KMPCLRRT DEFFECT LIST

S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFFECT NO. DEPT.

sepca
Status as on 10.01.14
dept
unit battery
unit battery charger2 float mode LEOnot glow ~ now selector waiting for vendor and
1 28.10.13 charger nandkishor 2827 electrical E&I
(1.4m)
switch is on float mode. complete by 31/01/14
2 28.10.13 Electrical DG set for unit # 3 its NR relay not shows KWH reading. ashish 2828 electrical E&I attended
3 28.10.13 Electrical
DG set always shows some ampere value in DCS whetre as its
ashish 2829 electrical E&I attended
breaker in open condition.
4 28.10.13 Electrical At ESP building emergency LOB transformer damaged. ashish 2830 electrical E&l
vendor will attend by
15/02/14
5 29.10.2013 Electrical
Dewatering is reguired in cable seller of station switchgear
Rupender 2833 electrical attended
#2A
6 30.10.2013 Electrical
CHP l1kv switchgear ,panel backside illumination lamp not
Rupender 2845 electrical E&I attended
working
7 30.10.2013 Electrical
Incomr breaker of boiler compressor MCC-l is in service but
T.anil 2847 electrical E&I attended
feedback of breaker in DCS showing as faulty.
8 31.10.2013 Electrical
In GRP room station-2 protection pannel A(OCHC21) orange
T.anil 2890 electrical E&I attended
color LED damaged.
9 31.10.2013 Electrical
In GRP room station ups 2 AVR cabinet front door lock
ashish 2891 electrical E&I attended
holderis not availiable
10 31.10.2013 Electrical
Normal lighting DB transformer damaged at DG room for unit
ashish 3001 electrical E&I
vendor will attend by
3&4. 15/02/14
5EPCO say no
11 1.11.2013 Electrical AC & DC scanner fan current not show in DCS. nandkishor 3144 electrical E&I
design,KMPCL will discuss
with ERC & revert by
15/01/14
5EPCO say no
U 1.11.2013 Electrical Barring gear motor current not show in DCS. nandkishor 3143 electrical E&I
design,KMPCL will discuss
with ERC & revert by
15/01/14
~
Page 1012
~ t ;;6-0
S.N.IDATE AREA
KMPCL RRT DEFFECT LIST
DEFFECT IDENTIFICATION LOGGED BY DEFFECT NO. I DEPT.
sepco
dept
Status as on 10.01.14
13 11-11.2013 IElectrical
14 111/2/2013 IElectrical
EHoil pump current not showin DCS.
ammeter of ST':'2 is not working .it is showing 0 amps in
incommer but inOCSshOwing 7.2 amp
nandkishor
nandkishor
SEPCO say no
3145 Ielectrical I E&I
Idesign,KMPCL will discuss
with ERC & revert by
15/01/14
3146 {electrical I E&I lattended
15 111/5/2013 lElectrical
Emergency PMCCA,common PCC-lA,Common MCC-1S AC
poWer not and eoalmiD Gspace heater MC8 is off lnandkisttof
condition
3184 electrical E&I lattended
16 111/6/2013 IElectrical
17 111/s/2013 IElectrical
is 111/S/2013 IElectrical
and DCSvaluenot
matching(DCS 64DegCand local 49 DegC
the Ven ,",Itage
coming high.(Ven=4v).settingotthe voltage is 6v)
incomrnon is coming 510-409
RelaY(auto changeover )becauseof this blocking alarm is
coming
ThoRc E.
hari prasath
hari prasath
3340
3341
electrical 1 E&I attended
electrical E&I attended
electrical E&I
will be complete by
31/01/14


(0'(1.'"

X/.......- .
'\
/7
! )/
Vip If)
KMPCL RRT DEFFECT LIST -AHP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFT NO. DEPT.
sepco
Status as on 10.01.14
dept
1 28-10-2013 AHP Bottom area mud pump discharge pro Is not showing in PLC Akshay 2815 C&I E&I completed by 31/01/14
2 29-10-2013 AHP
Clinker grinder Ai and B2 heavy gland leakage from both
Akshay 2837 Mech boiler attended
DE and NDE
3 30-10-2013 AHP
Buffer vessels upper equilibrium and lower equilibrium
Akshay 2838 Mech E&I
no design"if KMPCL want it
valve limit switch required. need DCN.
4 31-10-2013 AHP
electric air lock feeder Fleakage of ash from inspection
Jitu Mech boiler attended
door
5 31-10-2013 AHP Water leakage from paddle mixer- Fflange Jitu Mech boiler attended
6 01-11-2013 AHP
Ash air compressure(TAC 12) tripped frequently
Pramod Mech boiler attended
,rectification and reason for tripping to be provided
7 01-11-2013 AHP
Ash silo air compressure running without dryer ,IAC-2 to be
Pramod 3019 Mech boiler attended
started
8 02-11-2013 AHP Vacuum pump 3B NDE side bearing getting heated. Amlesh 3059 Mech boiler Attended
02-11-2013
Refractory of Bottom Ash getting damagedWhich is also
Amlesh 3060 Mech
ANTI- need long time unit
9 AHP
causing jamming of Crusher. CRO shutdown,SEPCO will attend
Compressors contoller display to be done in English rather
10 02-11-2013 AHP
than Chinees.Also demonstration to be provided for the
3061 E&I 15-Feb-14
checking different parameters of the compressor inthe
controller.
Reson forfailuer of foundation bolts of the Mixer-F to be
11 02-11-2013 AHP provided and reason for tripping of motor afterthe Amlesh 3062 Mech boiler Attended
assemblv of geared motor to be provided.
Page 1 of 5
n f/ti
O
(,ltv
KMPCL RRT DEFFECT LIST -AHP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFT NO. DEPT.
sepco
Status as on 10.01.14
dept
SEPCO will check & modify
4 Compressors need to run for pressure conveying system OPERAT
the design, to meet the
12 02-11-2013 AHP Akhil 3092 boiler requirement of single unit
leaving no compressor in standby mode. ION
operation and revert before
31.01.14
When the the plant is running at 440mw, BA disposal
SEPCO will demonstarte the
system need to run 3.5 to 4hrs in 8 hr in place of 2hr( 1 hr OPERAT
13 02-11-2013 AHP Amlesh 3093 COM capacity of BA deashing at the
in every 4hr). If this be the condition, at no point of time 3 ION
time of full load (600MW)
units can be run with lno HP water pump in operation.
Rotary feeders and dome valves jams or start passing after
14 02-11-2013 AHP few days of operation.Presently Dome valve of unloading Akshay 3095 MECH boiler Attended
spout-2 is jam/not operating from local or remote.
15 05-11-2013 AHP
Screw Conveyor 'F'(AT Silo) Geared motor having vibration,
Amlesh 3187 Mech boiler Attended
also gear box and bearing housing getting heated.
16 05-11-2013 AHP Vacuum Pump 2A NDE side heavy gland leakage. Amlesh 3189 Mech boiler Attended
17 05-11-2013 AHP
Recovery water pump discharge pressure not going down
5harwan 3191 C&I E&I completed by 31/JAN/14
even after stopping the pump(Le, wrong feedback coming)
18 05-11-2013 AHP
All Vacuum Pumps 'V' belt loose and due to looseness 'V'
Jitu 3193 Mech boiler Attended
belt is getting damage.
Filter/separator-A vaccume line dust
19 06-11-2013 AHP detector(3ETP31CF101XA11)cable removed from Mithilesh 3200 C&I E&I Attended
panel(DCXA31)
Filter/separator-B vaccume line dust
20 06-11-2013 AHP detector(3ETP32CF101XAl1)cable removed from Mithilesh 3301 C&I E&I Attended
panel(DCXA31)
Page 2 of5
~
~ f ~ t ~
aoJ
KMPCL RRT DEFFECT LIST -AHP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFT NO. DEPT.
sepco
Status as on 10.01.14
dept
Filter/separator-B Filter body high level
21 06-11-2013 AHP switch{3ETG22CL101XA11)cable removed from Mithilesh 3302 C&I E&I Attended
panel(DCXA31)
Filter/separator-D Transfere hopper high level
22 06-11-2013 AHP switch(3ETG24CL102XA11)cable removed from Mithilesh 3303 C&I E&I Attended
panel(DCXA31)
23 06-11-2013 AHP
unit-3 feed water tank levellow(3ETK10CL101XB01) cable
Mithilesh 3304 C&I E&I Attended
removed from panel(DCXA31)
24 06-11-2013 AHP
unit-3 feed water tank level High{3ETK10CL102XB01) cable
Mithilesh 330S C&I E&I Attended
removed from panel(DCXA31)
2S 06-11-2013 AHP
H-alarm of blow tank B2 level of unit-3
Mithilesh 3310 C&I E&I Attended
(3ETG26CL111XA11)cable removed from panel(DCXA32)
26 06-11-2013 AHP
H-alarm of blow tank D2 level of unit-3
Mithilesh 3311 C&I E&I Attended
(3ETG26CL131XA11)cable removed from panel(DCXA32)
OPEN/CLOSE air dryer for ash silo compressor air system
27 06-11-2013 AHP Number-1 inlet valve(OQEA9SAA003YB01) cable removed Mithilesh 3312 C&I E&I Attended
from panel{DCXA4S)
OPEN/CLOSE air dryer for ash silo compressor air system
28 06-11-2013 AHP Number-1 outlet valve(OQEA9SAAOOSYB01) cable removed Mithilesh 3313 C&I E&I Attended
from panel(DCXA4S)
OPEN/CLOSE air dryer for ash silo compressor air system
29 06-11-2013 AHP Number-2 intlet valve(OQEA96AA003YB01) cable removed Mithilesh 3314 C&I E&I Attended
from panel(DCXA4S)
OPEN/CLOSE air dryer for ash silo compressor air system
30 06-11-2013 AHP Number-2 outlet valve{OQEA96AAOOSYB01) cable removed Mithilesh 331S C&I E&I Attended
from panel(DCXA4S)
Boiler no-1,2,3 AHP water pump system c&1 power supply
."": .
I-
cheedS to'"
31 06-11-2013 cable PS FAULT(DBJD20XB1S) cable removed from Mithilesh 3316 C&I E&I " AHP
be seRe 31/JPcPd/2014
panel(DCXA46)
32 06-11-2013 AHP
Boiler no-3 Slag handling PLC remote control cabinet
Mithilesh 3317 C&I E&I Attended
removed from panel{DCXA43)

