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    Inspection and Test Plan (KDBK)

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    Abdul Wadood Gharsheen
    This document outlines the inspection and test plan for concrete works on a construction project. It identifies 9 key inspection and testing activities, including receiving materials, formwork, reinforcement, concreting, curing, and final inspection. For each activity, it specifies acceptance criteria and the responsible parties. Inspection codes like hold points and witness points are assigned. Reference documents and 5 checklist forms are also listed to standardize the inspection process.

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    Inspection and Test Plan (KDBK)

    Uploaded by

    Abdul Wadood Gharsheen
    790 views5 pages
    This document outlines the inspection and test plan for concrete works on a construction project. It identifies 9 key inspection and testing activities, including receiving materials, formwork, reinforcement, concreting, curing, and final inspection. For each activity, it specifies acceptance criteria and the responsible parties. Inspection codes like hold points and witness points are assigned. Reference documents and 5 checklist forms are also listed to standardize the inspection process.

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    Inspection and Test Plan (KDBK)

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    This document outlines the inspection and test plan for concrete works on a construction project. It identifies 9 key inspection and testing activities, including receiving materials, formwork, reinforcement, concreting, curing, and final inspection. For each activity, it specifies acceptance criteria and the responsible parties. Inspection codes like hold points and witness points are assigned. Reference documents and 5 checklist forms are also listed to standardize the inspection process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    790 views5 pages

    Inspection and Test Plan (KDBK)

    Uploaded by

    Abdul Wadood Gharsheen
    This document outlines the inspection and test plan for concrete works on a construction project. It identifies 9 key inspection and testing activities, including receiving materials, formwork, reinforcement, concreting, curing, and final inspection. For each activity, it specifies acceptance criteria and the responsible parties. Inspection codes like hold points and witness points are assigned. Reference documents and 5 checklist forms are also listed to standardize the inspection process.

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    of 5

    Inspection and Test Plan

    CONCRETE WORKS
    ITP NUMBER: ITP-KDBK-002 REV. : A DATED: 22.09.2012

    PURCHASER: BLACK & VEATCH SPECIAL PROJECTS CORP. SUBCONTRACTOR: AEPC-DSWP JOINT VENTURE CONTRACT NO. : 042246 - KDBK.73.1010

    REVISION RECORD:

    A Revision

    22-08-12 Date

    First issue Description Approval and Change History

    AEPC-WSWP Prepared Approved

    Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

    Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

    1.

    Scope and objective

    The purpose of an Inspection and Test Plan (ITP) is to put together in a single document that records all inspection and testing requirements relevant to a specific process. On a construction contract the process is likely to be a construction activity, element of work, trade work or providing a product section. An Inspection and Test Plan identifies the items of materials and work to be inspected or tested, by whom and at what stage or frequency, as well as Hold and Witness Points, references to relevant standards, acceptance criteria and the records to be maintained. Inspection and Test Plans, when properly implemented, help ensure that, and verify whether, work has been undertaken to the required standard and requirements, and that records are kept. 2. References:

    This Inspection and Testing Plan should be read in conjunction with the below referenced documentations. Contract Specification and drawings. Civil Execution Plan (Issued for Distribution vide DSF-080 dated 5 March 2012) Project Quality Plan (Issued for Distribution vide DSF-043 dated 14 January 2012) Project HSE Plan (Issued for Distribution vide DSF-045 dated 14 January 2012) 3. Definition

    ITP -Inspection and Test Plan The minimum requirement of the activities for quality control and inspection of the field construction work. Hold Point (HP): A point which requires inspection/verification and acceptance by Purchaser before any further processing is permitted. The Subcontractors shall not process the activity/item beyond the Hold Point without written approval from Purchaser. Witness Point (WP): Any point which requires witness by Purchaser when activity is performed. Review (R): Subcontractors documentation to be reviewed by Purchaser. Surveillance inspection (S): Monitoring of observations to verify whether or not materials/items/services confirms to specified requirement. Surveillance activities may include audit, inspection, and witness of testing, review of quality documentations and records, personnel qualifications etc. WC:
    Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub. Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

    100% examination by Subcontractors. 4. Inspection and Testing Details


    Responsibility B&V QC SC PE SE Frequenc y

    No
    1

    Inspection/ Test Activity (Spec./ Dwg. Refs.)


    Receiving Inspection

    Acceptance Criteria

    Record

    Notes

    Receiving inspection shall be carried out on all incoming permanent materials, to ensure conformance to the relevant documents.

    Per Delivery

    On receipt of the material at site, the same shall be inspected by the Store Keeper / Site Engineer / QA/QC Engineer to ensure the materials are delivered, in a good condition and without damage as per the approved material submittal. Layout, dimension and level of each structural member checked and are as shown in relevant drawing

    HP

    WP

    Setting out

    WP

    Material Receiving Report Form No.: AQP-001

    Delivery Ticket for Concrete

    HP

    HP

    2.1

    Equipment Calibration

    Checking layout

    Each structure

    Check list Form No.: C-002

    Survey

    3.1

    Equipment and machinery

    Each equipment

    Equipments are certified

    Calibration report

    Survey Equipment

    Material testing

    4.1

    No

    Inspection/

    Responsibility

    RW

    HP

    All construction materials -00756.1.2.3

    RW

    HP

    Each material

    Cement, aggregate, water, ready mix are as per specs

    Test report

    Concrete Ingredient

    Frequency

    Acceptance Criteria

    Record

    Notes

    Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

    Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

    Formwork

    B&V

    QC

    SC

    PE

    SE

    Test Activity (Spec. / Dwg. Refs.)

    5.1

    Structural formworks

    Each Location

    Check line and level of shuttering are acceptable. Formwork are braced, stable and level

    Check list Form No.: C-002

    WC

    Reinforcement

    WP

    HP

    6.1

    Placement of reinforcement 00756.1.2.7.7


    Concreting

    Each location

    Bar sizes and lengths are as per drawing, concrete cover as per specs.

    Check list Form No.: C-002

    WC

    WP

    HP

    9S

    7.1

    Concrete pour Slump & Air Content test 00756.1.2.6.2 & 00756.1.2.6.3
    Curing

    Each pour

    Ensure all tested are taken when concreting

    7.2
    8

    Each Delivery

    00756.1.2.4 Limiting Requirements

    Check list Form No.: C-003 Field report & Form No.: C-003

    WC

    HP

    HP

    Three Consecutive batches

    WC

    WP

    WP

    8.1

    Structure water curing

    Ensure structures is Each structure watered, covered until full strength is attained Each structure 00756.1.2.18 Repairing Defective Concrete

    Check list Form No.: C-004 Check list Form No.: C-004 Check list Form No.: C-004

    WC

    WP

    WC

    WP

    8.2 9 9.1

    De-shuttering Final Inspection Final Concrete Inspection

    WP HP

    WP

    ACI 301 Section 1.7 Each structure Acceptance of structure

    5.

    Checklist forms
    Material Receiving Report Form No. AQP-001 Inspection Checklist - PCCP Pre pour

    Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

    HP

    Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

    Inspection check list for formwork and reinforcement Concrete Pre-Pour Inspection Form No.: C-002 Concrete Pour Inspection Form No.: C-003 Concrete pour card Final Concrete Inspection Form No.: C-004 Inspection check list for Scaffolding Concrete Works Inspection Request Form Material Receiving Report Hold Release Form AMCC Delivery Ticket GMTC Sample Fresh Concrete Test Report GMTC Sample Compressive Strength Test Report

    Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

    Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

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