SIGMA GROUP a.s.

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ATOMEX Europe 2011

SIGMA GROUP a.s.
Presentation of a supplier 2. part

Prague 25. - 26. October 2011

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1. Introduction
SIGMA GROUP a.s. follows up the pump manufacturing tradition in Lutin by Ludvik SIGMUND (1868) Since 1930 s deliveries of industrial pumps Since 1970 s deliveries of pumps for nuclear power plants

SIGMA GROUP a.s. deliveries for nuclear energetics:

R&D: Production: Engineering: Installation/maintenance: SIGMA Research and Development Institute, s r.o. SIGMA GROUP a.s., Industrial Pumps Division SIGMA DIZ, s r.o. SIGMA-ENERGO, s r.o.

SIGMA GROUP WEBSITE: www.sigma.cz

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2. Scope of activities-nuclear sector

Since 1970 s turn-key deliveries of pumping station and single pump deliveries for nuclear power plants in Slovakia, Czech, Russia, Ukraine and India Scope of deliveries: Turn-key projects pumping stations:

--- engineering --- pump manufacturing and delivery --- pump installation --- pump commissioning --- pump maintenance B. Single pump deliveries --------pump manufacturing and delivery pump installation testing,pump commissioning pump maintenance, service

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3. References Nuclear Power Plants

Nuclear Power Plants - Czech and Slovakia
1979-1985 NPP Jaslovske Bohunice 4x440 MW (Slovakia) 1984-1987 NPP Dukovany 4x440 MW (Czech Republic) 2002 NPP Mochovce 2x 440 MW (Slovakia)

2011-2 NPP Mochovce 2x 440 MW (Slovakia) 2002-2003 NPP Temelin 2x1000 MW (Czech Republic)

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Nuclear Power Plants - Russia

--- Novovoronezskaya 1000 MW (1977,2000, 2001) --- Novovoronezskaya 440 MW (2001) ---

Novovoronezskaya VVER (MIR) 1200 MW (2010-1)

--- Kalininskaya 1000 MW (1997, 2000, 2009) --- Balakovskaya 1000 MW (2002, 2009) --- Rostovskaya 1000 MW (2003, 2008) --- Beloyarskaya 800 MW (2011) ---

Leningradskaya VVER (MIR) 1200 MW (2011)

Nuclear Power Plants Ukraine

--- Juznoukrajinskaya 1000 MW(1996, 1998) --- Chmelnickaya 1000 MW (1997, 2001)

Nuclear Power Plants - India

--- NPP Kudan Kulam 1000 MW (2007)

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List of deliveries for NPP Temelin Unit 1+ 2

Raw water pumping station Hnvkovice PS 0.10 6x pump SIGMA 600-HVBW-1045-86-2-OU-00
6x pump SIGMA V-VN-/III-D-01-LN-9 2x pump SIGMA 100-GFHU-270-60-LU-00 4x pump SIGMA 125-KDFU-170-17-AO-02 Including electric motors, electric parts, control systm, crane

Backwater pumping station

PS 0.163 2x pump SIGMA 65-NHD-250-18-LC

2x pump SIGMA 32-GFHU-95-11-LA-01 Including electric motors, electric parts, control system

Emergency feed water pumping station PS 1.09 - 3x pump SIGMA 150-CIX-335-15,5-7-UC-000 PS 2.09 - 4x pump SIGMA 150-CIX-335-15,5-7-UC-000
- Both including electric motors, tanks and system of pipe

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Feed water pumping station

PS 1.32 - 3x pump SIGMA 300 QHX-463-82-ZC-010
3x pump SIGMA 400 QHD-725-102-ZC-000 2x pump SIGMA 125 CHX-310-12-8-UC-000

PS 2.32 - 4x pump SIGMA 300 QHX-463-82-ZC-010

4x pump SIGMA 400 QHD-725-102-ZC-000 3x pump SIGMA 125 CHX-310-12-8-UC-000 -Including turbine, electric motors and electric equipment

Essential water pumping station PS 1.16 - 6x pump SIGMA ATYP 600-HVBW-1045-86/1-OU-80

6x pump SIGMA 80-KDFU-150-9,5-AO-03

PS 2.16 - 7x pump SIGMA ATYP 600-HVBW-1045-86/1-OU-80

6x pump SIGMA 80-KDFU-150-9,5-AO-03 - Both including electric motors, filters Passavant, valves

