LOV FRYER Generation II TECHNICAL REFERENCE MANUAL

Introducing the LOV Fryer The LOV Systems M3000 RTI-equipped Systems Board Replacement Wiring Diagrams Pin Positions
Frymaster and Dean Technical Service
8700 Line Ave, Shreveport, LA 71106 Service Hotline: 800-551-8633 Website: www.frymaster.com

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FEB 2010 Edition

*8196506*

LOV Generation II Technical Reference

M3000 Computer Filter Light

Replace JIB Light Diagnostic LED Screen

JIB (behind right door)

The LOV fryer.

Introducing the Low Oil Volume Fryer

The Low Oil Volume (LOV) fryer is a McDonalds-only, feature-laden version of the electric RE fryer or gas H55 fryer. The enhancements found on the LOV fryer include:
Low volume frypot 30 pounds (15 liters) rather than 50 pounds (25 liters) of oil. Automatic top-off the fryer automatically maintains an optimal oil level with a reservoir in the cabinet. M3000 computer a sophisticated controller with multiple levels of programming. Automatic ltration the fryer performs hands-free ltering at prescribed cook cycle counts or at prescribed times. Oil savings The combination of a low-volume fry vat and oil automatically kept at a optimal level, reducing oil usage.

LOV Generation II Technical Reference

ATO Sensor AIF Sensor Temperature RTD Oil Return Sensor ATO Sensor High limit AIF Sensor

High limit

Oil Return/Top Off Slots

Oil Deector

Ports and sensors inside a gas frypot. Oil return/ top off is at bottom rear of cool zone.

Ports and sensors inside an electric frypot.

The LOV Systems

Auto Top Off
The core of the system is the automatic top-off board, which senses when the oil level is low and lls the pot to the top line. The oil level is monitored by an RTD (Resistance Temperature Detector) sensor in the frypot at the upper oil level. The oil is moved to the pot from a reservoir, called a JIB (Jug In Box), to the frypot with a pump. A circuit board, the ATO (Automatic Top Off), is located inside a box behind the JIB. It monitors the oil-level RTD and activates the pump when it senses an oil temperature drop of 60F (33C) below setpoint, indicating the oil has moved away from the sensor. The ATO sends a signal to the MIB (Manual Interface Board), which then sends a signal to the AIF to open the actuator on the return valve of the frypot to be topped off. Once the actuator has opened the return valve, oil is pumped into the vat for a specied amount of time (approximately 60 seconds). When the ATO RTD detects a temperature within 55F (30C) of setpoint, it is satised and the actuator closes the valve. Top off will continue on the next vat if needed. The system is not suited to lling the frypot when it is empty and there are safeguards to prevent it from activating when the fryer is cold and the oil is resting at the lower position. The system is not active until the oil in the frypot reaches setpoint. That temperature is monitored by the temperature probe. The activation of the system is handled by the fryers computer, the M3000. The automatic top off system is also inactive during lter dispose cycles. The system works the same in McDonalds gas and electric LOV systems. The level of the reservoir, or JIB, is monitored by the ATO and the M3000 computer. If a low oil condition is not rectied with two top off attempts or within 6 minutes, the low JIB light is illuminated on the front of the fryer. It will stay illuminated until the JIB is replaced and the orange button has been pressed and held to reset the light (see page 34).

The ATO board positioned underneath the LON gateway controls the top off of the fry pots.

The pump that moves oil from the reservoir to the frypots is visible above.

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ATO Board

Transformer

The reservoir, or JIB, rests behind the right door of the fryer. A light on the front of the fryer illuminates when the jug is empty.

The ATO board is positioned under the LON gateway in a box with a transformer that provides power to the board. The LON gateway must be removed to access the ATO board.

Troubleshooting the Top Off System

Problem Probable Causes Corrective Action Ensure setpoint is correct. A. Check to ensure J5 on front of ATO board is fully locked into connector. B. Ensure fuse below right control box is not blown. C. Check that proper voltage is present at transformer. See charts on pages 43-47.

Frypot tops off cold. Incorrect setpoint.

A. J5 connection unplugged. No power to ATO board. B. Fuse blown. C. Transformer malfunction.

The yellow JIB low light wont illuminate.

