Bradco 625 Trencher Manual

625 TRENCHER OPERATORS & PARTS MANUAL
UNIVERSAL SKID STEER APPLICATIONS
SERIAL NUMBER: ___________________ MODEL NUMBER: ___________________
Manual Number: OM605 Part Number: 75505 Rev. 3
800-922-2981 I www.paladinbrands.com
P.O. Box 266, Delhi, IA 52223-0266, United States of America 8280 10-9-06-3
E TABLE OF CONTENTS
625 TRENCHER TO THE OWNER ................................................................................ A SAFETY PRECAUTIONS ....................................................................... B To The Operator Before You Start During Trencher Operation Transporting The Trencher Maintaining The Trencher INTERNATIONAL SYMBOLS ................................................................. C PREOPERATION ..................................................................................D General Information Options Trencher Major Component Nomenclature MOUNTING KIT INSTALLATION............................................................ E Hydraulic Kits Optional Hydraulic Side Shift Kits Hydraulic Side Shift Kit Mounting Instructions TRENCHER INSTALLATION .................................................................. F OPERATING INSTRUCTIONS ............................................................... G Controls Operating Techniques TRENCHER ASSEMBLY ......................................................................... I DIGGING CHAIN OPTIONS ................................................................... J MAINTENANCE .................................................................................. L STORAGE ......................................................................................... M TROUBLE SHOOTING ..........................................................................N BOLT TORQUE SPECIFICATIONS ......................................................... O SPECIFICATIONS ................................................................................ P DECALS ........................................................................................... Q PREDELIVERY CHECK LIST .................................................................. R LIMITED WARRANTY .......................................................................... S 8290 12-12-00
A TO THE OWNER
GENERAL COMMENTS Congratulations on the purchase of your new trencher! Your trencher was carefully designed and manufactured to give you many years of dependable service. Your trencher will require some minor maintenance (such as cleaning and lubricating) to keep it in top working condition. Be sure to observe all safety precautions and maintenance procedures as described in this manual. ABOUT THIS MANUAL This manual has been designed to help you do a better, safer job. Read this manual carefully and become familiar with it's contents. Remember, never let anyone operate this trencher without reading the "Safety Precautions" and "Operating Instructions" sections of this manual. (See Sections B and G respectively.) Unless noted otherwise, "right-hand" and "left-hand" sides are determined from the position of the skid steer operator sitting in the seat facing forward. SAFETY ALERT SYMBOL This is the "Safety Alert Symbol" used by this industry. This symbol is used to warn of possible injury. Be sure to read all warnings carefully. They are included for your safety and for the safety of others working with you. SERVICE When servicing your trencher, remember to use only manufacturer replacement parts. Substitute parts may not meet the standards required for safe, dependable operation. To facilitate parts ordering, record the model and serial number of your trencher in the space provided on this page. This information may be obtained from the trencher identification plate located on the right side of the trencher main frame. MODEL SERIAL NO. MOUNTED ON Your parts dealer needs this information to insure that you receive the correct parts for your specific trencher. 4411 2-25-92-2 DATE PURCHASED
SAFETY PRECAUTIONS
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. 6621 5-18-95
SAFETY PRECAUTIONS
TRENCHERS GENERAL INFORMATION This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt to use your trencher. Also read your vehicle owner's manual before using your equipment. This knowledge will help you operate your unit safely. Do not take this information lightly, it is presented for your own benefit and for the benefit of others working around you. The "Safety Alert Symbol" , as previously described, will be used throughout this manual. It will appear with one of the words DANGER, WARNING, or CAUTION above it, and a safety message pertaining to the specific topic being covered. Take the time to read these messages as you come across them. TO THE OPERATOR The primary responsibility for safety with the equipment falls to the operator. It is the skill, care, common sense, and good judgment of the operator that will determine how efficiently and safely the job is performed. Know your equipment before you start. Know its capabilities, dimensions, and how to operate all the controls. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. BEFORE YOU START 1. Wear the right clothing and gear for the job. Protective equipment such as hard hat, steel toed shoes, leather gloves, or safety glasses may be in order. They can protect you from needless injury. Do not wear loose clothing, or things such as rings and watches around the equipment. They could get caught in moving parts, and lead to serious injury or death. Know your equipment inside and out. Know how to operate all controls, and know emergency shutdown procedures. Make sure all safety devices are in place and working. Keep all step plates, grab bars, pedals, and controls free of dirt, grease, and oil. Keep equipment clean to help avoid injury from a fall when getting on or off equipment. 4213 4-14-05-3
2.
3.
4.
SAFETY PRECAUTIONS
TRENCHERS
5.
Do not use the trencher or crumber bar as a step, or grab the digging chain when climbing on or off the trencher. Damage to the equipment or personal injury could result. Know your work area before you begin. Observe any potential hazard areas such as soft ground, drop-offs, rocks and other obstacles. Know where all utility lines are. Observe overhead electrical and phone lines. Be sure equipment will safely clear them. Know the location of underground cables, wires, gas and water lines, tanks, etc. Contact with electrical lines could cause electrocution. Hitting a gas line or underground tank could cause an explosion. Be alert to others in the work area. Be sure others know when and where you will be working. Make sure no one is underneath or behind equipment. Never try to board equipment while it's moving. Always use your seatbelt and safety ROPS (Roll-Over-Protective Structure) that are on the equipment. They could save your life in the event of a mishap. Never take passengers on your equiment. There is no safe place for riders. Test all controls before you start. This includes safety equipment and devices.
6.
7.
8.
9. 10.
11.
12.
DURING TRENCHER OPERATION 1. Be alert to what is going on around you. Watch for others who may not be watching out for themselves. Never operate equipment while under the influence of alcohol, or prescription drugs which could inhibit physical and or mental capacity. Stop the trencher and shut off the engine if anyone approaches the equipment while it's in motion. They may not be familiar with the equipment and get in the way of moving parts. Be alert to changes in the work area. Changes in weather and soil conditions could turn a safe work site into a hazardous area.
4214 2-25-92-2
2.
3.
4.
B
5. 6.
SAFETY PRECAUTIONS
TRENCHERS Keep equipment away from the trencher after it has been dug. The weight of the unit could cause a cave-in. Never drop a boom with a rapidly moving digging chain on the ground. The force of the trencher may cause the vehicle to move suddenly and unexpectedly. Have the chain moving slowly, and lower the boom carefully when starting a new cut. Use caution when digging on a slope. The natural vibration of the trencher will make the unit creep sideways downhill. Try to dig with the trencher in a level position. Never try to make sharp turns while trenching. The trencher boom could become wedged in the trench and damaged. Never attempt to free a stuck chain with the unit running. If the trencher does become jammed, stop the unit and visually inspect the situation. Check the trencher frequently for loose hardware and fittings. The natural vibration of the unit will cause fasteners to loosen during operation.
7.
8. 9.
10.
TRANSPORTING THE TRENCHER 1. 2. 3. 4. Follow all federal, state, and local regulations when transporting the unit on public roads. Use a SMV (Slow Moving Vehicle) sign on the vehicle when transporting. This will help alert others to your presence. Be sure all lights and turn signals are in working order. Use them as required. When parking, park the unit on hard level ground and lower the trencher boom. Block the wheels, and set the parking brake. Shut off the engine. Follow factory recommended shut down procedures for equipment. Stop the trencher and vehicle before dismounting.
5. 6.
4215 2-26-92-2
SAFETY PRECAUTIONS
MAINTAINING THE TRENCHER 1. 2. TRENCHERS Replace all safety shields and guards when performing maintenance. Do not operate the trencher with protective equipment removed. Lower the trenching boom, and shut off the engine before working on the unit. Never perform maintenance on a trencher while it is running. Make sure all operating and residual pressures are relieved before working on a hydraulic system. Shut engine off, and operate all the controls to relieve any pressure. Use only manufacturer recommended replacement parts. Other parts may be substandard in fit and quality. Do not set any relief valve higher than recommended by the manufacturer. Relief valves should be checked and adjusted only by a trained service technician. Do not remove or block a relief valve. Observe proper maintenance schedules. Proper maintenance can help prevent a hazardous condition. Always wear safety goggles or glasses when working on equipment.
3.
4. 5.
6. 7.
WARNING! Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood, rather than hands to search for suspected leaks. Keep unprotected body parts, such as face, eyes, and arms as far away as possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities. If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research it immediately to determine proper treatment.
CARDBOARD
HYDRAULIC HOSE OR FITTING
MAGNIFYING GLASS
4216 2-26-92-2
INTERNATIONAL SYMBOLS
As a guide to the operation of your equipment, various international symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Engine speed Alternator charge
Hours recorded
Power take-off (on)
Engine water temperature
Power take-off (off)
Lights
"Tortoise," slow or minimum setting
Horn
"Hare," fast or maximum setting
Engine oil pressure
Caution
Hazard warning
Control lever operating direction
Axle connect
Rock shaft (raised)
Axle disconnect Continuously variable
Rock shaft (lowered) Remote cylinder (extended)
Increase
Remote cylinder (retracted)
Decrease
Remote cylinder (FLOAT)
Diesel fuel
Differential lock
Creeper range
Read operators manual
High range
Neutral
Low range
Forward
Reverse
3869 4-14-94-2
D PREOPERATION
625 TRENCHER
GENERAL INFORMATION The purpose of this manual is to assist in setting up, operating and maintaining your trencher. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. Right and left when referred to in this manual are determined by the operator's right and left when seated at the skid-steer controls in the normal operating position facing forward. The illustrations and date in this manual were current at the time of printing, however, we reserve the right to redesign and change the trencher as may be necessary without notification.
PREPARING THE SKID-STEER LOADER WARNING! Never let anyone operate this skid-steer loader and trencher without understanding all of the "Safety Precautions" and "Operating Instructions" located in this manual (see Sections B and G respectively). Always choose hard, level ground to park the skid-steer loader on and set the brake so that the skid-steer loader cannot roll. Your skid-steer MUST have auxiliary hydraulics to run the trencher. If your unit does not have an auxiliary hydraulic system, contact your skidsteer dealer for information on availability. The hydraulic kits for the 625 Trencher include two hoses that connect the trencher to the auxiliary hydraulic system. The 625 trencher was designed to be easy to use and maintain. The trencher mounts to the universal toolbar/attachment plate of the skid-steer. The mounting incorporates the quick attach mechanism of the skid-steer for fast, easy mounting. See your skid-steer operators manual on "Installing an Attachment" for the correct installation procedure. 8291 12-12-00
D PREOPERATION
625 TRENCHER
OPTIONS Eventually you may wish to dig a trench of a depth or width other than what your unit was originally equipped to dig. The 625 trencher can be fitted with optional booms, digging chains, sprockets and crumber assemblies to allow you to dig a variety of different sized trenches with a digging chain option of a tooth every station or every other station. The chart on the following page will give you an idea of the different trench depths and widths a properly equipped unit is capable of digging. For more detailed information on trencher options see Sections I & J of this manual. TRENCH DEPTHS* 30" 36" 42" 48" Depth Depth Depth Depth 6.00" 6.00" 6.00" 6.00" TRENCH WIDTHS 8.00" 8.00" 8.00" 8.00" 10.00" 10.00" 10.00" NA 12.00" 12.00" NA NA
*Trench depths are given with the digging boom at an optimum 65 digging angle and the skid shoe touching the ground. Trenches of various depths can be made by varying the digging angle and raising the trencher up higher. These methods are less efficient however.
8292 12-12-00
PREOPERATION
TRENCHER MAJOR COMPONENT NOMENCLATURE 625 TRENCHER GENERAL INFORMATION The purpose of this page is to acquaint you with the trencher and the names of its various components. This knowledge will be helpful when reading through this manual or when ordering service parts.
HYDRAULIC MOTOR SIDE SHIFT LOCKING PIN SIDE SHIFT MOUNTING FRAME
CHAIN GUARD
BUILT-IN SKID SHOE CRUMBER BOOM ADJUSTMENT
CRUMBER BOOM
CRUMBER END
HEADSHAFT AUGER TOOTH CRUMBER SHOE DIGGING CHAIN CHAIN TENSION ADJUSTMENT
DIGGING BOOM
8293 12-12-00
E MOUNTING KIT INSTALLATION

