the User Backup Area of Flash memory only when the user specifically requests a backup. When the controller powers-up after a reset, it examines the database in RAM, attempts to correct any data corruption that may have been caused by an untimely reset/power loss, validates the database (against things like bad pointers etc.) and attempts to use it if it is found to be valid. If this fails, it examines the User Backup Area of Flash memory, and if a valid backup is found then data is restored to RAM (cool start).
*Infinity numeric or pre-version 1.5 Continuum numeric
i2 Controller Technical Reference 127
Setting the Restart Mode
On Continuum Systems: When you define the controller using the Continuum CyberStation, a system variable called ACCRestartMode is automatically created in the controller. Through the Continuum Explorer, open the System Variables folder and open the ACCRestartMode variable.
In the editor window you select the desired mode from the three modes previously mentioned.
On Infinity Systems*: Defining the controller on an Infinity system or a pre-version 1.5 Continuum system requires you to manually create a numeric variable: INFRestartMode. After creation you need to set this variable as follows:
Mode Set INFRestartMode to: Warm Start Only 0 Cool Start Only 1 Warm To Cool 2
*Infinity numeric or pre-version 1.5 Continuum numeric
128 Schneider Electricn
Flash Memory Backup Variables and Tools
With the restart mode set to ACCCoolStartOnly or ACCWarmTo Cool, you have the option of backing up your database to the internal Application Flash Memory. There are several status variables that can be monitored to determine the current state of the information in the flash area.
ACCStatusFlash Indicates the state (empty, valid or failure) of the Flash memory device. In this case valid indicates that a valid database is present.
ACCStatusBackup Indicates the operational state (backup needed, backup done, backup in progress, etc.) of the memory. It also includes provisions to initiate a backup operation.
ACCFlashWRCount Stores a running tally of the number of write operations performed on the flash memory.
There are two features that prevent loss of operations:
Flash Circuit Breaker Prevents you from unintentionally performing more write operations than the flash memory allows (2000 total).
Automatic Notification of Backup Needed Visual indication in the Continuum Explorer of the need to backup a controller.
i2 Controller Technical Reference 129
Using the ACCStatusFlash Variable
The ACCStatusFlash variable indicates the current state (empty, full or failure) of the Flash memory device. The controller stores status information into this variable.
On Continuum Systems: A system variable called ACCStatusFlash is automatically created when the controller is defined. ACCStatusFlash can have the following values: ACCFlashEmpty There is no valid database in Flash memory ACCFlashValid There is a valid database in Flash memory ACCFlashFailure An error was encountered while trying to perform a backup to Flash. In this state, the data in flash is unusable
On Infinity Systems*: A numeric called INFStatusFlash must be manually created prior to its use. INFStatusFlash can have the following values: 0 (zero) There is no valid database in Flash memory 1 There is a valid database in Flash memory 2 An error was encountered while trying to perform a backup to Flash. In this state, the data in flash is unusable
*Infinity numeric or pre-version 1.5 Continuum numeric
130 Schneider Electricn
Using the ACCStatusBackup Variable
The ACCStatusBackup variable indicates the operational state (backup needed, backup done, backup in progress, etc.) of the memory. It is also used to initiate a backup operation. The controller stores status information into this variable and the user initiates a manual backup operation through this variable.
Note: The CyberStation user interface includes the ability to command a flash backup as well as the method presented below.
On Continuum Systems: A system variable called ACCStatusBackup is automatically created when the controller is defined. ACCStatusBackup, when used as an indicator, can have the following values: ACCBackupDone A backup to Flash memory has been successfully completed, or the controller has not been configured. ACCBackupNeeded A configuration item has changed value since the last successful backup to Flash memory. ACCBackupInProgress A backup to Flash memory operation is underway. Note: The database is available on a read-only basis during the backup operation. ACCBackupDisabled The database has been saved to Flash memory 2,000 times and the user has attempted further backup operations without re-setting the Flash Circuit Breaker (see ACCBackupEnable). For as long as this condition persists, further backup operations are disabled. ACCBackupInactive The system has been placed in WarmStartOnly mode and therefore, Flash user backup area is not available for use.
ACCStatusBackup*, when used to initiate a backup can have the following values: ACCBackupEnable A command from the user. This allows you to override the Flash Circuit Breaker and perform further backup operations. Further backup operations will be uninhibited until an additional 2,000 Flash write cycles have been incurred. ACCBackupNow A command from the user. This causes the system to initiate a backup of the current database to Flash memory.
* Be careful if setting this using Plain English. Remember there is a maximum number of Flash writes!
i2 Controller Technical Reference 131 Using the ACCStatusBackup Variable (continued)
On Infinity Systems*: A numeric called INFStatusBackup must be manually created prior to its use.
INFStatusBackup, when used as an indicator can have the following values: 0 (zero) A backup to Flash memory has been successfully completed. 1 A configuration item has changed value since the last successful backup to Flash memory. 3 A backup to Flash memory operation is underway. Note: The database is available on a read-only basis during the backup operation. 4 The database has been saved to Flash memory 2,000 times and the user has attempted further backup operations without re-setting the Flash Circuit Breaker (see BackupEnable). For as long as this condition persists, further backup operations are disabled. 6 The system has been placed in WarmStartOnly mode and therefore, Flash user backup area is not available for use.