o.,rTo::l: ....-F c:. /1/?0. I "'7/

KMPCL RRT DEFFECT LIST -AHP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFT NO. DEPT.
sepco
Status as on 10.01.14
dept
33 06-11-2013 AHP
no-1 AHP air compressor house remote control cabinet
Mithilesh 3318 C&I E&I Attended
cable removed from Panel(DCXAS1)
34 06-11-2013 AHP AHP cornpressor house dryer drain SOY not in service Mithilesh 3319 C&I E&I Attended
35 06-11-2013 AHP panel(DCXZ43) panel front side lock damaged. Mithilesh C&I E&I Attended
36 06-11-2013 AHP
HCSDControl room panel(DCXA4S) Rear side lock
Mithilesh C&I E&I Attended
damaged.
AHP control room all analog values not showing trend.
( l)AHP water pump house graphics, All OWS & EWS
37 06-11-2013 AHP showing different value in trend at the same time. Mithilesh 3321 C&I E&I completed by 31/JAN/14
E.g.motor current(AMP) showing different value. 2) HCSD
graphics silo level is not showing trend.
38 06-11-2013 AHP
AHP area only 1 UPS is ON,redundancy UPS is OFF
Mithilesh C&I E&I Attended
Condition
39 06-11-2013 AHP
AHP area C&I panel and remote I/O panels ,cooling
Mithilesh C&I E&I Attended
fan,lights redundancy supply is not working.
HCSD area ART Control
waiting for vender and
40 06-11-2013 AHP panel(DETBOOGH002,DETBOOGH003) annunciation panel is Mithilesh C&I E&I
not commissioned.
complete by 31/01/14
Page 4 of 5
J/"o -; k J./h./ f
KMPCL RRT DEFFECT LIST -AHP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFT NO. DEPT.
sepco
Status as on 10.01.14
dept
AHP area in graphics so many signals are showing in bad
condotion.
( l)BLR BA graphics, drain pump(mud pump) of boiler
no.3, discharge pro Transmitter & motor ON-OFF feedback
is not coming. 2)HCSD F(no.3), showing 207.2 amp at pump
41 06-11-2013 AHP running & stop condition.3)slurry pump 2 is running, while Mithilesh 3322 C&I E&I completed by 31/01/14
showing pump-3 is running. 4) nomenculture require of
HCSD area equipment. 5) EWS & OWS graphics &
nomenculture differenr, must be EWS graphics download
to all OWS. 6) Vaccum pump area feed water tank
dishcharge valve nomenculture is not ok. )
42 06-11-2013 AHP AHP control room ,EWS & OWS timer is not proper Mithilesh C&I E&I completed by 31/01/14
43 06-11-2013 AHP PLC main control cabinet showing battery fault Mithilesh 3323 C&I E&I Attended
In AHP control room pro Switch for seal water inlet clinker
waiting for vender and
44 06-11-2013 AHP grinder and pro Switch water inlet to jet pumps are in Mithilesh 3327 C&I E&I
bypass condition from logic
. complete by 31/01/14
zero speed switches of all 4 clinker grinder are wrongly
waiting for vender and
4S 06-11-2013 AHP configured in the 10gic,OFF delay timer 3 sec to be providd Mithilesh 3328 C&I E&I
complete by 31/01/14
initially ,during jam condition clinker grinder should trip
46 06-11-2013 AHP Clinker grinder is not operating as per writeup Mithilesh C&I E&I
waiting for vender and
complete by 31/01/14
Pro Switch for seal water inlet for wetting system and pro
waiting for vender and
47 06-11-2013 AHP Switch for HP water inlet to jet pump are in bypass Mithilesh 3329 C&I E&I
complete by 31/01/14
condition from logic
48 06-11-2013 AHP
AHP control room,PLC main processor showing forced
Mithilesh 3320 C&I E&I Attended
condition

PageSof5
# Mg;ft;Zt\, Ili(
W7J2)iv
~ Page lof2
KMPCL RRTiDEFFECf LIST
SEPCO
~ DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFFECT NO. KSK DEPT. DEPT. Status as on 10.01.14
Boiler drum pressure gauge not working at attended
1 27-10-2013 Boiler local. Giridher 2801 C&I BOILER
New Gauge has been
given to KMPCL,need
10 Fan-A & Bmotor OE/NOE pressure gauge equipment stop to
2 27-10-2013 Boiler broken. Giridher 2802 C&I BOILER change
APH-A Guide & Support bearing pressure
attended
3 27-10-2013 Boiler gauge not working. Giridher 2803 C&I BOILER
New Gauge has been
given to KMPCL,need
APH-B Guide & Support bearing equipment stop to
4 27-10-2013 Boiler Temperature gauge not working. Giridher 2803 C&I BOILER change
MOVofFRS 100% pipe line is haying gland need unit shutdown long
S 30/10/2013 Boiler leakage: Bhupendra 2854 Mech turbine time
BCP-A purge cooler and cooling water oultlet
temperature is high. Outlet temp of cooling
Bhupendra 2843 Mech BOILER Attended
water as per local gauge is 70 degree
centigrade. ( For other BCPs, gauge not
6 30/10/2013 Boiler available. Physically temperature is Ok)
HFO Forwadingpump#B pressure gauge not
Attended
7 27-10-2013 Boiler available. Giridhar 3040 C&I BOILER
Attended
All Mill seal air line pressure gauge range is
827-10-2.013 Boiler not sufficient. Giridhar 3042 C&I BOILER
,
Arl
A
\
KMPCl RRT DEFFECT LIST
SEPCO
>.N DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEFFECT NO. KSKDEPT. DEPT. Status as on 10.01.14
Classifier gear oil
replaced. In future if any
problem occures in gear
Coal mill -B dynamic classifier having
box SEPCO will replace
9 31-10-2013 Boiler abnormal sound and it's belt guard removed Bhimsen 2870 Mech BOILER
complete gear box.
Coal mill-B LOP-A oil seapage from pump Attended
10 31-10-2013 Boiler seal and pump has some vibration and sound Awdhes 2876 Mech BOILER
wall blower steam leakage from flange in B-
Attended
11 31-10-2013 Boiler 16,B-10,& C-9 Awdesh 2887 Mech BOILER
attended
12 02-11-2013 Boiler coal mill A - cold air passing in mill inside Awadhesh 3081 Mech BOILER
steam leakage from Aux. headder to APH Attended
13 02-11-2013 Boiler soot blower line at 17m near boiler drain line Bheem Sen Mech BOILER
steam leakage from APH soot blower line at
.
Attended
14 02-11-2013 Boiler 6Sm Bheem Sen Mech BOILER
Boiler
coal mill-A gear box oil inlet line has oil
Attended
15 06-11-2013 leakage from joint Awadhesh 3325 Mech BOILER
Mill Emotor DE side air outlet temp. not
Attended
16 07.11.2013 Boiler proparlly working Abishek 3339 C&I E&I
Fire fighting line flange leakage observed ( Attended
17 09.11.2013 Boiler location 39 M boiler corner 1 ) Rajesh Mech TURBINE
s.J
\C..'l"'I. QC\...-
\\l!\J.).,
Page 2 of2
~ P r A ; b
,
KMPCL RRT DEFFECT LIST
-
DEFFECT
Status as on 10_01.14
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY DEPT.
NO.
1 27-10-2013 Turbine lPH # 5&6 I/l temperature gauge not working. Utasab C&I turbine Attended
2 27-10-2013 Turbine lPH # 5 Oil pressure gauge not working. Utasab C&I turbine Attended
3 28-10-2013 Turbine
CEP R/C Bypass Mov is not available and 01 before and after
Siva 2811 C&I turbine/E&I
waiting for new MOV and
MOV feedback is faulty in DCS complete by 31/JAN/2014
4 29'10-2013 Turbine Online 5WA5 parameters are faulty Triven kumar 2825 C&I E&I Attended
5 29-10-2013 Turbine
InT51 alarm Pagechasis NO.2 and HP cylinder R/l Expansion High
Bhupendra 2821 C&I E&I Attended
Alarm Persisting
In DCS Vacuum page(3009) HP & lP condenser drain flash tank
6 29-10-2013 Turbine temperature are given wrong & condenser face plate name to Triven kumar 2824 C&I " E&I Attended
-
be changed as per local
7 29-10-2013 Turbine Online 5WAS parameters are faulty Triven kumar 2825 C&I turbine attended
8 30/10/2013 Turbine
Flange leakage observed at IP to lP Auxiliary steam header POI
Raj kumar Mech BOilER Attended
before MOV.
.
9 30/10/2013 Turbine CPU#2 (mixed bed) strainer having leakage from fiange. Raj kumar Mech turbine Attended
10 30/10/2013 Turbine
Welding joint leakage observed from HPH-3 normal drain POI
Raj kumar Mech turbine Attended
""
before vent at deaerator fioor.
11 27-10-2013 Turbine Deaerator right side temp. gauge is not working near level gauge Utsab 3034 C&I Attended
12 27-10-2013 Turbine
TDBFP-B lube oil station lube oil filter outlet pro Gauge showing
Utsab C&I turbine Attended
wrong value
13 27-10-2013 Turbine TDBFP-B booster pump CCCW inlet Ine temp. gauge not working Utsab C&I e&1 Attended
14 27-10-2013 Turbine TDBFP-A Booster Pump CCCW inlet line temp. gauge not working Utsab C&I e&1 Attended
15 27-10-2013 Turbine TDBFP-A control oil filter inlelt pressure gauge not working Utsab C&I turbine Attended
r

