ACS 2000 is a new medium voltage drive system based on ANPC-5L technology. ACS 2000 topology combines two innovations for ABB MVdrives. The drive system is available with an Active Front End (afe) to support either transformerless design or. Simple 2-winding transformer design.
ACS 2000 is a new medium voltage drive system based on ANPC-5L technology. ACS 2000 topology combines two innovations for ABB MVdrives. The drive system is available with an Active Front End (afe) to support either transformerless design or. Simple 2-winding transformer design.
ACS 2000 is a new medium voltage drive system based on ANPC-5L technology. ACS 2000 topology combines two innovations for ABB MVdrives. The drive system is available with an Active Front End (afe) to support either transformerless design or. Simple 2-winding transformer design.
ACS 2000 is a new medium voltage drive system based on ANPC-5L technology. ACS 2000 topology combines two innovations for ABB MVdrives. The drive system is available with an Active Front End (afe) to support either transformerless design or. Simple 2-winding transformer design.
EEE-CT 2010 CHLE A New Medium Voltage Drive System Based on ANPC-5L Technology Michael Basler, ABB Switzerland Ltd, March 2010 ABB Group March 16, 2010 | Slide 2 Overview A new medium voltage drive system The ANPC-5L topology Converter configurations System integration Converter design ABB Group March 16, 2010 | Slide 3 New Medium Voltage Drive System Overview ACS 2000 launched by ABB in 2010 General purpose drive for standard applications Voltage source inverter Medium voltage 6.6.9kV Low power (400 kVA 1000 kVA) Compact size Multilevel GBT topology Air cooled Suitable for standard motors and input isolation transformers ABB Group March 16, 2010 | Slide 4 New Medium Voltage Drive System Overview Suitable for use with or without input isolation transformer Direct-to-line connection (transformerless) provides lowest cost of ownership Active Front End (AFE) for minimal line side harmonics with power factor correction and regeneration Simple drive system integration Three in - three out cabling for quick and easy installation Suitable for new or existing induction motors High reliability and low maintenance costs ABB Group March 16, 2010 | Slide 5 The ANPC-5L Topology General topology facts ACS 2000 is based on a new 5-level VS topology Different from existing 5-level topologies (ACS 5000) Main reason: requirement for transformer-less operation ACS 2000 topology combines two innovations for ABB MV- drives New innovative 5-level VS topology (from ABB CRC) Dual switch HV GBT technology ACS 2000 is exclusively available with an Active Front End (AFE) to support. either transformerless design or. simple 2-winding transformer design ABB Group March 16, 2010 | Slide 6 The ANPC-5L Topology General topology facts 5-level topology chosen in ACS 2000 is an extension of the well-established 3-level VS Main differences to 3-level VS topology include Additional capacitor per phase "phase capacitor NP diodes are extended by antiparallel active switches Active Neutral Point Clamped (ANPC) Phase capacitor is charged to of the total DC-link voltage To provide an additional level in the output voltages To have equally spaced steps in the output voltage ABB Group March 16, 2010 | Slide 7 The ANPC-5L Topology From 3-level to 5-level topology 3-Level NPC VS (ACS 1000 or ACS 6000) +V DC NP -V DC PH ABB Group March 16, 2010 | Slide 8 The ANPC-5L Topology From 3-level to 5-level topology 3-Level NPC VS Phase output voltages +VDC NP -VDC VPH ABB Group March 16, 2010 | Slide 9 The ANPC-5L Topology From 3-level to 5-level topology 3-Level NPC VS Phase output voltages +VDC NP -VDC VPH ABB Group March 16, 2010 | Slide 10 The ANPC-5L Topology From 3-level to 5-level topology 3-Level NPC VS Phase output voltages +VDC NP -VDC VPH ABB Group March 16, 2010 | Slide 11 The ANPC-5L Topology From 3-level to 5-level topology From 3 levels to 5 levels: +V DC NP -V DC PH ABB Group March 16, 2010 | Slide 12 The ANPC-5L Topology From 3-level to 5-level topology From 3 levels to 5 levels: +V DC NP -V DC PH 1. Replacing GCTs with GBTs ABB Group March 16, 2010 | Slide 13 The ANPC-5L Topology From 3-level to 5-level topology From 3 levels to 5 levels: V dc /2 +V DC NP -V DC PH 1. Replacing GCTs with GBTs 2. Adding the Phase Capacitor Charged to of the total DC-link voltage ABB Group March 16, 2010 | Slide 14 The ANPC-5L Topology Phase to ground voltage levels 5-Level ANPC VS Phase output voltages +VDC NP -VDC +VDC/2 -VDC/2 VPH ABB Group March 16, 2010 | Slide 15 The ANPC-5L Topology Phase to ground voltage levels 5-Level ANPC VS Phase output voltages +VDC NP -VDC +VDC/2 -VDC/2 VPH ABB Group March 16, 2010 | Slide 16 The ANPC-5L Topology Phase to ground voltage levels 5-Level ANPC VS Phase output voltages +VDC NP -VDC +VDC/2 -VDC/2 VPH ABB Group March 16, 2010 | Slide 17 The ANPC-5L Topology Phase to ground