Norsok Material Data Sheet (M-630r2)

NORSOK STANDARD
MATERIAL DATA SHEETS FOR PIPING

M-630
Rev. 2, November 1997
Please note that whilst every effort has been made to ensure the accuracy of the NORSOK standards
neither OLF nor TBL or any of their members will assume liability for any use thereof.
Material Data Sheets for Piping M-630
NORSOK Standard Page 1 of 9
CONTENTS
FOREWORD 2
INTRODUCTION 2
1 SCOPE 3
2 NORMATIVE REFERENCES 3
3 DEFINITIONS 3
4 COLLECTION OF MATERIAL DATA SHEETS 4
4.1 General 4
4.2 Referenced Standards and Corresponding MDS 7
FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and remove unnecessary activities in offshore field
developments and operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and are jointly issued by OLF (The Norwegian Oil Industry Association) and
TBL (Federation of Norwegian Engineering Industries). NORSOK standards are administered by
NTS (Norwegian Technology Standards Institution).
The purpose of this industry standard is to replace the individual oil company specifications for use
in existing and future petroleum industry developments, subject to the individual company's review
and application.
The NORSOK standards make extensive references to international standards. Where relevant, the
contents of this standard will be used to provide input to the international standardisation process.
Subjec to implementation into international standards, this NORSOK standard will be withdrawn.
INTRODUCTION
This revision replace NORSOK standard M-CR-630, rev. 1, and the changes from rev. 1 to rev. 2
are mainly:
more precise test requirements
in some cases, increased extent of NDT
The acceptance criteria have not been changed.

MINOR DEVIATIONS FROM ASME B31.1 CODE REQUIREMENTS

The use of the piping materials according to NORSOK Standards (L-CR-001, M-630 and M-601)
will result in some minor deviations from the ASME B31.3 code. All deviations have been carefully
considered, and they are in line with Norwegian and European practice. The deviations are:

NORSOK have of practical reasons limited the thickness for requiring impact testing to 6 mm
If subsize Charpy V-notch impact test specimens are used, the energy requirement is increased
instead of lowering the test temperature.
Impact testing is not required in the qualification of the welding procedures for weldments in
austenitic stainless steel when used in the temperature range from 29 C to 105 C.
Eddy current examination is accepted as replacement for spot radiography of stainless steel welds
for wall thicknesses less than 4.0 mm.
Thin walled (thickness up to 7 mm) longitudinal welded pipes in 6 Mo austenitic stainless is
accepted in as welded condition provided the plate material used is solution annealed.
In general, the MDS have supplementary requirement beyond the ASTM standard to ensure a proper
safety level.
1 SCOPE
This standard includes material requirement in a collection of Piping Material Data Sheets (MDS)
for use in piping systems, selected according to NORSOK L-CR-001, Piping and Valves.
2 NORMATIVE REFERENCES
The standards listed in the attached data sheets include provisions which constitute provisions of
this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other
recognized standards may be used provided it can be shown that they meet or exceed the
requirements of the standards referenced below.
3 DEFINITIONS
Carbon Steel Type 235 Carbon steel with SMYS 220MPa and not impact tested
Carbon Steel Type 235LT Carbon steel with SMYS 220 MPaand impact tested
at - 46 C
Carbon Steel Type 360LT Carbon steel with SMYS 350 MPa and impact tested
at - 46 C
MDS Material data sheet
SMYS Specified minimum yield strength
Stainless Steel Type 316 Alloys with approx. 2.5 % Mo of type AISI 316
Stainless Steel Type 6Mo Alloys with 6 % Mo and PRE >40
Stainless Steel Type 22Cr duplex Alloys with 22 % Cr according to UNS S31803
Stainless Steel Type 25Cr duplex Alloys with 25 % Cr and PRE >40, often also referred to as
"super duplex".
4 COLLECTION OF MATERIAL DATA SHEETS
4.1 General
Materials/components manufactured in accordance with M-CR-630 rev. 1 may be accepted. This
shall be agreed with the actual project/company.

The material selection menu for material standards and grades relevant for the piping systems is
shown in Table 1. The actual grades to be used with respect to piping design shall be stated on the
piping class sheet.
The materials shall be delivered in accordance with the standard referred to. In addition the MDS
specifies the selected options in the referred standard and additional requirements which shall be
added or supersede the corresponding requirements in the referred standard.
The actual types of materials covered are as follow:
C - Carbon steels; Type 235, Type 235LT, Type 360LT
D - Ferritic/Austenitic Stainless Steels; Type 22Cr, Type 25Cr
K - Copper/Nickel 90/10 and other copper alloys
N - Nickel base alloys; Type 625
P - Polymers including fibre reinforced
R - Austenitic Stainless Steels; Type 6Mo
S - Austenitic Stainless Steels; Type 316
T - Titanium
X - High strength low alloyed steels.
Note: Welded products according to MDS D42, D43, D52, D53, R12, R13, S01 and T01 have
acceptance classes which give welding factors 0.8 and 1.0. The correct class is specified on
the piping class sheet. The order shall include acceptable classes.
Table 1 - Material Selection Menu for Piping Systems
Product Carbon steel
Type 235
1)
Carbon steel
Type 235LT
impact tested
Carbon steel
Type 360LT
impact tested
Stainless steel
Type 316
Stainless steel
Type 22Cr
Duplex
Stainless steel
Type 25Cr
Duplex
Stainless steel
Type 6Mo
2)
Cu/Ni 90/10
and other
copper
alloys
Nickel alloy Titanium
Grade 2
3)
High
strength low
alloyed steel
Pipes
Seamless
A106 Grade B A333 Grade 6 API 5L Grade
X52
A312 Grade TP 316 A790 UNS
S31803
A790
UNS S32550,
UNS S32750,
UNS S32760
A312
UNS S31354,
UNS N08367,
UNS N08925,
UNS N08926
B466 UNS C
70600
B705 UNS
UNS N06625
B861 Gr 2 A519 AISI
4130
Pipes
Welded
API 5L Grade
B
ASTM A672
CC60, CC70
Class 12, 22
A671 Grade CC60,
CC70
Class 12, 22
A671 Grade
CC70
Class 12, 22
A312 Grade TP316
A358
Grade 316
Class 1, 3, 4
A928 UNS
S31803
Class 1, 3, 5
A928
UNS S32550,
UNS S32750,
UNS S32760,
Class 1, 3 and 5
A358
UNS S31254,
UNS N08367,
UNS N08925,
UNS N08926
Class 1, 3, 5
B467 UNS C
70600
B705 UNS
UNS N06625
B862 Gr 2
Fittings A234 Grade
WPB
A420 Grade WPL
6
A860 Grade
WPHY 52
A403 Grade WP 316
Class S, W, WX
A815 UNS
S31803
Class S, W, WX
A815
UNS S32550,
UNS S32750,
UNS S32760,
Class S, W,
WX
A403
WP S31254,
UNS N08367,
UNS N08925,
UNS N08926
Class S, W,
WX
-
UNS C
70600
B366 UNS
UNS N06625
B363 Grade
WPT2 /
WPT2W
A234 AISI
4130
Forgings A105 A350 Grade LF2 A694 Grade
F52
A182 Grade F316 A182 Grade F51 A182
UNS S32550,
F53 (UNS
S32750),
F55 (UNS
S32760)
A182 Grade
F44,
UNS N08367,
UNS N08925,
UNS N08926
-
UNS C
70600
B564 UNS
UNS N06625
B381 Grade F2 ASTM A 788
AISI 4140
API 6A 60K
(AISI 4130)
A182 F22
Plate A516 Grade 60,
70
A516 Grade 70 A516 Grade 70, A240 Grade 316 A240 UNS
S31803
A240
UNS S32550,
UNS S32750,
UNS S 32760
A 240
UNS S31254,
UNS N08367,
UNS N08925,
UNS N08926
B171 UNS C
70600
B443 UNS
UNS N06625
B265 Grade 2
Castings A216 Grade
WCB
A352 Grade LCC A352 Grade
LCC
A351 Grade CF8M or
CF3M
A890 UNS Grade
4 (J 92205)
A890
UNS J 93404,
UNS J 93380
A 351
CK-3MCuN,
CN-3MN
B148 UNS C
95800
B494
Grade CW-
6MC (UNS
N06625)
Grade
CX2MW
(UNS N26022)
B367 Grade C2 ASTM A 487
Gr 2B
ASTM A 487
Gr 2B
(46C)
Bars A276
UNS S 31803
A276
UNS S 32550
UNS S 32750
UNS S 32960
A276
UNS S 31259
UNS N08367
UNS N08925
UNS N08926
B446
UNS N06625
B348
Gr 2
Tubes A269
316
A789
UNS S 31803
A789
UNS S32550
UNS S 32750
UNS S 32760
A269
UNS S 31259
UNS N08367
UNS N08925
UNS N08926
B444
UNS N06625
B338
Gr 2
NOTE 1) Type 235 should be used in piping systems with minimum design temperature above or equal to -15 C and thicknesses less than approx.15 mm.
NOTE 2) The grades UNS N08367, N08925 and N08926 are considered equivalent to UNS S31254. The grade CN-3 MN is considered equivalent to CK-
3MCuN.
NOTE 3) GOST VT-1-0 is considered equivalent.
4.2 Referenced Standards and Corresponding MDS
MDS No. Rev. No. Standard and Grade (Note 1) Products
Carbon Steel Type 235
C01 2 A 106 Grade B (1995) Seamless pipes
C01 2 API 5L Grade B (1995) Welded pipes
C01 2 A 672 Grade CC60,CC70 (1994) Welded pipes
C01 2 A 234 Grade WPB (1996) Wrought fittings
C01 2 A 105 (1995) Forgings
C01 2 A 516 Grade 60 (1990) Plates
C02 2 A 216 Grade WCB (1993) Castings
Carbon Steel Type 235LT
C11 2 A 333 Grade 6 (1994) Seamless pipes
C11 2 A 671 Grade CC60, CC70 (1994) Welded pipes
C11 2 A 420 Grade WPL 6 (1996) Wrought fittings
C11 2 A 350 Grade LF 2 (1996) Forgings
C11 2 A 516 Grade 70 (1990) Plates
C12 2 A 352 Grade LCC (1993) Castings
Carbon Steel Type 360LT
C21 2 A 694 Grade 52 (1995) Forgings
C21 2 A 860 WPHY 52 (1996) Wrought fittings
C22 2 API 5L Grade X52 (1995) Seamless pipes
Ferritic/Austenitic Stainless Steel Type 22Cr Duplex
D41 2 A 790 UNS S31803 (1995) Seamless pipes
D42 2 A 928 UNS S31803 (1994) Welded pipes
D43 2 A 815 UNS S31803 (1996) Wrought fittings
D44 2 A 182 Grade F51 (1996) Forgings
D45 2 A 240 UNS S31803 (1996) Plates
D46 2 A 890 Grade 4 (UNS J 92205) (1994) Castings
D47 2 A 276 UNS S31803 (1996) Bars
D48 2 A 789 UNS S31803 (1994) Tubes
Ferritic/Austenitic Stainless Steel Type 25Cr Duplex
D51 2 A 790 UNS S32550 (1995) Seamless pipes
A 790 UNS S32750 (1995)
A 790 UNS S32760 (1995)
D52 2 A 928 UNS S32550 (1994) Welded pipes
MDS No. Rev. No. Standard and Grade Products
A 928 UNS S32750 (1994)
D53 2 A 928 UNS S32760 (1994) Wrought fittings
A 815 UNS S32550 (1996)
A 815 UNS S32750 (1996)
A 815 UNS S32760 (1996)
D54 2 A 182 UNS S32550 (1996) Forgings
A 182 Grade F53 (UNS S32750) (1996)
A 182 Grade F55 (UNS S32760) (1996)
D55 2 A 240 UNS S32550 (1996) Plates
A 240 UNS S32750 (1996)
A 240 UNS S32760 (1996)
D56 2 A 890 UNS J 93380 (1994)
A 890 UNS J 93404 (1994)
Castings
D57 2 A 276 UNS S32550 (1996) Bars
A 276 UNS S32750 (1996)
A 276 UNS S32760 (1996)
D58 1 A 789 UNS S32550 (1995) Tubes
A 789 UNS S32750 (1995)
A 789 UNS S32760 (1995)
Copper/Nickel 90/10
K01 1 B 466 UNS C 70600 (1992) Seaml. pipes & tubes
B 467 UNS C 70600 (1988) Welded pipes
B 151 UNS C 70600 (1994) Rod & bar
B 171 UNS C 70600 (1995) Plates & sheets
- UNS C 70600 (1995) Fittings
- UNS C 70600 (1995) Flanges
Aluminium - Bronze Sand Castings
K02 1 B 148 UNS C 9580 (1993) Castings
Nickel Alloy Type 625
N01 2 B 366 UNS N06625 (1996) Wrought fittings
N01 2 B 705 UNS N06625 (1995) Pipes
N01 2 B 564 UNS N06625 (1996) Forgings
N01 2 B 443 UNS N06625 (1993) Plates
N01
N01
2
2
B 446 UNS N06625 (1993)
B 444 UNS N06625 (1995)
Bars
Pipes and tubes
N02
N02
2
2
A 494 Grade CW-6MC (1993)
A 494 Grade CX 2MW (1993)
Castings
Polymers including fibre reinforced
P01 1 UK00A GRP pipes and fittings
Austenitic Stainless Steel Type 6Mo
R11 2 A 312 UNS S31254 (1995) Seamless pipes
R12 2 A 358 UNS S31254 (1995) Welded pipes
R13 2 A 403 UNS S31254 (1996) Wrought fittings
R14 2 A 182 Grade F44 (1996) Forgings
R15 2 A 240 UNS S31254 (1996) Plates
R16 2 A 351 Grade CK-3McuN (1994) Castings
R17 2 A 276 UNS S31254 (1996) Bars
R18 2 A 269 UNS S 31254 (1996) Tubes
Austenitic Stainless Steel Type 316
S01 2 A 312 Grade TP 316 (1995) Seamless & welded pipes
S01 2 A 358 Grade 316 (1995) Welded pipes
S01 2 A 403 Grade WP 316 (1996) Wrought fittings
S01 2 A 182 Grade F 316 (1996) Forgings
S01 2 A 240 Grade 316 (1996) Plates
S02 2 A 351 Grade CF8M (1994) Castings
S02 2 A 351 Grade CF3M (1994) Castings
Titanium Grade 2
T01
T01
2
2
B 861 Grade 2 (1995)
B 862 Grade 2 (1995)
Seamless pipes
Welded pipes
T01 2 B 363 Grade WPT2/WPT2W (1995) Wrought fittings
T01 2 B 381 Grade F2 (1995) Forgings
T01 2 B 265 Grade 2 (1995) Plates
T01 2 B 348 Grade 2 (1995) Bars
T01 2 B 338 Grade 2 (1995) Tubes
T02 2 B 367 Grade C2 (1993) Castings
High Strength Low Alloy Steel
X01 1 A 519 AISI 4130 (1994) Seamless pipes
A 234 AISI 4130 (1996) Wrought fittings (seamless)
X02 2 A 788 AISI 4140 (1994) Forgings
X03 2 A 487 Grade 2B (1993) Castings
X04 1 API 6A 60K (AISI 4130) (1996) Forgings
X05 1 A 182 F22 (1996) Forgings
X06 1 A 487 Grade 2B (-46 C) (1993) Castings
Note 1: The current year of issue of standards referenced is shown for guidance only. The latest year
of issue shall be used unless otherwise specifically agreed.