Page 1 of 5
>
}. "f. f. f ..
Page 2 of 5
16 27-10-2013 Turbine
'MDBfP Motor DE side bearing Inlet oil pressure gauge not
Utsab C&I turbine Attended
working
17 27-10-2013 Turbine OCCW-B Inlet pressure gauge not working Utsab C&I turbine Attended
18 27-10-2013 Turbine
JOP-A and JOP-B pump discharge filter switch acting When Pump
Utsab C&I E&I Attended
running
19 27-10-2013 Turbine MSV-2 Control oil filter DP switch acted. Utsab 2704 C&I turbine Attended
20 27-10-2013 Turbine CV-3 controi oil filter DP swich act Utsab 2704 C&I turbine Attended
21 27-10-2013 Turbine HP flash tank Pressure gauge not working Utsab C&I turbine Attended
22 27-10-2013 Turbine HP Hotwell Local level gauge not working Utsab 2850 C&I turbine Attended
23 27-10-2013 Turbine LP Hotwell Local level gauge not available Utsab 2850 C&I turbine Attended
24 27-10-2013 Turbine LP Auxilary steam header line pressure gauge not working Utsab C&I boiler 31.01.2014
25 27-10-2013 Turbine TDBFP- b low pressure accumulator prsuure gauge not working Utsab C&I turbine Attended
26 27-10-2013 Turbine CEP Motor Bcooler inlet pressure gauge not working Utsab C&I E&I 31.01.2014
27 27-10-2013 Turbine CEP motor B cooler Outlet Pressure gauge not available Utsab C&I E&I 31.01.2014
28 27-10-2013 Turbine
LP Bypass third attemperaion to LP condenser Temp. gauge
Sanjay Sharma 3032 C&l turbine Attended
damaged
29 27-10-2013 Turbine Extraction 3,4,5,6 check valves are not open fully Sanjay Sharma 3031 C&I turbine
at the time of Full load ,
SEPCO will check.31/03/14
30 28-10-2013 Turbine
Deaerator control station 100% CV not taken into
Bhupendra 2848 C&I commission
already included in auto
service/maintaining 30% OJ in auto loops
31 29-10-2013 Turbine
MDBFP booster pump casing bolt leakage continuous drop
Raj kumar 2867 Mech turbine
waiting for new MOV and
coming in stand by condition complete by 31/JAN/2014
TDBFP-A main pump suction pressure gauge union joint of -
32 29-10-2013 Turbine Raj kumar C&I and Mec turbine Attended
isolation valve droplet (continuous) leakage
33 29-10-2013 Turbine
IP to Lp aux. header attemparation line NRV down stream fiange
Raj kumar Mech boiler Attended
droplet leakage
34 29-10-2013 Turbine
CCCW line to AHU union joint leakage at deaerator floor and at
Raj kumar
I'
Mech Attended
zero mtr near to Transformer
,
-
,
35 29-10-2013 Turbine CPU-2 illter outlet flange water droplet leakage Utsab Mech turbine Attended
_36 29-10-2013 Turbine
TDBFP-B both side jacket cooling line filter vent line water drop
Utsab 3085 Mech turbine Attended
leakage
'37 29-10-2013 Turbine TDBFP-A oil return line flange leakage at 13mtr Utsab Mech turbine Attended
38 29-10-2013 Turbine TDBFP-B main pump NDE side sealing outlet line water leakage Utsab Mech turbine Attended
39 29-10-2013 Turbine TDBFP-B JOP inlet union joint dropwise leakage Utsab Mech turbine Attended
40 29-10-2013 Turbine
TDBFP-B main pump DE side seal water cooling outlet line view
Bhupendra 2865 C&i turbine Attended
glass union leakage
41 29-10-2013 Turbine CEP-A cooling line NRV ferule water leakage Bhupendra 2866 C&I turbine Attended
42 29-10-2013 Turbine CEP-A cooling line pro Gauge ferule water leakage Bhupendra 2867 C&I turbine Attended
43 29-10-2013 Turbine Vacuum pump-B down stream inlet valve low switch problem Ansuman 2839 C&I E&I Attended
44 30-10-2013 Turbine
HP heater -3 normal drain PCV before vent welding leakage at
Rajkumar 2862 Mech turbine Attended
24mtr
45 31-10-2013 Turbine LP flash tank spray line bypass MOV before flange leakage Siva krishna 28S8 Mech turbine Attended
46 31-10-2013 Turbine EH oil pump-A oil seapage from oil seal ring Rajkumar Mech turbine complete by 31/JAN/14
47 31-10-2013 Turbine
Hydrogen leak detection system pannel is chinese language ,to
Sanjay Sharma C&I E&I attended
be provided in english
48 31-10-2013 Turbine Stator water pump-B view glass oil level not visible Bhupendra 2892 Mech turbine Attended
49 31-10-2013 Turbine Condensate makeup pump-B view glass oil level not visible Bhupendra 2893 Mech turbine Attended
swas pannellocal following parameter are faulty-Drum
50 31-10-2013 Turbine sillica,drum phosphate,feedwater amonia,consate storage tank Ram kumar(chemist) C&I E&I attended
sillica,drum PH,drum specific conductivity.
51 31-10-2013 Turbine HP heater -3 normal drain flow orifice leakage at deaerator floor Sanjay Sharma 2895 Mech turbine Attended
Sanjay Sharma 2896 Mech turbine
need uint
52 31-10-2013 Turbine CCON expansion tank make up line bypass MOV passing
shutdown,31/03/14
53 31-10-2013 Turbine GSC inlet temp.gauge faulty(condensate water line) Sanjay Sharma Mech turbine Attended
54 31-10-2013 Turbine
TDBFP-A lube oil header going down continuously from 0.3 to
sivakrishna 3007 Mech turbine Attended
0.6MPa,need filter changeover
55 01-11-2013 Turbine
MOT lube oil cooler changeover valve bottom flange minor
sivakrishna 3009 Mech turbine Attended
leakage
S6 01-11-2013 Turbine HPH-1 to HPH-2 normal drain line drop leakage neg first MIV Sanjay Sharma 3011 Mech turbine Attended
.
,
I
-
57 01-11-2013 Turbine Vacuum pump-B sealing liquid supply line union joint leakage Sanjay Sharma 3014 Mech turbine Attended
58 01-11-2013 Turbine LP Aux. steam header attemperation NRV flange Sepage Raj kumar 3016 Mech boiler Attended
59 01-11-2013 Turbine
RI013-1 DCS panel at 13 mtr. Found very hot check all outside
Agraj singh 3052 C& I E&I Attended
panel status
60 01-11-2013 Turbine Turbine Lube oil sepage from front pedastale (suspected) Raj kumar 3080 Mech turbine Attended
61 02-11-2013 Turbine GSC bypass MOV flange water leakage Swapnil 3086 Mech turbine Attended
62 02-11-2013 Turbine MDBFP booster pump NDE side oiler (oil cup) oil leakage Swapnil 3179 Mech turbine Attended
63 02-11-2013 Turbine CEP suction MOV not isolating mechanically Swapnil Mech turbine Attended
64 02-11-2013 Turbine
MDBFP Feed pump NDE side bearing outlet line bottom flange oil
Swapnil 3087 Mech turbine Attended
seapage
65 02-11-2013 Turbine MDBFP booster pump NDE mechanical seal minor leakage Swapnil Mech turbine Attended
66 02-11-2013 Turbine TG bearing no 6 temp going high,(upto 90degC it is going) Swapnil Mech turbine
SEPCO will check ,at the
time of Full load ,
67 02-11-2013 Turbine CCCW pump-B discharge pr gauge minor welding leakage Swapnil Mech turbine Attended
68 02-11-2013 Turbine TDBFP both lube oil tank drain line dummy flange not provided Swapnil Mech turbine Attended
69 03-11-2013 Turbine CEP-A sealing line pro Gauge showing out of range. Raj kumar 3161 C& I turbine Attended
70 03-11-2013 Turbine H2 Dryer oil level low. Raj kumar 3160 Mech turbine Attended
71 03-11-2013 Turbine LPH-7A to 8A & 7B to 8B Normal drain pr. Gauge not Raj kumar 3163 Mech turbine Attended
72 03-11-2013 Turbine HPH -1 0/1 to FRS pro Gauge not working. Raj kumar 3162 C&I turbine Attended
73 03-11-2013 Turbine
CRH to D/A before FCB drain line PCV fault indication in DCS but
Raj kumar 3159 C&I E&I Attended
it is fully opened
\:
".
Page 4 of5
~
~ rJ, ~ ;"'I'-! fy
-
-
. Presently vendor is
TDBFP A booster pump jet leakage from the parting plane bolt of
available in India, SEPCO is
74 04-11-2013 Turbine Swapnil Mech turbine trying to arrange for solve
NDE
this problem before
31.01.2014
75 02-11-2013 Turbine
Extraction 4 to TDBFP A abnormal sound from the line near NRV
Swapnil 3177 Mech turbine Closed
6.9M
76 04-11-2013 Turbine TDBFP-A booster pump casing bolt leakage Swapnil Mech turbine Complete by 31.01.2014
77 04-11-2013 Turbine
LP condensor outlet water box (near TDBFP-A exhaust in 6.9 mtr)
Utsab Mech turbine Attended
1 bolt missing and water leakage
78 04-11-2013 Turbine
Condensor makeup line to SWAS room sample line welding joint
Utsab Mech turbine Attended
pin hole leakage near LPH-6 back side
79 04-11-2013 Turbine Oil leakage found turbine bearing pedestal -6 5anjay Sharma 3194 Mech turbine Attended
80 04-11-2013 Turbine
Oil leakage noted found in LP-A condensor neck exhaust pint of
Saurabh 3195 Mech turbine Attended
leakage need to check
81 04-11-2013 Turbine Leakage from OCCW suction motor filter top Saurabh Mech turbine Attended
82 05-11-2013 Turbine
Condensate makeup to boiler filling line hanger loose near LPH II
Ramesh 3197 Mech turbine Attended
7Aand 8A
83 05-11-2013 Turbine
Condensate makeup to boiler filling line hanger loose near LPH II
Ramesh 3198 Mech turbine Attended
7B and 8B
84 05-11-2013 Turbine HP bypass drain line hange free. Clamping not provided Ramesh 3199 Mech turbine Attended
85 09-11-2013 Turbine TDBFP II Bmain pump casing vent passing @ 13.7 m siva krishna 3399 Mech turbine Attended
86 09-11-2013 Turbine Hp bypass liB (right side) supply oil line union joint oil seepage siva Krishna 3400 C& I turbine Attended

<...C::t.l) Page 5 of 5
\,\.\1.\
,'0

KMPCL RRT DEFFECT L1ST- CHP PART


yti C

\(9',.1
\fI- ,(_
Page 1 of 6

.\.tJo;'y
C/

';, ..,r
L
SI. Location/Equip
Constraint Defects Deptt. Comments Status as on10.01.14
No. ment
Very small clearance between bend sufficient c1earence
pulley and floor concrete, so coal gets need between Floor
Heavy coal spillage Site work according to the
1 All bend pulleys
accumulated in between and gets rubbed concrete and bend
Mechanical observed during . approved design,if KMPCL want
operation change it need
with it while rotating. pulley
All
Floor gets dirty
'"'
2 penthouses/tunn Water seepage"problem
""""
causing
Civil it will be completed by 30/04/14
elareas
and
safetv issues
Water cooling
SEPCO is ready to handover with
system line along
Presently cooling
Not commissioned
2 pumps. NOW Sepco engineer
3
the HT DRIVE
Not yet commissioned water is taken from Mechanical
fully
training the kmpcl operator.The
Fire Fighting line.
balance pump will be ready by
conveyors
3lth/Jan/14
In 'OUT' position:
Belt dev.- lA, 5B.
Protection Switches are in 'forced'
11B,12.
4 All Conveyors condition from Control Room Engineering
While during
C&I
Belt slip-
it will be completed 31th/Jan/14
operation 1A,2A,3A,4A,8A,l1B,
Station
12.
Belt split-all
conveyors
All Transfer
No approach for cleaning, maintenance
Platform required Approach required Site work according to the
5 Tower (Flap
and manual operation of flap gates
for cleaning purpose Mechanical from maintenance approved design,if KMPCL want
gates) of Flap Gate. point of view change it need DCN.
-
6 TT-O
At Transfer Tower-O two sump pumps are
Electrical It is not in sepco's scope.
installed but 1 no. is in running condition
.
\
KMPCL RRT DEFFECT Ll5T- CHP PART
{:?I orr ,0J

