PRODUCT

CATALOG
TOTAL LUBRICATION
MANAGEMENT SOLUTIONS

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L1
INTRODUCTION TO CENTRAL LUBRICATION

SINGLE LINE RESISTANCE SYSTEMS

Trico central lubrication products are commonly known as
Single Line Resistance Systems. They are used throughout
industry where reliable oil lubrication is required. The basic
principles of these systems are:

Common applications are shown below. These are found on punch

presses, milling machines, printing presses, injection molding
machines, textile machinery, and all types of machine tools.

Oil lubrication
Pump operation to deliver the oil to the system

Ball Bearings

Plain Bearings

Flat Slides

Cylindrical Slides

Individual control of oil lubrication amounts at each

lubrication point
Meter and control units create resistance to flow to
apportion oil delivery
Total loss or re-circulating systems

POSITIVE DISPLACEMENT
INJECTION SYSTEMS
Trico offers a line of products that complement the single line
resistance systems. Instead of using meter or control units,
a piston dispenses a pre-set amount of oil at each cycle of
the pump. These systems do require that different pumps be
used than with single line resistance systems. All fittings and
tubings are interchangeable between the two systems.

Ball Bearing Slides

Gears

Cams

Chains

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L2
BASIC TYPES OF SYSTEMS
MANUAL PUMPS

AUTOMATIC CYCLIC PUMPS

CONTINUOUS PUMPS

These single-shot systems use a

manually actuated pump for applications
where infrequent lubrication is required.

For those who need automatic lubrication

on an intermittent basis, a cyclic system
is required. Cost for these systems are
economical and vary based on the type
of control used to regulate the lube
interval and capacity of the reservoir.

For large lubrication requirements a

continuous system should be used. These
systems are commonly used on equipment
with a high number of lubrication points.

FEATURES
Low cost, simplified installation
and operation
Manual and spring discharge pumps
Reservoir capacities to 450 cc
Applications with less than 50 points
Used with meter units
Total loss systems

Manual or single-shot pumps use meter

units to apportion the amount of oil at
each lubrication point.

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FEATURES
Spring discharge and gear pumps
Adjustable interval times
between lubrication
Adjustable oil volume outputs
Reservoir capacities up to 20 liters
Applications with up to 50
lubrication points
Used with meter units
Total loss systems

Automatic Cyclic pumps use meter units

to apportion the amount of oil at each
lubrication point.

FEATURES
Gear pump design
Constant oil volume outputs
Reservoir capacities up to 20 liters
Applications with up to 200
lubrication points
Used with control units
Total loss systems or
re-circulating systems

Continuous pumps use control units

to apportion the amount of oil at each
lubrication point.

L3
POSITIVE DISPLACEMENT INJECTORS

Positive Displacement Injectors (PDIs) are an excellent means of providing

oil lubrication to machinery. Using a piston principle, the PDI will lubricate
individual points with specific amounts of oil. There are 6 output sizes to
choose from: 0.06, 0.10, 0.16, 0.20, 0.30, and 0.50 ccs per cycle. A typical
system will include a pump, any number of PDIs, and the necessary tubing
and fittings.
At the start of the lubrication cycle, the PE-34 or PE-44 Series pump builds
pressure. Upon pressure build-up, the PDIs deliver the pre-set amount of
oil. At the end of the lubrication cycle, a pressure unloading valve opens to
return line pressure to 0 PSI. This allows the PDIs to reset for the next cycle.

HOW TO ORDER
1. For each lubrication point, select the appropriate Positive
Displacement Injector (PDI) based on the oil output per cycle.
2. Select the manifolds required for mounting that
simplify installation.
3. Select either a PE-34 Series Automatic Cyclic pump with
built-in cycle controls, or a PE-44 Series standard pump that
uses external controls for the lubrication cycle. A choice of
reservoir capacities is available for both pumps.

15
M8 x 1.0 Thread
Manifold

1/8 BSPT
Outlet Thread

88

PDI SELECTION CHART

Model No.

Output Volume
(cc/cycle)

PDI-06

0.06

PDI-10

0.10

PDI-16

0.16

PDI-20

0.20

PDI-30

0.30

PDI-50

PDI

0.50

5.8 (2)

15

1/8 BSPT
Inlet
2 places

(Note: All dimensions are mm.)

PDI SPECIFICATIONS
Inlet Thread Size
Outlet Thread Size

MANIFOLDS SELECTION CHART

Model No.

No. of Outlets

PDM-42

Dimensions (mm)

1/8 BSPT
M8 x 1.0

Operating Pressure

200 PSI

Pump Required

PE-34 or PE-44

Oil Viscosity

30-250 CST (150-1250 SUS)

47

37

PDM-43

62

52

PDM-44

77

67

Connection Port

Thread Size

No. of Ports

PDM-45

92

82

Inlet

1/8 BSPT

PDM-46

107

97

Outlet

1/8 BSPT

2 to 6

MANIFOLD SPECIFICATIONS

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L4
PUMPS FOR PDI SYSTEMS

PUMP SELECTION CHART

Model
No.

Pump Type

PE-3403

Auto-Cyclic
with Integral
Digital
Controls

PE-3406
PE-3408
PE-3420
PE-4403

Standard
Pump
for User
Installed
Controls

PE-4406
PE-4408
PE-4420

Reservoir
Oil Delivery Interval Time
Capacity (liters)
Time
Between Cycles
3
6
8

1999 sec

1999 minutes

User
Installed

User Installed

20
3
6
8
20

227
190

170

275

PUMP SPECIFICATIONS
PE-34 and PE-44 Series
Motor Voltage

95 (6L & 8L)

190 (20L)

(Note: All dimensions are mm.)