HYDRAULIC KITS WITH COUPLERS
1 2 3
8319 1-30-01

HYDRAULIC KITS WITH COUPLERS
HYDRAULIC KIT #89601 (Bobcat, New Holland and John Deere Style Couplers) NO 1 2 3 REQ'D 1 1 2 PART NO. 84925 84924 35792 DESCRIPTION Female Coupler Male Coupler Hose 82" Long (8MP-10MBo)
HYDRAULIC KIT #89602 (Case Style Couplers) NO 1 2 3 REQ'D 1 1 2 PART NO. 86862 86863 35792 DESCRIPTION Female Coupler Male Coupler Hose 82" Long (8MP-10MBo)
HYDRAULIC KIT #89603 (Case Style Couplers & Case XT Hoses) NO 1 2 3 REQ'D 1 1 2 PART NO. 86862 86863 37367 DESCRIPTION Female Coupler Male Coupler Hose 97" Long (8MP-10MBo)
8320 1-30-01

HYDRAULIC KITS WITHOUT COUPLERS
8321 1-30-01

HYDRAULIC KITS WITHOUT COUPLERS
HYDRAULIC KIT #89604 NO 1 REQ'D 2 PART NO. 35792 DESCRIPTION Hose 82" Long (8MP-10MBo)
HYDRAULIC KIT #89605 (Case XT Hoses) NO 1 REQ'D 2 PART NO. 37367 DESCRIPTION Hose 97" Long (8MP-10MBo)
8322 1-30-01

HYDRAULIC SIDE SHIFT KIT #89412 (WITH SELECTOR VALVE)
1 2 3 4 5 13
14 16
9 10 11
7 9 8 12 9 9 8 7
15
17
17 19
20
21 22 23 24
18
25
8323 2-5-01

HYDRAULIC SIDE SHIFT KIT #89412 (WITH SELECTOR VALVE)
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
REQ'D 2 2 2 1 2 2 4 4 8 2 1 2 2 2 1 2 4 2 1 2 1 1 4 4 2
PART NO. 35950 3457 22575 22566 30165 37765 1225 1502 1513 1030 89411 1025 30198 1149 89101 1171 1845 1739 89110 1092 89106 89148 1646 1841 1089
DESCRIPTION Hose .25" x 38" (6FJX-6FJX) Straight Adapter 6MBo - 6MJ Reducer Fitting 12MBo - 6FORFS Selector Valve 90 Elbow 12MBo - 10MJ Hose .62" x 8.5" (10FJX-10MBo) .31" UNC Hex Nut .31" Lock Washer .31" Flat Washer .31" UNC X 3.00" Hex Capscrew Valve Mounting Bracket .31" UNC X 1.75" Hex Capscrew Straight Adapter 12MBo - 10FBo .75" UNC X 5.00" Hex Capscrew Cylinder Mount - Mounting Frame .88" UNC X 4.50" Hex Capscrew .88" Flat Washer .88" UNC Nylock Nut Side Shift Cylinder Assembly .50" UNC X 2.00" Hex Capscrew Cylinder Mount - Mainframe Angle Mount .50" Hard Flat Washer .50" UNC Deformed Oval Lock Nut .50" UNC X 1.25" Hex Capscrew
8324 12-14-04-2

HYDRAULIC SIDE SHIFT KIT #89279 WITHOUT SELECTOR VALVE (FOR SECONDARY AUXILIARY HYDRAULICS)
4 6 5
8 9 10 11
12
8325 2-5-01

HYDRAULIC SIDE SHIFT KIT #89279 WITHOUT SELECTOR VALVE (FOR SECONDARY AUXILIARY HYDRAULICS) NO 1 2 3 4 5 6 7 8 9 10 11 12 REQ'D 2 1 2 4 2 1 2 1 1 4 4 2 PART NO. 1149 89101 1628 1845 1739 89110 1092 89106 89148 1646 1841 1089 DESCRIPTION .75" UNC X 5.00" Hex Capscrew Cylinder Mount - Mounting Frame .88" UNC X 4.50" Hex Capscrew .88" Flat Washer .88" UNC Nylock Nut Side Shift Cylinder Assembly .50" UNC X 2.00" Hex Capscrew Cylinder Mount - Mainframe Angle Mount .50" Hard Flat Washer .50" UNC Deformed Oval Lock Nut .50" UNC X 1.25" Hex Capscrew
8326 2-5-01

SIDE SHIFT CYLINDER ASSEMBLY #89110
1 5 6 7 2 8 9
10 11 12 13 14
8327 2-5-01

SIDE SHIFT CYLINDER ASSEMBLY #89110
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14
REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NO. 89111 6992 64891 88464 1482 4637* 4636* 4635* 52644 4633* 4634* 45262* 7164* 4981*
DESCRIPTION Cylinder Tube Piston Cylinder Gland Cylinder Rod Hex Nut O'Ring Piston Ring O'Ring Washer O'Ring Back-Up Washer Poly Pak Seal Retaining Ring Rod Wiper
NOTE: Seal Kit #45581 includes all parts marked with an asterisk (*). Parts are not sold separately.
8328 2-5-01

625 TRENCHER HYDRAULIC SIDE SHIFT
GENERAL INFORMATION The following instructions are provided to help you install the hydraulic side shift kit (with or without a selector valve) in the event that yours was not installed at the factory. MOUNTING INSTRUCTIONS 1. Remove the existing top and bottom .75" x 4.50" capscrews from the left side of the side shift mounting frame on the trencher. See Figure #1. Slide the cylinder mount #89101 into position and install the .75" x 5.00" capscrews. Secure in place with the existing lock nut removed in step #1. See Figure #1.
REMOVE THE EXISTING .75" X 4.50" CAPSCREW AND REPLACE WITH .75" X 5.00" CAPSCREW AND EXISTING LOCK NUT AFTER CYLINDER MOUNT IS INSTALLED.
2.
FIGURE #1
SLIDE CYLINDER MOUNT INTO PLACE FROM THE FRONT OF SIDE SHIFT FRAME.
BRACE PLATE ON SIDE SHIFT FRAME.
SIDE SHIFT MOUNTING FRAME
CYLINDER MOUNT
3.
Place the remaining cylinder mount on the inside of the .75" plate on the back of the trencher as shown in Figure #2 with the angle mount on the outside of the plate. Align the holes and install the .50" x 2.00" capscrews through the cylinder mount, the trencher and the angle mount while using the .50" x 1.25" capscrews through the cylinder mount and the angle mount. Install the flat washers and lock nuts provided. See Figure #2. 8329 2-6-01

625 TRENCHER HYDRAULIC SIDE SHIFT FIGURE #2
BACK OF TRENCHER
.50" X 2.00" CAPSCREW, FLAT WASHER, LOCK NUT
ANGLE MOUNT
.50" X 1.25" CAPSCREW, FLAT WASHER, LOCK NUT
CYLINDER MOUNT
.75" PLATE ON TRENCHER
4.
Install the side shift cylinder assembly #89110 into the cylinder mounts and secure in place using the .88" x 4.50" capscrew, flat washers and lock nut provided. See Figure #3
.88" X 4.50" CAPSCREW, FLAT WASHERS, LOCK NUT
FIGURE #3
CYLINDER MOUNT
BACK OF TRENCHER
SIDE SHIFT MOUNTING FRAME
CYLINDER MOUNT
SIDE SHIFT CYLINDER #89110
5.
If you have hydraulic side shift kit #89279 without a selector valve, installation is complete. If you have hydraulic side shift kit #89412 with selector valve continue with step #6.
NOTE: Due to the different locations of the secondary hydraulics on the various skid-steer loaders, hoses are not included in this kit. To determine the hose lengths for your skid-steer, measure the distance from the secondary hydraulic couplers to the side shift cylinder ports when the loader is fully raised and tilted down. The hose connection at the cylinder is #6FJX and the hose size should be .25" diameter with 3000 PSI working pressure. (Route hoses in such a fashion to prevent pinching and chafing.) 8330 2-6-01

625 TRENCHER HYDRAULIC SIDE SHIFT 6. Install the two 90 elbows #30165 into the ports on the right side of the selector valve (pointing to the back of the valve), the two reducer fittings #22575 and straight adapters #3457 into the ports on the left side of the valve and the two straight adapters #30198 into the two ports on the front of the valve. See Figure #4 Loosely bolt the selector valve to the valve mounting bracket using the two .31" x 3.00" capscrews, flat washers, lock washers and hex nuts provided. See Figure #4
SELECTOR VALVE #22566
7.
FIGURE #4
STRAIGHT ADAPTER #3457
REDUCER #22575 STRAIGHT ADAPTER #30198
.31" HEX NUT .31" LOCK WASHER .31" FLAT WASHER 90 ELBOW #30165 VALVE MOUNTING BRACKET
.31" X 3.00" CAPSCREW .31" FLAT WASHER
8.
Remove the top cover plate from the trencher and disconnect the power and return hoses from the trencher motor and connect them to the front ports of the selector valve while installing the two 8.50" hoses #37765 to the trencher motor. See Figure #5
FIGURE #5
.31" X 1.75" CAPSCREW .31" FLAT WASHER HOSE #37765
(MOTOR TO SELECTOR VALVE)
HOSE #35950
(SIDE SHIFT CYLINDER TO SELECTOR VALVE)
POWER & RETURN HOSES TO SKID-STEER
VALVE MOUNTING BRACKET .31" FLAT WASHER .31" LOCK WASHER .31" HEX NUT
8331 2-6-01