NORSOK Standard
MATERIAL DATA SHEET MDS - C01 Rev. 2
TYPE OF MATERIAL: Carbon Steel Type 235 Page 1 of 1
PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ.
Wrought fittings
Welded pipes
Seamless pipes
Forgings
Plates
ASTM A 234
API 5L
ASTM A 672
ASTM A 106
ASTM A 105
ASTM A 516
WPB
B
CC60, CC70
B
-
60, 70
-
-
t <19 mm: Class 12
t >19 mm: Class 22
-
-
-
-
-
-
-
-
-
-
1. SCOPE This MDS specifies the selected options in the referred standard and additional
requirements which shall be added or supersede the corresponding requirements in
the referred standard.
2. MANUFACTURING PROCESS
Welded pipes to API 5L: Electric resistance welded pipes are not acceptable.
2. HEAT TREATMENT
Welded pipes to API 5L: Stress relieving when the nominal thickness t 19 mm.
3. CHEMICAL COMPOSITION C 0.22 %; Si 0.10 %; Mn =0.50 - 1.35%; S 0.025 %; P 0.030 %;
CE =C +Mn/6 +0.04 0.43.
4. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
5.DIMENSIONAL TOLERANCES Fittings to A 234: Fittings with reference to MSS-SP-75 shall have maximum
wall thickness undertolerance of 0.3 mm.
Flanges to A 105: Flanges to MSS-SP-44 shall have a maximum wall thickness
under tolerance of 0.3 mm for the hub at the welding end.
6. NON DESTRUCTIVE
TESTING
Pipes to API 5L: RT of weld seam or RT at ends and US/Eddy Current of the
remaining weld.
Fittings to A 234: UT is not acceptable as replacement of RT.
7. CERTIFICATION EN 10 204 Type 3.1B
NORSOK Standard
TYPE OF MATERIAL: Carbon Steel Type 235 Page 1 of 1
Castings ASTM A 216 WCB - S4, S5
2. CHEMICAL COMPOSITION C 0.22 % and CE =C +Mn/6 +0.04 0.43 for castings with butt weld ends.
3. EXTENT OF TESTING One set of tensile test is required for each melt and heat treatment load.
4. TEST SAMPLING
Samples for mechanical testing shall realistically reflect the properties in the actual
components.
For castings with weight 250 kg and above the test blocks shall be integrally cast
with the casting. The test blocks shall be heat treated together with the castings they
represents.
5. NON DESTRUCTIVE
TESTING
Magnetic particle testing: Supplementary requirement S4 shall apply to all
accessible surfaces of all castings. The examination shall be carried out after final
machining.The acceptance criterias shall be ASME VIII, Div.1, Appendix 7.
Radiographic testing: Supplementary requirement S5 shall apply to:
- Critical areas as per ANSI B16.34 of the pilot cast of each pattern
- All butt weld ends of each casting.
- Class 1500 psi and above; all critical areas according to ANSI B16.34 of each
casting.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
6. CERTIFICATION EN 10 204 Type 3.1B.
NORSOK Standard
TYPE OF MATERIAL: Carbon Steel Type 235LT Page 1 of 2
Wrought fittings
Welded pipes
Seamless pipes
Forgings
Plates
ASTM A 420
ASTM A 671
ASTM A 333
ASTM A 350
ASTM A 516
WPL 6
CC60, CC70
6
LF2
70
-
t 19 mm: Class 12
t >19 mm: Class 22
-
Class 1
S2,S4
S2, S7
S2, S7
-
S7
S5
1. SCOPE
This MDS specifies the selected options in the referred standard and additional
2. CHEMICAL COMPOSITION
C 0.22 %; Mn =0.50 - 1.35 %; S 0.025 %; P 0.030 %;
CE =C +Mn/6 +0.04 0.43.
3. IMPACT TESTING Charpy V-notch testing at - 46C is required for the thicknesses >6 mm. For flanges
apply the thickness at the weld neck. The minimum absorbed energy for full size
specimens shall be 27 J average and 20 J single. Reduction factors for subsize
specimens shall be: 7.5mm - 5/6 and 5 mm - 2/3.
4. EXTENT OF TESTING
Fittings to A 420: Supplementary requirement S2 shall apply.
Impact testing shall be carried out to the same extent as tensile
testing (S2).
Pipes to A 671: Supplementary requirement S2 shall apply to the same extent
as tensile testing.
Forgings to A 350: One set of tensile and impact testing shall be carried out for
each heat and heat treatment load. A test lot shall not exceed
2000 kg for forgings with as forged weight 50 kg, and
5000 kg for forgings with as forged weight >50 kg.
5. TEST SAMPLING
All products: Samples for production testing shall realistically reflect the
properties in the actual component.
Fittings to A 420: Supplementary requirement S2 shall apply.
Forgings to A350: Sketches shall be established showing type, size and location of
test samples and extraction of test specimens.
6. DIMENSIONAL
TOLERANCES
Fittings to A 420: Fittings with reference to MSS SP-75 shall have maximum wall
thickness under tolerance of 0.3 mm in accordance with standard.
Flanges to A 350: Flanges to MSS SP-44 shall have a maximum wall thickness
under tolerance of 0.3 mm for the hub at the welding end.
NORSOK Standard
Wrought fittings
Welded pipes
Seamless pipes
Forgings
Plates
ASTM A 420
ASTM A 671
ASTM A 333
ASTM A 350
ASTM A 516
WPL 6
CC60, CC70
6
LF2
70
-
t 19 mm: Class 12
t >19 mm: Class 22
-
Class 1
S2,S4
S2, S7
S2, S7
-
S7
S5
7. NON DESTRUCTIVE
TESTING
Fittings to A 420: Ultrasonic testing is not acceptable as replacement of radiographic
testing.
Supplementary requirement S4, magnetic particle testing, shall
apply to 10 % of all fittings (same test lot as defined for
mechanical testing) for nominal thicknesses <12.7mm and 100 %
of all fittings for nominal thicknesses >12.7 mm. The testing shall
be carried out after calibration. The acceptance criteria shall be to
ASME VIII, Div. 1, Appendix 6.
Forgings to A 350:Supplementary Requirement S7.1, magnetic particle testing shall
apply to 10 % of all forgings (same test lot as defined for
mechanical testing) with NPS >2. The testing shall be carried out
after final machining. The acceptance criteria shall be to ASME
VIII, Div. 1, Appendix 6.
8. REPAIR OF DEFECTS Weld repair of base material is not acceptable.
9. MARKING
Heat treatment load number shall be permanently marked on the component where
testing is required per. heat treatment load.
10. CERTIFICATION EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling medium
should be stated in the certificate.
NORSOK Standard
Castings ASTM A 352 LCC - S4, S5
1. SCOPE
requirements which shall be added or supersede the corresponding requirements in the
referred standard.
2. CHEMICAL COMPOSITION C 0.22 % ; S 0.025 %; P 0.030 %;
CE =C +Mn/6 +(Cr+Mo+V)/5 +(Cu+Ni)/15 0.43
3. IMPACT TESTING The minimum absorbed energy for full size specimens shall be 27 J average and 20 J
single.
4. EXTENT OF TESTING One set of tensile and impact test is required for each melt and heat treatment load.
A test lot shall not exceed 5 000 kg.
5. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual
components. Thickness of the test block shall be equal to the thickness of the actual
components as heat treated up to a maximum thickness of 100 mm. For flanged
components the largest flange thickness apply.
Test specimens shall be cut from the 1/4 T location from the surface where T is the
thickness of the test block.
Test block shall be integrally cast or gated onto the castings and shall not be removed
from the castings until after the final quality heat treatment.
6. NON DESTRUCTIVE
TESTING
Magnetic Particle testing: Supplementary requirement S4 shall apply to all accessible
surfaces of all castings. The testing shall be carried out after final machining. The
acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
- Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting.
7. REPAIR OF DEFECTS. A cast plate shall be used in the qualification of the repair welding procedure.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment
lot.
9. CERTIFICATION
EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling medium
shall be stated in the certificate.
NORSOK Standard
Wrought fittings
Forgings
ASTM A 860
ASTM A 694
WPHY 52
F52
Seamless and welded
-
1. SCOPE
referred standard.
C 0.20 %; Mn =0.90 - 1.60 %; Si=0.10-0.50 %; S 0.025 %; P 0.035 %;
Ti 0.05 %; Nb 0.04 %; Al 0.06 %; N 0.015 %; V+Nb+Ti 0.10 %;
V+Nb <0.07; CE =C +Mn/6 +(Cr+Mo+V)/5 +(Cu+Ni)/15 0.43 .
3. IMPACT TESTING
Charpy V-notch testing according to ASTM A 370 at - 46 C is required for the
thicknesses 6 mm. The minimum absorbed energy for full size specimen shall be 40 J
average and 30 J single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6
and 5 mm - 2/3.
Forgings to A 694: One set of tensile and impact testing shall be carried ou for each
heat and heat treatment load. A test lot shall not exceed 2000 kg
for forgings with as forged weigth <50 kg, and 5000 kg for
forgings with as forged weigth >50 kg.
5. TEST SAMPLING
All products: Samples for production testing shall realistically reflect the
properties in the actual component.
Forgings to A694: Test samples shall be from prolongations on actual components.
Sacrificial forgings shall be used for die forged components.
However, special agreements may be made for die forged
components with as forged weight exceeding 50 kg.
Test specimens shall be cut at the 1/4 T location from the surface
where T is the thickness of the test samples as heat treated. Sketches
shall be established showing type, size and location of test samples
and extraction of test specimens.
6. WELDING
Fittings to A 860: The WPQ shall be qualified in accordance with ASME IX or EN
288-3.