6, 8 and 20 Liter Reservoirs

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200 PSI

Maximum Flow

100 cc/min
5/16-24 (f)
Buna-N

Oil Viscosity

290 (6L)
310 (8L)
470 (20L)

Maximum Pressure

Seals

188 (6L)
201 (8L)
234 (20L)

Gear Pump

Output Connection

355 (6L & 8L)

480 (20L)
338 (6L & 8L)
457 (20L)

110-150/60 Standard
220-150/60 Optional

Pump Type

3 Liter Reservoir

30250 CST (150-1250 SUS)

L5
PM-10 & 20 SERIES MANUAL CYCLIC PUMPS
PM series pumps are used in applications where a fixed
output of lubricant is desired. With the PM-10 series,
the leverage of the pump handle enables the unit to
deliver a higher pressure than most models, providing
the ability to lubricate points having some back pressure.
With the PM-20 series, lubricant output takes place upon
release of the handle using spring discharge to assure
the correct amount of lubricant is applied. These pumps
are commonly used with meter units in single or multiple
point applications. Common applications include punch
presses and milling machines where infrequent but
reliable lubrication is required.

FEATURES
Aluminum die cast reservoir provides long life
Outputs cc/stroke
Sight gauge provides liquid level observation
Large fill port for easy adding of lubricant
Convenient drop-in filter in fill port keeps oil clean

SPECIFICATIONS
Reservoir Material

5/16-24
Buna-N

Operating Temp.

110 (8 cc)

PM-10 Series, Manual Piston Pump

PM-20 Series, Spring Discharge Piston

Seals

150 (8 cc)

Pump Type
Output Connection

100 (8 cc)

Cast Aluminum

32120 F

200 (8 cc)

SELECTION CHART
Model No.

Pump
Type

Output
cc/stroke

Pressure
(PSI)

Capacity
(cc)

PM-1000-08

Vertical
Mount

200

450

PM-2000-L

Horizontal
Mount

70
(average)

550

PM-2000-R

Horizontal
Mount

70
(average)

550

PM-10 Series
40 - 80

126
126

155
136

110

80

PM-20 Series
(Note: All dimensions are mm.)

ACCESSORIES
Meter units, and fittings and accessories are available.

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L6
PE-10 & 12 SERIES AUTOMATIC CYCLIC PUMPS
In heavy duty applications requiring a timed delivery of
lubricant, the PE 10 and 12 series automatic cyclic pumps
are used. These durable pumps provide long life and
trouble-free service. With variable lubricant outputs and a
choice of cycle times, they offer excellent versatility in many
applications. An adjustment screw with a calibrated rod
simplifies setting the lubricant delivery output. These pumps
are used with meter units in multiple point applications.
Common applications include punch presses, milling
machines, and other machine tools.

FEATURES
Transparent 2 liter reservoir simplifies viewing oil level
PE 12 series provided with low level switch to signal when
lubricant level is low
Adjustable output range of 3 to 6 cc/cycle, or 3 to 120 cc/hour
Large fill plug simplifies adding or changing lubricant
Convenient drop-in filter in fill port keeps oil clean
200
175

PE-1002-05

HELPFUL TIP:
For assistance on designing a central
lubrication system, visit our website
at www.tricocorp.com/technical/
central-lub-worksheet.aspx.

130

SELECTION CHART

225

Interval Time
Between
Cycles (min.)

Minimum
Output
(cc/hour)

Maximum
Output
(cc/hour)

PE-1002-03

60

120

PE-1002-05

36

72

PE-1002-10

10

18

36

PE-1002-15

15

12

24

PE-1002-30

30

12

60

60

120

Model No.

(Note: All dimensions are mm.)

SPECIFICATIONS

Output
(cc/cycle)

Reservoir Capacity

2 Liters

PE-1002-60

Motor Voltage

110-150/60

PE-1202-03

Pump Type

Spring Discharge Piston Pump

PE-1202-05

36

40 PSI

PE-1202-10

10

18

36

Output Connection

5/16-24 (f)

PE-1202-15

15

12

24

Seals

Buna-N

PE-1202-30

30

12

32120 F

PE-1202-60

60

No

72

Maximum Pressure

Low
Level
Switch

Operating Temp.

Adjustable
36

Add -220 to model number for 220 volt motor.

ACCESSORIES
Meter units, and fittings and accessories are available.
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800.558.7008

Yes

L7
PE-20, 22, & 24 SERIES AUTOMATIC CYCLIC PUMPS
FEATURES
PE-20 Series
Adjustable interval time between lubrication cycles of
up to 60 minutes
Heavy duty plastic reservoir simplifies oil level viewing
Choice of 6 cc or 15 cc output per cycle
Low level switch with alarm

PE-2002-15

PE-2202-06

PE-2402

The PE-20 series pumps are designed for automatic cyclic systems
with fewer than 50 points. These pumps are ideal for punch presses
and machine tools where small and consistent amounts of lubricant
are required. These pumps are used with meter units in multiple
point applications.

SPECIFICATIONS
Reservoir Capacity

110-150/60 Standard
220-1-50/60 Optional

Pump Type

Gear Pump

Maximum Pressure

PE-20, 22 Series: 100 PSI

PE-24 Series: 70 PSI

Output Connection

5/16-24 (f)

Seals

Buna-N

Operating Temp.

PE-24 Series
Adjustable interval time between lubrication cycles of
up to 180 minutes
Heavy duty plastic reservoir simplifies oil level viewing
Adjustable output cycle time of 1-180 sec., flow rate of
200 cc/min
Low level switch with alarm
Pressure gauge

2 Liters

Motor Voltage

PE-22 Series
Adjustable interval time between lubrication cycles of
up to 60 minutes
Heavy duty plastic reservoir simplifies oil level viewing
Choice of 6 cc or 15 cc output per cycle
Low level switch with alarm
Pressure gauge

32120 F

SELECTION CHART
Model No.