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Cooling and technical water pumping station PS 1.15 - 2x pump SIGMA 1800 BQUV-3090-72-OW-000 2x pump SIGMA A-600 CVFV-700-90/1-LN-00 2x pump SIGMA 250 CVEV-400-30/5-LN

2x pump SIGMA 125 CVEV-265-15/3-LN

2x pump SIGMA 350 CVEV-460-53/3-LN-000-3 3x pump SIGMA 100 GFHU-250-60 1x pump SIGMA 100 KDFU-150-13,5

PS 2.15 - 2x pump SIGMA 1800 BQUV-3090-72-OW-000

3x pump SIGMA A-600 CVFV-700-90/1-LN-00 2x pump SIGMA 250 CVEV-400-30/5-LN 2x pump SIGMA 125 CVEV-265-15/3-LN

3x pump SIGMA 350 CVEV-460-53/3-LN-000-3

3x pump SIGMA 100 GFHU-250-60 5x pump SIGMA 100 KDFU-150-13,5 - Both including electric motors, electric parts, crane

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Main circulation pumps including oil economy PS 1.20F - 4x HC GCN-195M Supplier CKBM PS 2.20F - 4x HC GCN-195M Supplier CKBM
- Both including oil economy, system of pipe and fittings

Single pump deliveries including electric-motors:

5x pump SIGMA 300-CHO-385-49-4

10x pump SIGMA 300-CJRV-550-46-13

9x pump SIGMA 80-CES 2x pump SIGMA 250-CHO-335-43-3 2x pump SIGMA 300-CHO-385-49-2 2x pump SIGMA 400-QHT-670-84 8x pump SIGMA 200-CJMV 4x pump SIGMA 125-CVN 7x pump SIGMA 500-BQLV-640-19-LN-080 5x pump SIGMA 300-BQLV-460-19-LN-080

IN TOTAL pumps 167 pcs. + Lots of other smaller pumps

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Current nuclear activities

Single pump deliveries (domestic, abroad)

Delivery of spare parts (domestic, abroad)

Maintenance (NPP Dukovany, NPP Temeln)

Completion of NPP Mochovce Unit 3+4 (Slovakia) --- Primary area (NI) --- Secondary area (CI)

Deliveries for Unit VVER/MIR 1200 MW - Rusia

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Completion of NPP Mochovce Unit 3+4 (Slovakia)

Nuclear Island (NI) Delivery of main circulation pumps including oil economy (made in Russia)
--- preparation of technical documentation --- refurbishment of existing technology

--- deliveries of new technology

--- installation --- commissioning

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Completion of NPP Mochovce Unit 3+4 (Slovakia)

Deliveries performed for KRLOVOPOLSK RIA, a.s. (Safety system pumps)
----------Emergency high pressure filling IO Controlled leakage pumps Coolant removal pumps Pump of deflation tank Spent fuel pool filling pumps

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Completion of NPP Mochovce Unit 3+4 (Slovakia) Conventional Island (CI)

--- refurbishment /renovation of already delivered SIGMA pumps (30 pcs.) --- delivery of new SIGMA pumps (129 pcs.) --- installation of pumping units --- commissioning The pumps delivery is divided into JOBS --- JOB M11
2nd stage condensate pumps

--- JOB M12

--- JOB M13 --- JOB M14

cooling pumps
auxiliary make-up pumps 1st stage condensate pumps service water pupms important technical water pumps fire-fighting pumps
emergency feed water pumps

--- JOB M15

superemergency feed water pumps

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Completion of NPP Mochovce Unit 3+4(Slovakia) Conventional Island (CI)

Deliveries performed by SIGMA Slovakia spol s r.o. --- JOB M16 Non essential service water (noESW) booster pumps for nuclear island (NI)
Drainage tank pumps Non essential service water (NESW) drainage recovery ESW sump pumps MSR moistue collecting tank Condensate pumps to steam generators (SG) blowdown cooler Hot collecting condensate pumps LP heaters drains forwarding pumps Emergency demi water heating and distribution pumps Condensate pumps for electrical generator cooling Cooling water booster pumps Non essential fixed fire fighting pumps Non essential fixed fire fighting jockey pumps Fire fighting diesel pump

--- JOB M16A Residual Heat Removal (RHR) pumps

- Severe Accident Minimalization System (SAMS) main pump

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Deliveries performed for KD PRAHA DIZ, a.s. (CI)

--- chilled water pumps --- circulating cooling water pumps --- booster pumps

IN TOTAL pumps 171 pcs.