7. DIMENSIONAL
TOLERANCES
Fittings to A 860: Fittings with reference to MSS-SP-75 shall have maximum wall
thickness under tolerance of 0.3 mm.
Flanges to A 694: Flanges to MSS-SP-44 shall have a maximum wall thickness under
tolerance of 0.3 mm for the hub at the welding end.
8. NON DESTRUCTIVE
TESTING
Fittings to A 860: Supplementary requirement S4, magnetic particle testing, shall apply
to 10 % of all fittings (same test lot as defined for mechanical
testing) for nominal thicknesses <12.7 mm and 100 % of all fittings
for nominal thicknesses >12.7 mm. The testing shall be carried out
after calibration.
Forgings to A 694:10 % of all forgings with NPS >2 (same test lot as defiend for
mechanical testing) shall be magnetic particle testing according to
ASME V Article 7. The testing shall be carried out after final
machining.
All products: The acceptance criteria shall be to ASME VIII Div. 1, Appendix 6.
NORSOK Standard
Wrought fittings
Forgings
ASTM A 860
ASTM A 694
WPHY 52
F52
Seamless and welded
-
lot.
NORSOK Standard
Seamless pipes API 5L X52 - SR 4.3
referred standard.
2. STEEL MAKING Fine grain treatment shall be carried out.
3. HEAT TREATMENT/
DELIVERY CONDITION
Normalised or Quenched and Tempered.
4. CHEMICAL COMPOSITION C 0.16 %; Mn =0.90 - 1.60 %; Si=0.10-0.50 %; S 0.025 %; P 0.035 %; Ti 0.05
%; Nb 0.04 %; Al 0.06 %; N 0.015 %; V+Nb+Ti 0.10 %; V+Nb <0.07 %; CE
=C +Mn/6 +(Cr+Mo+V)/5 +(Cu+Ni)/15 0.43
5. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 C is required for the
thicknesses 6 mm. The minimum absorbed energy for full size specimens shall be 40
J average and 30 J single. Reduction factors for subsize specimens shall be: 7.5 mm -
5/6 and 5 mm - 2/3.
component.
7. NON DESTRUCTIVE
TESTING
Supplementary requirement SR 4.3 with notch calibration of 5 % of the nominal wall
thickness shall apply for all thicknesses.
8. SURFACE FINISH The surface finish shall comply with ASTM A 106 para. 18.3.2.
9. REPAIR OF DEFECTS Weld repair is not acceptable.
NORSOK Standard
MATERIAL DATA SHEET MDS - D41 Rev. 2
TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 1 of 1
Seamless pipes ASTM A 790 UNS S 31803 - -
referred standard.
2. QUALIFICATION Manufacturers of product to this MDS shall comply with the requirement of NORSOK
Standard M-650.
3. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
4. CHEMICAL COMPOSITION N =0.14 - 0.20 %
5. HARDNESS The hardness shall be maximum28 HRC or alternatively 271 HB or 290 HV10.
6. IMPACT TESTING Charpy V-notch testing (3 specimens) according to ASTM A 370 at - 46 C is required
for the thicknesses 6 mm. The minimum absorbed energy shall be 45 J average / 35 J
single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
7. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region
of the pipe. The ferrite content shall be determined according to ASTM E 562 or
equivalent and shall be within 35-55 %. The microstructure, as examined at 400 X
magnification on a suitably etched specimen, shall be free from intermetallic phases
and precipitates.
8. EXTENT OF TESTING Charpy V-notch impact, microstructure, hardness and tensile testing shall be carried out
for each lot as defined in the referred standard. For batch furnace charges the specified
tests shall be carried out for each heat treatment charge.
components.
10. SURFACE FINISH White pickled.
lot.
NORSOK Standard
TYPE OF MATERIAL: Ferritic/Austenitic Stainless Steel, Type 22Cr duplex Page 1 of 2
Welded pipes ASTM A 928 UNS S31803 Class 1, 3 and 5 S3
1. SCOPE
referred standard.
2. QUALIFICATION
Manufacturers of product to this MDS shall comply with the requirement of NORSOK
standard M-650.
3. STEEL MAKING
The steel melt shall be refined with AOD or equivalent.
4. HEAT TREATMENT
The pipes shall be solution annealed followed by water quenching.
N =0.14 - 0.20 %
6. TENSILE TESTING
Base material properties: R
p0.2
450 MPa; R
m
620 MPa; A 25 %.
7. HARDNESS
The hardness shall be maximum 28 HRC or alternatively 271 HB or 290 HV10 for base
material, HAZ and weld metal..
8. IMPACT TESTING
thicknesses 6 mm. The minimum absorbed energy shall be 45 J average and 35 J
single. Two sets, each 3 specimen, shall be carried out with notch located in weld metal
and fusion line, respectively. Reduction factors for subsize specimens shall be:
7.5 mm - 5/6 and 5 mm - 2/3.
9. MICROGRAPHIC
EXAMINATION
of the pipe including the weld zone. The ferrite content shall be determined according
to ASTM E 562 or equivalent and shall be within 35-55 % for base material and 25-60
% for weld metal. The microstructure, as examined at 400 X magnification on a
suitably etched specimen, shall be free from intermetallic phases and precipitates.
Tensile test, impact test, hardness test and microstructure examination shall be carried
out for each lot. The lot is defined as follows:
- For batch furnace a lot is defined as maximum 60 m of pipe of the same heat, size
and heat treatment charge.
- For continuous heat treatment furnace the lot definition in para 8.1 of the ASTM
standard apply
11. TEST SAMPLING
Samples for production testing shall realistically reflect the properties in the actual
components.
12. WELDING
The PQR/WPAR shall be qualified in accordance with ASME IX or EN 288-3 and shall
include the same examinations as for the production testing. The qualification shall be
carried out on the same material grade (UNS number) as used in production. Change of
specific make (brand name) of welding consumables requires requalification.
13. TOLERANCES
The pipes shall have a max. undertolerance of 0.3 mm.
14. NON DESTRUCTIVE
TESTING
Eddy current testing according to ASTM A 450 is acceptable as replacement for spot
radiography for wall thicknesses less than 4.0 mm.
Supplementary requirement S3, penetrant testing, according to ASME V Article 6 shall
apply to the weld area of 10 % of the pipes (same test lot as defined for mechanical
testing) delivered. The testing shall be carried out after calibration and pickling.
Acceptance criteria shall be to ASME VIII, Div. 1 Appendix 8.
NORSOK Standard
Welded pipes ASTM A 928 UNS S31803 Class 1, 3 and 5 S3
15. SURFACE FINISH
White pickled.
16. REPAIR OF DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same
requirements to PQR/WPAR shall apply as for production welding.
17. MARKING
The componenet shall be marked to ensure full traceability to melt and heat treatment
lot.
18. CERTIFICATION
NORSOK Standard
Wrought fittings ASTM A 815 UNS S 31803 WP-W, WP-S or WP-WX S7
referred standard.
Standard M-650.
4. HEAT TREATMENT The fittings shall be solution annealed followed by water quenching.
6. HARDNESS The hardness shall be maximum 28 HRC or alternatively 271 HB or 290 HV10 for base
material, HAZ and weld metal.
thicknesses 6 mm. The minimum absorbed energy shall be 45 J average and 35 J
The notch location and number of specimen shall be:
Seamless fittings: One set, 3 specimen.
Welded fittings: Two sets, each 3 specimen, located in weld metal and fusion line.
8. MICROGRAPHIC
EXAMINATION
of the fittings including the weld zone. The ferrite content shall be determined
according to ASTM E 562 or equivalent and shall be within 35 - 55 % for base material
and 25 - 60 % for weld metal. The microstructure, as examined at 400 X magnification
on a suitably etched specimen, shall be free from intermetallic phases and precipitates.
9. EXTENT OF TESTING Tensile test, impact test hardness test and microstructure examination shall be carried
out for each heat, heat treatment load within a wall thickness range of 5 mm and welded
with the same WPS.
components.
11. WELDING The PQR/WPAR shall be qualified in accordance with ASME IX or EN 288-3 and shall
include the same examinations as for the production testing. The qualification shall be
carried out on the same material grade (UNS number) as used in production. Change of
specific make of welding consumables requires requalification.
12. DIMENSIONAL
TOLERANCES
Fitting with reference to MSS-SP-75 shall have maximum wall thickness under
tolerance of 0.3 mm.
13. NON DESTRUCTIVE
TESTING
Supplementary requirement S7, liquid penetrant testing, shall apply to 10 % of
seamless (from the test lot as defined above) and 100 % of welded fittings above NPS
2. The testing shall be carried out after calibration and pickling. For welded fittings the
testing shall cover the weld only. The acceptance criteria shall be ASME VIII, Div. 1,
Appendix 8.
NORSOK Standard
Wrought fittings ASTM A 815 UNS S31803 WP-W, WP-S or WP-WX S7
14. SURFACE FINISH White pickled. Machined surfaces do not require pickling.
15. REPAIR OF DEFECTS Weld repair of base material is not acceptable. For repair of welds the same
lot.
NORSOK Standard
Forgings ASTM A 182 F51 - S5
referred standard.
Standard M-650.
4. MANUFACTURING
PROCESS
The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging.
5. HEAT TREATMENT The forgings shall be solution annealed followed by water quenching.
7. HARDNESS The hardness shall be less than 28 HRC (or alternatively 271 HB or 290 HV10).
thicknesses 6 mm(thickness at the weld neck). The minimum absorbed energy shall
satisfy 45 J average and 35 J single. Reduction factors for subsize specimens shall be:
7.5 mm - 5/6 and 5 mm - 2/3.
9. MICROGRAPHIC
EXAMINATION
The micrographic examination shall be carried out at the same area as location of
specimens for mechanical. The area shall be minimum 10 x 10 mm. The ferrite content
shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55
%. The microstructure, as examined at 400 X magnification on a suitably etched
specimen, shall be free from intermetallic phases and precipitates.
10. EXTENT OF TESTING One set of impact test, tensile test, hardness test and microstructure examination shall
be carried out for each heat and heat treatment load. A test lot shall not exceed 2000 kg
for forgings with as forged weight <50 kg, and 5000 kg for forgings with as forged
weight >50 kg.
components.
Test samples shall be from prolongations on actual component. Sacrificial forgings
shall be used for die forged components. However, special agreements may be made for
die forged components with as forged weight exceeding 50 kg. Integrated test blocks
shall be used for HIP.
Test specimens shall be cut at the 1/4 T location from the surface where T is the
thickness of the test samples as heat treated. Sketches shall be established showing
type, size and location of test samples and extraction of test specimens.
12. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have maximum wall thickness under tolerance of 0.3 mm
for the hub at the welding end.
NORSOK Standard
Forgings ASTM A 182 F51 - S5
13. NON DESTRUCTIVE
TESTING
Supplementary requirement S5, liquid penetrant testing, shall apply to 10 % of forgings
(from the lot as defined for mechinical testing) above NPS 2. The testing shall be
carried out after final machining. Non-machined surfaces shall be pickled prior to the
testing. The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8.
lot.
NORSOK Standard
Plates ASTM A 240 UNS S 31803 - -
referred standard.
Standard M-650.
4. HEAT TREATMENT The plates shall be solution annealed followed by water quenching.
thicknesses 6 mm. The minimum absorbed energy shall satisfy 45 J average and 35 J
8. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover thenear surface and mid-thickness region.
The ferrite content shall be determined according to ASTM E 562 or equivalent and
shall be within 35 -55 %. The microstructure, as examined at 400 X magnification on a
9. EXTENT OF TESTING Impact test, tensile test, hardness test and micrographic examination shall be carried out
for each heat, size and heat treatment load.
components.
11. SURFACE FINISH White pickled.
lot.
NORSOK Standard
Castings ASTM A 890 4 (UNS J 9225) - S2, S3, S33
1. SCOPE
referred standard.
2. QUALIFICATION
standard M-650.
3. STEEL MAKING
The steel melt shall be with AOD or equivalent refining.
4. HEAT TREATMENT
The castings shall be solution annealed followed by water quenching.
N =0.14 - 0.20 %
6. HARDNESS
The hardness shall be maximum 28 HRC or alternatively 271 HB or 290 HV10.
7. IMPACT TESTING
Charpy V-notch testing is required according to ASTM A 370 at - 46 C. The minimum
absorbed energy shall satisfy 45 J average and 35 J single.
8. MICROGRAPHIC
EXAMINATION
specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite
content shall be determined according to ASTM E 562 or equivalent and shall be within
35 -55 %. The microstructure, as examined at 200 X and 400 X magnification on a
A full set of mechanical tests and microstructure examinations shall be made for each
heat and heat treatment load. A test lot shall not exceed 5 000 kg.