625 TRENCHER HYDRAULIC SIDE SHIFT 9. 10. Connect the 8.50" hoses to the 90 elbows on the selector valve. See Figure #5 Loosely bolt the valve mounting bracket to the trencher using the two .31" x 1.75" capscrews, flat washers, lock washers and hex nuts provided. See Figure #5
NOTE: All trenchers are currently being manufactured with mounting holes for the valve mounting bracket. If your trencher does not have the mounting holes predrilled refer to Figure #6 for location and drill two .38" holes. FIGURE #6
7. 50 "
1.8 8"
3.2
5"
11.
Connect the two 38" hoses #35950 to the side shift cylinder ports, route hoses through the side shift mounting frame and into the straight adapter fittings in the left side of the selector valve. See Figure #5 Tighten all capscrews.
12.
8332 2-6-01
F TRENCHER INSTALLATION
625 TRENCHER
GENERAL INFORMATION The following instructions will help you to mount your trencher on your skid-steer. The trencher uses the skid-steer's quick-change attaching system for ease on installation. Therefore, if you know how to attach the skid-steer loader bucket, attaching the trencher should prove no problem.
MOUNTING INSTRUCTIONS 1. 2. If you have not done so already, remove the steel shipping banding from around the trencher and skid. Set the quick-change attaching lock on the skid-steer toolbar to the unlocked position. Lower the skid-steer loader arms and tilt the toolbar down low enough to pass under the top lip of the mounting kit adaptor plate. Following all standard safety practices, start the skid-steer and slowly drive it in back of the trencher. Position the skid-steer so that the top of the toolbar is in under the lip on the adaptor plate. Tilt the toolbar back to hook the trencher onto the toolbar. It may be necessary to lift the loader arm somewhat. Set the quick-change attaching lock to the locked position to secure the trencher. It may be necessary to raise, lower, or tilt the toolbar in order to the trencher and toolbar to properly align so the locking mechanism can be activated. With the auxiliary hydraulic system turned off, route the trencher hydraulic hoses over the top of the side shift mount and toolbar and connect to their proper auxiliary couplers. Complete the predelivery checklist located in the back of this manual (Section R). Trencher installation is not complete.
3.
4. 5.
6.
7.
8294 12-13-00
G OPERATING INSTRUCTIONS
CONTROLS 625 TRENCHER GENERAL INFORMATION Simplicity of operation is one of the key features of the 625 trencher. The trenchers themselves have no controls, just a few adjustments to check. It is important however, to be familiar with, and know the controls and adjustments on both the trencher and the skid steer. Such knowledge is crucial for safe, efficient operation of equipment. Take the time to learn how they operate now. SKID STEER Your trencher mounts to the toolbar / attachment plate of the skid steer. Due to this arrangement, thorough knowledge of the skid steer controls is necessary for trencher operation. Read your skid steer owner's manual for information regarding skid steer operation before attempting to use the trencher. RAISING / LOWERING THE TRENCHER Raise / lower the trencher unit by raising / lowering the skid steer loader arms through their appropriate skid steer controls. (See Figure #1) CAUTION! Become aware of any overhead power or telephone lines, tree limbs, etc., that the raised trencher could come into contact with. Contact with electrical lines could cause serious injury or death.
FIGURE #1
RAISE
SKID STEER LOADER ARM
TRENCHER
LOWER
8295 12-13-00
CONTROLS 625 TRENCHER TILTING THE TRENCHER Tilt the trencher unit up or down by tilting the toolbar / attachment plate back or forward through its skid steer control. We recommend a 60 digging angle for general trenching as measured from ground level (the horizon). (See Figure #2) FIGURE #2
SKID STEER LOADER ARM
UP
TOOLBAR / ATTACHMENT PLATE (LOCATED INSIDE SIDE SHIFT MOUNTING)
DOWN
SIDE SHIFTING THE TRENCHER Your trencher has an adjustment to shift the whole unit to the side on its own mount. To shift the unit sideways, first remove the locking pin from the back of the unit. Lower trencher until trencher frame is resting on the ground, then counter-rotate the tires so that the skid steer moves in a sideways motion. Continue moving until side shift holes are aligned and replace locking pin. IMPORTANT: Always reinstall the locking pin to prevent the trencher from shifting sideways during operation. NOTE: Slight shifting of the trencher from side to side may be necessary to align the side shift holes for reinstalling the locking pin. 8296 12-13-00
CONTROLS 625 TRENCHER
STARTING AND STOPPING THE TRENCHER Power to the trencher is supplied by oil from the skid steer auxiliary hydraulic system, which passes through the hydraulic hoses and into the trencher's hydraulic motor. The trencher unit itself does not have an on/off control but is operated by the skid steer auxiliary hydraulic control mechanism. To start the trencher, engage the auxiliary hydraulics. (This is usually done by a pedal located in the middle of the skid steer floor. See your skid steer owner's manual.) To stop the trencher, disengage the auxiliary hydraulics. TRENCHER SPEED CONTROL Again it may be noted that power to the trencher is supplied by the skid steer's auxiliary hydraulics. Trencher speed and power are determined by the flow of oil coming out of the auxiliary system, which in turn is dependent upon skid steer engine speed. To increase trencher speed, increase skid steer engine speed, to decrease trencher speed, decrease skid steer engine speed. When first starting a trench throttle down the skid steer engine to half throttle. This will reduce the shock to the skid steer and trencher when the digging teeth first contact the ground. Once the trench is started, set the engine back to full throttle. For general use operate the trencher with the skid steer engine at full throttle to provide maximum power to the auxiliary hydraulics and thus the trencher. AUGER HEIGHT The auger is fixed to the trencher mainframe and has no separate adjustment. To raise the auger, raise the trencher as previously described. This will raise the auger and thus leave the dirt or spoil closer to the trench. Lowering the trencher will cause the auger to lower, moving the spoil away from the trench. The built-in skid shoe on the 625 trencher will prevent the auger from being lowered to the extent that the auger itself starts to dig in the ground as this will greatly reduce efficiency. 8297 12-13-00
CONTROLS 625 TRENCHER
It should be noted that raising or lowering the trencher to change the auger height will also change the trenching depth. You will need to compensate for this by changing the tilt of the trencher down or up accordingly. (See Figure #3)
FIGURE #3
TRENCHER
AUGER AUGER SPOIL SPOIL
CRUMBER SHOE/BAR ADJUSTMENT The purpose of the crumber shoe is to keep any loose dirt in the trench close enough to the digging chain so that the digging teeth can grab it and remove it. This will give you a cleaner finished trench. Your trencher has an adjustable crumber bar that can be lengthened or shortened to bring the crumber shoe closer or farther from the digging chain. To adjust the crumber bar length, loosen the two jam nuts found at the end of the mainframe crumber bar tube. Slide the bar in or out to achieve the desired spacing (we suggest a distance of about 4" between crumber shoe and digging teeth for best overall results). Tighten the set screws and jam nuts when finished. (See Figure #4 on the next page) 8298 12-13-00
CONTROLS 625 TRENCHER FIGURE #4
SET SCREW
MAINFRAME CRUMBER BAR TUBE JAM NUT
CRUMBER BAR
CHAIN TENSION ADJUSTMENT When trenching, the digging chain tension should be adjusted so that the chain is as loose as possible, without jumping off the sprocket or idler wheel. To do this, an adjustment is provided on the digging boom. These booms have an adjusting bolt on each side at the trencher end of the boom. The head of the bolts are kept from rotating by special tubes welded onto the mainframe. The end of the bolt rests in a tube welded to the boom. Each bolt has a jam nut and a .75" hex nut on it. To tighten the chain, "back off" the jam nut from the regular nuts. Now turn the standard nuts off the adjusting bolts. This will push the boom out and thus tighten the chain. Retighten the jam nut when finished. To loosen the chain, follow the same procedure, except turn the hex nut onto the adjusting bolt. (See Figure #5)
ADJUSTING BOLTS
FIGURE #5
DIGGING BOOM TRENCHER MAINFRAME
.75" JAM NUT .75" HEX NUT
8299 12-13-00
CONTROLS 625 TRENCHER This procedure must be done simultaneously to both adjusting bolts to prevent the boom from becoming wedged onto its mount.
CAUTION!
Never work on, or make adjustments to any part of the trencher while the unit is running. You could get caught in the digging teeth which could cause severe injury or death.
It is common for your trencher to need its digging chain tightened after the first 10 to 20 minutes of operation as the chain and sprocket seat themselves.
8300 12-13-00
OPERATING TECHNIQUES SKID STEER TRENCHERS GENERAL INFORMATION The design of your trencher makes it relatively simple to use. With the help of the information in this section and a little practice you should become proficient in it's operation in no time. Observe the following points to obtain the best results with the least amount of wear on the machine. Read the "Safety Precautions" section of this manual before you begin. (See Section B) CAUTION! Operate the trencher only when seated at the skid steer controls. Do not operate the skid steer without proper ROPS (Roll-OverProtective-Structure), seat belt, and hard hat. Pay attention to the job at hand. Be alert to the possibilities of others in the work area. Never let anyone work around, or perform maintenance on the trencher while it is running. Always use a crumber assembly on the trencher. BEFORE YOU START TRENCHING Before any excavating is started, it is always a good idea to plan out the job first. Various things need to be considered and taken into account prior to the actual trenching. The operator should inspect the job site and take notice on any potential hazards in the area. He should have a complete understanding of the task he is expected to perform. Figure out what will be done with the spoil (excavated soil), will it be used to backfill or be trucked out? What are the soil conditions like? Will you have to work around others? Etc. WARNING! Check the prospective trenching area for hidden utility lines before operating the trencher. Contacting a utility line with the trencher could cause electrocution resulting in death. Call all utility companies and have them plot out all their lines first. If you damage a utility line, shut off the equipment at once and contact the affected utility immediately. Once you have become familiar with the job site and understand the job requirements it is time to set up for the actual trenching. Check the soil type (hard, soft, rocky, etc.) and the trenching requirements (how deep, wide, etc.). Install the proper digging chain, sprocket, boom, crumber bar and shoe for the job at hand. Information on chains, sprockets, booms, crumber bars and shoes may be found in Sections I and J. 5788 2-26-92
OPERATING TECHNIQUES SKID STEER TRENCHERS Locate the trencher on the mount with the side shift mechanism (as explained earlier in this section) where it will be most efficient and easy to use. Mark off the area to be trenched out. This can be done with powdered lime, chalk, or a guide string and stakes. Block off the area from all bystanders if possible. STARTING THE TRENCH Position the skid steer with the trencher boom directly over the center of the trench layout. It will take about 4' of trenching before the trencher will be able to operate at the desired level, so plan for this and position the trencher about 4' behind where you want the actual trench to start. NOTE: The skid steer is driven in reverse when trenching. You cannot trench driving the skid steer forward. Raise the trencher with the skid steer loader arms and tilt the trencher at a 45 angle. (See Figure #6) Position the unit so that the digging teeth are just above ground level. Set the skid steer throttle at half speed. Start the digging chain by engaging the skid steer auxiliary hydraulic system. FIGURE #6
TOOLBAR LOADER ARM
TILT DOWN 45
RAISE TRENCHER SKID STEER
8301 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS CAUTION! When lowering a moving digging chain to the ground the force of the teeth grabbing the ground will try to pull the trencher suddenly forward. Be prepared. Have the brake on the skid steer set to help counteract the force.