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Deliveries for Unit VVER/MIR 1200 MW Russia Novovoronezskaya VVER/MIR 1200 MW (2010-1)
Scope of deliveries: ------------------Raw water pumps Coolong water pumps Essential water pumps Pumps of flushing circuit Pumps for emergency cooling of the steam generator Pumps for cooling of a storage/detention basin Pumps for flushing water of steam generators Pumps of tank for water outlet from steam generators Pumps for filling of a storage/detention basin

Leningradskaya VVER/MIR 1200 MW (2011)

Scope of deliveries: --- Cooling water pumps --- Heat water circulating pumps

IN TOTAL pumps 61 pcs.

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5. Reference fossiel fuel power plants

SIGMA delivered range of pumps for units to 660 MW supercritical; cooling water pumps till 860 MW

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Feed water pump stations for power units over 200 MW

1. Thermal Power Plant DTMAROVICE

2. Tehrmal Power Plant DOICESTI II 3. Thermal Power Plant CHVALETICE 4. Thermal Power Plant MLNK III 5. Thermal Power Plant KAKANJ V 6. Thermal Power Plant DRMNO 7. Thermal Power Plant JORGE LACERDA 8. Thermal Power Plant FELTON

4 x 200 MW
1 x 200 MW 4 x 200 MW 1 x 500 MW 1 x 230 MW 2 x 350 MW 1 x 350 MW 2 x 250 MW

Czech Republic, 1977-1979

Romania, 1980 Czech Republic, 1977-1980 Czech Republic, 1981 Jugoslavia, 1986 Jugoslavia, 1987-1988 Brazil, 1990 Cuba, 1990

9. Thermal Power Plant TALKHA II

10. Thermal Power Plant SHEN TOU 1, 2 11. Thermal Power Plant TUIMICE II 12. Thermal Power Plant SHEN TOU 3, 4

2 x 200 MW
2 x 500 MW 4 x 200 MW 2 x 500 MW

Egypt, 1990-1992
China, 1992-1993 Czech Republic, 1997-1998 China, 2004-2005

13. Thermal Power Plant Ledvice

1 x 660 MW supercrit.

Czech Republic, 2012

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References Regulation cooling water pumps

BQDV
Number year

Power Station

Country

Type

Novovoronezskaya Mlnk III Jaslovske Bohunice Dukovany Slovjansk elivka Mochovce Soma Talkha Temeln Vesov Jaworzno III Laziska

Russian Federation Czech Republic Slovakia Czech Republic Russian Federation Czech Republic Slovakia Turkey Egypt Czech Republic Czech Republic Poland Poland

1400-BQDV 1600-BQDV 1600-BQDV 1600-BQDV 1400-BQDV 1000-BQDV 1600-BQDV 1000-BQDV 1000-BQDV 1800-BQUW 1000-BQDV 1600-BQDV 1000-BQDV

4 1978 2 4 8 4 5 8 6 14 4 2 6 1

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References Regulation cooling water pumps

Lagisza 460 MW nadkritick, ALSTOM Moskva, TEC 26, ALSTOM

BQDV
2 ks. - 2007 2 ks. - 2008 2 ks. - 2008 2 ks. - 2008 2 ks. - 2008 2 ks. - 2009 2 ks. - 2010 2 ks. - 2011 2 ks. 2011

Poland Russian Federation

1800 - BQDV 1000 - BQDV 2000 - BQDV 1000 - BQDV 1400 - BQDV 1400 - BQDV 1400 - BQDV 1000 - BQDV 1000 - BQDV

Belchatow 860 MW nadkritick, Poland ALSTOM Ivanovsk TEC Russian Federation Kairsk TEC atursk TEC Ledvice 660 MW nadkritick Junouralsk Urenhojsk Russian Federation Russian Federation Czech Republic Russian Federation Russian Federation

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Fossil Fuel Power Plants

References Russia
Controled Cooling Water Pumps: Junaja TEC 22 atursk Gres Ivanovsk Gres Kairsk Gres Mosenergo TEC 26 Slavjansk Novovoronsk AES Feed Water Pumps: Nojabrskaja TEC Kazchrom, Kazachstan Hot Water Circulators: Trekovo GTEC Kouchovo GTEC