Output

205

Interval Time
Between
Cycles

Minimum
Output
(cc/hour)

0 min.
to 60 min.

PE-2002-06

6 cc/cycle

PE-2002-15

15 cc/cycle

15

PE-2202-06

6 cc/cycle

PE-2202-15

15 cc/cycle

Low
Level
Switch

Low Level
Alarm and
Pressure
Gauge

165

172-180

110

No
255

6
15

3.33 cc/sec.
Variable
1 min.
1.1
PE-2402
delivery time to 180 min.
of 1-180 sec.
Add -220 to model number for 220 volt motor.

Yes
Yes
(Note: All dimensions are mm.)

ACCESSORIES Meter units, and fittings and accessories are available.

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L8
PE-30 & PE-32 SERIES AUTOMATIC CYCLIC PUMPS
FEATURES
PE-30 & PE-32 Series
Low level switch with alarm
Pressure gauge
Heavy duty plastic reservoir (3 liter) simplifies oil level
viewing. Metal reservoirs available in 6, 8, and 20 liters
for larger systems.
PE-30 Series
Adjustable output cycle time of 1-180 seconds, flow rate
of 200 cc/min
Adjustable interval time between lubrication cycles of
3999 minutes
PE-32 Series
Adjustable output cycle time of 1-999 seconds, flow rate
of 250 cc/min
Adjustable interval time between lubrication cycles of
3999 minutes
Pressure adjustment valve
Pressure switch, with reset button, shuts down pump if
system pressure drops below set level, protecting against
line or component failure

PE-3003

PE-3203

The PE-30 & PE-32 series are the most versatile automatic cyclic
pumps available. Both the lubricant dispensing time, and the
time interval between cycles is digitally controlled. With reservoir
sizes up to 20 liters, these pumps can handle systems with up to
100 lubrication points. Applications include large printing presses
and injection molding machines. These pumps are used with
meter units in multiple point applications.

SPECIFICATIONS
Reservoir Capacity

3 Liter Plastic
6, 8, and 20 Liter Steel

Motor Voltage

110-150/60 Standard
220-1-50/60 Optional

Pump Type

Gear Pump

Maximum Pressure

100 PSI - PE 30
140 PSI - PE 32

Output Connection

5/16-24 (f)

Seals

Buna-N

Operating Temp.

188 (6L)
201 (8L)
234 (20L)

338
355 (6L & 8L)
460
457 (20L)

32120 F

290 (6L)
310 (8L)
470 (20L)
95 (6L & 8L)
190 (20L)

6, 8 and 20 Liter Reservoirs

SELECTION CHART

225
195

Reservoir
Model No. Capacity Reservoir
Material
(liters)
PE-3003

PE-3006

PE-3008

PE-3020

20

PE-3203

PE-3206

PE-3208

PE-3220

20

Plastic
Metal
Plastic
Metal

Output
3.33 cc/sec.
Variable
delivery
time of
1180 sec.
4.17 cc/sec.
Variable
delivery
time of
1999 sec.

255

3999
minutes

.2

Add -220 to model number for 220 volt motor.

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170

Intrval Time* Minimum

Between
Output
Cycles
(cc/hour)

3 Liter Reservoir
(Note: All dimensions are mm.)

ACCESSORIES
Meter units, and fittings and accessories are available.

L9
PE-40 & PE-50 SERIES CONTINUOUS SYSTEM PUMPS
FEATURES

PE-4003

PE-40 and PE-50 Series

Standard float switch provides signal when lubricant level
is low
Easy view plastic reservoir on 3 liter models, steel
reservoir with sight gauge on 6, 8 and 20 liter reservoirs
Return to tank port available on 6, 8 and 20 liter models
for returning unused oil to reservoir
Provided with pressure gauge as standard
Safety relief valve assures reliable performance

PE-5003

Tricos continuous system pumps are designed for applications

where lubrication of critical components is needed on a
continual basis, rather than on a timed basis. Using continuous
system control units, these pumps provide lubricant at flow rates
of 250 cc/min. Common applications include injection molding,
printing presses, punch presses, and milling machines.

PE-40 Series
Pressure switch, with reset button, shuts down pump if
system pressure drops below set level, protecting against
line or component failure

225
205

SPECIFICATIONS
Reservoir Capacity

3 Liter Plastic
6, 8, and 20 Liter Steel

Motor Voltage

110-150/60 Standard
220-1-50/60 Optional

Pump Type

Gear Pump

Maximum Pressure

140 PSI

Output Connection

5/16-24 (f)

Seals

Buna-N

Operating Temp.

32120 F

265

PE-40 and PE-50

3 Liter Reservoirs

140
160

328 (6L)
357 (8L)
515 (20L)

SELECTION CHART

339

Model No.
Output
Model No. (with return Pressure Reservoir Reservoir Volume
(standard) to tank port) Switch Capacity Material (cc/min)
(liters)
PE-4003

PE-4006

PE-4206

PE-4008

PE-4208

PE-4020

PE-4220

20

PE-5003

PE-5006

PE-5206

PE-5008

PE-5208

PE-5020

PE-5220

Yes

No

Platic

6
8

215 (8L)
270 (20L)

259 (6L)
291 (8L)
388 (20L)

Metal
Plastic

250

6
8

Metal

20

PE-40 and PE-50

6, 8 and 20 Liter Reservoirs
(Note: All dimensions are mm.)

Add -220 to model number for 220 volt motor.

*Refer to Accessories document for accessories on return to tank port pumps.

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L10
METER & CONTROL UNITS
METER UNITS

Inlet

Meter units are used

with all cyclic system
electric and manual
pumps to provide
precise control of
the lubricant to each
lubrication point. A
spring loaded check
valve keeps air from
entering the system
when lubricant is not
being supplied to the
meter unit.