IMPORTANT NOTE: You must use the command line to write to the INFStatusBackup variable. Do not use the editor window in the SX8000, CyberStation or the terminal interface within a CX to initiate a backup operation. It is not recommended that you set this variable using Plain English.
INFStatusBackup, when used to initiate a backup can have the following values: 5 A command from the user. This allows you to override the Flash Circuit Breaker and perform further backup operations. Further backup operations will be uninhibited until an additional 2,000 Flash write cycles have been incurred. 2 A command from the user. This causes the system to initiate a backup of the current database to Flash memory.
*Infinity numeric or pre-version 1.5 Continuum numeric
132 Schneider Electricn
Using the ACCFlashWRCount Variable
The ACCFlashWRCount variable Stores a running tally of the number of write operations performed on the flash memory. The controller stores the count information into this variable.
On Continuum Systems: A system variable called ACCFlashWRCount is automatically created when the controller is defined.
On Infinity Systems*: A numeric called INFFlashWRCount must be manually created prior to its use.
*Infinity numeric or pre-version 1.5 Continuum numeric
i2 Controller Technical Reference 133
Operation/Programming (i2885, i2885-V, and i2887(L) Only)
The i2885, i2885-V and i2887(L) controllers are microcomputers that, along with the input and output circuitry, includes program memory and data memory. The hardware cannot be used for control or monitoring without being configured and programmed. Key Concepts There are many concepts to learn; however, there are a few key ones that you need to understand before attempting to grasp the others. These key concepts are outlined below.
Workstation The user interacts with the system through a personal computer called the workstation. Workstation software called CyberStation is used to configure (set-up), program, monitor and operate the system.
Programming Programs in a BASIC-like language called Plain English are created on the workstation and downloaded to the controller where they run.
Configuration The configuration process is where the various settings for the controller are applied. Configuration information includes such things as the setting of each input type.
Points The control of equipment requires monitoring individual inputs and actuating individual outputs. In Continuum systems, these discrete entities are referred to as points. Youll see output point or input point referred to quite often.
In keeping with this tradition, internal places within a controller or workstations memory are also referred to as points. These software-based points may be temporary storage locations for set points or the memory location where the current date and time are stored.
Flash Memory Memory holds configuration data and the programs the controller uses during operation. Flash Memory is a kind of memory that has the ability to retain its contents even during a power failure (also known as non-volatile). Flash does not require batteries to retain this information.
Database The information that describes the structure and operation of your building is stored in a software database. The values of each point in the system, the settings for limits, the configuration of the hardware and more are contained within this software structure.
The database is the key to the entire system.
134 Schneider Electricn Configuration Process The controller is shipped from the factory with the operating system firmware pre- programmed into its program memory. This firmware allows the controller to communicate with a workstation so that it can be further configured and programmed to meet the requirements of its intended task.
Once the controller is physically installed at your site it must be configured and programmed. The following information is presented as an overview of the process. Detailed descriptions of configuration can be found in the Andover Continuum CyberStation Configurators Guide, 30-3001-781.
After configuration, the new controller will be visible in the database tree shown in the workstation Continuum Explorer window. The following screen shot illustrates the new controller after creation. This particular screen comes from a Continuum workstation:
The i2800 series device is the controller named New_controller. As an Infinet II controller, its icon is different from an Infinet I controller.
The folders shown beneath the icon are made visible by clicking the small plus symbol next to the icon. These folders hold other programmable entities within the controller.
Compatibility The i2885 and i2885-V are designed to work with Continuum (version1.5 or higher) but not with Infinity systems or earlier Continuum versions. All other i2 series controllers support both Infinity systems and Continuum.
i2 Controller Technical Reference 135 Controller Memory Infinet II controllers such as the i2885, i2885-V and i2887(L) have two distinct program memories. One, RAM memory, is volatile and will be erased in the event of a power failure. The other is Flash memory which is non-volatile. To preserve programs and point readings it is necessary to transfer the contents of RAM memory to the Flash.
Flash Files Periodically, newer versions of the operating system are released. You can find and download the latest version of the operating system from the Schneider Electric Technical Support web site. These new versions consist of one or more flash files. Workstation software includes provisions for you to upload these flash files directly to the controller.
RAM Memory Plain English programs and point data are stored in RAM memory. The contents of this memory is lost in the event of a power failure.
CAUTION: The user must perform a backup to flash in order to guard against data loss.
Limitations of Flash Memory Flash memory circuits are rated for a limited number of write operations (minimum of 10,000 to an average expected lifetime of 100,000). In the controller, flash memory is used for storing completed configurations and a snapshot of data at a particular time. When used in this manner, the memory should last the lifetime of the product. To give you an idea of how many operations are available, see the following table.
Average Expected Lifetime Of Flash Memory Circuits
Write to Flash Number of Operations Available 1 time per day 27 years at minimum rating 274 years at average expected lifetime 10 times per day 2.7 years at minimum rating 27 years at average expected lifetime
If youre really worried about exceeding the maximum number of writes, the controller includes an automatic software-based circuit breaker that warns you at certain intervals.