10. TEST SAMPLING
components up to a maximum thickness of 100 mm. For flanged components the largest
flange thickness shall apply.
Test specimens shall be cut from the1/4 T location from the surface where T is the
12. NON DESTRUCTIVE
TESTING
Liquid penetrant testing: Supplementary requirement S3 shall apply to all accessible
surfaces of all castings. The examination shall be carried out after final machining.
Non-machined surfaces shall be pickled prior to the testing. The acceptance criteria
shall be to ASME VIII, Div. 1, Appendix 7.
- Critical areas as per ANSI B16.34 of the pilot cast of each pattern.
- All butt weld ends of each casting
- Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting..
The acceptance criteria shall be to ASME VIII, Div. 1 Appendix 7.
NORSOK Standard
Castings ASTM A 890 4 (UNS J 9225) - S2, S3, S33
13. SURFACE FINISH
White pickled. Machined surfaces do not require pickling.
Supplementary requirement S33 shall apply.
The repair welding procedure qualification shall include the following:
- qualified on a cast plate of the same grade (UNS-number) which shall be welded
- change of specific make of filler metal (brand name) requires re-qualification
- examination of microstructure of base material and weld zone. The ferrite content
shall be 35-55 % for the base material and 25-60 % for the weld metal.
- Charpy V-notch testing as specified above, with two sets each 3 specimens, with
notch located in weld metal and fusion line, respectively.
15. MARKING
The component shall be marked to ensure full traceability to melt and heat treatment
lot.
16. CERTIFICATION
NORSOK Standard
Bars ASTM A 276 UNS S 31803 - -
referred standard.
Standard M-650.
4. HEAT TREATMENT The bars shall be solution annealed followed by water quenching.
7. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 C. The minimum
absorbed energy shall satisfy 45 J average and 35 J single.
8. MICROGRAPHIC
EXAMINATION
speciemns for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite
content shall be determined according to ASTM E 562 or equivalent and shall be within
35 - 55 %. The microstructure, as examined at 400 X magnification on a suitably etched
specimen, shall be free from intermetallic phases and precipitates.
9. EXTENT OF TESTING Impact test, hardness test and micrographic examination shall be carried out to the same
extent as tensile test.
components.
lot.
NORSOK Standard
Tubes ASTM A 789 UNS S 31803 - -
1. SCOPE
2. QUALIFICATION Manufacturers of product to this MDS shall comply with the requirement of
NORSOK Standard M-650.
4. HEAT TREATMENT
The tubes shall be solution annealed followed by water quenching.
6. HARDNESS
The hardness shall be maximum28 HRC or alternatively 271 HB or 290 HV10.
7. IMPACT TESTING Charpy V-notch testing (3 specimens) according to ASTM A 370 at - 46 C is
required for the thicknesses 6 mm. The minimum absorbed energy shall be 45 J
average / 35 J single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6
and 5 mm - 2/3.
8. MICROGRAPHIC
EXAMINATION
shall be within 35-55 %. The microstructure, as examined at 400 X magnification on
a suitably etched specimen, shall be free from intermetallic phases and precipitates.
Microstructure, hardness and tensile testing shall be carried out for each lot as
defined in the referred standard.
10. TEST SAMPLING
components.
11. SURFACE FINISH
White pickled.
lot.
13. CERTIFICATION EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling
medium should be stated in the certificate.
NORSOK Standard
Seamless pipes ASTM A 790 UNS S 32550
UNS S 32750
UNS S 32760
- -
1. SCOPE
the referred standard. This MDS is based on the mechanical properties of UNS S
32750 which is the only Type 25 Cr duplex listed in ASME B31.3.
2. QUALIFICATION
Manufacturers of product to this MDS shall comply with the requirement of
3. STEEL MAKING
4. HEAT TREATMENT
PRE (% Cr +3.3 % Mo +16 % N) 40.0
6. TENSILE TESTING
R
p0.2
550 MPa; R
m
800 MPa;
7. HARDNESS
The harness shall be max. 32 HRC (or alternatively 301 HB or 330 HV 10).
8. IMPACT TESTING
Charpy V-notch testing (3 specimen) according to ASTM A 370 at - 46 C is
required for thicknesses 6 mm. The minimum absorbed energy shall be 45 J
average / 35 J single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6
and 5 mm - 2/3.
9. CORROSION TEST
Corrosion test according to ASTM G 48 Method A is required. Test temperature
shall be 50 C and the exposure time 24 hours. The specimen shall have the internal
and external surfaces in the as-delivered condition (including pickling). Cut edges
shall be prepared according to ASTM G 48, and the whole specimen shall be pickled
(20 % HNO
3
+5 % HF, 60 C, 5 minute). The test shall expose the external and
internal surfaces and a cross section surface in full wall thickness. The acceptance
criteria are:
- No pitting 20 X magnification.
- The weight loss shall be less than 4.0 g/m
2
.
10. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness
region of the pipe. The ferrite content shall be determined according to ASTM E 562
or equivalent and shall be within 35-55 %. The microstructure, as examined at 400
X magnification on a suitably etched specimen, shall be free from intermetallic
phases and precipitates.
Charpy V-notch impact, microstructure, hardness, corrosion and tensile testing shall
be carried out for each lot as defined in the referred standard. For batch furnace
charges the specified tests shall be carried out for each heat treatment charge.
NORSOK Standard
Seamless pipes ASTM A 790 UNS S 32550
UNS S 32750
UNS S 32760
- -
12. TEST SAMPLING
components.
13. SURFACE FINISH
White pickled.
Weld repair is not acceptable.
15. MARKING
lot.
15. MARKING
lot.
16. CERTIFICATION
EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling
NORSOK standard
Welded pipes ASTM A 928 UNS S 32550
UNS S 32750
UNS S 32760
Class 1, 3 and 5 -
1. SCOPE
32750 which is the only Type 25 Cr dupex listed in ASME B31.3.
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
PRE (% Cr +3.3 % Mo +16 % N) 40.0
6. TENSILE TESTING
R
p0.2
550 MPa; R
m
795 MPa; A 15 %
7. HARDNESS
The hardness shall be maximum 32 HRC (or alternatively 301 HB or 330 HV10) for
base material, HAZ and weld metal.
8. IMPACT TESTING
Charpy V-notch testing according to ASTM A 370 at - 46 C is required for
thicknesses 6 mm. The minimum absorbed energy shall be 45 J average / 35 J
single. Two sets, each 3 specimens, shall be carried out with notch located in weld
meal and fusion line, respectively. Reduction factors for subsize specimens shall be:
7.5 mm - 5/6 and 5 mm - 2/3.
9. CORROSION TEST
shall be prepared accorfing to ASTM G48, and the whole specimen shall be pickled
(20 % HNO3 +5 % HF, 60 C, 5 minute). The test shall expose the external and
internal surfaces and a cross section surface including weld zone in full wall
thickness. The acceptance criteria are:
- No pitting at 20 X magnification
2
10. MICROGRAPHIC
EXAMINATION
region of the pipe including the weld and heat affected zone. The ferrite content
shall be determined according to ASTM E 562 or equivalent and shall be within 35-
55 % for base material and 25-60 % for weld metal. The microstructure, as
examined at 400 X magnification on a suitably etched specimen, shall be free from
intermetallic phases and precipitates.
Tensile, impact, hardness, corrosion and microstructure examination shall be carried
out for each lot. The lot is defined as follows:
- For batch furnace a lot is defined as maximum 60 m of pipe of the same heat, size
- For continuous heat treatment furnacce the lot definition in para 8.1 of the ASTM
standard apply.
NORSOK standard
Welded pipes ASTM A 928 UNS S 32550
UNS S 32750
UNS S 32760
Class 1, 3 and 5 -
12. TEST SAMPLING
components.
13. WELDING
The PQR/WPAR shall be qualified in accordance with ASME IX or EN 288-3 and
shall include the same examinations as for the production testing. The qualification
shall be carried out on the same material grade (UNS number) as used in production.
Change of specific make (brand name) of welding consumables requires
requalification.
14. TOLERANCES
The pipes shall have a max. undertolerance of 0.3 mm.
15. NON DESTRUCTIVE
TESTING
Eddy current testing according to ASTM A 450 is acceptable as replacement for
spot radiography for wall thicknesses less than 4.0 mm.
Supplementary requirement S3, penetrant testing, according to ASME V Article 6
shall apply to the weld of 10 % of the pipes (same test lot as defined for mechanical
testing) delivered. The testing shall be carried out after calibration and pickling.
Acceptance criteria shall be to ASME VIII, Div 1, Appendix 8.
16. SURFACE FINISH
White pickled.
18. MARKING
lot.
19. CERTIFICATION
EN 10 204 Type 31.B. Heat treatment temperature, soaking time and cooling
NORSOK Standard
Wrought fittings ASTM A 815 UNS S 32550
UNS S 32750
UNS S 32760
WP-S, WP-WX and WP-W S7
1. SCOPE
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
Solution annealing followed by water quenching.
5. CHEMICAL
COMPOSITION
PRE (% Cr +3.3 % Mo +16 % N) 40.0
6. TENSILE TESTING
Base material properties: R
p0.2
550 MPa; R
m
800 MPa;
7. HARDNESS
The hardness shall be maximum 32 HRC (or alternatively 301 HB or 330 HV10) for
base material, HAZ and weld metal.
8. IMPACT TESTING
thicknesses 6 mm. The minimum absorbed energy shall be 45 J average / 35 J
single. Reduction factors for subsize specimens shall be: 7.5 mm -5/6 and 5 mm -2/3.
The notch location and number of specimen shall be:
Seamless fittings: One set, (3 specimens).
Welded fittings: Two sets, (each 3 specimen) located in weld metal and fusion
line.
9. CORROSION TEST
shall be prepared according to ASTM G 48, and the whole specimen shall be pickled
internal surfaces and a cross section including weld zone (if relevant) in full wall
- No pitting at 20 X magnification.
2
.
10. MICROGRAPHIC
EXAMINATION
region. For welded fittings both the weld and the base material is required examined.
shall be within 35-55 % for base material and 25-60 % for weld metal. The
microstructure, as examined at 400 X magnification on a suitably etched specimen,
shall be free from intermetallic phases and precipitates.
Tensile testing, impact testing, hardness testing, corrosion testing and microstructure
examination shall be carried out for each heat and heat treatment load within a wall
thickness range of 5 mm and welded with the same WPS.
NORSOK Standard
Wrought fittings ASTM A 815 UNS S 32550
UNS S 32750
UNS S 32760
WP-S, WP-WX and WP-W S7
12. TEST SAMPLING
components.
13. WELDING
shall include the same examinations as for the production testing. The qualification
shall be carried out on the same material grade (UNS number) as used in production.
Change of specific make (brand name) of welding consumables requires
requalification.
14. DIMENSIONAL
TOLERANCES
Fittings with reference to MSS-SP-75 shall have maximum wall thickness under
15. NON DESTRUCTIVE
TESTING
Supplementary requirements S7, liquid penetrant examination, shall apply to 10 % of
seamless (from the test lot as defined above) and 100 % of welded fittings above NPS
2. The examination shall be carried out after calibration and pickling. For welded
fittings the examination shall cover the weld only. The acceptance criteria shall be
16. SURFACE FINISH
White pickled.
18. MARKING
lot.
19. CERTIFICATION
NORSOK Standard
Forgings ASTM A 182 - UNS S 32550
F53 - UNS S 32750
F55 - UNS S 32760
- S5
1. SCOPE
2. QUALIFICATION
3. STEEL MAKING
4. MANUFACTURING
PROCESS
5. HEAT TREATMENT Solution annealing followed by water quenching.
6. CHEMICAL
COMPOSITION
PRE (% Cr +3.3 % Mo +16 % N) 40.0.
7. TENSILE TESTING
R
p0.2
550 MPa; R
m
800 MPa; A 15 %.
8. HARDNESS
The hardness shall be less than 32 HRC (or alternatively 301 HB or 330 HV10).
9. IMPACT TESTING
Charpy V-notch testing according to ASTM A 370 at -46 C is required for the
thicknesses 6 mm (thickness at the weld neck). The minimum absorbed energy
shall satisfy 45 J average / 35 J single. Reduction factors for subsize specimens shall
be: 7.5 mm - 5/6 and 5 mm - 2/3.