Orfice

Check
Valve
Outlet

Flow
Rate

5/16-24 x
5/16-24

5/16-24 x
1/8 NPT

1/8 NPT x
1/8 NPT

M8 x 1.0 x
M8 x 1.0

M8 x 1.0 x 1/8 BSPT x

1/8 BSPT
1/8 BSPT

3/0

DSM-3/0

DCM-3/0

DTM-3/0

00

DSM-00

DCM-00

DTM-00

DSM-00M

DCM-00M

DTM-00M

DSM-0

DCM-0

DTM-0

DSM-0M

DCM-0M

DTM-0M

DSM-1

DCM-1

DTM-1

DSM-1M

DCM-1M

DTM-1M

DSM-2

DCM-2

DTM-2

DSM-2M

DCM-2M

DTM-2M

DSM-3

DCM-3

DTM-3

DSM-3M

DCM-3M

DTM-3M

DSM-4

DCM-4

DTM-4

DSM-4M

DCM-4M

DTM-4M

DSM-5

DCM-5

DTM-5

DSM-5M

DCM-5M

DTM-5M

M8 x 1.0 x 1/8 BSPT x

1/8 BSPT
1/8 BSPT

CONTROL UNITS

Inlet

Control units are used

with all continuous
system electric pumps
to provide precise
control of the lubricant
to each lubrication
point. Because pump
flow is continuous, an
internal check valve is
not required.

5/16-24 x
5/16-24

5/16-24 x
1/8 NPT

1/8 NPT x
1/8 NPT

M8 x 1.0 x
M8 x 1.0

5/0

DCC-5/0

DTC-5/0

4/0

DSC-4/0

DCC-4/0

DTC-4/0

3/0

DSC-3/0

DCC-3/0

DTC-3/0

00

DSC-00

DCC-00

DSC-0

DCC-0

DTC-0

DSC-1

DCC-1

DTC-1

DSM-1M

DTM-1M

DSC-2

DCC-2

DTC-2

DSM-2M

DTM-2M

DTC-3

DSM-3M

Orfice

Flow
Rate

DSC-4

DCC-4

DSC-5

DTC-5

DCM-5M

Outlet

FLOW RATE CHART FOR

METER AND CONTROL UNITS
Flow Rate Relative Flow
Delivery

Typical System Type

5/0

Continuous loss

4/0

Continuous loss

3/0

Continuous loss/Cyclic

00

Continuous loss/Cyclic

16

Continuous loss/Cyclic

32

Cyclic/Continuous re-circulating

64

Cyclic/Continuous re-circulating

128

Cyclic/Continuous re-circulating

256

Continuous re-circulating

512

Continuous re-circulating

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METER AND CONTROL UNITS

Trico offers 8 different flow rates for meter units (3/05)
and 10 for control units (5/05). These units are precisely
manufactured to accurately apportion oil at each point. To
the left is a chart that displays recommended flow rates for
different types of systems.
The relative flow delivery indicates the difference in the flow
rates of the meter and control rates. The smallest flow rate is
5/0 and the highest flow rate is 5. Each meter and control
unit will allow approximately twice as much flow as the next
smaller size, within a lubrication system.

L11
FITTINGS
FITTINGS
Illustration

New Model No.

T1

T2

FC-1002

5/16-24
5/16-24
1/8 NPT

FC-1003

1/8 NPT

3/8-24

FC-1004

1/8 NPT
1/4 NPT

1/8 NPT

FC-1006

1/8 NPT

1/8 NPT

1/8 NPT

FE-1000M

M8 x 1.0

M8 x 1.0

T1

T2

1/8 NPT

1/8 NPT

FC-1007

1/4-28 Zerk

1/4-28 Zerk

FE-1013M

1/8 BSPT

1/8 BSPT

M8 x 1.0
1/8 BPST

1/8 BSPT

FC-1014

1/8 BPST

1/8 NPT

FC-1015

M8 x 1.0

1/8 NPT

1/4 BSPT

1/4 BSPT

FC-1017

1/8 BSPT

5/16-24

Model No.

M8 x 1.0

FC-1000M

Illustration
T1

7/16-24

FC-1010M

Male
Thread
Connector

1/4 NPT

FC-1002M

T2

5/16-24

7/16-24

FC-1005

T1

5/16-24

FE-1012

T2

90 Elbow

5/16-24

FE-1007

1/8 NPT

T2

FE-1005

1/8 NPT

FC-1000

Model No.

T1

T1

FE-1000

5/16-24

FC-1008

Illustration

T2

45 Street Elbow

Illustration

Model No.

T1

M8 x 1.0

1/8 BSPT

FE-1011M

M8 x 1.0

M8 x 1.0

90 Street Elbow FE-1010M

1/8 NPT

1/8 BSPT

T2

5/16-24

FC-1012

5/16-24

FC-1018

1/8 NPT

FC-1009M

M8 x 1.0

M8 x 1.0

T2

FC-1013M

M10 x 1.0

M10 x 1.0

FC-1012M

M8 x 1.0

1/8 BSPT

Female
Thread
Connector

FC-1011M

M10 x 1.0
M14 x 1.5

M14 x 1.5

1/8 NPT

1/8 NPT

1/8 NPT

1/8 NPT

1/4-28 Zerk

FE-1004M

M8 x 1.0

1/8 BSPT

FE-1003M

M10 x 1.0

1/8 BSPT

1/8 BSPT

1/8 BSPT

M8 x 1.0

1/4 BSPT

1/8 BSPT

FC-1014M

5/16-24

FE-1009

1/8 NPT

T2

FE-1006

1/8 NPT

Illustration
T1

T1

FE-1002

5/16-24

Model No.

T2

FC-1009

T2

FE-1007M

T1

Illustration
New Model No.