An Infinity controller sets the circuit breaker at 2000 writes to flash for database, configuration and operational program saves. For database saves, the system variable ACCStatusBackup is set to ACCBackupDisabled and requires you to set the ACCStatusBackup variable to ACCBackupEnabled.
136 Schneider Electricn For configuration and operation write operations to flash, a counter is incremented for each save and you need to create the numeric INFFlashDisabled to monitor the number of write operations. When the 2000 limit is reached, INFFlashDisabled is set to a non-zero value and logs an error. Using CyberStation, reset this value to 0 and reboot the controller to enable write operations.
The circuit breaker helps to protect against a rogue Plain English program constantly changing a configuration setting.
Start-up From Power Failure
Restart Conditions The following describes the two types of conditions a controller may encounter during a restart from a power failure:
Cold Start: The controller powers up from reset with no user objects or configuration in place. Cool Start: The controller powers up from reset and restores the user configuration from Flash memory. It is assumed that a configuration was explicitly saved by the user at some point prior to power down. Point log data is not restored (with the exception of manual arrays on setpoints), Plain English programs are started at their beginning, and user points, whose SetPoint attribute has been set, have their values restored. Cool start can be thought of as a self reload.
Overview of Available Restart Mode The controller is pre- configured for the following restart mode: ACCCoolStartOnly The controller, upon recovery from reset, attempts a cool start; if that fails, proceeds with cold start.
i2 Controller Technical Reference 137
Detailed Description of the Restart Mode
Cool Start Only Continuum System Variable: ACCRestartMode = ACCCoolStartOnly In this mode, the user database is backed-up to the User Backup Area of Flash memory upon user command only (manually). When the controller powers up after a reset, it examines the backup area in Flash memory, and if a valid backup is found, the data is restored to RAM. Certain portions of the data are re-initialized:
Point values whose SetPoint attribute are TRUE have their values restored Input point values are purged and a fresh sample obtained from the hardware before the Scanner runs. Output points are purged. All automatic log data are purged Manual array data are retained for setpoint variables only. The CurrentLine attribute of Plain English programs is set to its first line. The program is run ONLY if the AutoStart attribute is TRUE. The State attribute is restored and its value observed.
138 Schneider Electricn
Flash Memory Backup Variables and Tools
To avoid losing data, you must back up your database to the internal Flash Memory. There are several status variables that can be monitored to determine the current state of the information in the flash area.
ACCStatusFlash Indicates the state (empty, valid or failure) of the Flash memory device. In this case valid indicates that a valid database is present.
ACCStatusBackup Indicates the operational state (backup needed, backup done, backup in progress, etc.) of the memory. It also includes provisions to initiate a backup operation.
ACCFlashWRCount Stores a running tally of the number of write operations performed on the flash memory.
ACCLastBackup Indicates the date and time of the last backup of the object system to flash. The i2 controller updates this variable to the current time after successfully performing a backup operation.
There are two features that prevent loss of operations:
Flash Circuit Breaker Prevents you from unintentionally performing more write operations than the flash memory allows (2000 total).
Automatic Notification of Backup Needed Visual indication in the Continuum Explorer of the need to backup a controller.
i2 Controller Technical Reference 139
Using the ACCStatusFlash Variable
The ACCStatusFlash variable indicates the current state (empty, valid or failure) of the Flash memory device. The controller stores status information into this variable.
A system variable called ACCStatusFlash is automatically created when the controller is defined. ACCStatusFlash can have the following values: ACCFlashEmpty There is no valid database in Flash memory ACCFlashValid There is a valid database in Flash memory ACCFlashFailure An error was encountered while trying to perform a backup to Flash. In this state, the data in flash is unusable
Using the ACCStatusBackup Variable
The ACCStatusBackup variable indicates the operational state (backup needed, backup done, backup in progress, etc.) of the memory. It is also used to initiate a backup operation. The controller stores status information into this variable and the user initiates a manual backup operation through this variable.
Note: The CyberStation user interface includes the ability to initiate a flash backup as well as the method presented below. A system variable called ACCStatusBackup is automatically created when the controller is defined. ACCStatusBackup, when used as an indicator, can have the following values: ACCBackupDone A backup to Flash memory has been successfully completed, or the controller has not been configured. ACCBackupNeeded A configuration item has changed value since the last successful backup to Flash memory. ACCBackupInProgress A backup to Flash memory operation is underway. Note: The database is available on a read-only basis during the backup operation. ACCBackupDisabled The database has been saved to Flash memory 2,000 times and the user has attempted further backup operations without re-setting the Flash Circuit Breaker (see BackupEnable). For as long as this condition persists, further backup operations are disabled.
140 Schneider Electricn ACCStatusBackup, when used to initiate a backup can have the following values:
ACCBackupEnable A command from the user. This allows you to override the Flash Circuit Breaker and perform further backup operations. Further backup operations will be uninhibited until an additional 2,000 Flash write cycles have been incurred. ACCBackupNow A command from the user. This causes the system to initiate a backup of the current database to Flash memory.
Using the ACCFlashWRCount Variable
The ACCFlashWRCount variable stores a running tally of the number of write operations performed on the flash memory. The controller stores the count information into this variable.