10. MICROGRAPHIC
EXAMINATION
specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The
ferrite content shall be determined according to ASTM E 562 or equivalent and shall
be within 35 -55 %. The microstructure, as examined at 400 X magnification on a
11. CORROSION TEST
Corrosion test according to ASTM G 48, Method A is required. Test temperature
shall be 50 C and the exposure time 24 hours. The corrosion test specimen shall be
at the same location as those for mechanical testing. Cut edges shall be prepared
according to ASTM G 48 and pickled (20 % HNO3 +5 % HF, 60 C, 5 Minute). The
acceptance criteria are:
2
.
One set of impact, tensile, hardness, corrosion testing and microstructure
examination shall be carried out for each heat and heat treatment load. A test lot shall
not exceed 2000 kg for forgings with as forged weight 50 kg, and 5000 kg for
forgings with as forged weight > 50 kg.
NORSOK Standard
Forgings ASTM A 182 - UNS S 32550
F53 - UNS S 32750
F55 - UNS S 32760
- S5
13. TEST SAMPLING
components.
Test samples shall be from prolongations on actual component. Sacrificial forgings
shall be used for die forged components. However, special agreements may be made
for die forged components with as forged weight exceeding 50 kg. Integrated test
blocks shall be used for HIP.
Test specimens shall be cut at the T location from the surface where T is the
14. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have maximum wall thickness under tolerance of 0.3 mm
for the hub at the welding end.
15. NON DESTRUCTIVE
TESTING
forgings (from the lot as defined for mechanical testing) above NPS 2. The testing
shall be carried out after final machining and pickling. The acceptance criteria shall
be ASME VIII, Div. 1, Appendix 8.
16. SURFACE FINISH
White pickled including machined surfaces.
18. MARKING
lot.
19. CERTIFICATION
NORSOK Standard
Plates ASTM A 240 UNS S 32550
UNS S 32750
UNS S 32760
- -
1. SCOPE
32750 which is the only Type 25 Cr duplex listed in ASME B 31.3.
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
5. CHEMICAL COMPOSITION PRE (%Cr +3.3 % Mo +16 % N) 40.0.
6. TENSILE TESTING
R
p0.2
550 MPa; R
m
750 MPa; A 15%.
7. HARDNESS
The hardness shall be maximum 32 HRC or alternatively 301 HB or 330 HV10.
8. IMPACT TESTING
Charpy V-notch testing is required according to ASTM A 370 at - 46 C. The
minimum absorbed energy shall satisfy 45 J average / 35 J single. Reduction factors
for subsize specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
9. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surface and mid-thickness region.
shall be within 35 -55 %. The microstructure, as examined at 400 X magnification on
a suitably etched specimen, shall be free from intermetallic phases and precipitates.
10 CORROSION TEST
shall be 50 C and the exposure time 24 hours. The specimen shall have surfaces in
the as-delivered condition (including pickling). Cut edges shall be prepared according
to ASTM G 48, and the whole specimen shall be pickled (20 % HNO3 +5 % HF, 60
C, 5 minute). The test shall expose both surfaces and a cross section in full wall
2
.
Test samples for impact testing, microstructure, hardness, corrosion and tensile
testing shall be carried out for each heat and heat treatment lot.
12. TEST SAMPLING
components.
13. SURFACE FINISH
White pickled.
Repair welding is not acceptable.
15. MARKING
lot.
16. CERTIFICATION
NORSOK Standard
Castings ASTM A 890 UNS J 93404
UNS J 93380
- S2, S3, S33
1. SCOPE
requirements which shall be added or supersede the corresponding requirements
in the referred standard.
2. QUALIFICATION
Manufacturers of product to this MDS shall be qualified in accordance with
3. STEEL MAKING
The steel melt shall be refined with AOD or equivalent process.
4. HEAT TREATMENT
According to Grade 5A (UNS J 93404).
5. CHEMICAL COMPOSITION PRE (% Cr +3.3 % Mo +16 % N) 40.0.
6. TENSILE TESTING
R
p0.2
450 MPa; R
m
700 MPa; A 15 %.
7. HARDNESS
8. IMPACT TESTING
minimum absorbed energy shall satisfy 45 J average / 35 J single.
9. MICROGRAPHIC
EXAMINATION
specimens for mechanical tests. The area shall be minimum 10 x 10 mm. On
WPQs both the weld, HAZ and base material shall be examined. The ferrite
content shall be determined according to ASTM E 562 or equivalent and shall be
within 35 - 55 %. The microstructure, as examined at 200 X magnification on a
10. CORROSION TEST
shall be 50 C and the exposure time 24 hours. The corrosion test specimen shall
be at the same location as those for mechanical testing. Cut edges shall be
prepared according to ASTM G 48 and pickled (20 % HNO3 +5 % HF, 60 C, 5
minute). The acceptance criteria are:
- No pitting at 20X magnification.
2
.
A full set of mechanical and corrosion tests and microstructure examinations shall
be made for each heat and heat treatment charge. A test lot shall not exceed 5 000
kg.
12. TEST SAMPLING
Samples for production testing shall realistically reflect the properties in the
actual components. Thickness of the test block shall be equal to the thickness of
the actual components up to a maximum thickness of 100 mm. For flanged
components the largest flange thickness shall apply
Test specimens shall be cut from the 1/4 T location from the surface where T is
the thickness of the test block.
Test block shall be integrally cast or gated onto the castings and shall not be
removed from the castings until after the final quality heat treatment.
NORSOK Standard
Castings ASTM A 890 UNS J 93404
UNS J 93380
- S2, S3, S33
13. NON DESTRUCTIVE
TESTING
Liquid penetrant testing: Supplementary requirement S3 shall apply to all
accessible surfaces of all castings. The testing shall be carried out after final
machining and pickling. The acceptance criteria shall be ASME VIII, Div. 1,
Appendix 7.
The acceptance criteria shall be to ASME VIII, Div. 1 Appendix 7.
14. SURFACE FINISH
White pickled shall be carried out after any blasting and shall include finished
machined surfaces.
Supplementary requirement S33 shall apply. The repair welding procedure shall
be qualified in accordance with ASME IX or EN 288-3 and this MDS. The repair
welding procedure qualification shall include the following:
- qualified on a cast plate of the same grade (UNS number) which shall be welded
- change of specific make of filler metal (brand names) requires requalification
- examination of microstructure of base material and weld zone. The ferrite
content shall be 35 - 55 % for the base material and 25 - 60 % for the weld metal.
- Charpy V-notch testing as specified above, with two sets (each 3 specimens),
with notch located in weld metal and fusion line, respectively
- corrosion test as specified above. The specimen shall include weld zone.
16. MARKING
The component shall be marked to ensure full traceability to melt and heat
treatment lot.
17. CERTIFICATION
NORSOK Standard
Bars ASTM A 276 UNS S 32550
UNS S 32750
UNS S 32760
- -
1. SCOPE
in the referred standard. This MDS is based on the mechanical properties of UNS
S 32750 which is the only Type 25 Cr duplex listed in ASME B 31.3.
2. QUALIFICATION
Manufacturers of product to this MDS shall comply with the requirement in
3. STEEL MAKING
4. HEAT TREATMENT
6. TENSILE TESTING
R
p0.2
550 MPa; R
m
800 MPa; A 15 %.
7. HARDNESS
8. IMPACT TESTING
minimum absorbed energy shall satisfy 45 J average / 35 J single.
9. MICROGRAPHIC
EXAMINATION
specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The
ferrite content shall be determined according to ASTM E 562 or equivalent and
shall be within 35 - 55 %. The microstructure, as examined at 400 X
magnification on a suitably etched specimen, shall be free from intermetallic
phases and precipitates.
10. CORROSION TEST
shall be 50 C and the exposure time 24 hours. The corrosion test specimen shall
2
.
Test samples for impact testing, microstructure, hardness, corrosion and tensile
testing shall be carried out for each heat and heat treatment lot.
12. TEST SAMPLING
actual components.
15. SURFACE FINISH
White pickled..
17. MARKING
treatment lot.
18. CERTIFICATION
NORSOK Standard
Tubes ASTM A 789 UNS S 32550
UNS S 32750
UNS S 32760
- S5
1. SCOPE
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
6. TENSILE TESTING
R
p0.2
550 MPa; R
m
750 MPa; A 15 %.
7. HARDNESS
The hardness shall be max. 32 HRC (or alternatively 301 HB or 330 HV10).
8. IMPACT TESTING
Charpy V-notch testing (3 specimens) according to ASTM A 370 at - 46 C is
required for the thicknesses 6 mm.. The minimum absorbed energy shall be 45 J
average / 35 J single. Reduction factors for subsize specimens shall be: 7.5 mm -
5/6 and 5 mm - 2/3.
9. CORROSION TEST
shall be prepared according to ASTM G 48, and the whole specimen shall be
pickled (20 % HNO3 +5 % HF, 60 C, 5 minute). The test shall expose the external
and internal surfaces and a cross section surface in full wall thickness. The
2
.
10 MICROGRAPHIC
EXAMINATION
shall be within 35 - 55 %. The microstructure, as examined at 400 X magnification
on a suitably etched specimen, shall be free from intermetallic phases and
precipitates.
Microstructure, hardness and tensile testing shall be carried out for each lot as
defined in the referred standard..
12. TEST SAMPLING
components.
13. SURFACE FINISH
White pickled.
14. MARKING
treatment lot.
15. CERTIFICATION
NORSOK Standard

MATERIAL DATA SHEET MDS - K01 Rev. 1
TYPE OF MATERIAL: Copper/Nickel 90/10 Page 1 of 2
Sml pipes & tubes
Welded pipes
Rod & bar
Plates & sheets
Fittings
Flanges
ASTM B 466
ASTM B 467
ASTM B 151
ASTM B 171
-
-
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 76000
-
-
-
-
-
-
-
-
-
-
-
-
1. SCOPE
referred standard.
2. DESIGN AND
DIMENSIONAL
STANDARDS
The following EEMUA standards for: 90/10 Copper/Nickel Piping for Offshore
Applications shall be used:
- EEMUA Publication No. 144: Tubes, Seamless and Welded.
- EEMUA Publication No. 145: Flanges, Composite and Solid .
- EEMUA Publication No. 146: Fittings .
3. MATERIALS
Materials for fittings and flanges shall comply with the above listed standards and this
MDS.
4. MANUFACTURING
PROCESS
Forming:
Cold forming or hot forming may be used according to written procedures established
in cooperation with the material manufacturers.
Welding:
An electric fusion welding process shall be used.
5. HEAT TREATMENT/
DELIVERY CONDITION
Hot formed components:
Parts hot formed in the temperature range of 760 - 800 C do not need annealing after
forming.
Cold formed components:
Annealed.
Welded components:
Annealed, but acceptable as welded from annealed materials.
For subsequent welding the chemical composition shall be modified as stated:
Zn 0.50 %, Pb 0.02 % and C 0.05 %.
Tensile test specimens shall be taken from each lot. A lot is defined as all products of
the same type, nominal size which are produced from the same heat of material and
subject to the same finishing operation.
8. TEST SAMPLING
components.
Test samples shall be cut from the products themselves. Sacrificial components or
overlength on the components may be used. Sketches shall be established showing
9. WELDING
Welding procedures shall be established and qualified in accordance with ASME IX.
NORSOK Standard
TYPE OF MATERIAL: Copper/Nickel 90/10 Page 2 of 2
Sml pipes & tubes
Welded pipes
Rod & bar
Plates & sheets
Fittings
Flanges
ASTM B 466
ASTM B 467
ASTM B 151
ASTM B 171
-
-
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 70600
UNS C 76000
-
-
-
-
-
-
-
-
-
-
-
-
10. NON DESTRUCTIVE
TESTING
Welded Pipes to B 467:
Sch. 10S: Welded pipes shall be spot radigraphed to the extent of not less than
12 in. (300 mm) of radiograph per 50 ft (15 m) of weld.
Otherwise: All welds shall be completly radiographed.
The radiographic testing shall be in accordance with the requirements of the ASME
Boiler and Pressure Vessel Code, Section VIII, Div. 1, Paragraph UW-51 and UW-52
for 100 % and spot check tested respectively.
11. HYDROSTATIC TESTS
Sml. pipes & tubes to B 466 and Welded pipes to B 467:
Each length of finished pipe shall be subjected to the hydrostatictest in accordance with
ASTM A 530.
12. CERTIFICATION
EN 10 204 Type 3.1B.
NORSOK Standard
TYPE OF MATERIAL: Aluminium - Bronze Sand Castings Page 1 of 1
Castings ASTM B 148 UNS C95800 - -
1. SCOPE
referred standard.
2 CHEMICAL COMPOSITION
Pb <0.02 %.
3. HEAT TREATMENT
Heat treatment shall be carried out at the discretion of the manufacturer, e.g. approx.