Slowly lower the digging chain into the ground to start the trench. Do this by lowering the trencher with the loader arms. Continue lowering the unit until the crumber end rolls all the bay back on the crumber bar (See Figure #7) IMPORTANT: After the crumber end has rolled all the way back, do not lower the trencher any farther without moving the skid steer in reverse. Failure to do so could result in bending of the crumber boom, which is not covered by warranty. FIGURE #7
LOADER ARM
CRUMBER BOOM LOWER CRUMBER END
Once the crumber end has "bottomed out", begin slowly creeping the skid steer in reverse while continuing to lower the loader arms. When nearing the required depth, stop lowering and tilt the trencher to a 60 to 65 angle. A 60 - 65 angle works best for general trenching. (See Figure #8) WARNING! Be alert to what is happening around you. Look behind you before reversing the skid steer to trench. Be aware of any person or thing in the path of the skid steer. Observe any terrain changes such as drop-offs or soft ground. 8302 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS
FIGURE #8
CREEP IN REVERSE
LOWER
When trenching, remember to keep in mind the spoil placement. Position the trencher so that the auger floats at ground level to move spoil away from the trench. (See Figure #9) FIGURE #9
NOTE DIGGING ANGLE
TRENCH
SPOIL PILE
AUGER AT GROUND LEVEL
8303 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS Raise the trencher so that the auger rides above the ground level to leave the spoil beside the trench. The higher the auger, the closer to the trench the spoil will be placed. You may find that it generally takes less power to run the digging chain if the auger runs 3" - 6" (inches) off the ground, and thus increasing the potential footage of trench produced per hour. The higher you want the auger, the more vertical you will have to tilt the trencher to achieve the same trench depth. (See Figure #10) FIGURE #10
INCREASED DIGGING ANGLE TO ACHIEVE THE SAME TRENCH DEPTH WITH AUGER RAISED AS IN FIGURE #9 SPOIL PILE TRENCH
AUGER RAISED ABOVE GROUND LEVEL
With the desired trench depth reached, advance the skid steer throttle to the desired engine RPM (we suggest full throttle for maximum digging power). Continue creeping the skid steer in reverse. Monitor the skid steer hydraulic oil pressure and temperature gauges as you trench. If hydraulic oil temperature or pressure gets too high, reduce skid steer creeping speed to reduce the load on the auxiliary hydraulic system. IMPORTANT: Trying to trench at a speed faster than the auxiliary hydraulic system can handle could cause the trencher to stall. Continued stalling in a short period of time can cause excessive oil temperature which can lead to pump failure. Do not try to trench too much too quickly. If oil temperature becomes too hot, stop the trencher and allow the oil to cool. STALLING THE TRENCHER If the trencher stalls while digging, move the skid steer forward slightly to free the trencher. You may be able to free up the digging chain by changing its direction of travel with the auxiliary hydraulic controls. Repeated stalling of the trencher will cause oil to overheat rapidly and should be avoided. 8304 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS TURNING WHILE TRENCHING Gradual turns can be made while trenching. However, the tightness of the turn is directly proportional to the angle and length of the boom. In other words the greater the angle of the trencher boom to the ground level, the sharper the turn that can be trenched. (See Figures #11 & #12) Also the shorter the boom length the sharper the possible turn. Remember, the greater the increase in boom angle the higher the unit will have to be raised out of the trench to keep a unified trench depth. Shallow boom angles will severely limit turning ability. IMPORTANT: Turning too tightly while trenching will cause the trencher to jam in the trench and stall, leading to excessive oil temperatures. Turning too tightly can also cause the trencher boom to bend. Take it easy when turning. Proceed slowly with caution. FIGURE #11
TOP VIEW TURNING WITH THE BOOM AT A 90 DIGGING ANGLE
FIGURE #12
TURNING WITH THE BOOM AT A 60 DIGGING ANGLE
TOP VIEW
8305 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS MAKING SHARP TURNS To make sharp turns and 90 angles you will have to dig two trenches. Dig the first trench as you normally would. Then reposition the unit and dig the second trench at the appropriate angle. Be sure to take into account the extra lead-in space needed for the trencher to get down to the desired trench depth. (See Figure #13) FIGURE #13
1st TRENCH
TOP VIEW
LEAD-IN 2nd TRENCH
RECOMMENDED DIGGING ANGLES A 90 digging angle is recommended for use in rock and frost conditions, and when trenching sharp corners. The 90 angle reduces excessive side pressure on the boom and digging chain when trenching corners. (See Figure #14) A 60 - 65 digging angle is recommended for normal trenching. At this angle there will be less carry-over, and a cleaner trench bottom can be maintained than at a 90 angle. (See Figure #14) FIGURE #14
GROUND LEVEL / HORIZON
90 DIGGING ANGLE
65 DIGGING ANGLE
8306 1-26-01
OPERATING TECHNIQUES SKID STEER TRENCHERS TRENCHING WITHOUT THE CRUMBER ASSEMBLY WARNING! The crumber bar and crumber shoe assembly are there for a reason, YOUR SAFETY! There are a few instances where removal may be necessary however. In these cases operate with extreme caution. Reinstall the crumber bar and crumber shoe as soon as possible. You can use your trencher to dig under obstacles such as sidewalks. To do so, remove the crumber shoe and bar assembly and start your trench as before within a foot of the sidewalk. With the crumber bar and shoe removed you can start the trench vertically without any lead-in space. When the desired depth has been reached, tilt the trencher at a 60 angle while digging, then creep the skid steer forward and trench under the sidewalk. Be careful not to contact the edge of the sidewalk with the digging teeth. After you have gone as far as you can without contacting the sidewalk, drive the skid steer in reverse to clear the sidewalk and remove the trencher from the trench. Line up the unit on the other side of the walk and continue to trench as described above until the two trenches are connected. (See Figure #15) FIGURE #15
CREEP FORWARD CRUMBER BAR AND SHOE ASSEMBLY REMOVED. REPLACE AS SOON AS POSSIBLE SIDEWALK 1st TRENCH
2nd TRENCH
AVOID CONTACTING SIDEWALK
Reinstall the crumber bar and crumber shoe assembly immediately. Some spoil will be left in the trench since the crumber was removed during the operation. 5795 2-26-92
OPERATING TECHNIQUES SKID STEER TRENCHERS ENDING A TRENCH When you have dug your trench, remember that the trencher boom is at an angle, and that you must continue trenching until the end of the boom has dug past the proposed end of the trench. Once the end of the trench has been dug, keep the trencher running and lift the skid steer loader arms to lift the unit clear of the trench. When the trencher has cleared the trench, disengage the auxiliary hydraulics to stop the trencher. Drive the skid steer away from the trench. TRANSPORTING THE TRENCHER When transporting the trencher, remember to keep the trencher as low to the ground as is practical. The lower the trencher rides, the more stable the skid steer will be. You do not want the trencher so low that the digging teeth touch the ground in rough terrain. Shut off the trencher before moving it away from the trench. Never transport the trencher around the job site or anywhere else while the digging chain is moving. TRENCHER PERFORMANCE Remember that your trencher's performance is directly related to the power available at you skid steer's auxiliary hydraulic system. If the trencher seems to lack power or speed, it may be due to your skid steer's lack of sufficient auxiliary power. Trencher performance is also related to how well it's maintained, digging tooth wear, and type and size of digging chain, crumber boom and shoe used. For more information on proper maintenance and chain wear see Section L. For information on chain, sprocket, boom, and crumber options see Sections I and J. If problems arise see "Trouble Shooting" Section N.
5796 2-26-92
TRENCHER ASSEMBLY
625 TRENCHER ASSEMBLY #89290
1
5 9 6 7 8 10 5
11
13
14
15 16
17 18 19 22 21 21 22 23 24
12
25 20 32 29 26 27 33 30 31 34 35 28
36
37
38
39 40 41 42 32 44 43 21 22 45
8278 11-1-00
I TRENCHER ASSEMBLY
625 TRENCHER ASSEMBLY #89290 NO
1 2 3 4 5 6 7 8 9 10
REQ'D
1 1 4 4 2 9 9 9 1 1 7 1 1 1 1 1 1 4 2 2 1 1 8 8 4 1 1 1 2 2 1 Varies 1 5 1 1 1 1 1 1 1 1 1 1 1 2 1
PART NO.
79113 88550 1148 1534 78824 1021 1502 1513 89099 89098 1989 1364 1506 1517 78823 78821 67799 1091 1092 78844 78838 89287 1505 1228 1516 89089 78837 53298 1769 1242 1651 6622 78822 1572 53744 78809 1681 78841 6616 8085 1601 78833 78808 53742 86191 1095 78828
DESCRIPTION
Lock Pin Side Shift Mounting Frame .75" UNC x 4.50" Hex Capscrew .75" UNC Lock Nut Side Shift Inner Tube .31" UNC x .75" Hex Capscrew .31" Lock Washer .31" Flat Washer Top Cover Plate Chain Guard .31" UNC Cage Nut .62" UNF x 1.50" Hex Capscrew .62" Lock Washer .62" Flat Washer Sleeve Spacer Driver Sprocket Key (.312" x .275" x 1.25") .50" UNC x 1.75" Hex Capscrew .50" UNC x 2.00" Hex Capscrew Adjusting Bolt Motor Mounting Plate Hydraulic Motor .50" Lock Washer .50" UNC Hex Nut .50" Flat Washer Mainframe Drive Chain (#80 - 52 Pitches) Connecting Link .50"UNC x 1.00" Sq. Head Setscrew .50" UNC Jam Nut Snap Ring Thrust Washer Driven Sprocket .50"-13UNC x .50" Set Screw Key (.50" x .50" x 2.00") Headshaft Spacer Snap Ring Bearing Grease Zerk Bearing Snap Ring Dirt Guard Headshaft Key (.38" x .38" x 3.00") Sprocket .50" UNC x 2.75" Hex Capscrew Auger
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
8279 11-1-00
TRENCHER ASSEMBLY
30" BOOM AND CRUMBER ASSEMBLY #89281
7 8 5 3 2 9 4 2 5
3 2 14 15 2 1
10 19
11 12 13 10
17
18 16
22 21 20
8282 12-12-00
I TRENCHER ASSEMBLY
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
REQ'D 4 16 4 4 4 1 2 2 2 2 1 1 1 2 1 1 1 1 1 2 2 2
PART NO. 1101 1646 1841 21061 1514 89278 1226 1503 1044 54067* 79103* 8085* 53988* 40161 89276 53138 80087 53132 1548 62702 1245 1231
DESCRIPTION .50" UNC x 4.50" Hex Capscrew .50" Hard Flat Washer .50" UNC Lock Nut Lever Arm .38" Flat Washer Crumber End .38" UNC Hex Nut .38" Lock Washer .38" UNC x 1.25" Hex Capscrew Idler Spacer Idler Wheel Idler Bearing Idler Bearing Hub Decal - Stand Clear 30" Crumber Bar / Personal Restraint Bar Boom Bushing 30" Boom 1.12" Square Pin .75" UNC x 1.25" Nylock Capscrew Adjusting Bolt .75" UNC Jam Nut .75" UNC Nut
NOTE: Idler Roller Assembly Repair Kit #80868 includes all parts marked with an asterisk (*).
8283 12-12-00
TRENCHER ASSEMBLY
6 7 8 5 3 2 9 4 3 14 15 2 1 2 2 5
10 21 18
11 12 13 10
17 20 16 16 19
24 23 22
8284 12-12-00
TRENCHER ASSEMBLY
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
REQ'D 4 16 4 4 4 1 2 2 2 2 1 1 1 2 1 2 1 1 1 1 1 2 2 2
PART NO. 1101 1646 1841 21061 1514 89278 1226 1503 1044 54067* 79103* 8085* 53988* 40161 89276 53138 79085 53188 53132 62717 1548 62702 1245 1231
DESCRIPTION .50" UNC x 4.50" Hex Capscrew .50" Hard Flat Washer .50" UNC Lock Nut Lever Arm .38" Flat Washer Crumber End .38" UNC Hex Nut .38" Lock Washer .38" UNC x 1.25" Hex Capscrew Idler Spacer Idler Wheel Idler Bearing Idler Bearing Hub Decal - Stand Clear 36" Crumber Bar / Personal Restraint Bar Boom Bushing 36" Boom Spring 1.12" Square Pin Boom End .75" UNC Adjusting .75" UNC .75" UNC x 1.25" Nylock Capscrew Bolt Jam Nut Nut
NOTE: Idler Roller Assembly Repair Kit #80868 includes all parts marked with an asterisk (*). 8285 12-12-00
TRENCHER ASSEMBLY
6 8 5 3 2 9 4 2 3 2 14 15 2 1 5 7
10 21 18
11 12 13 10
17 20 16 19
16
24 23 22
8286 12-12-00
I TRENCHER ASSEMBLY
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
REQ'D 4 16 4 4 4 1 2 2 2 2 1 1 1 2 1 2 1 1 1 1 1 2 2 2
PART NO. 1101 1646 1841 21061 1514 89278 1226 1503 1044 54067* 79103* 8085* 53988* 40161 21045 53138 82124 53188 53132 62717 1548 62702 1245 1231
TRENCHER ASSEMBLY
6 8 5 3 2 9 4 2 3 2 14 15 2 1 5 7
10 21 18
11 12 13 10
17 20 16 19
16
24 23 22
8288 12-12-00
TRENCHER ASSEMBLY
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
REQ'D 4 16 4 4 4 1 2 2 2 2 1 1 1 2 1 2 1 1 1 1 1 2 2 2
PART NO. 1101 1646 1841 21061 1514 89278 1226 1503 1044 54067* 79103* 8085* 53988* 40161 21045 53138 79088 53188 53132 62717 1548 62702 1245 1231
DIGGING CHAIN OPTIONS