T1

T1

T2

FE-1014M
90 Street Elbow FE-1005M

Illustration

Model No.

T1

T2

FE-1015

1/8 NPT

3/8-24

T2

FE-1016

1/8 NPT

7/16-24

90 Elbow

FE-1017

1/4 NPT

7/16-24

T1

SWIVEL FITTINGS
Illustration
T1

Model No.

(male thread)

Illustration

T2

FM-2004

1/4 NPSM

1/8 NPT

FM-2005

1/4 NPSM

1/4 NPT

Model No.

T1

T2

FE-2006
T1

T2

Swivel Adapter
(Female thread)

Illustration

Model No.

T1

T2

1/8 NPSM
1/4 NPSM
3/8 NPSM

T1

T1

T2

1/8 BSPT

FM-2002M

1/8 BSPT

1/8 BSPT

1/8 NPT

1/8 NPT

FM-2000M

1/8 BSPT

1/8 BSPT

1/4 NPT

FE-2008

T2

M8 x 1.0

1/8 NPT

FE-2007

FM-2001M

FM-2000

T2

Swivel Adapter

T1

3/8 NPT
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L12
FITTINGS
FITTINGS
New
Model No.

Illustration

Illustration

T2

FA-1007

5/16-24

1/8 NPT

FA-1008

1/8 NPT
1/4 NPT

1/8 NPT

FA-1001

5/16-24

5/16-24

FA-1009

5/16-24

1/4-28 Zerk

FA-1003

3/8-24
1/8 NPT

5/16-24

FA-1004

1/8 NPT

1/4-28 Zerk

FA-1023

5/16-24

1/8 BSPT

FA-1024

1/8 NPT

M8 x 1.0

M8 x 1.0

M10 x 1.0

M10 x 1.0

FB-1000M

M8 x 1.0

1/8 BSPT

FB-1001M

Illustration

1/8 NPT

FB-1003M

Straight
Bulkhead
Connector

5/16-24

5/16-24

FB-1002M
T2

5/16-24

FB-1000

M10 x 1.0

1/8 BSPT

1/8 NPT
1/8 NPT

M10 x 1.5

FA-1007M

M8 x 1.0

1/8 BSPT

FA-1006M

M10 x 1.0
M8 x 1.0

1/4 BSPT

FA-1015M

1/8 BSPT
1/8 BSPT

M8 x 1.0

FA-1011M

M10 x 1.0
M10 x 1.0

FA-1017M

M8 x 1.0
M8 x 1.0

M10 x 1.0

FA-1012M

M10 x 1.0

M10 x 1.0

FA-1017

1/8 BSPT

1/8 NPT

FA-1018

M8 x 1.0
5/16-24

M8 x 1.0

FA-1021

M8 x 1.0

5/16-24

FA-1022

1/8 NPT

1/8 BSPT

1/8 NPT

1/2 NPT

1/4 NPT

1/2 NPT

3/8 NPT

FM-1008

3/4 NPT

1/4 NPT

1/8 NPT

FA-1020

1/2 NPT

M6 x 1.0

FA-1023M

FM-1005
FM-1007

PT 1/4

1/4 NPT

M8 x 1.0

FA-1010M

3/8 NPT

M10 x 1.0

FA-1014M

1/8 NPT

1/8 BSPT

FA-1013M

3/8 NPT

FM-1006

M8 x 1.25

T2

FM-1004

M6 x 1.0

Model No.

T2

T1

FM-1003
T1

FA-1026
Adapter

T1

FB-1002

T1

FA-1025

T2

T1

1/8 NPT

FA-1005

Model No.

1/8 NPT

FA-1000

T1

T1

Reducer
Bushing

TB-12 or TC-12
Metal Tubing

TN-12
Plastic Tubing

FM-3000 Nut

FM-3000 Nut

FS-1002 Sleeve

FS-1000 Sleeve

Tubing
Connections for
Male Threads

Tubing
Connections
for Female
Threads

DCM Meter Unit

or
DCC Control Unit

5/16-24 Female Threads

FS-1000 Sleeve

FM-1000
Bushing

COMPRESSION FITTINGS
Description

Model
No.

Size

Model
No.

FM-1001M

M8 x 1.0

FM-1000 5/16-24

FM-1002M

M10 x 1.0

Nut

FM-3000

FM-3000M

M8 x 1.0

Metal
Sleeve

FS-1000

FS-1004M

6 mm

Nylon
Half-Sleeve

Illustration

FS-1002

5/16 Hex
Bushing

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5/32
(4mm)

Size
TB-12 or TC-12
Metal Tubing

TUBING - 12 FOOT LENGTHS

Illustration Material Model
No.

TB-12

Copper

Brass

TC-12

Nylon

TN-12

Tube
Size

Model
No.

5/32 TC6-12M
(4mm)
TN6-12M

Tube
Size
6mm

L13
FITTINGS & HOSES
JUNCTIONS
Illustration

No. of
Ports

HOSES
Inch Threads

Metric Threads

Model No.

Diameter

Dimensions(in.)

Metric
Model No.

Thread Size

J-02

H-406

12

14

24

26

36

38

48

50

H-460

J-02M

H-412

Thread Size

H-448

Model No.

60

62

12

14

24

26

36

38

48

50

H-424
3

J-03

H-436

J-03M

J-04

J-04M

JS-04

JS-04M

H-624

JS-05

JS-05M

H-636

JS-06

JS-06M

H-648

JS-07

JS-08

5/32
(4 mm)

H-612

JS-07M

5/16-24

MB x 1.0

JS-08M

A
A
B
B

JS-09M

10

JS-10

JS-10M

12

JS-12

JS-12M

JD-04

JD-06

JD-08

JD-08M

10

JD-10

12

JD-12

JD-12M

JH-03

6 mm
Diameter
Hose

T2

T1
T2

T2
T2

4
T1

JH-0402

JH-03M
1/8 NPT (T1)
x
5/16-24 (T2)

JH-0402M

1/8 BSPT (T1)

x
M8 x 1.0 (T2)

T2

Illustration

Model No.