\.:.
51. Location/Equip
Constraint Defects Deptt. Comments Status as on10.01.14
No. ment
Running in auto
As-received coal sampler is not running in It is running in local
mode but coal is not
I ',jointly check by"",

7 C-2A C&I gettig collected in the
I
auto mode. mode
bottle sample
18/JAN/14

tJ(J7/(.
collector
I
8 C-58
Carrying adjustment frame in the middle Abnormal sound
Mechanical
of the conveyor requires replacement obsereved
attended
Site work according to the
9 C-58
In C-58 belt rubbing with concrete floor
Mechanical
approved design,if KMPCL want
while running (towards C-5C side) change it need DeN.
10
As-fired coal sampler is not running in It is running in local
C&I
It is running in auto it will be completed
auto mode. mode mode 25th/JAN/14
C-7A
Need to be floor Site work according to the
1061,.
11
Water accumulation due to rain near levelling or Prepare
Civil
Floor levelling approved design. KMPCL will
(P1gc
a
drive end area water drainage required communicate with design

sYstem.
department.
fCf1'J/l
l
{,
Takeup pulley safety guard touch in belt
((
12 C-78
conveyor causing belt wear and tear
CRITICAL Mechanical attended
Sheet is required for
13 C-8A Cover Sheet is not fitted in the drive area
covering up the
Mechanical
it will be completed by
front area to
31th/MAR/14
obstruct rain water
14 ILMS drive motor oil leakage. Mechanical attended
'---

C-10A
Hooter on Tail end side is not working Electrical attended
16 Scoop_Coupling oil leakage Mechanical attended
,




,
,
J- y,.''''' "")
r"I ___ ., _.& t:
&6 t .-J:.
,V -----------------
KMPCL RRT DEFFECT lIST- CHP PART
7


\ 01 Itl
rIo'\ '- S-v (}
Sf. Location/Equip
Constraint Defects Deptt. Comments
Status as onl0.0l.14
No. ment
17 C-llA/B
No Approach for Operation And
Staircase required. Mechanical
it will be completed by
Maintenace at Take-up.
28th/FEB/14
Continuous belt
18 Whole conveyor misalignment
sway and belt
Mechanical
Heavy belt sway
attended
damage due to
observed
misalignment
19
In C-12 Belt tear switch wire (near ILMS) is
C&I attended
I---
not fitted.
C-12
In C-12 extension device actuator stopper it will be completed by
20
not working.
Mechanical Still not working
2Sth/Jan/14
I---
Requires
SEPCO provide a new belt by
21 C-12 ILMS belt damaged
replacement
Mechanical 3lth/Jan/14 and ksk can change
by themselves
22
One pull cord switch near Drive House
C&I attended
properly not working
Unsafe while going
23 Slewing platform area stairs is unsafe
to boom conveyor
Mechanical attended
while stacker is
,...-
slewing
24
Belt Scale /Weigher of boom conveyor
C&l
jointly check and complete by

not working before 17/JAN/14
f--
While operation from stacking to Tripper car system
2S reclaiming, the tripper base do not fit in stacker cum Mechanical Problem prevailing attended
with its foundation. Reclaimer
26
Forward and reverse gantry hooter is not
Electrical Still not working
it will be completed by
working 31th/Jan/14
Slewing angle feedback not shown in
vendor arrival at site by
27 C&I 31/JAN/14 & it will complete by
operator cabin HMI
10/FEB/2014
Luffing angle feedback not shown in
vendor arrival at site by
28
\.:.
C&I
--r-
G
31/JAN/14 & it will complete by
operator cabin HMI
, ,.-JC)
.., 10/FEB/2014
'I '--
-
,
.;;J; '-
}.:>\o;' ,.\4' &-. 'I
KMPCL RRT DEFFECT L15T- CHP PART




(fl. . ).1
\S
Page 4 of 6


51. Location/Equip
Constraint Defects Deptt. Comments Status as on10.01.14
No. ment
Stacker-Reclaimer
Still not
waiting for vendor arrival at site
29 Internal PA system not yet commissioned Electrical &It will complete by
commissioned
/28/Feb/2014
f---
Brakes of PCRD and CCRD not working
Problems seen while waiting for vendor arrival at site
30
properly
respective cables Mechanical Not working &It will complete by
reel or unreel /28/Feb/2014
f--
PCRD and CCRD clutch gear limit switches
waiting for vendor arrival at site
31
not working
C&I Not working &It will complete by
/28/Feb/2014
32 Lightning arrestor not yet erected Electrical Required attended
33
Provision of Emergency Push Button
C&I no design
required in Operator Cabin
There is no feedback of Emergency stop
There's no degisn in approved
34
in Operator Cabin HMI
C&I drawings, KMPCL will dicuss with
ERC and revert by 18/JAN/14.
f---
35
Boom Conveyor Zero Speed Switch cable
C&I
it will be completed by
termination pending 20/JAN/14
Water accumulated on the pile and
Required to
36 Stack Yard surrounding the pile. Drain line is not
complete
Civil
it will be completed by
through.
dewatering and 30/04/2014
through drain line.
37 Impeller Feeders
Feed rate do not match with the PLC
C&I
it will be completed by
reading. 31/Jan/2014
1/"

II
[;
.. -o..-V'-
KMPCL RRT DEFFECT L15T- CHP PART

Ilf
fN
c
51. Location/Equip
Constraint Defects Deptt. Comments Status as onlO.Ol.14
No. ment
After continuous
operation, such
punctures were
38 Skirtboard
Puncture observed in C-4A/B,C-5A/B and observed (Pre-
Mechanical attended
C-GA/B mature Failure)
3mm skirt board to
be replaced to
Ihie'her thk. Place.
Belt weigher readings of C-3A/B and C-
Flow rates vary
39 Belt weigher 10A/B do not match after a stipulated As per constraints C&I
immensely. Such it will be completed by
changes cannot be 31/Jan/2014
time of operation
allowed
Material flow Of conveyors C-2A, C
C-6A/B and C-10A/B
40
switches
Feedback not provided.
GA/B, C-10A/B
C&l feedbacks not attended
abtained
Disc Magnetic Not working in Remote mode (From It needs to be
waiting for vendor arrival at site
41 C&I & it will complete by
Separators Control room) C-3A/B. started manually
28/Feb/2014
Another problem in vendor arrival at site by
42 Crusher-1 Leakage Observed in oil Cooling Line Mechanical scoop coupling 25/JAN/14 & it will complete by
observed 20/FEB/2014
43 Plough Discharge
C-11B Second No. Plough Movement is
Mechanical attended
jammed.
44 C-7 Lighting Circuit not permanent Electrical attended
vendor arrival at site by
45 C-10B lOB conveyor motor V-phase winding C&l 25/JAN/14 & it will complete by
temperature not showing in HMJ. 20/FEB/2014
Emergency push button operated feedback
Required. Also should There's no degisn in approved
46 HMI C&I be displayed in draWings, KMPCL will dicuss with
not availabe in graphic page for all the
SCADA ERC and revert by 15/JAN/14.
conveyors.
Lv_
.
,
\( {II- ( .)
\-;,r L-.1\..t <Yo
I , '::Y,'(. ,r
KMPCL RRT DEFFECT L15T- CHP PART
51. Location/Equip
Constraint Defects Deptt. Comments Status as on10.01.14
No. ment
C-2A & 2B conveyors scoop coupling speed
47 indicator and Scoop position indicators are Mechanical OK attended
installed with temporary arrangement.
-
Permanent arrangement has to be done.
Flexible conduits for core cables to be
48
provided for C-2A & 2B conveyors scoop
C&I Conduits required attended
C-2A/B
coupling speed indicator and Scoop position
indicators un-insulated cables.
I--
49
In C-2A, local indicator in Zero speed
C&I
it will be completed by
Controller is not working 31th/Jan/14
I--
Flexible conduitsfor core cables to be
it will be completed by
50 provided for C-2A & 2B conveyors scoop C&I Conduits required
coupling heat exchanger for RTDs & Pressure
31th/Jan/14
transmitter for un-insulated cables.
51 PLC Panels
In the PLC panels, illuminatig lamps & panel
C&I
it will be completed by
cooling fans are not working. 3lth/Jan/14
52 C-3A/B
Suspended magnet not working in Auto
C&I attended
mode
53 CHP PLC
PLC controller redundancy not yet
C&I Not shown to O&M
it will be completed by
checked 31th/Jan/14
54
ICHZ
UPS UPS power supply redundancy Not shown to O&M attended
55 Whole CHP
Emergency lighting system not yet
Electrical Not checked
it will be completed by
checked 3lth/Jan/14
/
In "System Auto Mode", selection of C-12
Not been
56 Control Room has not been demonstrated while C&I
demonstrated
attended
/
! stacking and reclaiming

"-
'0\1'
\.....-0<
,-I' "y
e-rj..\
Page 6 of 6

"I)' , 1
,.. IS'
if"?


KMPCL RRT DEFFECT LIST -BOP
__ !i-- ('!;.