A. Ensure the yellow LED is securely attached to plug J6 on the ATO board. B. Power in the component box is not B. Ensure power is present in the present. component box. C. If power is present in component C. Failed transformer. box, check the transformer for correct voltage. A. Loose wire connection.

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Problem Probable Causes Corrective Action A. Check to see that fryer is heating. Fryer temperature must be at setpoint. Check ATO probe resistance. If probe is bad, replace the probe. B. Ensure that the oil in the JIB is above 70F (21C). C. With the computer OFF, press TEMP button and ensure the ATO version appears. If not, the connection between the AIF and the ATO board may be bad. Ensure the 6-pin CAN connectors are tight between AIF (J4 and J5) and ATO (J10) boards. D. Power to the ATO board has been cut off. Restore power to the board and clear any service required errors. E. Ensure transformer in ATO box is functioning properly. Check power from transformer to ATO board. Ensure all harnesses are plugged securely into place. F. Ensure pump is operational. Check voltage to pump. Replace the pump if defective. G. Check for proper voltages using the pin position charts found on pages 43-47. If ATO found defective, replace ATO board and clear any errors. A. Ensure all wiring harnesses are securely connected to ATO board and solenoids. B. Check return actuator to ensure actuator is functional. A. Check wiring. B. Switch exlines to correct vat. A. Clear lter error properly. When change filter pad YES/ NO is displayed, do NOT press any button until the pan has been removed for at least thirty seconds. After thirty seconds have elapsed, the computer returns to OFF or last display. B. Check actuator, ATO pump, wire connections, RTD and ATO board.

A. Probe temperature lower than setpoint. B. Oil is too cold. C. Bad Connection. Frypots wont top off. D. ATO board power loss. E. Failed transformer/harness. F. ATO pump failed. G. Failed ATO board.

One vat tops off but other vats fail to top off.

A. Loose wire connection. B. Actuator issue.

A. Wired incorrectly. Incorrect vat tops off. B. Flexlines connected to wrong vat.

A. Filter error exists. One vat doesnt top off. B. Actuator, pump, loose connection, RTD or ATO issue.

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Auto Filtration (MIB and AIF)
The auto ltration system is controlled by the M3000 computer, the AIF (Automatic Intermittent Filtration) board and the MIB (Manual Interface Board). The ltration is made hands-off by actuators operating the drain and return valves. The computer is programmable, and it allows lter cycles to be launched after a set number of cook cycles and a prescribed elapsed time. The system can be set to lock out automatic ltration during busy times, such as the lunch rush.
An AIF board is mounted under each fry vat.

The fryer prompts for ltration by illuminating a blue LED on the front and a text prompt on the computer. The operator can say no; cooking can continue. Responding yes leads to communication between the MIB and the AIF boards. The MIB controls and oversees the ltration; the AIF board operates the actuators, which open and close the valves. The MIB is in the fryer cabinet. It is partially covered by a sheet metal cover and the LED display is visible. Buttons behind the cover allow limited manual operation of the system and its valves. The cover should be reinstalled after service. The LED displays codes that can be used to diagnose failures (see chart on page 45).

(1) Responding to the Blue LED lter prompt with yes starts a lter cycle that lasts about as long as a cook cycle (approx. 4 minutes). Communication between the M3000 computer, the manual interface (MIB board), and the automatic intermittent ltration (AIF board) handle the process. (2) Actuators open and close the drain valve and return valve, (3) emptying and relling the frypot.

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Mode Display Shows status (auto or manual) vat number (when operating valves manuals) and displays error codes. Vat Selection Selects vat for manual operation of valves. Manual/Auto Switches fryer from auto to manual operation. Reset Resets system, ensures all valves are closed. Drain Opens and closes drain valves in manual mode. Return Opens and closes return valves and turns on lter pump in manual mode.

The MIB board.