A system variable called ACCFlashWRCount is automatically created when the controller is defined.
i2 Controller Technical Reference 141
I/O Point Assignments The following pages list the input and output point assignments for each controller:
i2600 Series I/O Point Assignments
Function Input Point Assignment Electrical Type
Input 1 1 * see note 1 Input 2 2 * see note 1 Input 3 3 * see note 1 Input 4 4 * see note 1 Input 5 5 * see note 1 Input 6 6 * see note 1 Input 7 7 * see note 1 Input 8 8 * see note 1
Input 9 9 * see note 1 Input 10 10 * see note 1 Input 11 11 * see note 1 Input 12 12 * see note 1 Input 13 13 * see note 1 Input 14 14 * see note 1 Input 15 15 * see note 1 Input 16 16 * see note 1
Input 17 17 * see note 1 Input 18 18 * see note 1 Input 19 19 * see note 1 Input 20 20 * see note 1 Input 21 21 * see note 1 Input 22 22 * see note 1 Input 23 23 * see note 1 Input 24 24 * see note 1
* Note 1: valid ElecTypes are: Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter Supervised
i2608 i2624 142 Schneider Electricn
i2800 Series I/O Point Assignments
Function Input Point Assignment Electrical Type
Input 1 1 * see note 1 Input 2 2 * see note 1 Input 3 3 * see note 1 Input 4 4 * see note 1 Input 5 5 * see note 1 Input 6 6 * see note 1 Input 7 7 * see note 1 Input 8 8 * see note 1
* Note 1: Valid ElecTypes are: Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter
* Note 2: Valid ElecTypes are: ACCTemp(DegF) ACCTemp(DegC) Digital
Actuator LCDState Attribute Note: Toggling the value of the LCDState attribute of Output 1 (the Actuator) performs the same action as pressing the Actuator Clutch button.
146 Schneider Electricn
i2867 Series I/O Point Assignments
Function Input Point Assignment Electrical Type
Input 1 1 * see note 1 Input 2 2 * see note 1 Input 3 3 * see note 1 Input 4 4 * see note 1 Input 5 5 * see note 2
Function Output Point Assignment Electrical Type
Output 1 1 * see note 3 Output 2 2 * see note 3 Output 3 3 Digital, Tri-State Output 4 4 Digital, Tri-State Output 5 5 Digital
Output 6 6 Voltage Output 7 7 Voltage
* Note 1: valid ElecTypes are: Voltage ACC(Temp(DegF) ACCTemp(DegC) Digital Counter
* Note 2: valid ElecTypes are: Digital ACCTemp(DegF) ACCTemp(DegC)
* Note 3: valid ElecTypes are: When using CyberStation: Digital, Tri-State When using SX8000: Tri-State only
i2 Controller Technical Reference 147
i2885 and i2885-V Series I/O Point Assignments
Function Input Point Assignment Electrical Type Universal Input 1 1 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter Universal Input 2 2 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter
Airflow Sensor Input 7 Voltage
Output Point Assignment
Actuator 1 Tri-State
Output 3 3 Digital, Tri-State Output 4 4 Digital
148 Schneider Electricn
i2887(L) Series I/O Point Assignments
Function Input Point Assignment Electrical Type Universal Input 1 1 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter Universal Input 2 2 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter Universal Input 3 3 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter
Smart Sensor Input 4 ACCTemp(DegF) ACCTemp(DegC) Digital
Output Point Assignment
Triac Output 1 1 * see note 1 Triac Output 2 2 * see note 1 Triac Output 3 3 * see note 1 Triac Output 4 4 * see note 1
Relay Output 5 5 Digital
* Note 1: valid ElecTypes are: When using CyberStation: Digital, Tri-State When using SX8000: Tri-State only
i2 Controller Technical Reference 149 i2920 Series I/O Point Assignments
Function Input Point Assignment Electrical Type
Input 1 - 16 1 - 16 Voltage ACCTemp(DegF) ACCTemp(DegC) Digital Counter Supervised Input 17 17 ACCTemp(DegF) ACCTemp(DegC) Digital
Function Output Point Assignment Electrical Type
Output 1-8 1 - 8 Digital, Tri-State Output 9-16 9-16 Voltage and Current
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Expansion Point Assignments
xP Expansion Module points add to the existing points within a controller. The point assignment in the first xP module connected to a controller will be one more than the highest point number that exists in the controller.
Example: When adding 8 Digital inputs (xPDI8) to an i2853 controller, the first point in the DI8 will be assigned point # 9 (one higher than the highest input (Airflow 1)).
Subsequent Expansion modules plugged into other expansion modules assume point assignments that are one higher than the previous module. The following table lists the first expansion input and output point assignments for each controller:
* On Infinity systems using the SX8000 workstation, the i2920 does not support expansion modules. The SX8000 had a limitation to the number of inputs/outputs it supported on a single controller.
Actuator Programming & Use [i2865, 866, 885] The actuator motor provided in the i2 controllers that include a built-in actuator is controlled by sending a pulse to the actuator output (positive or negative) that corresponds to the desired position of the damper blade. Your program should limit the minimum pulse width to 1 second.
Note: If the damper has reached its limit of motion, the manual override button is pressed and the actuator is moved manually it is necessary that you toggle the value of the LCDState attribute of output 1 (the actuator) to provide a damper reset.