GENERAL INFORMATION This section is devoted to digging chain options for your trencher. In it you will find a listing of all the chain options available. You will also find information on replacement parts, chain assembly, and chain conversion. These options will increase the flexibility of your equipment, and make your trenching job easier. There is some basic information about the trencher and it's digging components that you should know before you try to order any options. This information is given here for your convenience. With it you will be able to better understand the rest of this section. CHAIN PITCH The digging chains may be divided into groups by pitch. The pitch of the chain is the distance between the centers of the holes in the chain links (See Figure 1). The word pitch can also be used to describe the length of the chain. FIGURE #1 FIGURE #2
8 PITCH OF CHAIN DISTANCE BETWEEN HOLE CENTERS = PITCH
The 625 Trencher has a heavy weight chain with a tensil strength of 50,000 pounds and a pitch of 2.00". There is one thing that you must understand about chain pitch. You can not intermix components of different pitches. You cannot substitute chain links of different pitches in a digging chain. Nor can you use a digging chain of one pitch, with a driver sprocket of a different pitch. Attempting to do so will cause the chain to "jump" off the sprocket continuously.
8307 1-26-01

COMPONENT SIZE The size of the digging component is based on the depth of the trench it will dig with auger at ground level and a 60 boom digging angle (See Figure 3). For example, a 36" boom is not necessarily 36" long. The 36" length means it will dig a trench 36" deep with the augers in their float position and at a 60 digging angle. FIGURE #3
36" BOOM AUGER AT GROUND LEVEL
60 36" BOOM DIGGING ANGLE
DIGGING STATIONS Digging chains are made up of a series of individual links pinned together. Every link has a special "Digging Station" link. These links are designed so that the digging teeth can be attached to the basic chains (See Figure 4). Digging chains may be purchased in any length, with or without teeth. All chains, teeth, spacers and assorted digging hardware may be purchased separately. FIGURE #4
MOUNTING HARDWARE DIGING STATIONS DIGGING TOOTH
DIGGING CHAIN
This completes the basic information on digging chain options. The rest of this section contains specific information on digging chains and parts available, complete with part numbers. Again it may be noted that these options are designed to increase the flexability of your equipment and to make your trenching jobs easier. We offer them to better serve your trenching needs. 8308 1-26-01

2.00" PITCH DIGGING CHAIN ASSEMBLIES
GENERAL INFORMATION This page contains a listing of all of the 2.00" pitch digging chain assemblies offered for your trencher. Each chain assembly comes with all necessary teeth and spacers already installed. Just thread the chain onto the trencher and fasten the two ends together with the pin and keeper pin included in the assembly. A crumber shoe of the appropriate width is also included in the chain assembly. Before you order a new chain, be sure to check for compatibility with corresponding components. You may need to order more than just a chain assembly. You must use a digging boom of the same digging depth as the chain. The crumber bar must also be of the same digging depth. The digging sprocket must also be of the same pitch as the chain. All of these components must match for the trencher to function properly. Bare 2.00" pitch digging chain (without teeth, spacers, or hardware) can be ordered in any desired length under the part number 79018. Just use this number and then specifiy the length desired in pitches (example, 54 pitches of chain would be needed for a 36" boom). 2.00" PITCH DIGGING CHAIN ASSEMBLIES Complete chain assemblies. Includes chain with all teeth and spacers attached. Also includes appropriate width crumber shoe. CHAIN ASSEMBLIES WITH A TOOTH EVERY STATION DESCRIPTION LENGTH OF CHAIN (boom used X trench width) (in 2.00" pitches) For For For For 30" 30" 30" 30" Boom Boom Boom Boom 6" Wide 8" Wide 10" Wide 12" Wide 6" Wide 8" Wide 10" Wide 6" Wide 8" Wide 10" Wide 6" Wide 8" Wide 48 48 48 48 Pitch Pitch Pitch Pitch TENSIL STRENGTH 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# PART NO. 79154 79155 79156 79157 79099 79100 79158 82114 82115 82116 79101 79102 8309 1-26-01
For 36" Boom For 36" Boom For 36" Boom For 42" Boom For 42" Boom For 42" Boom For 48" Boom For 48" Boom
54 Pitch 54 Pitch 54 Pitch 62 Pitch 62 Pitch 62 Pitch 68 Pitch 68 Pitch

2.00" PITCH DIGGING CHAIN ASSEMBLIES 2.00" PITCH DIGGING CHAIN ASSEMBLIES Complete chain assemblies. Includes chain with all teeth and spacers attached. Also includes appropriate width crumber shoe. CHAIN ASSEMBLIES WITH A TOOTH EVERY OTHER STATION DESCRIPTION LENGTH OF CHAIN (boom used X trench width) (in 2.00" pitches)
For For For For 30" 30" 30" 30" Boom Boom Boom Boom 6" Wide 8" Wide 10" Wide 12" Wide 6" Wide 8" Wide 10" Wide 6" Wide 8" Wide 10" Wide 6" Wide 8" Wide 48 48 48 48 Pitch Pitch Pitch Pitch
TENSIL STRENGTH
50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000# 50,000#
PART NO.
79181 79182 79183 79184 79185 79186 79187 82117 82118 82119 79188 79189
For 36" Boom For 36" Boom For 36" Boom For 42" Boom For 42" Boom For 42" Boom For 48" Boom For 48" Boom
54 Pitch 54 Pitch 54 Pitch 62 Pitch 62 Pitch 62 Pitch 68 Pitch 68 Pitch
70/30 COMBINATION CHAIN ASSEMBLIES DESCRIPTION LENGTH OF CHAIN TENSIL (boom used X trench width) (in 2.00" pitches) STRENGTH
For For For For 30" 36" 42" 48" Boom Boom Boom Boom 6" 6" 6" 6" Wide Wide Wide Wide 48 54 62 68 Pitch Pitch Pitch Pitch 50,000# 50,000# 50,000# 50,000#
PART NO.
31546 31547 31563 31548
COMBINATION CHAIN ASSEMBLIES WITH 50/50 R&F/CUP TEETH DESCRIPTION LENGTH OF CHAIN TENSIL PART (boom used X trench width) (in 2.00" pitches) STRENGTH NO.
For For For For 30" 36" 42" 48" Boom Boom Boom Boom 6" 6" 6" 6" Wide Wide Wide Wide 48 54 62 68 Pitch Pitch Pitch Pitch 50,000# 50,000# 50,000# 50,000# 83706 83707 83708 83709
SHARK STYLE TOOTH CHAIN ASSEMBLIES DESCRIPTION LENGTH OF CHAIN TENSIL (boom used X trench width) (in 2.00" pitches) STRENGTH
For For For For 30" 36" 42" 48" Boom Boom Boom Boom 6" 6" 6" 6" Wide Wide Wide Wide 48 54 62 68 Pitch Pitch Pitch Pitch 50,000# 50,000# 50,000# 50,000#
PART NO.
31549 31550 31551 31552
8310 4-22-04-2

2.00" PITCH CHAIN REPLACEMENT PARTS GENERAL INFORMATION You can purchase individual chain links and pins for your trencher. These can be used to repair a damaged chain, or lengthen and modify an existing chain. Below is a diagram of the chains basic components with their descriptions and corresponding part numbers. Use these numbers when ordering. You can also order a complete bare chain (without teeth and spacers) in any length desired. The chain is ordered under part number 79018 for 2.00" Pitch. Just specify the length you want in pitches. (See 2.00 PITCH DIGGING CHAIN ASSEMBLIES chart located in this section.) When pinning links of chain together, first tap the pin through the connector link with the perfectly round holes and then on through the inner link. Place the second connector link in position, you will note that the end of the pin has one side flattened. Rotate the pin until its flat side lines up with the corresponding flat side of the connector link hole and tap the pin on through. Place the chain keeper pin into the hole at the end of the main pin and tap down tight. Finally, bend the end of the keeper pin over to secure it in place. 4 2
1 3
NO. 1 2 3 4
REQD Varies Varies Varies Varies
PART NO. 54757 54731 54732 54730
DESCRIPTION Inner Link Pin Chain Keeper Pin Connector Link includes (2) Pins #54731 and (2) Chain Keeper Pins #54732
8311 1-26-01
2.00" PITCH DIGGING CHAIN TOOTH STATION SEQUENCE GENERAL INFORMATION Every second link on a digging chain is a special link called a digging station. These digging station links are designed so that digging teeth can be bolted onto them in a variety of configurations. It is the number and the make up of these different digging stations that make each chain unique. The following pages show the various chains available for 2.00" pitch trenchers. The digging tooth make up of each digging station is given in code. The key to the code is listed below. Thus the chain assembly diagrams will show you the order of the digging stations on each digging chain. The actual parts break down of each digging tooth station is also shown on the following pages. C-D..............................CENTER SHARK STYLE TOOTH CL-C............................CENTER LEFT CUP TOOTH CL-D............................CENTER LEFT SHARK STYLE TOOTH CR-C...........................CENTER RIGHT CUP TOOTH CR-D...........................CENTER RIGHT SHARK STYLE TOOTH 6L-C. ............................6" LEFT CUP TOOTH 6L-D. ............................6" LEFT SHARK STYLE TOOTH 6R-C............................6" RIGHT CUP TOOTH 6R-D............................6" RIGHT SHARK STYLE TOOTH 8L-C. ............................8" LEFT CUP TOOTH 8L-D. ............................8" LEFT SHARK STYLE TOOTH 8R-C............................8" RIGHT CUP TOOTH 8R-D............................8" RIGHT SHARK STYLE TOOTH 10-C. ............................10" CUP TOOTH 10-D. ............................10" SHARK STYLE TOOTH 12-C. ............................12" CUP TOOTH 12-D. ............................12" SHARK STYLE TOOTH
10798
10-9-06

2.00" PITCH DIGGING STATIONS CUP TOOTH DIGGING STATIONS CL-C
3 2
CR-C CR-C
4
6L-C 6L-C
3
6R-C 6R-C
4
2 CENTER LEFT - CUP CENTER RIGHT - CUP 6" LEFT - CUP 6" RIGHT - CUP
8L-C
3
1.00"
8R-C
4
7 8" LEFT - CUP
8" RIGHT - CUP
10-C
3 8 4
10" - CUP
12-C
3 10 12" - CUP 1 7 4
7 9593 10-6-06-2

2.00" PITCH DIGGING STATIONS CUP TOOTH DIGGING STATIONS NO 1 2 3 4 5 6 7 8 9 10 PART NO. 1692 1340 54431 54432 54439 54440 1351 54441 1347 54442 DESCRIPTION .50" UNF Nut .50" UNF X 1.50" Hex Capscrew Left Cup Tooth Right Cup Tooth Tooth Spacer Spacer 1.81" .50" UNF X 4.50" Hex Capscrew 10" Tooth Spacer .50" UNF X 3.25" Hex Capscrew 12" Tooth Spacer
9594 10-9-06-2
J DIGGING CHAIN OPTIONS

