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    Part C: Production Techniques (ME C342) Open Book

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    This document contains a comprehensive examination for a Production Techniques course. It includes 4 questions covering various manufacturing topics: 1. Calculating the filling time for a cuboid mold using a parting line gate. 2. Determining the shear force required for a progressive die cutting operation within press capacity. 3. Calculating the drawing load in a wire drawing operation. 4. Finding the minimum machining time for broaching using power capacity and process parameters. The closed book portion asks students to further explain casting versus pattern differences, powder metallurgy processes, centrifugal casting, rolling force reduction factors, EDM parameters and material removal rate, rotational molding, plasma arc welding,

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    Part C: Production Techniques (ME C342) Open Book

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    pankazspam
    40 views2 pages
    This document contains a comprehensive examination for a Production Techniques course. It includes 4 questions covering various manufacturing topics: 1. Calculating the filling time for a cuboid mold using a parting line gate. 2. Determining the shear force required for a progressive die cutting operation within press capacity. 3. Calculating the drawing load in a wire drawing operation. 4. Finding the minimum machining time for broaching using power capacity and process parameters. The closed book portion asks students to further explain casting versus pattern differences, powder metallurgy processes, centrifugal casting, rolling force reduction factors, EDM parameters and material removal rate, rotational molding, plasma arc welding,

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    BITS Pilani Question paper.

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    ME C342

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    This document contains a comprehensive examination for a Production Techniques course. It includes 4 questions covering various manufacturing topics: 1. Calculating the filling time for a cuboid mold using a parting line gate. 2. Determining the shear force required for a progressive die cutting operation within press capacity. 3. Calculating the drawing load in a wire drawing operation. 4. Finding the minimum machining time for broaching using power capacity and process parameters. The closed book portion asks students to further explain casting versus pattern differences, powder metallurgy processes, centrifugal casting, rolling force reduction factors, EDM parameters and material removal rate, rotational molding, plasma arc welding,

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    40 views2 pages

    Part C: Production Techniques (ME C342) Open Book

    Uploaded by

    pankazspam
    This document contains a comprehensive examination for a Production Techniques course. It includes 4 questions covering various manufacturing topics: 1. Calculating the filling time for a cuboid mold using a parting line gate. 2. Determining the shear force required for a progressive die cutting operation within press capacity. 3. Calculating the drawing load in a wire drawing operation. 4. Finding the minimum machining time for broaching using power capacity and process parameters. The closed book portion asks students to further explain casting versus pattern differences, powder metallurgy processes, centrifugal casting, rolling force reduction factors, EDM parameters and material removal rate, rotational molding, plasma arc welding,

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    PART C BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE, PILANI First Semester 2006-07

    Production Techniques (ME C342)


    Comprehensive Examination !"m !r#s$ %0

    Open book
    &!te$ 14-12-2006 N'te$ Ass(me s(it!)*e +!*(es i, -e.ess!r/

    Q 1 A cuboid mold of 100 cm side is to be filled by a parting line gate (mid way in one of the sides) of 10 cm2 !otal height of the sprue is "# cm $etermine the filling time of the mold neglecting frictional losses %&'

    Q 2 A washer ha(ing internal and e)ternal diameters as #2 mm and "4 mm respecti(ely is to be made from a * # mm thic+ steel strip using a 0r'1ressi+e 2ie !he cutting is complete at *0, of the punch tra(el !he ultimate shear strength of the strip steel is ##0 -.mm 2 /ind the shear to be pro(ided (assume e0ual shear on both the processes) in order to bring the 1ob within the capacity of a 100 +- press a(ailable in the shop %"'

    Q * 2n a wire drawing operation3 initial wire diameter is # # mm and the final wire diameter is # mm $ie angle is 1403 die land is * mm and the co-efficient of friction is 0 1# /ind the drawing load Assume tensile yield strength (4y) 5 200 -.mm2 %&'

    Q 4 !he ma)imum power capacity of a broaching machine is 1 # +6 7sing this machine3 a circular hole of diameter 20 mm in a *0 mm thic+ mild steel plate is to be enlarged to a diameter of 2# mm A cut per tooth of 0 0# mm is used and the ra+e angle pro(ided to the broach teeth is 100 Assuming the co-efficient of friction and shear stress to be 0 # and 400-.mm2 respecti(ely3 find out the minimum possible time in which one part can be machined 7se 8ee9s and :haffer9s shear angle relationship ;;;;;;; 374

    PART B BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE, PILANI First Semester 2006-07
    Production Techniques (ME C342)
    Comprehensive Examination !"m !r#s$ %0

    C osed book
    &!te$ 14-12-2006 N'te$ Be s(..i-.t, -' .re2it 5i** )e 1i+e- ,'r !m)i1('(s !-s5ers St!rt !-s5eri-1 e!.6 7(esti'- '- ! -e5 0!1e Q1 i) 6hat are the differences between a casting and its pattern other than shrin+age allowance3 machining allowance and draft< Also3 write the factors which guide us in deciding a pattern material for a gi(en 1ob ii) iii) i() () (i) $ifferentiate between impregnating and infiltration in powder metallurgy Also3 write the ad(antages and applications of both processes $ifferentiate between true centrifugal and semi centrifugal casting processes $iscuss (arious factors which reduce roll separating force in a rolling operation 6rite important process parameters of 7:= process 6ith the help of suitable figures3 show the effect of these parameters on material remo(al rate 6ith the help of a simple figure3 e)plain the wor+ing of a rotational molding process conducting material (iii) >)plain the mechanics of >$= process %&?*524' (ii) 6ith the help of a suitable figure3 e)plain the wor+ing of a plasma arc welding of a non-

    Q2

    $eri(e a relation of optimum cutting speed for minimum cost for a simple turning operation Assume constant feed and other rele(ant data for simplicity ;;;;;;; %6'

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