CAUTION: Be sure that the actuator has come to a full stop before changing directions. i2 Controller Technical Reference 151
Changing Actuator Rotation Direction [i2865/i2866] The i2865/866 controller actuator may be mounted in any of several orientations with respect to the damper. A small switch is provided inside the plastic cover of the controller that allows you to change the direction that the actuator moves when positive pulses are applied.
152 Schneider Electricn Changing Actuator Rotation Direction [i2885] The i2885 controller actuator may be mounted in any of several orientations with respect to the damper. A small jumper is provided on the controller that allows you to change the direction that the actuator moves when positive pulses are applied.
i2 Controller Technical Reference 153 Actuator Programming & Use [i2865-V/866-V, 885-V] The actuator motor provided in the i2 controllers that include a built-in actuator is controlled by sending a pulse to the actuator output (positive or negative) that corresponds to the desired position of the damper blade. Your program should limit the minimum pulse width to 1 second.
Note: If the damper has reached its limit of motion, the manual override button is pressed and the actuator is moved manually. It is necessary that you toggle the value of the LCDState attribute of output 1 (the actuator) to provide a actuator clutch release.
CAUTION: Be sure that the actuator has come to a full stop before changing directions.
154 Schneider Electricn Changing Actuator Rotation Direction i2865-V/866-V & i2885-V The i2865-V/866-V, and 885-V controller actuator may be mounted in any of several orientations with respect to the damper. A small jumper is provided on the controller that allows you to change the direction that the actuator moves when positive pulses are applied.
i2 Controller Technical Reference 155
Plain English Function Changes [i2885, i2885-V, and i2887(L) ONLY] The following Plain English system functions are not supported in the i2885, i2885-V and i2887(L) controllers:
UNSUPPORTED ACOS SINE ARCCOSINE STANDARD_DEVIATION ARCSINE STR_TO_DATE ARCTANGENT STR_TO_NUM ARCTANGENT2 STR_TO_TIME ASC STRINGFILL ASIN TAB ATAN TAN ATAN2 TANGENT CEILING VAL CHR CLOSELIST COS COSINE EXP EXPONENTIAL
FACT FACTORIAL FIRST FLOOR GETOBJECT LAST LEFT LEN LENGTH LN LOG MID NUM_TO_STR OPENLIST RANDOM RIGHT RND ROUND
SD SEARCH SIN
156 Schneider Electricn Pre-Operation Checks 1. Make sure the internal battery is present and the protective tab is removed. 2. Make sure the power is wired properly (both wires have been connected). 3. Make sure the controller is connected to a true earth ground. 4. Make sure you have used the proper cables and wires at correct lengths. 5. Make sure Infinet cables and shields have been properly wired. Initial Power-Up Enable the external power source (or close the power connection). The controller starts automatically. If the controller has been off, outputs remain off. If you have pressed the internal RESET button, outputs turn off. CPU Indicators Each device (controller or expansion module) includes a CPU indicator that can be used to determine the relative health of the unit. The following table indicates the nominal blink pattern of the CPU indicator LED for each device. Any blink rate other than that listed below might be considered abnormal, however, many factors affect the blink pattern. Refer to the Troubleshooting section for a complete discussion on abnormal blink rates. Device Normal Blink Pattern i2 controllers 5 times/second xP I/O modules blinks the board number based upon position every 2 seconds xP Display 2 times per second
CPU Indicator Is Not Blinking If the CPU indicator is not blinking then the unit is not operating. This could be due to the loss of primary AC power or other internal dysfunction.
Check that power is available and connected properly to the power terminals. This can be done using a multimeter reading the voltage across the L and N terminals.
If power appears to be OK, remove power and all other connections from the unit. The fuse within the unit may have failed. To access the fuse, the controller housing itself must be disassembled. The housing consists of two pieces that are snapped together.
Follow the illustrations below to open the housing of any controller and gain access to the fuse area of the printed circuit board. The cover of all i2 series controllers (except the i2865-V/866-V, i2885-V and the i2867) is designed the same. The illustration below depicts the i2850 controller:
The power fuse of all i2 series controllers is located adjacent to the input power terminals. Remove the plug-in power fuse component and check it for continuity with an Ohm meter. If the fuse is blown, replace it with a similar size fuse (it resides in a socket). A table listing the fuse types per controller model is listed on the following page. After replacement, take care re-mounting the cover.
i2850 Series example 160 Schneider Electricn FUSE
Gaining Internal Access to the i2867 Follow the illustrations below to open the housing and gain access to the fuse area of the printed circuit board:
Fuse Location on the i2885 Fuse Location on the i2887
Depress tabs found on both sides of the case i2 Controller Technical Reference 161
Unit Appears Functional But Is Not Responding To CX Controller If the CPU indicator is blinking normally chances are that the unit is operational. However, in that the controller is a programmable unit, it is possible that there is a programming problem.
Monitoring Infinet Activity Infinet communications can be monitored simply by observing the status of the TXD (transmit) and RXD (receive) LED indicators. During Infinet communications, both of these LEDs should show activity.
One Input or Output Appears to Be Not Working If the CPU indicator is operating and other inputs/outputs are operating properly there could be two reasons for the failure:
The Input or Output has been damaged. In this case contact a Schneider Electric representative for assistance. If this is the first time using the controller, perhaps the program controlling the input/output is not correct. Re-check your program.