/5[ 01\ [1
Page 1 of 10
,
DEFFEC sepco
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
T NO. dept
Status as on 10.01.14
DEPT.
need pump stop,SEPCO will
1 28-10-2013 CWPH
CW-3A pressure gauge is not given in booster pump
Prudhvi 3045 turbine
provide a new valve and a
discharge header
new gauge to KMPCL by
turbine
20/jan/2014
2 28-10-2013 Fire hydrant
CW make up outlet header pLtransmitter is not
Prudhvi 3046 E&I attended
working C&I
3 28-10-2013 Fire hydrant
Discharge pro Transmitter of hydrant A&B are not
Prudhvi 3047 E&I attended
working C&I
waiting for SFS commissiong
4 28-10-2013 Fire hydrant Fire fighting basin sump level showing the wrong value Prudhvi 3048 E&I engineer,;t will be completed
C&I
by 28/FEB/2014
5 28-10-2013 Camp. house
instrument air compressor reciver tank 1 drain line
Prudhvi turbine attended
moisture trap air leakage turbine
6 28-10-2013 FOPH area
In DCS all HFO,LDO,DOT tank levels are showing wrong
Prudhvi E&I
Calibration to be done
value
C&I
before 20/jan/2014
7 28-10-2013 FOPH area LDO,HFO unloading pump not given in DCS Prudhvi
C&I
E&l attended
LOO forwarding and LDO transporting pump discharge
waiting for MQ,SEPCO will
8 28-10-2013 FOPH area Prudhvi E&I change when it arrive
temp.is showing wrong value in DCS
C&I 31/MAR/14
9 28-10-2013 FOPH area
LDO forwarding pump A inlet pressure gauage not
Prudhvi boiler
accroding to the approved
working
boiler
design
10 28-10-2013 FOPH area
HFO transporting pump filter venting pipes are not
Prudhvi boiler attended
available boiler
11 28-10-2013 FOPH area
HFO transporting pump inlet and outlet pressure
Prudhvi boiler
accroding to the approved
guage not working boiler design
12 28-10-2013 FOPH area HFO tank 2 local level guage is not working Prudhvi boiler
waiting for new guage &
boiler complete by 31/01/14
13 28-10-2013 FOPH area
In FOPH, oil and water separator system is not yet
Prudhvi boiler
it will be Completed by
ready
boiler 20/JAN/14
28-10-2013 FOPH area
HFO forwarding pump B pressure guage not given in
Prudhvi
boiler attended
\' 14
suction and discharge
boiler
KMPCL RRT DEFFECT LIST -BOP
~ r ; ; ; r o
Page 2 of 10
DEFFEC sepco
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY Status as on 10.01.14
T NO.
DEPT.
dept
15 28-10-2013 DOT area Heater 1 drain line flenge leakage Prudhvi boiler boiler attended
16 31-10-2013 FOPH area LOO supply pump-A oil leakage from DE and NDE side Prudhvi 2882
boiler
boiler attended
17 31-10-2013 DOT area HFO supply pump-B pressure gauge is not available Prudhvi 2886 boiler attended
C&I
18 28-10-2013 DOT area Flash tank pressure transmitter not working Prudhvi C&I E&I attended
19 29-10-2013 FOPH area
HFO and LDO unloading hose pipe is in damaged
Vaibhav boiler KSK scope
condition and its socket also. Mech
20 29-10-2013 RWPH
Pump discharge header(l m dia.)motorised butterfly Prashant/Ra
3131 turbine
Valve will give to KMPCl by
valve to be erected & interconnection is also balance mesh
Mech
31/01/2014
21 29-10-2013 RWPH Pump flange bolt to be replace from MS to 55
Prashant/Ra
3130 turbine attended
mesh Mech
22 29-10-2013 HRSCC Expansion joint to be erected in inlet line.
Prashant/Ra
3119 turbine
it will be Completed by
mesh Mech 31/MAR/2014
23 29-10-2013
COMPLEX PUMP CW make up pump -2 abnormal sound ,needed to be Prashant/Ra
3095 turbine attended
HOUSE check mesh Mech
24 29-10-2013 CW pump house Support and clamping of motor cooling piping required
Prashant/Ra
turbine attended
mesh Mech
Spray hydrant and diesel hydrant pump not ready for
SFS will change the foot valve
25 31-10-2013 Fire hydrant Ramesh 3096 turbine after hydrant pump stop by
operation
before 31/jan/14
Mech
26 31-10-2013 Cooling Tower
Oil leakage from cell no-3 & 14 gear box and oil seal
Ramesh 3097 turbine
#3 attended,#14 balance
fitting ioint Mech 28/FEB/14
27 01-11-2013 Hydrogen plant
Hydrogen storage tank numbering in hydrogen
Vaibhav 3028
turbine/E
attended
generation plant DCS and field is different C&I &1
28 31.10.13 CW Pump-A&B
Handle missing of CW booster pump to Motor winding Amit
3098 turbine attended
cooling line isolating valves. choudhary MECH
29 31.10.13 CWPump-A&B Leakage from CW discharge pit concrete wall.
Amit
3099 civil
it will be Completed by
choudhary MECH 20/JAN/14
30 31.10.13
COOLING TOWER
shell no 10,12 channel seepage/leakages.
Amit
3100 civil
it will be Completed by
CELLIIIO&12 ~ choudhary MECH 20/JAN/14
<1: .I
JR. ~ ~
('J" iLJ-""
KMPCL RRT DEFFECT LIST -BOP

}t.r"'1 I/l<-
WU

Page 3 of 10
I
DEFFEC
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
sepco
Status as on 10.01.14
T NO.
DEPT.
dept
CW PUMP HOUSE
Provision must be provided to remove debris from
it will be Completed by
31 31.10.13
(SCREEN CLEANER)
debris collection trench of comb type screen cleaning Ramesh 3132 turbine
10/FEB/14
system MECH
booster pump to
All manual valves handles are missing and valve Amit
32 31.10.13 motor cooling line
open/close identification not clear choudhary
3122 turbine attended
valve MECH
CWPH CW 3A Discharge valve flange leakage to be Amit
3078 turbine attended 33 31.10.13 CWPump-A
arrested & Approach to be provided for gearbox choudhary
MECH
34 31.10.13
COOLING TOWER Expantion Bellow Tie rod not fitted of CT Fan
Ramesh 3133 turbine attended
CELL# 01&03 no#01&03 MECH
, 35
31.10.13
COMPRESSOR
Instrument air Dryer #03 filters joint leakage.
Amit
3076 turbine attended
HOUSE choudhary MECH
36 31.10.13 CWPump-A&B
CW -3A Suction combo type self cleaning strainer not Amit
3075 turbine
it will be Completed by
working choudhary MECH 31/01/14
CW Makeup water
CW Makeup water pump-1 & 2 casing vent line not
Amit
37 31.10.13
pump#01 &02
provided & CW Makeup water pump-1 suction pipe
choudhary
3105 turbine attended
line not anchor support provided.
MECH
Service water pump-
Service water pump-1,2&3 suction and discharge BFV
Amit
38 31.10.13
1,2&3
hand wheel locking pin are temporary required
choudhary
3106 turbine attended
Ioermanent oin oroviding. MECH
39 31.10.13 Raw water pump# 02
Raw water pump-2 discharge BFV Body has been Amit
turbine
waiting for new valve and
damaged. choudhary
3074
complete by 28/FEB/2014
MECH
40 31.10.13
FIRE FIGHTING PUMP Fire fighting pump house compressor pump oil level Amit
3073 turbine attended
HOUSE low, required oil top up. choudhary MECH
Diesel Engine of Hydrantpump-2 Air cleaner hose pipe
41 31.10.13
FIRE FIGHTING PUMP has cracked, required hose pipe changed & Spray Amit
3108 turbine attended
HOUSE Diesel Hydrant Pump-1 cooling line hose pipe not choudhary
available MECH
42 31.10.13 Raw water pump-5
Raw Water Pump House, pump No.5 thrust bearing Amit
3107 turbine
waiting for material and
damage choudhary
MECH
complete by 28/FEB/2014

, '1'\0_
KMPCL RRT DEFFECT LIST -BOP

1",>1011 r'-! -0
Page 4 of 10
S.N. DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
Status as on 10.01.14 DATE AREA
T NO.
DEPT.
dept
CW Pump-A&B CW #3A & 3B pump- leakage
Amit
turbine attended 43 31.10.13
choudhary
3120
MECH
31.10.13
DM PLANT AREA (UF
UF tank-2 overflow line not erected
Amit
3128 turbine attended 44
tank-2) choudhary MECH
Support required in bearing cooling pipe line of Amit
attended,more support
4S 31.10.13 CW Pump-A&B
Motor(NDE) choudhary
3109 turbine provided by SEPCO on
MECH 20/jan/2014
46 31.10.13 CW Pump-A&B
Earthing not provided for CW pump discharge valve Amit
3121 E&I attended
hydraulic motor choudhary MECH
CW discharge Hydraulic valve operating station not
Amit
47 31.10.13 CWPump-A&B protection for rain and dust. rusting found in some
choudhary
3110 turbine attended
blocks
MECH
it is norma1.For the expanion
bellow outside and also
when tempreture rise or
drop it will expaned, and the
Cell no- Cooling Tower #03 Cell no -1,3,6,9,11,12,13 lining Amit
,material is rubber, for long
48 31.10.13
1,3,6,9,11,12,13 cracked observed in Expansion bellow. choudhary
3046 turbine time runing the crack is
normal.
If leakage happens due to
crack, SEPCO will
replace(This to be resolved at
MECH
higher level)
49 31.10.13 COOLING TOWER#03
Cooling tower inlet riser pipe line not painted(Primer
Ramesh 3135 anti-cro
it will be completed by
comoleted\. MECH 20/JAN/14
50 31.10.13 CWPump-A&B
CW pump discharge Pipe line not painted(Primer
Ramesh 3136 anti-cro attended
completed\. MECH
51 31.10.13 CWPumpA CW #3A Booster pump-A Gland leakage
Amit
3112 turbine attended
choudharv MECH
52 31.10.13
Hydro Pneumetic
Hydrant Pneumatic tank is not commissioned
Amit
turbine
contact with SFS,complete by
tank choudhary
MECH
31/JAN/2014
/, t,
a 1
KMPCL RRT DEFFECT LIST -BOP