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6. Mobile Pumping Stations with Diesel Engine

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Mobile Pumping Stations with Diesel Engine references

Number of pieces
1 3 5 1 1 1 1 5 MS 14-480

Type

Country
Slovakia Czech republic France Belorussia Russia Slovakia Russia Czech republic

MS 20-1500 MS 20-1500 MS 20-1500 MS 24-590 MS 62-240 MS 70-110 MS 400

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7. Petrochemical Industry References Russia

--- deliveries of one stage volute casing and multistage ring sectional pumps: NPZ Kirii NPZ Ninkamsk NPZ Syzra NPZMarijskij NPZ Jaroslavl NPZ Ufa

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8. Water Injection (turn-key deliveries)

References
--- Pumping stations with high presure centrifugal pumps 65 bar - Kazachstan --- Pumping stations with high presure centrifugal pumps 200 bar Azerbajdzan --- Pumping stations with high presure piston pumps - Kazachstan

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9. Admission of scales References Russia

--- Deliveries of high pressure centrifugal pumps: Alevsk Ukraine Magnitogorsk Russia --- Todays realization of changing the whole system (turn-key delivery) in Uralskaja Stal, Novotroick, Rusko

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10. Technology & Manufacturing equipment

Machining:
--------centre or vertical lathes,CNC lathes milling machines classic horizonal machine-tools grinding and drilling machines

Thermal processing Welding shop

--- certified welders for assignements on nuclear power plants

Dynamic parts balancing

Nondestructive material testing --------Penetration tests Magnetic powder tests Ultrasonic tests Radiographic tests

Defectoscopy shop Hydraulic test shop Painting shop

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Hydraulic testing
Water tank capacity .............................................................. Max. depth of the tank .......................................................... Max. measurable flow rate ................................................... Max. power input of electric motor ..................................... Continuous speed regulation by Ward-Leonard ............... Heights of cranes above the floor ...................................... Lifting capacity ..................................................................... 4500 m 8,2 m 7 m/s 12 MW / 6000 V 25 60Hz, 500 6000V, 700kW 6,3 m 20 t

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11. Software equipment

Mechanical: AutCAD Mechanical 2012, Inventor Suite 2012, Inventor Professional 2012, Solid Works 2011 CAM software (machinery) : SurfCAM Velocity Fluid flow simulation: FloWorks, ANSYS CSX Rigidity calculation: ANSYS Mechanical 12, ANSYS Professional 12, ANSYS Design Space Design&Engineering: AVEVA Plant PDMS

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12. Quality Assurance System

Since 1994 SIGMA GROUP a.s. has been a holder of quality certificate according to SN EN ISO 9001 Currently, the SN EN ISO 9001:2008 certificate issued by TV NORD Czech on 4th January 2010 is valid. The validity expires on 3rd January 2013. November 2008 SIGMA GROUP sucesfully passed customer audit by ATOMSTROJEXPORT May 2011 SIGMA GROUP sucesfully passed customer audit by ENEL Completion NPP Mochovce34 Quality System (QS) is applied to: --- R&D, --- production and maintenance of pumps,

--- engineering and deliveries of turn-key investments

--- SIGMA GROUP a.s. has employees in certificated areas QS training in cooperation with TV NORD Czech: --- SIGMA GROUP a.s. has been ensuring continouos training of employees from technical, design and commercial dpts. --- The training is focused on requirements according to the public notice SJB no. 309/2005 Sb. and no. 132/2008 Sb. SIGMA meets quality requirements for nuclear sector deliveries (Slovakia, Russia)

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Summary why to use SIGMA pumps?

More than 140 years experience with development and manufacturing of pumps

More than 30 years continuous deliveries to Nuclear Power Plants in 5 countries Referencies of almost complete range of pumps for NPP units VVER 440 and VVER 1000 References of engineering, installation and servis of Russian Reactor Coolant Pumps. We are qualified to extend it to cooperative manufacturing. Pump deliveries to new generation units VVER 1200 MW in Russia. Intensive pump development, expressively oriented to pumps for NPP

Professional qualification and capacity for both manufacturing of pumps and turn-key deliveries of pumping stations for nuclear program.

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NPP Temelin 3. and 4. unit

Thank you for attention