Thread

FM-5000
Tee Coupling

1/8 NPT

FM-5001

1/4 NPT

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L14
ACCESSORIES
PLUGS
Illustration

REPLACEMENT STEEL RESERVOIRS

Inch Threads

6 Liter

8 Liter

20 Liter

Model No.

Size

MR-1006

MR-1008

MR-1020

FP-1003

5/16-24

MR-2006
with return to
tank port

MR-2008
with return to
tank port

MR-2020
with return to
tank port

FP-1002

5/16-24

TUBING CLIPS
FP-1001

1/8 NPT

Illustration
New
Model No.

Tube Size

PRESSURE GAUGES
Illustration

Model
No.
MG-1000
MG-1001

Connection
Thread
1/8 BSPT
Rear Mount

Pressure
Range

Model
No.

Connection
Thread

Pressure
Range

FT-1001M

FT-1004M

015 Bar

MG-1002

015 Bar

FT-1006M

FT-1003M

035 Bar

MG-1003

1/8 BSPT
Bottom
Mount

FT-1005M

035 Bar

5/32
(4mm)
6mm

CHECK VALVES - 5 PSI

Inch Threads
Metric Threads
Flow
Illustration Direction
Thread Size Thread Size
Metric
Thread Size Thread Size
Towards Model No.
(T1)
(T2)
Model No.
(T1)
(T2)
T1
T2

T2

FV-1001

1/8 NPT

5/16-24

T1

FV-1000

1/8 NPT

5/16-24

T1

FV-1002

1/8 NPT

5/16-24

T1
T2
T2
T1
T2
T1

T2

FV-1008

1/8 NPT

5/16-24

FV-1006M

1/8 BSPT

M8 x 1.0

FV-1007M

1/8 BSPT

M10 x 1.0

FV-1004M

1/8 BSPT

M8 x 1.0

FV-1003M

1/8 BSPT

M10 x 1.0

FV-1002M

1/8 BSPT

M8 x 1.0

FV-1005M

1/8 BSPT

M10 x 1.0

FV-1008M

1/8 BSPT

M8 x 1.0

FV-1009M

1/8 BSPT

M10 x 1.0

ITEMS FOR PUMPS WITH RETURN TO TANK PORTS

Model No.

Thread Size

MF-6000

1/4

Type

1/4 NPT

Fully closed

Output

250W

Pole

4P

Time Interval

Continuous

Revolution

1400/1700 RPM

Voltage

110V

Frequency

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Model No.

MM-6000

Horsepower

Motor

Illustration

50/60 Hz

Filter

Model
No.

Oil Feed Pump MP-6000

Theoretic
Discharge
Capacity
(cc/rev)
2.5

l/min Discharge
Capacity
1500
RPM

1800
RPM

3.7 l/min. 4.5 l/min.

Max.
Pressure
(Kgf/cm2)

Max.
RPM

Thread
Size

1800

1/4 NPT

L15
TECHNICAL INFORMATION
OIL SELECTION FOR
CENTRAL LUBRICATION

Always use clean oil in central lubrication

systems. Contamination in the oil will
significantly shorten the life of the surfaces
being lubricated. Synthetic lubricants tend
to be more stable than mineral based ones.
However, some synthetic lubricants can attack
standard seal material, and seal compatibility
must be checked before using any oil type.
To insure the correct choice of lubricating oil,
consult the machinery manufacturer or OEM.

TEMPERATURE VISCOSITY RELATIONSHIP

7,000

6,000

5,000

Viscosity -SUS

Many manufacturers of equipment that use

central lubrication systems will recommend
the specific lubricating oil to be used. If a
particular oil is not recommended, then
several factors must be considered. Load and
friction elements of surfaces to be lubricated
are a primary consideration. The ambient
temperature during machine operation,
and also the speed of the equipment are
significant factors. The viscosity of the oil is
a measure of how the oil flows at a given
temperature. Both the temperature and
the operating pressure will determine the
resistance to flow of the oil. As the pressure
or temperature increases, the oil delivery rate
is increased.

4,000
SAE 70

3,000

SAE 60

2,000

SAE 50
SAE 40
SAE 30

1,000

SAE 20

VISCOSITY OF OIL
LUBRICANTS
Trico pumps are designed to dispense mineral
based lubricants with a viscosity range of 30-250
centistokes or 150 - 1200 SUS. New clean oil
is always recommended and users should
check with machine manufacturers for the
recommended lubricant for their equipment.

SAE 10

70

80

90

100

Operating Temp. - F

METRIC CONVERSION CHART

1 oz.

30 ml./30cc.

1 pt.

.473 liters

1 qt.

.946 liters

1/2 gal.

1.89 liters

1 gal.

3.785 liters

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L16
USING THE SYSTEM DESIGN WORKSHEET

INSTRUCTIONS - Follow the instructions as listed below using the worksheet. The worksheet is designed for cyclic
systems. For assistance with continuous systems, contact Trico.

STEP 1 - List the lubrication points in the system.

In column A, list each lubricant point by description.

STEP 2 - Determine the lubrication required at each point.

In column B, write the lubrication delivery required at each point in cc/hr. Enter the total delivery required in the total box. Refer to
the specification from the machinery manufacturer whenever possible. The Lubricating Calculations table below can be used as a
guide in determining lubrication requirements.

STEP 3 - Determine the flow ratios for each lubrication point.

Find the lubrication point requiring the least amount of oil. Divide each of the Lube Delivery Reqd values by that amount. Enter
these values in column C. This will determine the ratio of lubrication required between all of the lubrication points.