voltage levels 5-Level ANPC VS Phase output voltages +VDC NP -VDC +VDC/2 -VDC/2 VPH ABB Group March 16, 2010 | Slide 18 The ANPC-5L Topology Phase to ground voltage levels 5-Level ANPC VS Phase output voltages +VDC NP -VDC +VDC/2 -VDC/2 VPH ABB Group March 16, 2010 | Slide 19 The ANPC-5L Topology Phase to phase voltage levels ABB Group March 16, 2010 | Slide 20 The ANPC-5L Topology Phase to phase voltage levels ABB Group March 16, 2010 | Slide 21 The ANPC-5L Topology Phase to phase voltage levels ABB Group March 16, 2010 | Slide 22 The ANPC-5L Topology Phase to phase voltage levels ABB Group March 16, 2010 | Slide 23 The ANPC-5L Topology Phase to phase voltage levels ABB Group March 16, 2010 | Slide 24 The ANPC-5L Topology Phase to phase voltage levels The switching vectors are symmetrical for the negative side of the waveform. ABB Group March 16, 2010 | Slide 25 The ANPC-5L Topology Phase to phase voltage levels 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 -15 -10 -5 0 5 10 15 v o l t a g e
( k V ) Converter phase to phase voltage time(s) ABB Group March 16, 2010 | Slide 26 The ANPC-5L Topology Controlling the phase capacitor voltage Vdc/2 +VDC NP -VDC PH Some vectors produce the same output voltage V5 and V6 produce +V CD /2 V1 and V2 produce -V CD /2 Redundant vectors are used to control the voltage level of the phase capacitor Current direction changes in phase capacitor V5 V6 ABB Group March 16, 2010 | Slide 27 The ANPC-5L Topology Network side Active Front End (AFE) with nput Filter Unit (FU), di/dt clamp and DC-link capacitors + + + + + ABB Group March 16, 2010 | Slide 28 The ANPC-5L Topology Motor side nverter unit (NU) with di/dt clamp and output filter for du/dt limitation ABB Group March 16, 2010 | Slide 29 The ANPC-5L Topology Protection against short-circuit "Two Lines of Defense Fast short-circuit protection on semiconductor level f a gate-emitter voltage is applied during on-state (saturation of GBT) a short circuit is detected and turned off. Protection firing on system level Thyristor crowbar located in the DC link is operated to discharge the DC link and phase capacitors. Subsequently protection firing (turning on all GBTs) is initiated. Eliminates the possibility of GBT explosion ABB Group March 16, 2010 | Slide 30 Converter Configurations Connection to external transformer ABB Group March 16, 2010 | Slide 31 Converter Configurations Direct-to-line connection ABB Group March 16, 2010 | Slide 32 Converter Configurations Direct-to-line connection Control Unit Control UPS Power Supply Auxiliary Power Supply MCB (Standard) Close Open Trip Main Power Supply Motor IM Auxiliaries Power Part ACS 2000 ABB Group March 16, 2010 | Slide 33 System ntegration Requirements Trends in the industry: From an engineered solution to a more standardized solution. From a one of a kind solution to a commodity. Standard drive interfaces Motor side no special motor required Line side meet common network standards only simple input breaker needed Controls HW level flexible /O's SW level common ABB profile Cooling Simple integration possible ABB Group March 16, 2010 | Slide 34 System ntegration Drive system configurations Main power supply M Main circuit breaker Transformer ACS 2000 Motor Classic configuration with external transformer M Direct-to-line (DTL) connection M M M Several direct-to-line drives on a common AC bus ABB Group March 16, 2010 | Slide 35 Converter Design ACS 2000 converter Cooling fan Control unit nverter Phase Modules Active front end (AFE) Phase Modules Cable entry ABB Group March 16, 2010 | Slide 36 Converter Design Cabinet front Phase modules Control unit DC-link Terminal field nput filter choke ABB Group March 16, 2010 | Slide 37 Converter Design Cabinet back Output filter choke DC busbar with di/dt clamp Filter resistors nput filter choke ABB Group March 16, 2010 | Slide 38 Converter Design Phase module Connectors Phase interface control board Phase capacitor ABB Group March 16, 2010 | Slide 39 Converter Design Phase module Phase capacitor Low inductive busbar GBT modules Gate units Heatsink ntegrated current sensor ABB Group March 16, 2010 | Slide 40 Converter design Main features Compact size Ease of service Redundant cooling Front access to all components Phase module exchange in less than 30 minutes Modular design ABB Group March 16, 2010 | Slide 41 A New Medium Voltage Drive System Based on ANPC-5L Technology Conclusion ACS 2000 was successfully launched on the market ntroduction in waves to ensure smooth market introduction Stages Countries Internal launch 1st wave UK, SE, ES, T, CZ, PL Q2, 2009 2nd wave Rest of Europe Q3, 2009 3rd wave NAS & SAS Q1, 2010 4th wave SAM, NAM & MEA Q2, 2010 Successful collaboration between research and industry Second presentation on ACS 2000 PE-3: Power Electronics Part 3 Tuesday 16, 11:50-12:10 A New Medium Voltage Drive System Based on ANPC- 5L Technology (VF-009288), Frederick Kieferndorf