2.00" PITCH DIGGING STATIONS SHARK STYLE TOOTH DIGGING STATIONS C-D
10 11 1 2 2
CL-D
10
CR-D
10
6L-D
13
6R-D
14
12
12 1 2
1 1
CENTER SHARK STYLE
CENTER LEFT SHARK STYLE
CENTER RIGHT SHARK STYLE
6" LEFT SHARK STYLE
6" RIGHT SHARK STYLE
8L-D
13 1.00" 3 1 1
8R-D
1.00" 3 14 13
8-D
14
4 5 8" LEFT SHARK STYLE 5 8" RIGHT SHARK STYLE
5 8" SHARK STYLE
10-D
13 6.50" 1 10" - SHARK STYLE 8 7 14
12-D
13 8.50" 1 12" - SHARK STYLE 14
9595 4-26-04
J DIGGING CHAIN OPTIONS

2.00" PITCH DIGGING STATIONS SHARK STYLE TOOTH DIGGING STATIONS NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 1692 22321 54440 22324 54439 1814 22322 54441 54442 31599 15053 15054 31600 31601 DESCRIPTION .50" UNF Hex Nut .50" UNF X 3.00" Hex Capscrew - Grade 8 Spacer .50" UNF X 4.50" Hex Capscrew - Grade 8 Tooth Spacer .50" UNF X 6.00" Hex Capscrew - Grade 8 .50" UNF X 3.50" Hex Capscrew - Grade 8 10" Tooth Spacer 12" Tooth Spacer Center Shark Style Tooth Spacer Spacer Left Shark Style Tooth Right Shark Style Tooth
9596 11-30-04-2
COMBINATION ROCK AND FROST CHAIN

2.00" PITCH - TOOTH EVERY STATION SERVICE PARTS
STATION #1 11 12 1
STATION #2 2 11 12
STATION #3 3 13
10 STATION #4 4 13
15
15
10
10 STATION #6
15
STATION #5 11 10 14 2 1
11 14
15 10 16
16
10 STATION #9 11
STATION #7 3 13 4
STATION #8 6 13
5 14
10
15
15 STATION #11 3 8 11 14
10
10 STATION #12 4
17
STATION #10 4 14
3 14
10
18
10
10 17 9
19 9
6824 1-26-96
COMBINATION ROCK AND FROST CHAIN

2.00" PITCH - TOOTH EVERY STATION SERVICE PARTS
NO 1 2 3 4 5 6
PART NO. 83802 83801 54432 54431 83804 83803
DESCRIPTION Carbide Bit Holder - 4" Right Carbide Bit Holder - 4" Left Cup Cutter - Right Cup Cutter - Left Carbide Bit Holder - 5" Right (1) Weld Spot on Top for Identifying Purposes Carbide Bit Holder - 5" Left (1) Weld Spot on Top for Identifying Purposes Carbide Bit Holder (2) Weld Spots on Carbide Bit Holder (2) Weld Spots on Spacer - 6" Cut .50" UNF Hex Nut Carbide Bit Tube Spacer (Inside Mount Carbide Bit Holder) Tube Spacer (Inside Mount Cup Cutter) Tube Spacer (Outside Cup or Carbide Bit Holder) .50" UNF X 3.25" Hex Capscrew .50" UNF X 3.75" Hex Capscrew .50" UNF X 4.50" Hex Capscrew .50" UNF X 3.50" Hex Capscrew .50" UNF X 4.00" Hex Capscrew - 6" Right Top for Identifying Purposes - 6" Left Top for Identifying Purposes
7 8
83806 83805
9 10 11 12
83800 1692 51547 83798
13 14
54628 54440
15 16 17 18 19
1347 1349 1351 1348 1350
NOTE: There are weld spots located on the top of the 5" and 6" Carbide Bit Holders to assist in parts identification. One weld spot on the 5" Holders and two weld spots on the 6" Holders. 6825 1-26-96
J
#79154 CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C
30" BOOM AND CUP TEETH EVERY STATION

#79155 CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C 8L-C 10-C CL-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8r-C 8L-C 10-C CR-C #79156 CR-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C CL-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C 6R-C 6L-C 8r-C 8L-C #79157
10787
10-5-06
J
#79099 CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C

#79100 #79158 CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C 8L-C 10-C CL-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C 8L-C 10-C CR-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C CL-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C 6R-C 6L-C 8R-C 8L-C 10-C 12-C CR-C
J
#81120
10788
10-5-06
J
#82114 CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C

#82115 CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C CR-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C 8L-C 10-C CL-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C 8L-C 10-C CR-C 6R-C 6L-C 8R-C 8L-C 10-C 6R-C 6L-C 8R-C
J
#82116
10789
10-5-06
J
#79101 CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C

#79102 CR-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 8L-C 8R-C 8L-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C 6R-C 6L-C 10790 10-5-06

#80053 CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 10791 10-5-06
J
#79181 CR-C
30" BOOM AND CUP TEETH EVERY OTHER STATION

#79182 CR-C CR-C #79183 CR-C #79184
6R-C
6R-C
6R-C
6R-C
6L-C
6L-C
6L-C
6L-C
6R-C
8R-C
8R-C
8R-C
6L-C
8L-C
8L-C
8L-C
CL-C
CL-C
10-C
10-C
6R-C
6R-C
CL-C
12-C
6L-C
6L-C
6R-C
6R-C
6R-C
8R-C
6L-C
8R-C
6L-C
8L-C
8r-C
8L-C
CR-C
CR-C
8L-C
10-C
6R-C
6R-C
10-C
12-C
10792
10-5-06
J
#79185 CR-C

#79186 CR-C CR-C #79187
6R-C
6R-C
6R-C
6L-C
6L-C
6L-C
6R-C
8R-C
8R-C
6L-C
8L-C
8L-C
CL-C
CL-C
10-C
6R-C
6R-C
CL-C
6L-C
6L-C
6R-C
6R-C
8R-C
6L-C
6L-C
8L-C
8R-C
CR-C
CR-C
8L-C
6R-C
6R-C
10-C
6L-C
6L-C
CR-C
6R-C
8R-C
6R-C
10793
10-5-06

#82117 CR-C CR-C #82118 CR-C #82119
6R-C
6R-C
6R-C
6L-C
6L-C
6L-C
6R-C 6L-C
8R-C
8R-C
8L-C CL-C
8L-C
CL-C
10-C
6R-C
6R-C
CL-C
6L-C
6L-C
6R-C
6R-C 6L-C
8R-C
6L-C 8R-C
8L-C
CR-C 6R-C
CR-C 6R-C
8L-C 10-C
6L-C 6R-C
6L-C
CR-C
8R-C
6R-C
6L-C
8L-C
6L-C 8R-C
CL-C
CL-C
10794
10-5-06

#79188 CR-C CR-C 6R-C 6L-C 8R-C 8L-C CL-C 6R-C 6L-C 8R-C 8L-C CR-C 6R-C 6L-C #79189
6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C
8R-C 8L-C CL-C 6R-C
10795
10-5-06

#80043 CR-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C CR-C 6R-C 6L-C 6R-C 6L-C CL-C 6R-C 6L-C 6R-C 6L-C
10796
10-5-06
J
#31546 C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D

(AGGRESSIVE SHARK-STYLE TEETH - CUP TEETH) #31547 #31563 #31548 C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D CL-D CR-D 6L-D 6L-C 6R-D 6R-C C-D CR-C CL-D CR-D 10797
70/30 COMBINATION CHAINS
10-5-06
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
GENERAL INFORMATION Digging chains can be modified to dig trenches in a variety of widths. By modifying an existing chain, it can be used to dig the width you want and thus save going the expense of a whole new digging chain assembly. This can be a considerable cost savings, however it is more work than just installing a new digging chain assembly. The information given below is a complete listing of all the possible chain width conversions for 2.00" pitch chain for your trencher. Included in the listing is a break down of all the parts (including part numbers and quantities) needed to make the conversion. Simply install the new parts (and rearrange the old parts) so that the finished chain construction follows that described in the Digging Tooth Station Sequence chart and the Digging Tooth Station Break Down diagrams for 2.00" pitch chain (located elsewhere in this section). It should be noted that this information only applies to modifying chains of the same length and pitch. All components must be of the same pitch. You cannot intermix components of different pitch. CHAIN CONVERSIONS FOR 30" BOOMS - TOOTH EVERY STATION 1) FROM 6" WIDE TO 8" WIDE REQD 20 20 10 1 REQD 20 1 REQD 8 16 16 2 2 16 4 1 8 PART NO. 1351 54440 54439 53055 PART NO. 1340 53054 PART NO. 1692 1347 1351 54431 54432 54440 54441 53058 54439 DESCRIPTION .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe DESCRIPTION .50"UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth Spacer Tube 10" Chain Spacer 10" Crumber Shoe 8" Spacer

2)
FROM 8" WIDE TO 6" WIDE
3)
6673 10-6-06-2
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS 4) FROM 10" WIDE TO 6" WIDE REQD 24 1 REQD 12 28 12 3 3 3 3 1 8 16 REQD 16 1 REQD 8 16 2 2 4 1 REQD 4 4 2 1 PART NO. 1340 53054 PART NO. 1692 1351 1347 54431 54432 54441 54442 53059 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 PART NO. 1351 1340 54439 53055 DESCRIPTION .50"UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 4.50" Capscrew .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 12" Chain Spacer 12" Crumber Shoe 8" Spacer Spacer Tube DESCRIPTION .50"UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe DESCRIPTION .50"UNF X 4.50" Capscrew .50" UNF X 1.50" Capscrew 8" Spacer 8" Crumber Shoe
5)

6)

7)

8)

6674 10-6-06-2
J
9)
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS FROM 8" WIDE TO 12" WIDE REQD 12 12 8 3 3 3 3 1 REQD 8 4 2 1 REQD 4 12 1 1 3 1 REQD 8 4 1 1 PART NO. 1692 1347 1351 54431 54432 54441 54442 53059 PART NO. 1340 54440 54439 53055 PART NO. 1692 1351 54431 54432 54442 53059 PART NO. 1347 1340 54441 53058 DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 12" Chain Spacer 12" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 12" Chain Spacer 12" Crumber Shoe DESCRIPTION .50"UNF X 3.25" Capscrew .50" UNF X 1.50" Capscrew 10" Chain Spacer 10" Crumber Shoe
10)

11)

12)

1)
CHAIN CONVERSIONS FOR 36" BOOMS - TOOTH EVERY STATION FROM 6" WIDE TO 8" WIDE REQD 24 24 12 1 PART NO. 1351 54440 54439 53055 DESCRIPTION .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe 6675 10-6-06-2

2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
2)
FROM 8" WIDE TO 6" WIDE REQD 24 1 REQD 8 16 20 2 2 4 1 10 20 REQD 28 1 REQD 8 16 2 2 4 1 REQD 4 4 4 2 1 PART NO. 1340 53054 PART NO. 1692 1347 1351 54431 54432 54441 53058 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 PART NO. 1351 1340 54440 54439 53055 DESCRIPTION .50"UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 8" Spacer Spacer Tube DESCRIPTION .50"UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe DESCRIPTION .50"UNF X 4.50" Capscrew .50" UNF X 1.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe 6676 10-6-06-2
3)

4)

5)

6)

2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS CHAIN CONVERSIONS FOR 42" BOOMS - TOOTH EVERY STATION 1) FROM 6" WIDE TO 8" WIDE REQD 26 26 13 1 REQD 26 1 REQD 10 20 22 2 3 5 1 11 22 REQD 32 1 REQD 10 20 2 3 5 1 PART NO. 1351 54440 54439 53055 PART NO. 1340 53054 PART NO. 1692 1347 1351 54431 54432 54441 53058 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 DESCRIPTION .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50" UNC X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 8" Spacer Stacer Tube DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 6677 10-6-06-2

2)

3)

4)

5)