700 C for 6 hours.
One tensile test shall be carried out for each lot, as defined by the in B148, and heat
treatment load.
5. TEST SAMPLING
components up to a maximum thickness of 100 mm. For flanged components the
largest flange thickness shall apply.
6. WELDING
Welding procedures shall be established and qualified in accordance with ASME IX
for all repair welding.
7. NON DESTRUCTIVE
TESTING
Liquid penetration testing:
100 % on all accessible surfaces of all castings. The testing shall be carried out after
final machining. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
Radiographic testing:
- Critical areas as per ANSI B 16.34 of the pilot cast of each pattern.
- Class 1500 psi and above, all critical areas to ANSI B16.34 of each casting.
8. WELD REPAIR
The repair welding procedure shall be qualified in accordance with ASME IX and this
MDS.
- A cast plate of the same material grade shall be used.
- A macro test shall be carried out.
- Repairs by peening and impregnation are prohibited.
- Change of filler metal brand names requires requalification.
9. CERTIFICATION
EN 10 204 Type 3.1B.
NORSOK Standard
MATERIAL DATA SHEET MDS - N01 Rev. 2
TYPE OF MATERIAL: Nickel alloy Type 625 Page 1 of 1
Wrought fittings
Pipes
Forgings
Plates
Bars
Pipes and tubes
ASTM B 366
ASTM B 705
ASTM B 564
ASTM B 443
ASTM B 446
ASTM B 444
UNS N06625
UNS N06625
UNS N06625
UNS N06625
UNS N06625
UNS N06625
-
Class 1
-
-
-
-
S3
-
-
-
-
-
1. SCOPE
2. QUALIFICATION
3. HEAT TREATMENT/
DELIVERY CONDITION
Annealed.
4. TEST SAMPLING
component.
5. DIMENSIONAL
TOLERANCES
Flanges to B 381: Flanges to MSS SP-44 shall have a maximum wall thickness under
tolerance of 0.3 mm at weld end.
6. NON DESTRUCTIVE
TESTING
Fittings to B 366: Supplementary requirement S3, liquid penetrant testing, shall
apply to the weld area at 10 % of seamless (from the same lot as
defined for mechanical testing) and 100 % of welded fittings
above NPS2. For welded fittings the testing shall cover the weld
only.
Forgings to B 564:Liquid penetrant testing shall be performed at 10 % of forgings
above NPS 2 (of same lot as defined for mechanical testing).
7. SURFACE FINISH
White pickled. Shall be carried out after any blasting and shall include finished
machined surfaces.
Weld repair of base material is not acceptable.
9. MARKING
lot.
10. CERTIFICATION
NORSOK Standard
TYPE OF MATERIAL: Cast Nickel alloy Page 1 of 2
Castings ASTM A 494 Grade CW-6MC
(UNS N06625)
Grade CX2MW
(UNS N26022)
Class 1
Class 1
S2, S3
S2, S3
1. SCOPE
2. QUALIFICATION
3. STEEL MAKING
The steel melt shall be refined with AOD or equivalent process. Remelting of AOD
or equivalent steel in an electric furnace is acceptable. Use of internal scrap is not
acceptable.
4. HARDNESS
The hardness shall be maximum 35 HRC (or alternatively 301HB or 330HV).
5. CORROSION TESTING
according to ASTM G 48 and pickled (20 % HNO3 +5 % HF, 60 C, 5 minute). The
2
.
Tensile test and corrosion test shall be made for each melt and heat treatment load. A
test lot shall not exceed 5 000 kg.
7. TEST SAMPLING
8. NON DESTRUCTIVE
TESTING
surfaces of all castings. The testing shall be carried out after final machining and
pickling. The acceptance criteria shall be ASME VIII, Div.1, Appendix 7.
- Critical areas as per ANSI B 16.34 of the pilot cast of each pattern.
- Class 1500 psi and above; all critical areas to ANSI B 16.34 of each casting.
The acceptance criteria shall be ASME VIII, Div. 1, Appendix 7.
9. SURFACE FINISH
machined surfaces.
NORSOK Standard
TYPE OF MATERIAL: Cast Nickel alloy Page 2 of 2
Castings ASTM A 494 Grade CW-6MC
(UNS N06625)
Grade CX2MW
(UNS N26022)
Class 1
Class 1
S2, S3
S2, S3
Repair welding shall be carried out in accordance with ASTM A 488.
The repair welding procedure shall be qualified in accordance with ASME IX or EN
288-3 and this MDS.
- A cast plate of the same material grade (UNS number) which shall be used.
- A macro and corrosion test as specified above shall be carried out.
- Change of specific make of filler metal (brand name) requires requalification.
All casting with major repairs shall be given a solution heat treatment after welding.
11. MARKING
lot.
12. CERTIFICATION
NORSOK Standard
MATERIAL DATA SHEET MDS - P01 Rev.
TYPE OF MATERIAL: Glassfibre Reinforced Plastics (GRP) Page 1 of 4
PRODUCT STANDARD
Pipes, Fittings, Flanges,
Adhesive and pre-fabricated
spools
UKOOA: Specification and Recommended Practice for the Use of GRP Piping
Offshore.
(UKOOA: United Kingdom Offshore Operators Association)
1. SCOPE
2. MANUFACTURING
PROCESS
Pipes and fittings shall be made by filament winding or equivalent methods.
3. RESIN/HARDENER TYPE
Preferred resins are bisphenol A epoxies with aromatic or cycloaliphatic curing
agents or vinylester.
4. INNER LINER
The internal lining when transporting non-aggressive fluids such as water, shall be a
resin rich layer of min. 0,5 mm with C-glass or synthetic veil reinforcement.
For transporting concentrated sulphuric acid and hypochlorite, an internal liner of
PVC of min. 3 mm should be used. Application of PVC liner shall be according to
the German standard KRV A984/82-02. C-glass or ECR-glass reinforcement should
be used in the structural part of the pipe wall. (KRV: Kunststoff Rohrverband).
For other agressive fluids such as acids, the internal lining shall be a resin rich layer
of min. 3,0 mm with C-glass or syntetic veil reinforcement. C-glass or ECR-glass
reinforcement should be used in the structural part of the pipe wall.
5. QUALIFICATION TESTING
Qualification testing shall be performed according to UKOOA document, Part 2,
chapter 2 with the following additional requirements:
Pressure rating, (Section 2.1.2 or 2.1.3): Minimum requirements are that one
representative diameter of pipe, fittings and joints shall be qualified according to
option 1. For qualification option 3 the factor f
1
=0,85 shall be moved to the
numerator.
The qualification of flanges shall in addition to the UKOOA document comply with
ASTM D 4024, clauses 6, 7, 8 and 11 with the additional requirements below.
The pressure rating of the flanges multiplied by 4 shall be above the 97.5 %
confidence limit obtained from the Short-Term Rupture Strength test.
The test assembly for the maximum bolt torque test shall be fitted together using
gasket and steel flange intended to be used during fabrication and installation.
No visual damage is allowed for the sealing test and the bolt torque test according
to table 4.3.5 in UKOOA document.
Service Conditions Exceeding "Standard Conditions",(A new section 2.1.1.5 after
section 2.1.1.4, Standard Service Conditions): For design life exceeding 20 years, the
following shall apply:
NORSOK Standard
PRODUCT STANDARD
spools
Offshore.
(Cont.)
a) Assessment of previous well documented in-service experience.
b) Qualification results from tests done according to Qualification Option 1 in
section 2.1.2. or 2.1.3. Alternatively use a pipe with a pressure rating of
minimum one class higher than for 20 years design.
c) Design calculations shall be re-evaluated and extrapolation performed to verify
the increased service life.
Adhesive/resin for bonded/laminated joints, (A new section 2.1.9):
The adhesive used for bonded joints or resin used for laminated joints shall be
qualified according to section 2.1.2 or 2.1.3. The adhesive/resin shall have suitable
properties for field assembly and fulfilling the following requirements:
- The adhesive/resin shall have a suitable viscosity for application at room
temperature. The viscosity shall not be above 0.4 kPas at 23C with a shear
rate of 10 rotations per second (absolute viscosity data).
- The fracture elongation of the cured adhesive/resin in joints shall not be less
than that of the resin used in the piping.
- The glass transition temperature (T
G
) or the residual heat of reaction of the
cured adhesive/resin shall be determined by DSC according to Annex C, by
measurement of samples taken from joints of components used in qualification
testing.
- Alternatively, for polyester and vinylester based products, the residual styrene
monomer content for joints in components used in qualification testing may be
determined. The measurement shall be performed according to ISO 4901.
Component Data for Fabrication, Prefabrication and Installation Quality Control
Baselines.(A new section 2.1.10): The manufacturer shall generate from the
qualification programme baseline values including acceptance criteria for the
fabrication and installation quality control programme.
This includes measurement of degree of cure and glass content:
- The degree of cure shall be determined by DSC in accordance with Annex C or
by residual styrene content measurement in accordance with ISO 4901 for the
adhesive used in bonded joints and the resin used in laminated joints.
Reference to above new section 2.1.9.
- The percentage of fibreglass reinforcement in laminated joint shall be
determined in accordance with ASTM D 2584. Three samples shall be taken
from three locations situated 120 apart in the same joint cross section.
NORSOK Standard
PRODUCT STANDARD
spools
Offshore.
(Cont.)
Chemical Resistance, (Delete section 2.2.5 and replace with): For transported media
other than the water used in the testing according to section 2.1, the chemical
resistance of the material shall be determined. The tests shall be based on:
ASTM D 3681. The test duration and conditions shall be relevant for the service
conditions, life time requirements and the criticality of the system and the safety
risks of the conveyed fluid. Alternatively, well documented in-service experience
under similar conditions can be used. Examples of typical fluids that can require
specific documentation of compatibility if transported in GRP pipes are:
hydraulic fluids, scale inhibitors, corrosion inhibitors (also diluted), injection
chemicals (i.e. acid stimulation, etc.), completion fluids, packer fluids and methanol
Component Properties for System Design (section 2.4)
All listed properties shall be determined by the Manufacturer (Delete Where
applicable in UKOOA document)
Test Method for Determination of Degree of Cure by Differential
Scanning Calorimetry (DSC) (Annex C)
C.5.3 (Delete sentence and replace with:)
Obtain the T
G1
(midpoint of the inflection in the DSC curve) and/or the residual
heat of reaction from the first scan and second scan. (Sample not powdered).
C.6.5 (Delete sentence and replace with:)
Record of glass transition temperature (inflection value) as T
G1
and /or residual heat
of reaction for both the first and second scan.
6. ELECTRIC CONDUCTIVITY
If conductive components are specified, the conductivity in the structural layers
shall not be accomplished by adding carbon black to the resin.
7. PRODUCTION TESTING
Production testing shall be performed according to UKOOA document, Part 2,
Chapter 4 with the following additional requirements.
Hydrostatic Mill Test (Section 4.3.1): 10 % of produced pipes and 100 % of all
prefabricated spools shall be pressure tested to 1.5 times their nominal static
pressure rating and pressure shall be maintained for a minimum of 15 minutes in
order to ascertain there is no leakage.
Degree of Cure (Section 4.3.2, Add following sentences after last paragraph):
If the residual heat of reaction exceeds 10% of the measured value on the qualified
component variant in the qualification tests, then the production lot shall be
rejected, subject to the retest option of Section 4.3.8.
Alternatively, vinylester or polyester based products may be tested in accordance
with ISO 4901. The residual styrene content shall be maximum 10 % above the
level measured during component qualification but not above 2 % total content.
NORSOK Standard
PRODUCT STANDARD
spools
Offshore.
8. FLANGES
Allowable bolt torque and flange mis-alignment shall be defined by manufacturer.
9. NDT/VISUAL TESTING
According to UKOOA, Part 4 or BS 7159.
10. CERTIFICATION
EN 10 204 Type 3.1B containing:
- Hydrostatic mill test -
Degree og cure -
Short time failure pressure -
Glass content -
Visual inspection -
Wall thickness -
Resistivity (If conductive pipe is specified)
NORSOK Standard
MATERIAL DATA SHEET MDS - R11 Rev. 2
TYPE OF MATERIAL: Austenitic stainless steel, Type 6Mo Page 1 of 1
Seamless pipes ASTM A 312 UNS S31254
UNS N08367
UNS N08925
UNS N08926
- -
1. SCOPE
the referred standard. Material grades not included in A 312 shall comply to the test
and tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
3. STEEL MAKING
The steel melt shall be refined by AOD or equivalent .
4. HEAT TREATMENT
shall be 50 C and the exposure time 24 hours. Test specimens shall have the internal
shall be prepared according to ASTM G48, and the whole specimen shall be pickled
criteria are:
- The weight loss shall be less than 4.0 g/m.