LUBRICATING CALCULATIONS
If the amount of lubrication needed is not specified by the equipment manufacturer, this table can be used as a guide.
Illustration

Application
Ball Bearings
Plain Bearings
Flat Sides
Cylindrical Slides

Oil Required in cc/hour

.10 x bearing diameter (in.) x number of rows or bearings
.04 x bearing diameter (cm.) x number of rows or bearings
.15 x bearing shaft diameter (in.) x bearing length (in.)
.023 x bearing shaft diameter (cm.) x bearing length (cm.)
.04 x [slide length (in.) + travel (in.)] x slide width (in.)
.006 x [slide length (cm.) + travel (cm.)] x slide width (cm.)
.15 x [slide length (in.) + travel (in.)] x slide diameter (in.)
.023 x [slide length (cm.) + travel (cm.)] x slide diameter (cm.)
.03 x slide length (in.) x number of slides or rows

Ball Bearing Slides

Cams
Gears
Chains

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.012 x slide length (cm.) x number of slides or rows

.08 x surface area (sq. in.)
.013 x surface area (sq. cm.)
.30 x gear pitch diameter (in.) x face width (in.)
.046 x gear pitch diameter (cm.) x face width (cm.)
.05 x length of chain (in.) x width (in.)
.008 x length of chain (cm.) x width (cm.)

L17
USING THE SYSTEM DESIGN WORKSHEET
C

SIZING CHARTS
C

From

Multip.

Ratio

Flow
Rate

Q
Value

To

From

Multip.

Ratio

Flow
Rate

Q
Value

To

From

Multip.

Ratio

Flow
Rate

Q
Value

To

1.00

1.50

3/0

1.25

1.00

1.50

00

2.5

1.51

3.00

00

2.50

1.00

1.50

1.51

3.00

3.01

6.00

1.51

3.00

10

3.01

6.00

10

6.01

12.00

10

3.01

6.00

20

6.01

12.00

20

12.01

24.00

16

20

6.01

12.00

40

12.01

24.00

16

40

24.01

48.00

32

40

12.01

24.00

16

80

24.01

48.00

32

80

48.01

96.00

64

80

24.01

48.00

32

160

48.01

96.00

64

160

96.01

192.00

128

160

CHART 1

CHART 2

CHART 3

STEP 4 -

DETERMINE WHICH OF THE THREE SIZING CHARTS TO USE.

Find the highest ratio listed in Column C. If the highest value is 48 or less, then use sizing chart 1 in step 5. If it is between 49 and 96,
then use chart 2 in step 5. If it is between 97 and 192, then use chart 3 in step 5.

STEP 5 -

MULTIPLIER, FLOW RATE, AND Q VALUE AMOUNTS.

Referring to Sizing Chart 1, 2, or 3, fill in the appropriate multiplier, flow rate, and Q value for each lubrication point. Enter the totals
for the multipliers and Q values in the total boxes.

STEP 6 -

CALCULATE ACTUAL DELIVERY FOR EACH LUBRICATION POINT.

To confirm the actual delivery that each lubrication point will receive, the following calculation is done. For each lubrication
point, divide the total oil required in the system by the total of all the multipliers. Multiply that number by the multiplier for that
lubrication point. Record the amount in column G.

STEP 7 -

CHECK FOR FLOWABILITY.

Divide the viscosity of the oil (SUS at operating temperature), by the total of all the Q values for the system. If the result of that
calculation is 61 or less then the system has flowability. If the result is higher than 61, larger meter units are required. Increase each
meter unit flow rate value by one size. Add the new Q values that correspond, and repeat the calculation. Continue to do this until
the flowability calculation is 61 or less.

STEP 8 -

SELECT THE APPROPRIATE PUMP.

Using the pump selection chart, select a pump best suited for the application.

STEP 9 -

CHOOSE THE APPROPRIATE METER UNITS.

Column E has the designated flow rate for each of the meter units. Select the meter unit with thread configuration best suited for
each application point.

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L18
SYSTEM DESIGN WORKSHEET
Please visit our website for assistance on designing a central lubrication system at
www.tricocorp.com/technical/central-lub-worksheet.aspx.
Machine:_______________________________________________________________________
Lubricant:_______________________________ Viscosity:__________________ SUS at______F Oper. Temp.
Prepared By:_______________________________________________ Date:_________________
Lube
Point
No.

Lube
Delivery
Reqd cc/hr
B

Lubricant Point Description

Ratio
Between
Lube
Points

Multiplier

Flow Rate

Q Value

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

HELPFUL TIP:
The above worksheet is for
designing an automatic cyclic
system. When designing a
continuous system, please
contact Tricos customer
service for assistance.

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Delivery Total

Multiplier Total

Q Value Total

Actual
Delivery
cc/hr

L19
PRODUCT SELECTION CHARTS
METER UNITS

INSTRUCTIONS
Find the Flow Rate value for
each lubrication point. This
corresponds to the flow
rate values in the Meter
Units chart. Select the
mounting configuration best
suited for the application.
Additional information
regarding the mounting
configuration is found on
the opposite page.