:)'1Jd--(J
{(/ ,r( If
Page Sof 10
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
Status as on 10.01.14
T NO.
DEPT.
dept
53 4.11.13
Acid & Alkali tank
Acid & Alkali pipelines are not painted
Amit
3168 anti-ere attended
discharl?:e pipinl?:s chaudhary MECH
31.10.13
Auto comb type Auto combo screen strainer chain found rusting. No Amit
3114 turbine attended 54
MECH
screen Lubrication on chain pully and chain. chaudhary
4.11.13
Filter water pump-2
Filter water pump no-A Discharge BFV Key removed.
Amit
3169 anti-ere attended 55
Nos choudhary MECH
31.10.13
Service water pump-
Service water pump-2 oil seal seapage.
Amit
3070 turbine attended 56
2 Nos choudhary MECH
57 4.11.13
UF Backwash water Platform required for BFV operating of Backwash Amit
3170 turbine No design
pump water pump discharge header. chaudhary MECH
DM PLANT AREA(UF
Backwash water pump no-C Discharge BFV Key not Amit
58 4.11.13 Backwash water 3171 turbine attended
pump)
available. choudhary
MECH
59 4.10.13
Acid dosing tank for Acid & Alkali Mixer not available in UF & RO Acid Amit
3167 turbine attended
UF& RO dosinl?: tank in DM Plant choudharv MECH
60 31.10.13
UF equipments & RO
UF and RO filter membrane end joint leakage
Amit
3115 turbine
it will be completed by
eauipments choudharv MECH 31/JAN/14
DM PLANT
Amit
ONE PUMP IS GOOD/THE
61 31.10.13 AREA(ACID Acid unloading pump corroded & not.in operation
choudhary
3116 turbine OTHER WILL REPLACE TILL
UNLOADING PUMP) 10/FEB/2014
MECH
DM PLANT
-
Amit
62 4.11.13 AREA(Acid & Alkali Plateform not completed in Acid and alkali tank.
choudhary
3172 turbine attended
storal?:e tank) MECH
63 31.10.13 HRSCC No-4 & 5
All HRSCC should be painted with all pipings ( NO.4 & Amit
3118 anti-cro
it will be completed by
5) choudhary MECH 28/FEB/14
64 31.10.13 HRSCC No-4 & 5 Chute Assembly to be erected ( No.4 & 5)
Amit
3117 turbine
DCN to be raised by
chaudhary MECH 20.01.2014
65 31.10.13 Lifting pump Lifting pump piping and valve
Amit
turbine
DCN to be raised by
chaudhary
MECH
20.01.2014
KMPCL RRT DEFFECT LIST -BOP
J.-- vv"'1J
1f;(lIr!(f U
Page 6 of 10
DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
Status as on 10.01.14 S.N. DATE AREA
T NO.
DEPT.
dept
CHEMICAL DOSING
HOUSE
PVC Piping for chemical dosing in HRSCC need more it will be completed by
66 31.10.13 HRSCC(Coagulant & Ramesh 3137 turbine
support and clamping 31/jan/14
Coagulant aid
transfer pump)
MECH
CHEMICAL DOSING
HOUSE HRSCC
Inside structure to be painted
Amit
anti-era
it will be completed by
67 31.10.13
(Agitator supporting choudhary 28/FEB/14
frame) MECH
CHEMICAL DOSING
Amit
68 31.10.13 HOUSE HRSCC Agita.tor blade to be replaced
choudhary
3123 turbine attended
(Mixing impeller) MECH
69 4.11.13
COMPLEX PUMP Service water pump & eN makeup pump suction & Amit
3173 anti-era
it will be completed by
HOUSE discharge line Inside Pipe line to be painted choudhary MECH 31/JAN/14
70 31.10.13
CW Makeup pump #
MOTOR FAN BLADE DAMAGED Ramesh 3138 turbine attended
4 MECH
71 31.10.13
CT Blowdown ta nk
Gate Erection - 2 Nos. BALANCE Ramesh turbine need UNIT3 shutdown 4 days
gate MECH
72
DM PLANT AREA (DM DM Transfer Pump No. S base frame crack & Amit
turbine attended 31.10.13
transfer pump#OS) DISCHARGE PIPING BALANCE chaudhary
3127
MECH
73 31.10.13 RO water pump No-3 RO Pump No.3 Load test
Amit
turbine attended
choudhary MECH
74 31.10.13
DM PLANT AREA (RO
RO PUMP #4 in dismantled condition Ramesh 3139 turbine
waiting for new material and
water pump No#04)
MECH
complete by 28/FEB/2014
7S 31.10.13
DM PLANT AREA(
All Pump header piping supports need clamping. Ramesh 3140 turbine attended
Pump room) MECH
RO high pressure
Fixing of support of Water filter(2 no's) & RO High
Amit
76 4.11.13 pressure pump filter legs. (Need Insert plate for 3174 turbine attended
pump
support welding)
choudhary
MECH
77 31.10.13
Pretreatement Improper support ereection of PVC dosing pump Amit
turbine
jointly to check and complete
dosing pump pipeline
Ii
choudhary
MECH
before 31/jan/14
d.
/'
<1l
1---
r
KMPCL RRT DEFFECT LIST -BOP
v t ~
Ii'! or( 11
1
,
Page 7 of 10
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
T NO. dept
Status as on 10.01.14
DEPT.
DM PLANT AREA (UF
Amit SEPCO will replace by
78 31.10.13 feed UF feed pump #01,02 &03 Base Frame crack 312S turbine
pump#01,02&03)
choudhary
MECH
10/FEB/2014
Waste water pump-3 Waste water 3rd Pump NRV Erection pending in guard Amit
3175 turbine attended 79 4.11.13
Nos pond. choudhary MECH
80 31.10.13
Industrial waste
Gate Erection - 4 Nos.
Amit
turbine need UNIT3 shutdown 4 days
water tank choudhary MECH
81 31.10.13
Waste water pump-2 Guard Pump Motor No.2 resistance value zero need Amit
3333
turbine/E it will be completed by
Nos to be repalced choudharv MECH &1 31/01/14
82 31.10.13 CW Pump-A&B
Suction valves for Booster Pumps of 3A & 3B need to Amit
3068 turbine
it will be completed by
be replaced as the same are passing & jammed. choudhary
MECH
31/01/14
83 31.10.13 CW Pump-3A
Leakage in discharge line of Booster pump (2 NOS) for Amit
3126 turbine attended
motor cooling CW Pump 3A choudhary MECH
Hydrant Pump # 2 ( electric Driven) realigned,
Amit it will be completed by
84 31.10.13 Hydrant pump vibrations not tested yet due to priming problem due
choudhary
3077 turbine
31/01/14
to seapage in foot valve. (Persistant in all footvalves.)
MECH
85 31.10.13 Spray pump-1 No
Spray Pump # 1 ( electric driven) high vibration Amit
3071 turbine
it will be completed by
problem. choudhary
MECH
20/JAN/14
86 31.10.13
Diesel Engine Driven Diesel Engine Driven Fire Pumps Exhaust Pipe Amit
3334 anti-ero
no design,if KMPCL want
Fire Pump insulation rope binding balance. choudharv MECH need DCN
87 31.10.13
HPwater line & Hand Wheel not provided for isolation valve of Amit
spray line
turbine attended
connection pipe of HP water line & spray line. choudhary
MECH
Fire fighting pump
Hydrant Pump Engine Driven #1 NDE gland leakage Amit jointly to check and complete
88 31.10.13 house(Hydrant Pump
3129 turbine
Engine Driven #1)
observed. choudhary by 31/01/14
MECH
89 31.10.13 Engine driven pumps
Cooling line & air cleaning hoses of all Engine driven Amit
3072 turbine attended
pumps not properly connected. choudhary
MECH
(
&.....1
./
KMPCL RRT DEFFECT LIST -BOP
~ ~
~ ~ r l (1
Page 8 of 10
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
Status as on 10.01.14
T NO.
DEPT.
dept
90 31.10.13 HP water line HP tank water inlet and outlet line connection balance.
Amit
turbine
it will be completed by
chaudhary
MECH
20/JAN/14
Priming Tank Priming Tank inlet float valves to be provided.
Amit
333S turbine attended 91 31.10.13
chaudhary
MECH
92 31.10.13
Jockey Pump Priming Leakage Observed from inlet connection of Jockey Amit
3336 turbine attended
tank. Pump Priming tank. chaudhary
MECH
93 31.10.13
Service air
Oil leakage from suction line solenoid opearating valve
Amit
3067 turbine attended
compressor -B chaudhary
MECH
94 02.11.13 CTCELL#12 OIL SEAL DAMAGE
Amit
3066 turbine
it will be completed by
chaudhary
MECH
31/01/14
Acid & Alkali storage tank outlet line fouling intank Prashant/Ra
mechanical attended,civil
9S 29.10.2013 DM plant area 3113 turbine chipping balance by
supporting wall. mesh
MECH 31/01/14
96 2.11.2013
COOLING TOWER#03
Expansion bel/owtie rod fitted to CT fan #01 &03.
Amit
3102 turbine attended
CELL#Ol &03 chaudhary
MECH
97 2.11.2013 CW pump house CW 3A ,booster pump A gland leakage
Amit
3112 turbine attended
choudharv MECH
98 2.11.2013 CW pump house
CW pump dischage hydralic valve operating station Amit
3110 turbine attended
protection required from rain and dust. chaudhary
MECH
COMPLEX PUMP
Service water pump 1,2,3 suction and discharge
Amit
99 2.11.2013 hydralic butterfly valve handwheellocking pin 3106 turbine attended
HOUSE
Ioermanentlt reauired.
choudhary
MECH
100 2.11.2013
COMPLEX PUMP CW make up pump 1&2 vent line not provided & Amit
310S turbine
KSK will discuss with ERe &
HOUSE suction line anchor support not provided. choudhary
revert 20/jan/14
MECH I.
;4-
- - - - ~ ' ' ' ' ..'-''''.,------,----- ~
- - - - - - - - - - - - - ~ - - -
KMPCL RRT DEFFECT LIST -BOP
( ; ~
J-""''''(j
1')/ f) If ref
Page 9 of 10
LOGGED BY
DEFFEC sepco
Status as on 10.01.14
S.N. DATE AREA DEFFECT IDENTIFICATION
T NO.
DEPT.
dept
101 03-11-2013 DM plant
Earthing to be provided for UF backwash pump-C and
Ramesh 3069 e&1 attended
clarified pump-2 Electrical
102 4.11.2013
DM RO/UF Flange joint leakage in dosing inlet line of UF flushing
Ramesh 3181 turbine attended
eq uipment Room header MECH
103 4.11.2013 COOLING TOWER # 3 Oil seapage from Level Indicator fitting joint of Cell # 7
Ramesh/reh
3182 turbine attended
man MECH
104 4.11.2013
COMPRESSOR Instrument Air Receiver Tank" A" drain line automatic Ramesh/reh
3183 turbine
waiting for new valve &
HOUSE moisture relifvalve malfunctioning man
MECH
complete by 31/01/14
105 05-11-2013 DM plant RO filter sampling line tube pin hole leakage ramesh 3196
Mech
E&l attended
Worm Gear teeth damage of pneumatic ball valve (air inlet rehman/prash
waiting for new material and
106 06-11-2013 DM Plant 3330 turbine it will complete by
line) of multigrade filter#4 ant
Mech 10/FEB/2014
107 06-11-2013 DM Plant
Worm gear teeth damaged of pnumatic ball valve of air
N.rahaman 3330 turbine SAME AS 106
inlet line at MGF-4 Mech
108 07-11-2013 OM plant
Guard pond (industrial waste water tankj,guard pump
Ramesh 3333
turbine/E
SAME AS 81
motor -2 resistance value zero,need to be replaced &1
BOP,mech
109 07-11-2013 Fire pump house
fire pump house Diesel engine driven fire pumps,Exhaust
Ramesh 3334 anti-ere same as 86
pipe insulation rope binding balance
Mech ,BOP
110 07-11-2013 Fire pump house
Fire fighting pump house priming tank inlet float valve to
Ramesh 3335 turbine attended
be provided
mech,BOP
111 07-11-2013 Fire pump house
Fire fighting pump house-leakage observed in inlet line
Ramesh 3336 turbine attended
connection of jockey pump priming tank
mech,BOP
112 07-11-2013 HR5CC5
Mixer impeler shaft not operational due to bearing rehman/prash
3337 turbine attended
damage inside gear box at HRSCC #5 ant
mech,BOP
113 07-11-2013 CW Pump hOuse
EOT crane main hoist not in operation at CW PUMP House rehman/prash
3338
turbine/E it will be completed by
#1 ant mech,BOP &1 31/01/14
114 08-11-2013 OM plant MGF filter no 1 top view glass leakage. Ramesh 3343
mech,BOP
turbine attended
'\
,:p-.
t\,.
~ /
KMPCL RRT DEFFECT LIST -BOP
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
DEFFEC sepco
Status as on 10.01.14
T NO.
DEPT.
dept
11S 9.11.2013 CW pump House
Water leakage from bottom of stuffing box of CW pump # rehmanjprash
3396 turbine attended
C. ant mech,BOP
116 9.11.2013 DM Plant
Water leakage from RO # 6 sampling line joint and RO # S rehmanjprash
3397 turbine attended
membrane pipes. ant mech,BOP
117 9.11.2013 COMPRESSOR HOUSE
Instrument Air Comp Bdryer primery tank pressure gauge rehmanjprash
3398 turbine attended
leaking. ant mech,BOP
118 9.11.2013 DOT area HFO cooler -1 outlet line RTD not working Birendra E&I
completed, jointly to check
C& I before 17jjanj14
119 9.11.2013 Condensate drain tank transmitter not working Birendra E&I
completed, jointly to check
Mech before 17jjanj14
120 9.11.2013 HFO unloading pump-A oil top-up required Birendra Mech boiler attended
121 9.11.2013 ldO supply pump-A DE side oil topup required Birendra Mech boiler attended
122 9.11.2013 lDO supply pump-A NDE side mech.oil seal leakage Birendra Mech boiler attended
123 9.11.2013
lDO supply pump-A NDE oil level view glass dirty,oillevel
Birendra boiler attended
not seen Mech
124 9.11.2013
CW pump-A,B shaft sealing water overflow drain pipe
Birendra turbine attended
should be extended Mech
125 9.11.2013 Fire hydrant motor -B coupling guard required Birendra Mech turbine attended
126 9.11.2013 CW pump-3A cooling water line local pro Gauge is missing Birendra
Mech
turbine same as 01