CPU Indicator Is Not Blinking its Normal Rate The CPU indicator is affected by many internal conditions. Errant Plain English programs can change the blink pattern. It is important to realize that an abnormal blink pattern does not always indicate a hardware failure. The following are some suggestions of where to look when the blink pattern changes.
Blink Pattern Symptom 2.5 times/second, equal time on and off BOOT MODE (application is being up- revved, is not present or is corrupt.
2.5 times/second, short on, long off blink NORMAL OPERATION ,however, the Error system variable*<>0 and there are entries in the error log. *The Error System variable is incremented as errors are encountered. When its value is not zero it affects the blink rate. The variable can be cleared (set to zero) using the CyberStation workstation. This should clear the unusual blink condition. However, whenever there are errors in the system log, it is a good idea to determine the source of the error to prevent them from re- occurring. Most errors are not hardware-related. Your Plain English programs may be the source of the problem. Check to see if you have any disabled Plain English programs and then check the ErrorCode attribute for the particular program to view the reason for being disabled.
i2 Controller Technical Reference 163 Internal Restart Button Should the controller appear to be non-responsive and all other attempts to revive it fail, try pressing the Restart button. The button is recessed behind the cover and is accessed using a non-metallic probe.
Note: The i2865-V, i2866-V, i2885-V and i2887(L) have no Restart button. To restart these controllers, cycle the power. 164 Schneider Electricn Infinet Troubleshooting
Troubleshooting Methodology The troubleshooting methodology described below shows you how to efficiently identify problems and their causes throughout the network.
The first two steps in troubleshooting require the most time, but are the most crucial. The more thoroughly and accurately you complete those steps, the sooner you can isolate and correct the problem, and minimize the amount of time that the impaired network leg is disabled. Define the Problem The first step in troubleshooting a communications problem is to define the problem. To do this, you must know how your network is configured. This is a good time to review the network documentation. If it does not exist or is incomplete, then take the time to complete it. The documentation should include: The exact wiring configuration, with approximate distances for all lengths of cable. Notes detailing any deviations from specified cable types. A list of all symptoms. Run tests to make the symptoms list is as complete as possible. This list and the network documentation combined enable you to define the problem and focus your troubleshooting. Identify the Cause Now the troubleshooting begins. You need to isolate each problem and associate it with an individual device or wire segment. You can accomplish this only by: Segmenting the network to eliminate the symptom or Using test equipment to identify the problem. Fix the Problem Once you know the wire segment or device (controller or repeater, for example) that is causing the problem, you can fix the problem by repairing or replacing the malfunctioning device or defective cable.
i2 Controller Technical Reference 165 Verify the Solution Now is the time to verify that your solution has really fixed the problem. To verify the solution, you need to: Rerun tests for communications problems and Compile a new symptoms list. If your tests and symptoms list identify no symptoms, then the problem has been fixed. If symptoms persist, repeat the troubleshooting process from the beginning.
Defining the Problem on Infinet Defining any communications problem within Infinet requires preparing a network asbuilt map, compiling a list of symptoms, and comparing the two documents. Preparing an Asbuilt Map An asbuilt map documents every network component and presents the network as it is actually constructed, identifying:
Every network connection in the order of its installation. Approximate distances of all twisted pair and fiber optic cable runs throughout the network. The part or model number of every cable.
An asbuilt map differs from the network map that usually reflects the networks configuration guide. Preparing and thoroughly documenting an asbuilt map can save you time when troubleshooting, and becomes particularly useful when you need to:
Segment the network to isolate problems. Verify that no wiring rule violations exist. 166 Schneider Electricn
Recognizing Symptoms Common to Infinet Problems The most common symptoms pointing to a problem with Infinet communications are:
Random or constant Infinet reconfigures Infinet controller randomly or constantly off-line Group of Infinet controllers randomly or constantly off-line Replaced Infinet controller off-line The CX or NetControllers inability to locate newly added Infinet controllers during LEARN Data corruption errors, also known as invalid Cyclic Redundancy Check (CRC) errors Programs that use point-to-point communications disabling Some Infinet controllers are missing Export information The Infinet controller fails to come back online after a PowerFail Recognizing Infinet Error Messages The CX or NetController logs two types of Infinet error messages:
Failed to respond to token pass Received invalid CRC i2 Controller Technical Reference 167 Compiling a Symptoms List A symptoms list helps you:
Focus troubleshooting efforts in the area of the network where the problem actually occurs. Determine the actions you need to take or tools you need to apply to isolate the problem. You can generate a complete symptoms list in the following ways:
Using system information. Running a Plain English program that monitors the following object attributes: Comm port Reconfigures Infinet Controller Attributes: Infinet Error InfinetErrCount InfinetErrTime Running a program that disables itself.
Programs that utilize point-to-point communications may disable in response to unsuccessful attempts at retrieving information. Unsuccessful attempts at retrieving information can include, for example, trying to retrieve information that the controller cannot have, or attempting to perform an illegal function, such as dividing by zero. When unsuccessful, the program sets its own state to Disable.