Corrosion test shall be carried out to the same extent as stated for mechanical tests in
7. TEST SAMPLING
components.
8. SURFACE FINISH
White pickled.
10. MARKING
lot.
11. CERTIFICATION
NORSOK Standard
TYPE OF MATERIAL: Austenitic Stainless Steel, Type 6Mo Page 1 of 2
Welded Pipes ASTM A 358 UNS S31254
UNS N08367
UNS N08925
UNS N08926
Class 1, 3 and 5. S3
1. SCOPE
the referred standard. Material grades not included in A 240 shall comply with the
test and tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
3. STEEL MAKING
Steel melt shall be refined with AOD or equivalent refining.
4. HEAT TREATMENT
The pipes shall be solution annealed followed by water quenching. Post weld solution
annealing is not required of pipes with nominal wall thickness up to 7.11 mm
manufactured out of solution annealed plate material as stated in chapter 5.3.2.2 of A
358.
5. CHEMICAL
COMPOSITION
UNS N08925 and N08926: N =0.18 - 0.22 %.
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall
be 50 C and the exposure time 24 hours. Test specimens shall have the internal and
external surfaces in the as-delivered condition (including pickling). Cut edges shall
be prepared according to ASTM G 48, and the whole specimen shall be pickled (20
% HNO3 +5 % HF, 60 C, 5 minute). The test shall expose the external and internal
surfaces and a cross section surface including weld zone in full wall thickness. The
2
.
Tensile and corrosion testing shall be carried out for each lot defined as follows:
- For batch furnace a lot is defined as maximum 60 m pipe of the same heat, size
- For continuous heat treatment furnace a lot is defined as maximum 60 m of pipe of
the same heat and size and which are heat treated the same day.
8. TEST SAMPLING
components.
9. WELDING
this MDS:
- The weld consumable shall be Ni-base and the alloying content shall be: Mo 8.0
%; Cr 15.0 %; (Mo +Cr) 28 %; C 0.030 %; S 0.015 % and Nb <0.5 %.
- The PQR/WPAR shall be corrosion tested as specified above.
The qualification shall be carried out on the same material grade (UNS number) as
used in production. Change of specific make (brand name) of welding consumables
requires requalification.
NORSOK Standard
Welded Pipes ASTM A 358 UNS S31254
UNS N08367
UNS N08925
UNS N08926
Class 1, 3 and 5. S3
10. NON DESTRUCTIVE
TESTING
Eddy current testing according to ASTM A 450 is acceptable as replacement for
radiography for wall thicknesses less than 4,0 mm.
Supplementary requirement S3, penetrant testing, shall apply according to ASME V
Article 6, to the weld area of 10 % of the pipes (same test lot as defined for
mechanical testing) delivered. The testing shall be carried out after calibration and
pickling. Acceptance criteria shall be to ASME VIII Div. 1 Appendix 8.
11. SURFACE FINISH
White pickled.
Weld repair of base material is not acceptable. For repair of welds same requirements
to PQR/WPAR as for production welding.
13. MARKING
lot.
14. CERTIFICATION
NORSOK Standard
Wrought fittings ASTM A 403 WP S31254
UNS N08367
UNS N08925
UNS N08926
WP-S, WP-WX and WP-W S2, S7
1. SCOPE
referred standard. Material grades not included in A 403 shall comply with the test
and tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
3. STEEL MAKING
Steel melt shall be refined with AOD or equivalent.
4. HEAT TREATMENT
The fittings shall be solution annealed followed by water quenching.
be 50 C and the exposure time 24 hours. The specimen shall have the internal and
external surfaces in the as-delivered condition (including pickling). Cut edges shall be
prepared according to ASTM G 48, and the whole specimen shall be pickled (20 %
HNO3 +5 % HF, 60 C, 5 minute). The test shall expose the external and internal
surfaces and a cross section including weld zone (if relevant) in full wall thickness.
The acceptance criteria are:
2
.
Tensile and corrosion testing shall be performed for each heat, heat treatment load
with a wall thickness range of 5 mm and welded with the same WPS.
7. TEST SAMPLING
components.
8. WELDING
The welding procedure shall be qualified in accordance with ASME IX or EN 288-3
and this MDS:
- The weld consumable alloying content shall be: Mo 8.0 %; Cr 15.0 %;
(Mo +Cr) 28 %; C 0.030 %; S 0.015 %; Nb <0.5 %.
- The PQR/WPAR shall be corrosion tested as specified above.
The qualification shall be carried out on the same material grade (UNS number) as
used in production. Change of specific make (brand name) of welding consumables
requires requalification.
9. DIMENSIONAL
TOLERANCES
Fittings with reference to MSS-SP-75 shall have maximum wall thickness under
10. NON DESTRUCTIVE
TESTING
seamless fittings (from the test lot as defined above) and 100 % of welded fittings
above NPS 2. For welded fittings the testing shall cover the weld only. The resting
shall be carried out after calibration and pickling. The acceptance criteria shall be to
NORSOK Standard
Wrought fittings ASTM A 403 WP S31254
UNS N08367
UNS N08925
UNS N08926
WP-S, WP-WX and WP-W S2, S7
11. SURFACE FINISH
White pickled.
requirement to PQR/WPAR shall apply as for production testing.
13. MARKING
lot.
14. CERTIFICATION
NORSOK Standard
Forgings ASTM A 182 F44
UNS N08367
UNS N08925
UNS N08926
- S5
1. SCOPE
in the referred standard. Material grades not included in A 182 shall comply with
the test and tolerance requirements given to Grade F44.
2. QUALIFICATION
3. STEEL MAKING
4. MANUFACTURING
PROCESS
5. HEAT TREATMENT
The forgings shall be solution annealed followed by water quenching.
UNS N08925 and N08926: N =0.18 - 0.22 %
shall be 50 C and the exposure time 24 hours. The corrosion test specimens shall
2
.
One set of tensile test and corrosion test shall be carried out for each heat and heat
treatment load. A test lot shall not exceed 2000 kg for forgings with as forged
weight 50 kg, and 5000 kg for forgings with as forged weight >50 kg.
9. TEST SAMPLING
actual components.
Test samples shall be from prolongations on actual component. Sacrificial
forgings shall be used for die forged components. However, special agreements
may be made for die forged components with as forged weight exceeding 50 kg.
Integrated blocks shall be used for HIP.
thickness of the test samples as heat treated. Sketches shall be established
showing type, size and location of test samples and extraction of test specimens.
10. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have maximum wall thickness under tolerance of 0.3
mm at the welding end.
NORSOK Standard
Forgings ASTM A 182 F44
UNS N08367
UNS N08925
UNS N08926
- S5
11. NON DESTRUCTIVE
TESTING
Supplementary requirement S5, liquid penetrant testing, shall apply to 10 % of all
forgings (from the lot as defined for mechanical testing) above NPS 2. The testing
shall be carried out after final machining and pickling. The acceptance criteria
shall be to ASME VIII, Div. 1, Appendix 8.
12. SURFACE FINISH
White pickled including machined surfaces.
14. MARKING
treatment lot.
15. CERTIFICATION
NORSOK Standard
Plates ASTM A 240 UNS S31254
UNS N08367
UNS N08925
UNS N08926
- -
1. SCOPE
in the referred standard. Material grades not included in A 240 shall comply with
the test and tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
The plates shall be solution annealed followed by water quenching.
UNS N08925 and N08926: N =0.18 - 0.22 %
shall be 50 C and the exposure time 24 hours. Test specimens shall have the
surfaces in the as-delivered condition (including pickling). Cut edges shall be
prepared according to ASTM G 48, and the whole specimen shall be pickled (20
% HNO3 +5 % HF, 60 C, 5 minute). The test shall expose the external and
criteria are:
2
.
Corrosion testing shall be carried out to the same extent as stated for mechanical
tests in the referred standard.
8. TEST SAMPLING
actual components.
9. SURFACE FINISH
White pickled.
11. MARKING
treatment lot.
CERTIFICATION
NORSOK Standard
Castings ASTM A 351 CK-3MCuN
CN-3MN
- S5, S6
1. SCOPE
2. QUALIFICATION
3. STEEL MAKING
The steel melt shall be refined with AOD or equivalent process. Remelting of AOD
or equivalent steel in an electric furnace is acceptable. Use of internal scrap is not
acceptable.
4. HEAT TREATMENT Solution annealed at temperature 1225 C.
5. CHEMICAL P 0.030 %
according to ASTM G 48 and pickled (20 % HNO3 +5 % HF, 60 C, 5 minute). The
2
.
Tensile test and corrosion test shall be made for each melt and heat treatment load. A
test lot shall not exceed 5 000 kg.
8. TEST SAMPLING
9. NON DESTRUCTIVE
TESTING
surfaces of all castings. The testing shall be carried out after final machining and
- critical areas as per ANSI B 16.34 of the pilot cast of each pattern
10. SURFACE FINISH
machined surfaces.
NORSOK Standard
Castings ASTM A 351 CK-3MCuN
CN-3MN
- S5, S6
Repair welding shall be carried out with Ni-based consumables with alloying
content: Mo 8.0 %; Cr 15.0 %; (Mo +Cr) 28 %; C 0.030 %; S 0.015 %; Nb
<0.5 %. Welding consumables with matching chemical composition is acceptable
provided solution annealing heat treatment after welding. The repair welding
procedure shall be qualified in accordance with ASME IX or EN 288-3 and this
MDS.
- A cast plate shall be used for the test welding.
- A macro and corrosion test as specified above shall be carried out.
- Change specific make of filler metal (brand name) requires requalification.
All casting with major repairs shall be given a solution heat treatment after welding.
12. MARKING
lot.
13. CERTIFICATION
NORSOK Standard
Bars ASTM A 276 UNS S31254
UNS N08367
UNS N08925
UNS N08926
- -
1. SCOPE
the referred standard. Material grades not included in A 276 shall comply with the
test and tolerance requirements given to UNS S31254.
2. QUALIFICATION
3. STEEL MAKING
4. HEAT TREATMENT
5. CHEMICAL
COMPOSITION
UNS N08925 and N08926: N =0.18 - 0.22 %
shall be 50 C and the exposure time 24 hours. The corrosion test specimens shall be
according to ASTM and pickled (20 % HNO3 +5 % HF, 60 C, 5 minute). The
2
.
One tensile test and corrosion test shall be carried out for each heat and heat
treatment load.
8. TEST SAMPLING
components.
9. SURFACE FINISH
Finished product shall be white pickled.
Weld repair is not acceptable
11. MARKING
lot.
12. CERTIFICATION
NORSOK Standard
Tubes ASTM A 269 UNS S31254
UNS N08367
UNS N08925
UNS N08926
- -
1. SCOPE
referred standard. Material grades not included in A 269 shall comply to the test and
tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
Standard M-650.
3. STEEL MAKING
The steel melt shall be refined by AOD or equivalent.
4. HEAT TREATMENT
be 50 C and the exposure time 24 hours. Test specimens shall have internal and
external surfaces in an as-delivered condition (including pickling). Cut edges shall be
prepared according to ASTM G 48 and the whole specimen shall be pickled (20 %
HNO3 +5 % HF, 60 C, 5 minute). The acceptance criteria are:
2
.
Corrosion testing shall be carried out to the same extent as stated for mechanical tests
7. TEST SAMPLING
components.
8. SURFACE FINISH
White pickled.
10. MARKING
lot.
11. CERTIFICATION
NORSOK Standard
Tubes ASTM A 269 UNS S31254
UNS N08367
UNS N08925
UNS N08926
- -
1. SCOPE
referred standard. Material grades not included in A 269 shall comply to the test and
tolerance requirements given to Grade UNS S31254.
2. QUALIFICATION
Standard M-650.
3. STEEL MAKING
The steel melt shall be refined by AOD or equivalent.
4. HEAT TREATMENT
be 50 C and the exposure time 24 hours. Test specimens shall have internal and
external surfaces in an as-delivered condition (including pickling). Cut edges shall be
prepared according to ASTM G 48 and the whole specimen shall be pickled (20 %
HNO3 +5 % HF, 60 C, 5 minute). The acceptance criteria are:
2
.
Corrosion testing shall be carried out to the same extent as stated for mechanical tests
7. TEST SAMPLING
components.
8. SURFACE FINISH
White pickled.
10. MARKING
lot.