"-
Page 10 of 10

.L. e--},-. v)

1' (1 W
ph1
l'<"f 01/ 11
p f ~ o l l
BALANCE RRT DEFFECT LIST -DCS
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY
DEFFECT sepco
NO.
DEPT.
dept
Status as on
10.01.14
1 28.10.13 DCS Si02 of superheater steam showing bad value sanat C&I E&I ok
2 28.10.13 DCS coductivity of reheater steam showing bad value sanat C&I E&I ok
waiting for
3 28.10.13 DCS N2H4 eco inlet water showing bad value C&I E&I
new
sanat
material,28/FE
B/2013
4 28.10.13 DCS Si02 of steam drum water showing bad value sanat C&I E&I ok
5 28.10.13 DCS P04 of steam drum water showing bad value sanat C&I E&I
ok
6 28.10.13 DCS Reheater right side temperture control valve hunting sanat C&I E&I ok
7 28.10.13 DCS Flue gas pressure of right side LTSH is showing bad value sanat C&I E&I ok
8 28.10.13 DCS Flue gas pressure of right side Economiser is showing bad value sanat C&I E&I ok
9 29.10.13 DCS LPH no.6, LL switch acting( level 401 , showing 382) bhupendra C&I E&I ok
10 29.10.13 DCS LPH 8A, (380mm), LPH 7B(375), LPH8B(387), LL switch acting bhupendra C&I E&I ok
11 29.10.13 DCS CO quality for flue gas at inlet of APH-A, very high(10058ppm) bhupendra C&I E&I ok
12 29.10.13 DCS CST tank makeup water 5i02 value bad bhupendra C&I E&I ok
13 29.10.13 DCS
In DCS vacuum page (3009), HP & LP condensate drain flash tank temp. are
Tkumar 2824 C&I
given wrong. & codensor face plate name to be changed as per local
E&I ok
EH unit no
EH oil pump A&B current display not configured in DCS C&I E&I
current out
14 30.10.13 DCS bhupendra
put,NO
DE51GN
15 30.10.13 DCS During seal oil pump -B running its current not coming in DCS bhupendra C&I E&I ok
16 30.10.13 DCS in alarm annunciation M5 temp high acting at 531 deg anshuman C&I E&I ok
17 2013-11-4 DCS Boiler furnace temp.probe left side feedback showing wrong (19%) Tkumar c&i E&I ok
18 2013-11-9 DCS
IP casing inlet steam Pro Tx -1,2.3 are not working Properly (
T kumar 2707
3MAB10CP011,012,013)
c&i E&I KSK
HP steam Pr. After governing stage value is showing wrong in DCS ( inform:after
19 2013-11-9 DCS
3MAA10CP011)
Tkumar 2708
c&i E&I shut down
20 2013-11-9 DCS LPH-7A,7B extraction pro Transmitter not working in DCS T kumar c&i E&I ok
21 2013-11-9 DCS Seal oil system and stator system DCS MIMIC required as per P& 10 Siva
r
c&i E&I ok
,
\ .d
--'
.
-
I.
KMPCl RRT DEFFECT LIST -DM
DEFFECT sepco Status as on
S.N. DATE AREA DEFFECT IDENTIFICATION LOGGED BY NO. DEPT. dept 10.01.14
SWAS SWAS local online analyser not working ,since 29- Ram kumar
1 02-11-2013 pannel 10-2013(like CBD pH,silica,phosphateetc) Sahu 3084 C&I E&I 31.01.14
waiting for new
MGF-4: Air I/L valve gear tooth damaged, so valve material,28/FEB/201
2 08-11-2013 OM plant is under maintenance. OM Prakash Mech turbine 4
3 08-11-2013 OM plant Air blower (Safety Valve) is under maintenance. OM Prakash Mech turbine Attended
Raw water booster pump Oil flow meter not
4 08-11-2013 OM plant working. OM Prakash C&I E&I Attended
5 08-11-2013 OM plant I/L flow meter of HRSCC is not working. OM Prakash 3345 C&I E&I Attended
HRSCC OIL conductivity, FRC Analyzer, Turbidity complete by
6 08-11-2013 OM plant analyzers are not working. OM Prakash 3344 C&I E&I 31/01/14
CW make up water OIL header pressure gauge not
7 08-11-2013 OM plant working. OM Prakash C&I turbine Attended
Chemical dosing room - Chemical feeder system (for
chemical solution preparation) not ready & right complete by
8 08-11-2013 OM plant now chemical addition into the tank is on directly. OM Prakash Mech turbine 31/01/14
HRSCC No: 5 Oil valve feedback problem - Valve
9 08-11-2013 OM plant not showing running indication in PLC. OM Prakash C&I E&I Attended
RO Micron CartiageFilter (MCF) vent line not vent line draWing no
10 08-11-2013 DM plant provided which is connected to drain line. Ram kumar Sahu Mech turbine design
IV"J h;; (;;,
Page 1 of 1
AHP - SYSTEMI EQUIPMENT SHORTCOMINGS-Meeting on 8.11.2013
SYSTEM!
EQUIPMENT
SHORT COMMINGS REMARKS Comments as on 10.01.14
1, Even Ihe the pfanlls wnnlng al440mw, 8A
disposal system need to run 3.5 t04hrs In 12 hr in sEPta is reponsiable to demonstarte the capacity of SA deashing at the time
place of 3hr( 1 hr in every 4hrl. If this be the of futlload (600 MW)
condition, al no point of time 3 units can be wn with HP water pressure at Jet pump Inlet is 6 to
Ino tiP water pump In operation.(Atlached details) 6.5 bar In place of 9.5 bar
2. ECO should run along with BA, However
same as SA NO.1
runnlngfor much longer period
3. Protective water pr. Interlock for CG seal and Jet Presently It Is running In manual mode,by 31.01,14 He vendor Oalu's
BASYSTEM pump Inlet not taken Into operation although repefSenlative will avallable at site. .
required Pr. Switches are Installed. And commissioning will be done.
Presently it Is wnningin manual mode,by 31.01.14 Ple vendor Datu's
4. Reverse rotallon of CG for Jam clearance not repersentalive wHi available at site.
programmed. And commlssionlngwHl be done.
S. SA feed gate quite often not opening from panel. closed
It Is being opened aIded by chain block. Cylinder seal need 10 be checked.
SEP(O wilt provide on ISI14.Graphlted Packing material to be provided by
6. Major Gland seal leakage from clinker grinder. SEPCO to KMPClon 15.Ql.14
7. Stand by lP pump near concentrator Is not In
operation. commissioning by 29.12.13
In Wgh level meeting II Is discussed uce will supply the new Bag filters and
1. Filter bag failure Is veryohen, pi refer attached to be dispatched to site after receiving the confirmation date from KMPCl,
filter bag replacement details. erection will be Done bySEPCO under supervision of UCe.
FA system- VAC
2. Positive feedback for Transfer vessel Inlet and out SEPCO HO reply 20/JAN/14
let valve OPENI CLOSE Is necemary for monitoring
DP across Filter Bags
1. When 2 lines are in service, 4 compressors are SEPCOw!l1 check & mOdify the design, 10 meet the requirement of single
required to run keeping no standby for the unll. unit operation and revert before 20.02,14
FA system Pr
closed
conv
2. Orifice details for Conveying air line are required
3. Conv.lIne valve gasket failure is very regular. To SEPCOwitl provide the lOsqm with Smm thick Gasket to KMPCl by 15.1.14
change gasket, operation of the COIW line
connected valve is put on hold causing HI level In ESP
1. HCSDsystem has made ready for operal!on in
manual mode only except for the level control and
density control completed
--
2. ART level and slurry density are taken in control
loop to contlOllhe makeup water conllOl valve and However the response time of auto control
the rpm of the rotary feeder. Is too farge( 2S to 35 min). completed
3. LUb oil pump, IlCSD Compressor and Motor
cooling fan, supply water pump, hose pump, charge
pumps, agitator are requIred to be stared in
KMPCl will give the sl3ndard logic to SEPCO by20.1.l4.
sequence manually before operating the OPEN
arter re<eiyjng logic SEPCO wHl jointly chek along with PtC vendor and
SEQUENCE when Ash feed valve, screw conveyor,
ash mixture start simultaneously. As per good As per good engineering practice, starting of
complete by 31/jan/14
engineering practice, slarling of equipments should equipments should slart from the
start from the downstream side with START downstream side with START feedback of
feedback of pre<edent equipment and this need to precedent equipment and this need to be
be Incorporated for safe syslemoperation. incorporated for safe system operation.
IlCSD system 4. As per approved doc system to operate with
SEPCOalready sent a leiter to Techpro, asked about the design flow with the
slurry density of 1.48 t/m3{ 6S% consistency).
SEPCQ Intimated that the system can run with
present flow having different, at the time taking density above 1.42
following problem are coming paddle mixer overload Irip,ART for bolh
maxm slurry density of 1.42 t/m3( 59%consistency)
will give the status to KMPCl by 20/01/14
only.
V-fA\>::;;,\\'''1
C&llrasmitter are workingcorretly,S[PCO will discuss with vendor about the
s. While lhe pump rating is 143m3/hr at 30 bar, issue of discharge pressUfe&revert 31/1/14
presently pump Is running alll1m3/hr at 1.S bar.
6. 80th for Hose pump and H($D pump, pr
indicated at discharge of pumps are less than the
suction pressures. [ven two pr Iransmiller installed CLOSED
at the discharge of Ihe HCSO pump are showing Iwo
different pressures.
SEPCOAIREAOY SENT A lnERTO TECHPRO.FOR SIlORT SUPPLY OF
7. PH and Nude<lnic density meier are 110t put In SENSOR.SEPCO TO EXPIOATE THE MAnER URGENTlY,SEPCOwill give Ihe
service. status to l<MPCl by 10/01/14