Notes on Point-to-Point Communication
Point-to-point communication occurs whenever a program on one controller explicitly requests a points attribute (the points actual value or state, for example) from the controller where the point resides. When the program refers to a points attribute, the program directly contacts the controller where that point resides and requests the current information for the point. Programs that use point-to-point communication automatically disable if the controller you are retrieving the points attribute information from does not respond.
168 Schneider Electricn
Identifying the Cause of an Infinet Problem Once you have your symptoms list, you can try to identify the cause of the problem. Identifying the Problem Type Use the data from the symptoms list and the asbuilt map to determine if the problem belongs to one of the following:
Single node Network segment Global network Understanding Common Causes of Infinet Problems Common causes of Infinet problems include the following:
Wiring open (physical break in the network wiring) Wiring short (wiring physically connects to other wiring or shield, or shorts to ground) Cabling rule violation Controller at different ground potential Repeater set to incorrect baud rate Controller in hardfail (software making the controller shut itself down) Duplicate ID due to incorrect replacement procedure Controller constantly resetting Controller hardware failure i2 Controller Technical Reference 169 If the problem continues, test the segment before the break If the problem stops, segment again Segmenting a Bus Topology Infinet Troubleshooting Tools and Techniques Use the following tools and techniques to help identify the causes of Infinet communications problems:
Segment the Infinet. Observe LEDs on i2200, i2210 repeaters and on Infinet controllers. Verify the integrity of the wire run (also called ringing out cable runs) with a meter. Measure ground potential with a meter. Observe Infinet waveforms with an oscilloscope. Test Infinet controller transceivers with a meter. Test other communication devices.
The order in which you apply troubleshooting tools and techniques depends on the symptoms that you identify. For example, if a controller does not come on line, you might first look at LEDs on that controller. However, if you know that the wiring preceding the controller is not defective, then you might choose to segment the network beyond the controller as a first step. Segmenting Infinet Segmenting the network is a technique that helps you identify the location and cause of the problem. The easiest method to follow when segmenting is to disconnect one leg of a repeater at a time. With each disconnect, determine if the symptoms disappear. Continue segmenting until you can isolate the problem.
The figure below illustrates this methodology.
170 Schneider Electricn Physically Segmenting Infinet To segment a network, disconnect one leg of the network at a time. As the example on the previous page shows, you usually break the network at equal intervals, as follows:
Check your network documentation to determine the best location to segment the network. If your network is wired as a: Star or distributed stardisconnect a single star. Bus topology Problems can usually be found in Bus-based networks using a method called the binary chop. This technique involves identifying the offending leg of the network, disconnecting the physical connection approximately half way down the line and observing if the problem remains. Moving down the network in this manner usually isolates the problem equipment of wire. The diagram below indicates this technique graphically.
i2 Controller Technical Reference 171
Testing an Infinet Cable with a Digital Multimeter A common practice for verifying that a length of cable is working is to twist the two conductors together at one end, go to the other end of the cable, and expect to measure a short. (0 )
A far better method is to use two resistors and: 1. Place one resistor value between plus (+) and minus () at one end of the cable. (250) 2. Place the second resistor value between plus (+) and shield at the other end of the cable. (500) 3. Go to the other end and measure from plus to minus (+ to ) and plus (+) to shield. Use this process to test for the following conditions: Open Plus (+), minus (), or shield Short Plus (+) to minus () Short Plus (+) to shield Short Minus () to shield Measuring Ground Potential with a Digital Multimeter Signal potential refers to the horizontal plane along which signals are sent and received with respect to ground. RS-485 requires that all devices communicating with each other be at a reasonable ground potential.
To measure the ground potential of any Infinet controller:
Use a voltmeter to measure between the Earth ground connection (for power) and the Infinet shield connection. This process lets you measure the ground difference between the Infinet controller and the ground at the repeater or CX or NetController where the shield connects to ground. Measure each voltageAC as well as DC. A reading higher than 2 to 3V on either voltage indicates a grounding problem. Measure combined voltages using the formula below. If the result is greater than 7V, a grounding problem exists. Combined Voltage =DC +(1.4 x AC)
172 Schneider Electricn Evaluating Infinet Signal Levels with an Oscilloscope
Note: When using the oscilloscope, be sure you begin testing at the CX, NetController or at a repeater port.
An oscilloscope is a valuable tool for troubleshooting Infinet, and can also improve your efficiency in solving intermittent wiring problems. Infinet is an RS-485 local area network operating at 19.2 Kbps. RS-485 is a differential signal, driven 0 to 5 V by older Infinet devices and 0 to 3.3 V by i2 devices.
RS-485 Transceiver Transorbs +
i2 Controller Technical Reference 173
The Ideal Signal
On long cable runs with many Infinet devices attached, signal levels often attenuate (weaken). This situation does not present any problems as long as the positive (low) signal maintains a lower amplitude than the negative (high) signal.
It is not important to try to read or analyze the data using the scope. (You can use a protocol analyzer for that.) Rather, you are concerned with overall signal amplitude levels at this time. Ideally, i2 RS-485 signal levels are approximately .5 to 3.3V (.5 to 4.5 V for older Infinet devices and InfiLink repeaters), with the positive connection appearing as a true representation of data (data 0 =low; data 1 =high) and the negative connection being the opposite (inverted) of the positive connection, as shown in the example below:
.1 ms/Div Note: i2 RS-485 signal levels are approximately .5 to 3.3V (.5 to 4.5 V for older Infinet devices and InfiLink repeaters) 174 Schneider Electricn
Signal TraceShort of the Minus () Connection to Ground The signal trace shown below indicates that a short from ground or a short to ground exists on the leg of the Infinet.