5/16-24
x
5/16-24

5/16-24
x
1/8 NPT

1/8 NPT
x
1/8 NPT

3/0

DSM-3/0

DCM-3/0

DTM-3/0

00

DSM-00

DCM-00

DTM-00

DSM-00M

DCM-00M

DTM-00M

DSM-0

DCM-0

DTM-0

DSM-0M

DCM-0M

DTM-0M

DSM-1

DCM-1

DTM-1

DSM-1M

DCM-1M

DTM-1M

DSM-2

DCM-2

DTM-2

DSM-2M

DCM-2M

DTM-2M

DSM-3

DCM-3

DTM-3

DSM-3M

DCM-3M

DTM-3M

DSM-4

DCM-4

DTM-4

DSM-4M

DCM-4M

DTM-4M

FLOW DIRECTION

Flow
Rate

DSM-5

DCM-5

DTM-5

DSM-5M

DCM-5M

DTM-5M

CONTROL UNITS
5/16-24
x
5/16-24

Flow
Rate

5/16-24
x
1/8 NPT

1/8 NPT
x
1/8 NPT

M8 x 1.0
x
M8 x 1.0

M8 x 1.0
x
1/8 BSPT

M8 x 1.0
x
M8 x 1.0

M8 x 1.0
x
1/8 BSPT

1/8 BSPT
x
1/8 BSPT

1/8 BSPT
x
1/8 BSPT

DCC-5/0

DTC-5/0

4/0

DSC-4/0

DCC-4/0

DTC-4/0

3/0

DSC-3/0

DCC-3/0

DTC-3/0

00

DSC-00

DCC-00

DTC-00

DSC-0

DCC-0

DSC-1

DCC-1

DTC-1

DSC-1M

DCC-1M

DTC-1M

DSC-2

DCC-2

DTC-2

DSC-2M

DCC-2M

DTC-2M

DTC-3

DSC-3M

DCC-3M

DSC-4

DCC-4

DSC-4M

DCC-4M

DSC-5

DTC-5

DCC-5M

FLOW DIRECTION

5/0

INSTRUCTIONS Find the total oil required for all lubrication points. Select a pump that is in the desired flow
range. Refer to the Trico catalog for information on the specific features of the different pumps.

SELECTION CHART FOR AUTOMATIC CYCLIC PUMPS

PE-3003, PE-3006, PE-3020, PE-3203, PE-3206, PE-3208, PE-3220, PE-2402
PE-2002-15, PE-2202-15
PE-2002-06, PE-2202-06

Pump Types

PE-1002-03
PE-1202-03
PE-1002-05
PE-1202-05
PE-1002-10
PE-1202-10
PE-1002-15
PE-1202-15
PE-1002-30
PE-1202-30
PE-1002-60
PE-1202-60

0 1

12 15 18

24

36

60 72
Oil Required - cc/hr

120

360

500

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L20
DISTRIBUTION NETWORK DESIGN
Selecting the distribution network components begins with a sketch or layout of the system. Hardware will be different when
the lubrication points are some distance apart or are close together. Many systems will be combinations of distant and close
lubrication points. The general sequence is A) Select the pump location B) determine how your meter units or control units will
mount at each point and C) develop interconnecting plumbing.
A. Pump Location
Several key considerations are:
1. Install the pump to be visible to the machine operator or maintenance person. This will simplify checking lubricant levels.
2. Make sure that there is easy access for refilling the reservoir.
3. Access to electricity for automatic pumps should be convenient and safe.
4. Generally, the pump is mounted lower than the majority of the points being lubricated to avoid trapped air.
B. Meter Unit or Control Unit Installation
There are three mounting options to choose from in both meter units and control units.
1. Direct Mounting
In these applications, the meter or control unit is connected directly to the lubrication point and a single line is connected
to it (fig. 1). One end of the meter or control unit is NPT or BSPT and the other end is a 5/16-24 or metric straight thread.

TB-12 or TC-12
Metal Tubing

TN-12
Plastic Tubing

FM-3000 Nut

FM-3000 Nut

Figure 1
FS-1002 Sleeve

FS-1000 Sleeve

5/16-24

DCM Meter Unit

or
DCC Control Unit

NPT

2. Tee Mounting
In these applications, the meter or control unit is connected directly to the lubrication point and a junction is connected
on the other end (fig. 2). Both ends of the meter or control unit are NPT or BSPT.

JH Series Junction

Figure 2

NPT
NPT

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DTM Meter Unit

or
DTC Control Unit

L21
DISTRIBUTION NETWORK DESIGN
3. Remote Mounting
In these applications, the meter or control unit is not connected to the lubrication point. One end of the meter or
control unit is connected to a junction, and the other end is connected to tubing that goes to the lubrication point
(fig. 3). Both ends of the meter or control unit are 5/16-24 or metric straight threads.

J, JD or JS Series
Junction

5/16-24

FS-1000 Sleeve

5/16-24

FS-1002 Sleeve

Figure 3
FM-3000 Nut

FM-3000 Nut

TB-12 or TC-12
Metal Tubing
TN-12
Plastic Tubing

C. Interconnecting Plumbing
There are several considerations to make when connecting a central lubrication system.
1. Tubing Type - Metal or plastic tubing are the 2 choices available. When using metal tubing, copper tubing is the easiest
to install. Steel is stronger, but more difficult to install.
2. Hoses - When connecting lubrication points that move, the use of a hose is recommended. Allow adequate hose length
to prevent kinking, stretching, or twisting.
3. Tubing Fittings - Refer to figures 1, 2, and 3 for examples of how the tubing fittings connect. When connecting tubing
to a female thread, use the FM-1000 series bushings in place of the FM-3000 series nuts (fig. 4).
5/16-24 Female Threads
FS-1000 Sleeve
FM-1000 Bushing

Figure 4
TB-12 or TC-12
Metal Tubing

4. Pressure gauges - Pressure gauges should be installed in central lubrication systems to verify that adequate oil pressure
is getting to each lubricant point. Depending on the size of the system, one or more gauges may be installed at
different points. A gauge installed at the furthest point from the pump is useful in determining if the entire system is
receiving adequate oil pressure.
5. Check valves - Check valves are used to hold pressure in a line and prevent dripping and leaking. Meter units contain
internal check valves, and control units do not need check valves because of the constant flow. Separate check valves
can be installed when the meter unit is not located at the point of lubrication. Installing the check valve between the
meter unit and the lubricant point will maintain an oil supply in the lubrication line.

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