J
6)
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS FROM 10" WIDE TO 8" WIDE REQD 4 6 4 2 1 PART NO. 1351 1340 54440 54439 53055 DESCRIPTION .50"UNF X 4.50" Capscrew .50" UNF X 1.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe
1)
CHAIN CONVERSIONS FOR 48" BOOMS - TOOTH EVERY STATION FROM 6" WIDE TO 8" WIDE REQD 28 28 14 1 REQD 28 1 PART NO. 1351 54440 54439 53055 PART NO. 1340 53054 DESCRIPTION .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe

2)

1)
CHAIN CONVERSIONS FOR 30" BOOMS - TOOTH EVERY OTHER STATION FROM 6" WIDE TO 8" WIDE REQD 8 4 1 8 REQD 8 1 REQD 4 8 8 1 1 2 1 4 8 PART NO. 1351 54439 53055 54440 PART NO. 1340 53054 PART NO. 1692 1347 1351 54431 54432 54441 53058 54439 54440 DESCRIPTION .50"UNF X 4.50" Capscrew 8" Spacer 8" Crumber Shoe Spacer Tube DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 8" Spacer Spacer Tube

2)

3)

6678 10-6-06-2
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS 4) FROM 10" WIDE TO 6" WIDE REQD 12 1 REQD 8 16 8 2 2 2 2 1 4 8 REQD 16 1 REQD 4 8 1 1 2 1 REQD 4 1 PART NO. 1340 53054 PART NO. 1692 1351 1347 54431 54432 54441 54442 53059 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 PART NO. 1340 53055 DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 4.50" Capscrew .50" UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 12" Chain Spacer 12" Crumber Shoe 8" Spacer Spacer Tube DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 8" Crumber Shoe
5)

6)

7)

8)

6679 10-6-06-2
J
9)
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS FROM 8" WIDE TO 12" WIDE REQD 8 8 8 2 2 2 2 1 REQD 8 1 REQD 4 8 1 1 2 1 REQD 4 1 PART NO. 1692 1347 1351 54431 54432 54441 54442 53059 PART NO. 1340 53055 PART NO. 1692 1351 54431 54432 54442 53059 PART NO. 1340 53058 DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 12" Chain Spacer 12" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 8" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 12" Chain Spacer 12" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 10" Crumber Shoe
10)

11)

12)

1)
CHAIN CONVERSIONS FOR 36" BOOMS - TOOTH EVERY OTHER STATION FROM 6" WIDE TO 8" WIDE REQD 10 5 10 1 REQD 10 1 PART NO. 1351 54439 54440 53055 PART NO. 1340 53054 DESCRIPTION .50"UNF X 4.50" Capscrew 8" Spacer Spacer Tube 8" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe 6680 10-6-06-2

2)

J
3)
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS FROM 6" WIDE TO 10" WIDE REQD 4 8 8 1 1 2 1 4 8 REQD 4 1 REQD 4 8 1 1 2 1 REQD 2 2 2 1 1 PART NO. 1692 1347 1351 54431 54432 54441 53058 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 PART NO. 1340 1351 54440 54439 53055 DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 8" Spacer Spacer Tube DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50"UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe

4)

5)

6)

1)
CHAIN CONVERSIONS FOR 42" BOOMS - TOOTH EVERY OTHER STATION

FROM 6" WIDE TO 8" WIDE REQD PART NO. 12 6 12 1 1351 54439 54440 53055
DESCRIPTION .50"UNF X 4.50" Capscrew 8" Spacer Spacer Tube 8" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe 6681 10-6-06-2
2)
FROM 8" WIDE TO 6" WIDE REQD PART NO.

12 1
1340 53054
J
3)
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS FROM 6" WIDE TO 10" WIDE REQD 4 8 10 1 2 2 1 5 10 REQD 24 1 REQD 4 8 1 1 2 1 REQD 2 14 1 2 1 PART NO. 1692 1347 1351 54431 54432 54441 53058 54439 54440 PART NO. 1340 53054 PART NO. 1692 1347 54431 54432 54441 53058 PART NO. 1340 1351 54439 54440 53055 DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew .50"UNF X 4.50" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe 8" Spacer Spacer Tube DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe DESCRIPTION .50" UNF High Hex Nut .50" UNF X 3.25" Capscrew Left Tooth Right Tooth 10" Chain Spacer 10" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew .50" UNF X 4.50" Capcrew 8" Spacer Spacer Tube 8" Crumber Shoe

4)

5)

6)

1)
CHAIN CONVERSIONS FOR 48" BOOMS - TOOTH EVERY OTHER STATION FROM 6" WIDE TO 8" WIDE REQD 12 12 6 1 REQD 14 1 PART NO. 1351 54440 54439 53055 PART NO. 1340 53054 DESCRIPTION .50"UNF X 4.50" Capscrew Spacer Tube 8" Spacer 8" Crumber Shoe DESCRIPTION .50" UNF X 1.50" Capscrew 6" Crumber Shoe

2)

6682 10-6-06-2
MAINTENANCE
GENERAL MAINTENANCE GENERAL INFORMATION Your trencher was designed to be virtually maintenance free. Very little effort is needed to keep it in top condition. It is however important to follow these procedures to get full performance and longevity out of the trencher. LUBRICATION The only lubrication your trencher needs is the greasing of the headshaft end bearing. The bearing should be lubricated with an SAE multipurpose grease every 8 hours of operation. A grease zerk is installed in the bearing to facilitate this task. NOTE: Not all trenchers require lubricating of the headshaft bearing. Some units have a sealed bearing that requires no maintenance. These units can be identified by the absence of a grease zerk in the bearing. IMPORTANT: DO NOT lubricate any other part of the trencher! Lubricating parts such as the digging chain or the idler wheel will only attract dirt, resulting in increased wear. EVERY 40 HOURS OF OPERATION Every 40 hours of operation the trencher should be inspected for loose nuts, capscrews, bearings etc. Tighten as required, replace where necessary. Clean equipment of all dirt, oil, grease, etc. This will assist you in making visual inspections and help avoid overlooking worn or damaged components. Keep all safety decals clean and legible. Replace if damaged or worn. DIGGING TOOTH REPLACEMENT Sharp teeth are important to good performance. When teeth wear out, production will drop sharply, increasing wear and tear on other components. Cup teeth wear on the tip and side bulge in varying amounts. Wear patterns change with different digging conditions. The following patterns and captions are approximate and should be used as a guide to help you determine your own best cost/benefit tooth replacement time. Normal replacement should be made between 30% and 60% reduction in performance. Replacement is a bolt-on procedure. See Section J.
New
20% Reduced Performance
Beyond Use 4445 3-3-92-2
STORAGE
625 TRENCHER
GENERAL INFORMATION The following storage procedures will help you to keep your trencher in top condition. They will also help you get off to a good start the next time your trencher is needed. We therefor strongly recommend that you take the extra time to follow these procedures whenever your trencher will not be used for an extended period of time.
PREPARATION FOR STORAGE 1. Clean the trencher exterior thoroughly, removing all mud, dirt, and grease. Tighten all loose bolts, nuts, and set screws. Touch up unpainted and exposed areas with paint to prevent rust. Coat the digging chain with a thin covering of oil. Operate chain for a short period to work the oil into the pins. Store the trencher in a dry and protected place. Leaving the trencher outside, exposed to the elements will materially shorten its life. Inspect trencher for visible signs of wear, breakage or damage. Order any parts required and make necessary repairs to avoid delays when starting next season. Replace operating decals if damaged or in unreadable condition.
2. 3. 4.
5.
6.
7.
REMOVING FROM STORAGE 1. 2. 3. Remove all protective coverings Check hydraulic hoses for deterioration and if necessary, replace. During cold weather, operate the trencher slowly for a short time before placing the unit under full load. 8312 1-29-01
N TROUBLE SHOOTING
625 TRENCHER
GENERAL INFORMATION Your trencher was designed to be as simple and as trouble free as possible. The purpose of this section is to help you in the event that a problem does develop. Why we cannot possibly cover every problem that might occur, you will find that those that are most common are covered here. PROBLEM: Digging chain will not turn POSSIBLE CAUSE AND REMEDY: 1. Quick coupler not completely engaged. Check to see that all couplers are matched pairs and engaged correctly. Check coupler hook-up information (See Section E) for proper hydraulic hose routing. Quick coupler failure. Check couplers for dirt, rust, or other contaminates that could effect coupler engagement. Clean or replace couplers as needed. Obstruction in hydraulic hose. Remove hydraulic hoses and couplers one at a time and check flow through hose by blowing through the hose or by pouring hydraulic fluid through the hose. Clean or replace hose as needed. Skid steer relief valve stuck open. Have relief valve serviced and checked by an authorized dealer. Skid steer auxiliary valve not operating properly. See skid steer operator's manual or dealer for information and help. Hydraulic motor failed. Be sure you have hydraulic flow to the motor. If oil flow to motor is good, but motor will still not turn when detached from trencher headshaft, remove motor and have it serviced or replaced as needed. Headshaft bearings failed. Inspect headshaft bearings for free movement. Check for binding or foreign matter jamming bearing. Clean or replace as necessary. Boom end bearing failed. Inspect boom end bearing for free movement. Check for binding or foreign matter jamming bearing. Clean or replace as necessary.
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8.
8313 1-29-01
N TROUBLE SHOOTING
625 TRENCHER
9.
Digging chain to tight. Digging chain should only be tight enough to remain on sprockets while turning under load. Their should be some sag in the chain. If too tight, loosen chain by the adjusting nut(s) on the boom. Sand build-up in tooth root of sprocket. Sand can build up in the sprockets effectively increasing the chain tension. Raise the boom out of the ditch and reverse the digging chain on the trencher, then run the trencher out of the trench to clear the sprockets. Reinstall the chain in its correct digging direction and readjust chain tension. Digging sprocket clamp loose on headshaft. Observe if the headshaft is turning. If shaft is turning but sprocket is not, stop the trencher and tighten the sprocket clamp.
10.
11.
PROBLEM: Trencher does not dig fast enough POSSIBLE CAUSE AND REMEDY: 1. Digging teeth worn. See maintenance Section L in this manual. Inspect teeth and replace as needed. Skid steer relief valve set too low. See skid steer operator's manual and or dealer for proper relief valve service and adjustment. Quick coupler or hose restriction. Inspect couplers and hoses for dirt, rust, and other contaminates and repair or replace as needed. Hydraulic system over heating. Shut the trencher and skid steer down and allow oil to cool. Repeated stalling of the trencher will cause the oil to over heat. Avoid excessive stalling. Cutting a ditch size beyond the ability of the skid steer. Your trencher is powered by oil from the skid steers auxiliary hydraulic system. The horsepower transmitted through the auxiliary hydraulics is substantially less than that of the engine.
2.
3.
4.
5.
PROBLEM: Hydraulic oil over heating POSSIBLE CAUSE AND REMEDY: 1. Skid steer relief valve set too low. See skid steer operator's manual and/or dealer for proper relief valve service and adjustment. 8314 1-29-01
N TROUBLE SHOOTING
625 TRENCHER
2.
Quick coupler or hose restriction. Inspect couplers and hoses for dirt, rust, and other contaminates and repair or replace as needed. Motor or hose size not balanced to skid steer. A hose or a motor that is too small can cause added internal friction and resultant heat build-up. Check mounting kit parts list and diagram (See Section E) for proper hose size and type. Skid steer not equipped with oil cooler or sufficient sump capacity. Check with your skid steer dealer for information and availability of auxiliary cooling and sump kits. Install if available. If not available stop skid steer and trencher and allow them to cool when they get too hot.
3.
4.
8315 1-29-01
O BOLT TORQUE
BOLT TORQUE SPECIFICATIONS
GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads. Remember to always use grade five or better when replacing bolts.
SAE Grade No. Bolt head identification marks as per grade. NOTE: Manufacturing Marks Will Vary TORQUE Bolt Size Inches Millimeters 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 6.35 7.94 9.53 11.11 12.70 14.29 15.88 19.05 22.23 25.40 25.58 31.75 34.93 38.10 Pounds Feet Min. Max. 5 10 20 30 45 65 95 150 160 250 6 12 23 25 52 75 105 185 200 300 Newton-Meters Min. Max. 6.8 13.6 27.1 40.7 61.0 88.1 128.7 203.3 216.8 338.8 8.13 16.3 31.2 47.4 70.5 101.6 142.3 250.7 271.0 406.5 2 5 8*
TORQUE Pounds Feet Min. Max. 9 17 35 54 80 110 150 270 400 580 800 1120 1460 1940 11 20.5 42 64 96 132 180 324 480 696 880 1240 1680 2200 Newton-Meters Min. Max. 12.2 23.1 47.5 73.2 108.5 149.2 203.4 366.1 542.4 786.5 1084.8 1518.7 1979.8 2630.6 14.9 27.8 57.0 86.8 130.2 179.0 244.1 439.3 650.9 943.8 1193.3 1681.4 2278.1 2983.2
TORQUE Pounds Feet Min. Max. 12 24 45 70 110 160 220 380 600 900 1280 1820 2380 3160 15 29 54 84 132 192 264 456 720 1080 1440 2000 2720 3560 Newton-Meters Min. Max. 16.3 32.5 61.0 94.9 149.2 217.0 298.3 515.3 813.6 1220.4 1735.7 2467.9 3227.3 4285.0 30.3 39.3 73.2 113.9 179.0 260.4 358.0 618.3 976.3 1464.5 1952.6 2712.0 3688.3 4827.4
* Thick Nuts must be used with Grade 8 bolts
METRIC BOLT TORQUE SPECIFICATIONS