8. HCSD discharge line valve Is being operated with Valve disc must have worn out subslantially SEPCO will aHange amanpower for inspecl10n by before 20.1.14, l<MPCl will
partially open condition since runnIng of only charge by this lime. Sepco need to replace thIs inform the time before one day.
pump or IlCSD pump. valve before handing over of the system.
SIlO Sepco inlimated Service engineer from OE Is
equipmenls 1. lAC running wlo drier since 1st nov'13 e ~ p e t e but no dale confirmed.
COMPIOED
2.For dry ash unloading system, both lhe the Feeder
and dam valves either getting lammed or heavyly operaUonal difficultied and also produces
Presenlly it [s OK,lf any problem arasles in future,l<MPCl will Inform 10 SEPCO
passing holding loading of ash to bulkefs. It Is a environmental problem In silo area. silo
regular feature and recurring almost at j;lvery area. Two tinies JCV WHe deployed to dear
to reslove the problem.
alternate day. ash from silo bottom for bulker entry.
Characteristic curves for all water and slurry pumps
SEPCO will send theoffjcalletler 10 KMPCl with status by 20.1.14
Water pumps are required, For condition monitoring of pumps
Page 2 of 2
f-
Notes of discussion between SEPCO and KMPCl on DM & H2 plant C&I problems-8.11.2013
Description Remarks comments as on 10.01.14
SN OM plant
PreTreatment system Is funning!n manual mode. n is to
be put in Auto mode and demonstration to be given.
1 SEP(Q will check the Interlocks and protection.
SEP(Q Commlslonlng dept 15 a responsible for this
work, by 28.01.14 vendor arrival at site, Jointly to
be check & modified the Interlock & protection
logle and complete by 10!FEB!14
Resin fillers are running in manual mode. Same are to be
put In Auto mode and demonstration to be given.
1
$EP(O wllJ check the Interlocks and protection.. Issue closed
filters of SAC and SBA are running in manual mode. Same
3 are to be put In Auto mode and demonstration to be given.
SEPCO Is preparing the sequence. Issue dosed
Reslne Storage Transfer tank system Is runnIng In manual
4 mode same Is to be put In auto mode and demonstration
is required.
SEPCa will check the Interlocks and protection. Issue dosed
S Running feedback and current feedbacks are not showing
SEPca will attend. Issue closed
In UMI for URSCC-5.
6 Alarms and Trip Set poInts are required.
Submitted. KMPCl will review and revert by
5EPca shall provide the documents after RRT. 20!JAN!14
control writeup not provided.
7
SEPCa agreed to submit before 31.1.14 for all
SEPca shall provide the documents after RRT. balance write up.
logic Back-up not full fill auto /sequence of operation
manual. latest Running logic back up to beprovided on
8
15.01.14.
Modlf!catlon Is being done by SEPCO. KMPCl will help to SEPca to take back up.
As BuUt 10 list and Termination details are required.
9
SEPca shall provide the documents after RRT. dosed
Network switch configuration software not provided.
10
SEPCa shall provide the software after RRT. closed
Hydrogen Plant.
1 No control wrile-up SEPca has provided a&M manual, but In that write
up is not available.
SEPca agreed to submit by 31.01.14.
2 On line logic demostratlon not given
SEPCa will submit the Vendor letter about thIs
SEPca told that vendor dIdn't agree to give the Issueby 25/JAN/14
online logic demostratlon. It will demostrate along with vendor.
logic backup not provided.
3
SEPCa shall give on 9.11.2013 logic submItted In Tlbits.
IP address of controller, remote 10 ,Operator!
Engineering station are not prOVided.
4
SEPCa shall provide after RRT.
suhmi t tetl
As built I/a list and termination details are required.
5
SEPCa shall provide after RRT.
suhmi tletl
Installed software licence detaits not provided.
6
presently licence in the name ofSPca, the same
SEPCa shall provide after RRT. to be changed to OWner name before 28/FEB/14
Network switch configuration software not provided.
7
SEPCa shall provide after RRT.
closed
Page 1of 1
Notes of discussion between SEPCO and KMPCL on AHP-C&I problems-B.ll.20B
SI. No
Description SEPGO comments Icomments as on 10.01.14
I
Bottom Ash System.
1 Sepco is running the BA system without SEPGO agreed to provide permissive
interlock with pressure switches and Zero and trip interlock on low suction pressure
Presently it is running in
Speed Switch. of jet pump after RRT.
Regarding zero speed switch, SEPGO
manual mode,by 25.01.14
agreed to keep it in loop before RRT on
PLC vendor Dalu's
10.11.2013., and SEPGO will
repersentative will available
demonstrate clinker grinder opeation
at site.
after completion of this work.
After arrival of vendor ,
commissioning will be done
by 31.01.14 .
2 Jam indication is coming during running the It is covered in ponit nO.1
Presently it is running in
Glinker grinder. If comes then clinker grinder manUal mode,by 25.01.14
motor should run forward/reverse at least PLC vendor Dalu's
tree times. If Jam signal is persisting, the
repersentative will available
clinker grinder motor should trip. Same is to
at site.
be corrected and taken into services as per
After arrival of vendor,
control write-up.
commissioning will be done
by 31.01.14.
3 Pro Switch of seal water for grinder seal. SEPGO shall proVide a start permissive
Same is to be taken in line. and alarm on low seal water pressure in
logic loop by 10.11.2013.
Closed ,
4 Boltom ash overflow tank A & B suction and Present logic is based on level of tank
discharge pro Switches are in bypassed for start permissive of the pump. SEPGO
condition. Same is to be taken in service as shall provide alarm on low discharge
per cOntrol write-up. pressure of the pump to ensure choking
ifany.
Closed
5 Sepco is running the Economiser system by The permissive for eco deashing is to be
bypassing the pressure switches. Same put in service i.e. adequeate pressure in
should be taken into service as per control suction of jet pump and wetting unil.
write-up. Tripping of deashing will happen when Logic is completed, New
either of the intlet pressure is leSs than Pr.5witch will erect by
preset value. 20.01.14
AHP air compressor
6 Air Driers are not working properly in Ash Moisture auto drain valve also not
Handling Compressors. Moisture free dry air working properly, so presently moisture
not coming from Drier outlet same are to be drain valve is being opeated manually.
corrected and taken into service.
Mechanical work will
complete by 20.01.14,E&1
completed and checking
with KMPCL by
16.01.14Morning.
)
7 As built PLG 10 list and Termination details SEPGO will provide after RRT
of AHP are required.
Closed
8 As builtPLG 10 list and Termination details SEPGO will provide after RRT
of Mill Reject and Ash Gampressor are
, required.
\ r\ /'
, Closed
d U ~
Tlf"'I<'1('1' ../
-0'
~ ,. "
Notes of discussion between SEPCO and KMPCL on AHP-C&I problems-8.11.2G13
9 For Purging of Buffer Vessel and Filer SEPCO has changed the source of the
seperator Bag filters Air line taken from Ash air due to variation in instrument air DeN witl be submitted
Handling Compressor line instead of pressure. KMPCL shall refer this to au 20th Jan 2014
Instrument air line. ERC.
Demonstration Required to run the system.
10 Mill Reject system. SEPCO will provide the control write up
for logic checking.
11 Bottom Ash System. SEPCO will provide the control write up
for logic checking.
12 Economiser System. SEPCO will provide the control write up
SEPca submitted, KMPCL
for logic checking.
checking underpragress and
13 Negative and Positive conveying system. SEPCO will provide the control write up
Revert by 20/Jan/14
for logic checking.
14 Air-Compressor and air Drier system. SEPCO will provide the control write up
for logic checking.
15 Display in conveying compressor panel to be Moisture auto drain valve also not
changed to English from chinese. working properly, so presently moisture SEPCO is already discussing
drain valve is being opeated manually. with semiens for updated
program, after receiving
same to be modified by
SEPca before 20.01.14..
Mill Reject system.
16 Pyrite hopper Inlet gate logic is nol proper. SEPCO will modify the logic on
10.11.2013 as per discussion between
KMPCL and SEPCO.
Closed
17 Concentrator, buffer vessel & screw SEPCO can demonstrate this after
conveyor system logic not demostrated. giving the write up to KMPCL. by 27.01.13 along with PLC
vendor to be jointly checked
and commissioned.
18 Network switch configuration software not SEPCO shall prOVide this software after
provided. RRT.
Closed
19 In auto sequence Water pressUre adequate Before RRT, SEPCO will keep this in
contact is not taken as a permissive and loop.
protection.
Closed
H7J7yffv

\Z\V\PW
\'0\ \\ \1-\
Page 2 of 2