11. CERTIFICATION
NORSOK Standard
MATERIAL DATA SHEET MDS - S01 Rev. 2
TYPE OF MATERIAL: Austenitic Stainless Steel, Type 316 Page 1 of 1
Wrought fittings
Welded pipes
Seamless & welded pipes
Forgings
Plates
Tubes
ASTM A 403
ASTM A 358
ASTM A 312
ASTM A 182
ASTM A 240
ASTM A 269
WP 316
316
TP 316
F 316
316
316
W/S/WX
Class 1, 3, 4 or 5
-
-
-
-
-
-
-
-
-
-
1. SCOPE
All products: C 0.035 %
Plates to A 240: S <0.015 %
3. TENSILE TESTING Grade 316 L with Rp0.2 >205 MPa and Rm >515 MPa is acceptable.
component.
5. DIMENSIONAL
TOLERANCES
Flanges to A 182: Flanges to MSS SP-44 shall have a maximum wall thickness
under tolerance of 0.3 mm at weld end.
6. NON DESTRUCTIVE
TESTING
Welded pipes to A 358: Eddy current testing according to ASTM A450 is
acceptable as replacement for spot radiography for wall
thicknesses less than 4.0 mm.
Welded tubes to A269: Eddy current testing according to ASTM A 450,
section 23 is required.
NORSOK Standard
MATERIAL DATA SHEET MDS - S02 Rev. 2
TYPE OF MATERIAL: Austenitic Stainless Steel Castings Page 1 of 1
Castings ASTM A 351 CF8M
CF3M
-
-
S5, S6
S5, S6
2. EXTENT OF TESTING Tensile testing is required for each heat and heat treatment load .
3. TEST SAMPLING
represents.
components.
4. NON DESTRUCTIVE
TESTING
surfaces of all castings. The testing shall be carried out after final maching and
casting.
NORSOK Standard
MATERIAL DATA SHEET MDS - T01 Rev. 2
TYPE OF MATERIAL: Titanium Grade 2 Page 1 of 1
Seamless pipes
Welded pipes
Wrought fittings
Forgings
Plates
Bars
Tubes
ASTM B 861
ASTM B 862
ASTM B 363
ASTM B 381
ASTM B 265
ASTM B 348
ASTM B 338
2
2
WPT2/WPT2W
F2
2
2
2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1. SCOPE
Equivalent Titanium grade (GOST VT 1-0) is acceptable provided the requirements
in the referred standard and this MDS is fulfilled.
2. CHEMICAL COMPOSITION Chemical composition other than Grade 2 (GOST VT 1-0) is acceptable.
3. HEAT TREATMENT Wrought fittings to B 363, Forgings to B 381, Plates to B 265 and Bars to B 348:
Annealed condition if not the tensile properties in the referred standard can be
acheived in as formed condition.
4. EXTENT OF TESTING Wrought fittings to B 363: Tensile test shall be carried out for each heat, heat
treatment load, type and size.
Forgings to B 381: Tensile test specimen shall be taken from each lot. A lot
is defined as all products of the same heat and heat
treatment load with a maximum deviation from the test
block thickness of 10 mm
Bars to B 348: Tensile test specimen shall be taken from each lot. A lot
is defined as all products of the same heat and heat
treatment load with a maximum deviation from the test
block thickness of 10 mm.
5. TEST SAMPLING
All products: Samples for production testing shall realistically reflect
the properties in the actual component.
6. WELDING
Welded pipes to B 862: Welding procedures shall be qualified in accordance
with ASME IX.
7. DIMENSIONAL
TOLERANCES
Flanges to B 381: Flanges to MSS SP-44 shall have a maximum wall
thickness under tolerance of 0.3 mm at weld end.
8. CERTIFICATION EN 10 204 Type 3.1B.
NORSOK Standard
MATERIAL DATA SHEET MDS - T02 Rev. 2
TYPE OF MATERIAL: Titanium Grade 2 Page 1 of 1
Castings ASTM B 367 C2 - S1, S2
Equivalent Titanium grades (GOST VT 1-0) are acceptable provided the
requirements in this MDS is fulfilled.
2. QUALIFICATION Manufacturers of product to this MDS shall be qualified in accordance with
3. CHEMICAL COMPOSTION Chemical composition other than Grade 2 (GOST VT 1-0) is acceptable.
4. EXTENT OF TESTING Tensile testing is required for each heat and heat treatment load.
5. TEST SAMPLING
components.
represents.
6. NON DESTRUCTIVE
TESTING
surfaces of all castings. The testing shall be carried out after final machining. The
acceptance criteria shall be ASME VIII, Div.1, Appendix 7.
casting.
lot.
NORSOK Standard
MATERIAL DATA SHEET MDS - X01 Rev. 1
TYPE OF MATERIAL: Low Alloyed Steel Type AISI 4130 Page 1 of 1
Seamless pipes
Wrought fittings (seamless)
ASTM A 519
ASTM A 234
AISI 4130
AISI 4130
S2
1. SCOPE
2. HEAT TREATMENT Fittings and pipes shall be delivered in the liquid quenched and tempered condition.
The tempering temperature shall be minimum 650 C.
3. MANUFACTURING PROCESS
Pipes shall be manufactured by means of the hot finished (HF) sizing method.
Only seamless fittings are acceptable.
Max. sulphur content: S <0.025 %
Max. phosphorous content: P <0.025 %
5. TENSILE TESTING Minimum yield strength: Reh >415 MPa
Minimum tensile strength: Rm >620 MPa
Minimum elongation: A5 >18 %
Minimum red. of area: Z >35 %
6. IMPACT TESTING
Charpy V-notch impact testing shall be carried out according to ASTM A 370 for
thicknesses t >6 mm. Full sized Charpy V-notch specimens shall be used wherever
possible. The notch shall be perpendicular to the surface. The test temperature shall
be - 30 C. The minimum absorbed energy for full size specimens shall be 42 J
average and 30 J single. Reduction factors for subsize specimens shall be: 7.5 mm -
5/6 and 5 mm - 2/3.
7. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each lot. A lot is defiened as
all products of the same type, nominal size and wall thickness, produced from the
same heat and heat treatment load. For pipes heat treated in continous furnace the
maximum lot size shall be 60 m.
component.
Fittings: According to supplementary requirement S2.
9. NON DESTRUCTIVE
TESTING
Pipes: All pipes shall be 100 % tested in accordance with API 5L
supplementary requirement 4 (SR4). Alternatively, ultrasonic
testing according to SEL 1915 may be carried out.
Fittings: Fittings shall be 100 % magnetic particle tested in accordance with
ASME VIII, div. 1, Appendix 6.
lot.
should be stated in the certificate
NORSOK Standard
TYPE OF MATERIAL: High Strength Low Alloyed Steel Type AISI 4140 Page 1 of 1
Forgings ASTM A 788 AISI 4140 - S18
1. SCOPE
2. MANUFACTURING PROCESS The forgings shall be finished hot-worked.
3. HEAT TREATMENT The forgings shall be austenitised, liquid quenched and tempered.
According to ASTM A 29, AISI 4140
5. TENSILE TESTING
Minimum yield strength: Reh >620 MPa
Minimum tensile strength: Rm >850 MPa
Minimum elongation: A5 >15 %
6. IMPACT TESTING
Charpy V-notch testing is required according to ASTM A 370 at - 30 C. The nocth
shall be perpendicular to the surface. The minimum absorbed energy for full size
specimens shall be 42 J average and 30 J single.
7. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each melt, section thickness
+/- 25 % and heat treatment load.
component.
Test samples shall be from prolongations on actual components. Sacrificial forgings
for die forged components with as forged weight exceeding 50 kg.
9. NON DESTRUCTIVE
TESTING
Supplementary Requirement, S18, magnetic particle tested, shall apply to 10 %
of all forgings (from the lot as defined for mechanical testing). The acceptance
criteria shall be to ASME VIII, Div. 1, Appendix 6.
lot.
Heat treatment temperature, soaking time and cooling medium should be stated in the
certificate.
NORSOK Standard
TYPE OF MATERIAL: High Strength Low Alloy Steel Page 1 of 1
Castings ASTM A 487 Grade 2B, 2C - S4, S5
1. SCOPE
referred standard.
2. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 30 C. The notch shall
be perpendicular to the surface. The minimum absorbed energy shall be 42 J average (of
(3 specimens) and 30 J single value.
3. EXTENT OF TESTING One set of tensile and impact test is required for each melt and heat treatment load. A test
lot shall not exceed 5000 kg.
components up to a maximum thickness of 100 mm. For flanged components the largest
flange thickness shall apply.
5. NON DESTRUCTIVE
TESTING
Magnetic particle testing: Supplementary requirement S4 shall apply to all accessible
surfaces of all castings. The examination shall be carried out after machining. The
acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
6. REPAIR OF DEFECTS All weld repairs shall be post weld heat treated. The repair welding procedure
qualification shall include the following:
- qualification on a cast plate of the same grade
- one set of impact test (3 specimens), shall be taken from weld metal and fusion line.
7. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
NORSOK Standard
TYPE OF MATERIAL: High Strength Low Alloyed Steel Type AISI 4130 Page 1 of 1
Forgings API 6A 60K (AISI 4130) Product Specification
Level (PSL) 3
-
2. MANUFACTURING PROCESS The flanges shall be forged to shape. Flanges machined out of bar and or plate are not
accepted.
3. HEAT TREATMENT/
DELIVERY CONDITION
The flanges shall be austenitised, liquid quenched and tempered.
The steel chemistry shall comply with the requirements of AISI 4130, however
modified in accordance with the requirements PSL 3 given in table 404.6 of API 6A.
The chemical composition shall be agreed.
5. IMPACT TESTING
Charpy V-notch testing at - 30 C is required. The minimum absorbed energy for full
size specimens shall be 42 J average and 30 J single.
6. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each melt, section thickness
according to API 6A, PSL 3, and heat treatment load. A test lot shall not exceed 2000
kg.
component.
type, size and location of test samples and extraction of test.
8. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have a maximum wall thickness under tolerance of 0.3
mm for the hub at the welding end.
9. NON DESTRUCTIVE
TESTING
NDT shall be carried out after final heat treatment:
- 100 % MT according to ASME VIII, Div.1, App.6, shall be carried out.
- 100 % UT according to ASTM A 388, shall be carried out. The acceptance criterias
shall be according to ASTM A 388 para 8.
lot.
should be stated in the certificate
NORSOK Standard
TYPE OF MATERIAL: High Strength Low Alloyed Steel Type F22 Page 1 of 1
Forgings ASTM A 182 F22 3 S4
1. SCOPE
2. HEAT TREATMENT Normalized and tempered.
3. IMPACT TESTING
Charpy V-notch testing at - 46 C is required. The minimum absorbed energy for full
size specimens shall be 27 J average and 20 J single. Reduction factors for subsize
specimens shall be: 7,5 mm - 5/6 and 5 mm - 2/3.
4. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each heat and heat treatment
load. A test lot shall not exceed 2000 kg.
component
6. DIMENSIONAL
TOLERANCES
Flanges to MSS SP -44 shall have a maximum wall thickness under tolerance of 0.3
mm for the hub at the welding end.
7. NON DESTRUCTIVE
TESTING
Supplementary Requirement, S4, Magnetic Particle testing, shall apply to 10 %
of all forgings (from the lot as defined for mechanical testing). The acceptance
criteria shall be to ASME VIII, Div. 1, Appendix 6.
lot.
NORSOK Standard
TYPE OF MATERIAL: High Strength Low Alloy Steel for application down to -46 C Page 1 of 1
Castings ASTM A 487 Grade 2B, 2C - S4, S5
referred standard.
2. CHEMICAL
COMPOSITION
C <0.14 %; Si <0.50 %; Mn =1.30-1.60 %; Cr <0.20 %; Ni =0.90-1.10 % and Mo =
0.15-0.25 %
3. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at -46 C. The notch shall
be perpendicular to the surface. The minimum absorbed energy shall be 42 J average (of
(3 specimens) and 30 J single value.
4. EXTENT OF TESTING One set of tensile and impact test is required for each melt and heat treatment load. A test
lot shall not exceed 5000 kg.
components as heat treated up to a maximum thickness of 100 mm. For flanged
components the largest flange thickness apply.
from the castings before after the final quality heat treatment.
6. NON DESTRUCTIVE
TESTING
Magnetic particle testing: Supplementary requirement S4 shall apply to
all accessible surfaces of all castings. The examination shall be carried out after
machining. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
- critical areas as per ANSI B16.34 of the pilot cast of each pattern
- all butt weld ends of each casting
7. REPAIR OF DEFECTS All weld repairs shall be post weld heat treated. The repair welding procedure
qualification shall include the following:
- qualification on a cast plate of the same grade
- one set of impact test (3 specimens) shall be taken from weld metal and fusion line.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.

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