Coarse Thread Size of Screw M6 Grade No. 5.6 8.8 10.9 5.6 M8 8.8 10.9 5.6 M10 8.8 10.9 5.6 M12 8.8 10.9 5.6 M14 8.8 10.9 5.6 M16 8.8 10.9 5.6 M18 8.8 10.9 5.6 M20 8.8 10.9 2.5 2.0 2.0 2.0 1.75 1.5 1.25 1.0 Ptich (mm) Pounds Feet 3.6-5.8 5.8-9.4 7.2-10 7.2-14 17-22 20-26 20-25 34-40 38-46 28-34 51-59 57-66 49-56 81-93 96-109 67-77 116-130 129-145 88-100 150-168 175-194 108-130 186-205 213-249 Newton-Meters 4.9-7.9 7.9-12.7 9.8-13.6 9.8-19 23-29.8 27.1-35.2 27.1-33.9 46.1-54.2 51.5-62.3 37.9-46.1 69.1-79.9 77.2-89.4 66.4-75.9 109.8-126 130.1-147.7 90.8-104.3 157.2-176.2 174.8-196.5 119.2-136 203.3-227.6 237.1-262.9 146.3-176.2 252-277.8 288.6-337.4 1.5 1.5 1.5 1.5 1.25 1.25 1.0 Pitch (mm) Fine Thread Pounds Feet 12-17 19-27 22-31 20-29 35-47 40-52 31-41 56-68 62-75 52-64 90-106 107-124 69-83 120-138 140-158 100-117 177-199 202-231 132-150 206-242 246-289 Newton-Meters 16.3-23 25.7-36.6 29.8-42 27.1-39.3 47.4-63.7 54.2-70.5 42-55.6 75.9-92.1 84-101.6 70.5-86.7 122-143.6 145-168 93.5-112.5 162.6-187 189.7-214.1 136-158.5 239.8-269.6 273.7-313 178.9-203.3 279.1-327.9 333.3-391.6
3915 6-8-95-2
P SPECIFICATIONS
625 TRENCHER
G F E H C
DESCRIPTION A. Trench Depth w/Auger @ 65 Digging Angle B. Trencher Widths Available
30" 30" 6" 8" 10" 12" 65 8" 66" 53" 32" 18" 17"
BOOM SIZE 36" 42" 36" 6" 8" 10" 12" 65 8" 73" 53" 32" 18" 17" 16" 42" 6" 8" 10" 65 8" 79" 53" 32" 18" 17" 16"
48" 48" 6" 8" 65 8" 86" 53" 32" 18" 17" 16"
C. D. E. F. G. H. S.
Recommended Trenching Angle Headshaft Height Overall Trencher Length Overall Trencher Width Overall Trencher Height Spoil Discharge Reach Side Shift, Right of Center
Distance From Centerline Drive Sprocket to Back of Mounting Frame 16"
Hydrostatic System: GPM Requirements ................................... Min. 14 / Max. 22 Operating Pressure ..................................... 2000 - 3000 PSI Approximate Overall Shipping Weight ............................. 1040 lbs (with 3' x 6" - 24 pitch anti-back-flex chain)
8236 1-29-01
DECALS
DECAL PLACEMENT 625 TRENCHER GENERAL INFORMATION The diagram on this page shows the location of all the decals used on the 625 trencher. The decals are identified by their part numbers, with reductions of the actual decals located on the following pages. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the trencher. They contain information you need to know for both safety and trencher longevity.
Back of Motor & Chain Cover 4495 4498 40161 40113 4350
40440 40151 40462
40113 4167 40113 4338 40115 4084 40462
40116
40117 4498 4105 40161
8316 1-29-01
DECALS
PART #4167 NO STEP
PART #4495 WARNING! GUARDS
PART #4498 DANGER!
PART #4350 SERIAL NUMBER TAG
5823 7-22-02-2
Q DECALS
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NON-SLIP SURFACE DECAL PART #40117
4084
MADE IN USA
GREASE 8 HOURS PART #4084
WARNING
625
625 MODEL NO. PART #40462 CALL BEFORE YOU DIG PART #40440 8317 1-29-01
MADE IN USA PART #4338
WARNING! HIGH PRESSURE FLUID PART #40151

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NON-SLIP SURFACE DECAL PART #40116
BRADCO LOGO PART #40113
DECALS
PART #40115 WARNING! GENERAL
DANGER STAND CLEAR

PART #4105 DANGER STAND CLEAR
STAND CLEAR
PART #40161 STAND CLEAR
5825 7-22-02-3
PREDELIVERY CHECKLIST
625 TRENCHER
GENERAL INFORMATION The following is a list of areas that should be inspected by the dealer prior to delivery of the trencher to the customer. The customer should check the list and make sure that the dealer has completed the inspection. Completion of this checklist will help insure that the customer receives the trencher in complete working order, ready to install.
PREDELIVERY CHECKLIST - CHECK AND ADJUST AS NECESSARY

1. Check and lubricate trencher if necessary. Section H. See "Lubrication"
2.
Visually inspect the trencher for bent, loose, cracked, damaged or missing parts. Check for any other irregularities. Check all hydraulic connections for leaks an all hoses for proper positioning to reduce chafing and binding. Check the trencher's digging chain adjustment. See "Operating Instructions - Chain Tension Adjustment" Section G. Check trencher attachment bolts for tightness. Retighten after the first eight working hours, and after every forty working hour interval thereafter. See "Bolt Torque" Section O. Make sure decals are not damaged or missing and are in their correct location. See "Decals" Section Q. Complete and return the manufacturers "Warranty Validation Form" and sign your dealership predelivery checklist. Operator to read the FIEI Trencher Safety Manual provided, before operating trencher.
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8318 1-29-01
LIMITED WARRANTY
EFFECTIVE ON PRODUCTS MANUFACTURED AFTER JANUARY 1, 2001
All new BRADCO products are warranted to be free from defects in materials or workmanship which may cause failure under normal usage and service when used for the purpose intended. In the event of failure within twenty four (24) months from initial retail sale, lease or rental date (excluding cable, ground engaging parts such as sprockets, digging chain, bearings, teeth, tamping and demolition heads, blade cutting edges, pilot bits, auger teeth, auger heads & broom bristles), if after examination, BRADCO determines failure was due to defective material and/or workmanship, parts will be repaired or replaced. BRADCO may request defective part or parts be returned prepaid to them for inspection at their place of business at Delhi, Iowa, or to a location specified by BRADCO. Any claims under this warranty must be made within fifteen (15) days after the Buyer learns of the facts upon which such claim is based. All claims not made in writing and received by BRADCO within the time period specified above shall be deemed waived. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BRADCO BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGE. BRADCO'S LIABILITY FOR ANY AND ALL LOSSES AND DAMAGES TO BUYER, RESULTING FROM ANY CAUSE WHATSOEVER, INCLUDING BRADCO'S NEGLIGENCE, IRRESPECTIVE OF WHETHER SUCH DEFECTS ARE DISCOVERABLE OR LATENT, SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCTS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED, OR, AT THE ELECTION OF BRADCO, THE REPAIR OR REPLACEMENT OF DEFECTIVE OR DAMAGED PRODUCTS.
3924 1-29-01-6

Bradco 625 Trencher Manual

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625 TRENCHER OPERATORS & PARTS MANUAL

UNIVERSAL SKID STEER APPLICATIONS

SERIAL NUMBER: ___________________ MODEL NUMBER: ___________________

Manual Number: OM605 Part Number: 75505 Rev. 3

THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

HYDRAULIC HOSE OR FITTING

Power take-off (on)

Engine water temperature

Power take-off (off)

"Tortoise," slow or minimum setting

"Hare," fast or maximum setting

Engine oil pressure

Control lever operating direction

Rock shaft (raised)

Axle disconnect Continuously variable

Rock shaft (lowered) Remote cylinder (extended)

Remote cylinder (retracted)

Remote cylinder (FLOAT)

Read operators manual

BUILT-IN SKID SHOE CRUMBER BOOM ADJUSTMENT

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

E MOUNTING KIT INSTALLATION

BRACE PLATE ON SIDE SHIFT FRAME.

SIDE SHIFT MOUNTING FRAME

E MOUNTING KIT INSTALLATION

.50" X 2.00" CAPSCREW, FLAT WASHER, LOCK NUT

.50" X 1.25" CAPSCREW, FLAT WASHER, LOCK NUT

.75" PLATE ON TRENCHER

SIDE SHIFT MOUNTING FRAME

SIDE SHIFT CYLINDER #89110

E MOUNTING KIT INSTALLATION

REDUCER #22575 STRAIGHT ADAPTER #30198

.31" X 3.00" CAPSCREW .31" FLAT WASHER

POWER & RETURN HOSES TO SKID-STEER

E MOUNTING KIT INSTALLATION

SKID STEER LOADER ARM

TOOLBAR / ATTACHMENT PLATE (LOCATED INSIDE SIDE SHIFT MOUNTING)

AUGER AUGER SPOIL SPOIL

MAINFRAME CRUMBER BAR TUBE JAM NUT

.75" JAM NUT .75" HEX NUT

RAISE TRENCHER SKID STEER

CRUMBER BOOM LOWER CRUMBER END

NOTE DIGGING ANGLE

AUGER AT GROUND LEVEL

AUGER RAISED ABOVE GROUND LEVEL

LEAD-IN 2nd TRENCH

AVOID CONTACTING SIDEWALK

DIGGING CHAIN OPTIONS

8 PITCH OF CHAIN DISTANCE BETWEEN HOLE CENTERS = PITCH

DIGGING CHAIN OPTIONS

SERIAL NUMBER: _ MODEL NUMBER: _