Signal TraceShorted Transceiver on an Infinet Device The signal trace shown below indicates that at least one Infinet controller has a shorted transceiver (+).
.1 ms/Div .1 ms/Div Note: i2 RS-485 signal levels are approximately .5 to 3.3V (.5 to 4.5 V for older Infinet devices and InfiLink repeaters) i2 Controller Technical Reference 175
Signal TraceInfinet Device at a Different Ground Signal potential refers to the horizontal plane along which signals are sent and received with respect to ground. Signal transmission and receipt must occur within the same range of potential.
.1 ms/Div Note: i2 RS-485 signal levels are approximately .5 to 3.3V (.5 to 4.5 V for older Infinet devices and InfiLink repeaters) 176 Schneider Electricn Signal TraceOpen on the Plus (+) Connection A signal with an open on the positive (+) connection displays a disintegrating signal trace, as shown.
A predominantly disintegrating trace pattern displaying on the oscilloscope indicates that you have segmented beyond the problem. Segment closer to the controller. A predominantly non-disintegrating trace pattern displaying on the oscilloscope indicates that you have segmented between the controller and the problem.
.1 ms/Div Note: i2 RS-485 signal levels are approximately .5 to 3.3V (.5 to 4.5 V for older Infinet devices and InfiLink repeaters) i2 Controller Technical Reference 177
Troubleshooting the i2200 Repeater Errors are easily diagnosed using the status indicators built-into the i2200 repeater. The illustration below points out the locations of the indicators
RS-232 Status Indicators The RD and TD indicators located at the top of the unit represent activity to and from a device connected to the RS-232 port. RS-485 Status Indicators for Ports 2 through 5 The RD and TD indicators for ports 2 through 5 flash on and off to indicate their corresponding ports are receiving and transmitting Infinet signals. RS-485 Status Indicators for Port 1 The RD and TD indicators for port 1 flash on and off to indicate the CX or NetController is receiving and transmitting Infinet signals.
Note: You must use Port 1 for the connection to the CX or NetController.
178 Schneider Electricn Baud Rate Setting The baud rate set via the switch on the right of the i2200 should match the rate set for Infinet in the software. Check the CommPort Baud attribute setting using PRINT on the Command line. Open the CommPort editor from the Continuum Explorer. Check the baud rate setting on the front of i2200. Power Fuses If AC power to the i2200 fails but power is actually available, check the 2A, 250V, PICO, fuse Schneider Electric P/N 01-2100-440. You can use the same fuse on 115 V links as well as on 230 V links.
i2 Controller Technical Reference 179
Troubleshooting the i2210 Repeater Errors are easily diagnosed using the status indicators built-into the i2210 repeater. The illustration below points out the locations of the indicators
RS-485 Status Indicators The RD and TD indicators flash on and off to indicate the CX or NetController is receiving and transmitting Infinet signals. RS-485 Fiber Link Indicators The RD and TD indicators flash on and off to indicate their corresponding ports are receiving and transmitting Infinet signals. Baud Rate Setting The baud rate set via the switch on the right of the i2210 should match the rate set for Infinet in the software. Check the CommPort Baud attribute setting using PRINT on the Command line. Open the CommPort editor from the Continuum Explorer. Check the baud rate setting on the front of i2210. Power Fuses If AC power to the i2210 fails but power is actually available, check the 2A, 250V, PICO, fuse Schneider Electric P/N 01-2100-440. 180 Schneider Electricn Attaching the Infinet (RoamIO 2 ) Service Tool RoamIO 2 Hardware Adapter The RoamIO 2 hardware adapter serves as an interface between the Infinet bus and a PC laptop or a hand-held Pocket PC. It allows you to view the configuration of the system and allows you to make local changes to points to facilitate troubleshooting.
The Service Port Each Andover Continuum controller and sensor includes a built-in Service Port for use during troubleshooting and for connecting to the wireless adapter. The Service Port is basically a special connection to the RS-485 Infinet network. There are several types of Service Port connectors.
Controllers typically have a four-pin connector that is located next to or behind the RS- 485 Infinet connection. Some of the older models have an RJ11 telephone-type connector for the Service Port.
Sensors have a mixture of types but the most common type is a round phono-style connector.
The RoamIO 2 includes cables and adapters for every type of Service Port connection. i2 Controller Technical Reference 181
CAUTION: Service Ports are used for troubleshooting and connecting to the wireless adapter. Connect only Schneider Electric approved troubleshooting tools to these ports.
Connecting the RoamIO 2 to the Controller Connect the serial port of the PocketPC using an RS-232 adapter or directly from your laptop to the RoamIO 2 hardware adapter. The connector on the RoamIO 2 is a standard DB-9 male connection. Using an appropriate combination of cables and adapters connect the RoamIO 2 to any Infinet controllers service port.
For complete instructions and information, see the Infinet Service Tool Users Guide, 30- 3001-989.