Manual Used to toggle between automatic and manual ltration mode. The unit must be in manual mode for the other MIB buttons to operate. Select Used to scroll through the vats, which are shown numerically in the LED. Drain Used to open and close the drain valve of the vat indicated on the display. When pressed an LED on the button indicates activity: slow blink, awaiting response from AIF; LED illuminated constantly, drain open; no illumination, drain closed. Return Used to open and close the return valve on the vat indicated on the display. It also controls the pump. When pressed an LED on the button indicates activity: blink: awaiting response from AIF, LED illuminated constantly: drain open, no illumination: drain closed.

The MIB is mounted behind the left door. See arrow.

The pump operates with a momentary switch. Pressing and holding the return button after the valve is open activates the lter pump. Releasing the button deactivates the pump. The mode display on the face of the MIB board displays a range of letters, which indicate activity or an error. These codes are listed on the next page.

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Error Codes
1L, 1r - 5L, 5r Numbers correspond to vats: L indicates the left side of a split vat. r indicates a full vat or the right side of a split vat. A Auto mode: auto ltration enabled. E Drain or return valve not in desired state: display alternates between E and vat number. (Ensure actuator is plugged in and in the home position.) n Network Error: An n displays for 10 seconds if no communication is received from the cooking computer within ten seconds after a power on. P Pan switch: lter pan is not in place or not sensed. Auto Filtration disabled. r Reset: r alternating with a vat number indicates that the MIB board is resetting. If r is displayed without alternating with a vat number, a problem may exist with the MIB board itself. Three horizontal lines temperature sensor: sensor did not detect that the vat was full during auto ltration.

Manual Draining, Filling, Filtering with MIB

1. Press the M button, which switches the board to manual. The display becomes the number of the vat to be controlled manually. 2. Press the vat selector button until the desired vat number is displayed. 3. Press the drain button to drain the oil or the press and hold the return button to return oil to the vat displayed. Opening the drain and pressing and holding the return button after valve is open allows ltration. 4. Pressing the M button again returns the board to automatic mode.

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Troubleshooting the Manual Interface Board (MIB)
Problem Probable Cause
1. Filter pan out of position. 2. Oil Level is too low. 3. Ensure MIB board is not in manual mode. 4. Ensure MIB cover is not damaged and pressing against buttons. 5. Filter relay has failed. 6. AIF disable is set to YES, blue light doesnt light. 7. Filter motor thermal switch is tripped. 8. AIF clock enabled. An error has occurred and displayed character indicates error. Transformer has failed in left component box.

Corrective Action
1. Ensure lter pan is fully inserted into fryer. 2. Ensure oil level is above the oil level sensor. 3. Ensure MIB board is in A automatic mode. 4. Remove and replace cover and see if ltration will start. 5. Replace lter relay with part number 8074482 24VDC relay. 6. Set AIF disable in Level 1 to NO. 7. Press lter motor thermal switch. 8. Ensure AIF clock is set to disabled. See MIB display diagnostics on page 46 for explanation. Check output on the left transformer in left component box; should read 24VAC. If not replace transformer. Press and hold reset button in top right corner for ve seconds. The drain, return and manual/auto LEDS will illuminate and the MIB will reset and clear any remaining errors from memory. Allow 60 seconds to reset. If an error still exists, then another issue exists. Ensure the CAN bus system is terminated at BOTH ENDS (on the M3000 connector J6 and on the ATO board connector J9) with a resistor equipped 6-pin connector. Unplug and reseat all wiring harnesses in CAN system. Resistance between pins 2 and 3 on the CAN network connectors should be 120 ohms. Check software version numbers on all M3000 computers and ensure all display an AIF version. If an AIF version is missing, the AIF board may be missing power. Check pins 5 and on J4 and J5 of the affected AIF board for proper voltage. The locator pin in J2 of the AIF board is either loose or in the incorrect position. See the chart on pages 47 of this manual for proper pin position.

Auto ltration wont start.

MIB display shows something other than an A or vat number. No power present at the MIB board

MIB will not clear error.

Error remains in non-volatile memory.

MIB indicates incorrect number of vats.

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Problem Probable Cause Corrective Action
A. Ensure the CAN bus system is terminated at BOTH ENDS (on the M3000 connector J6 and on the ATO board connector J10) with a resistor equipped 6-pin connector. B. With the computer OFF, press TEMP button and ensure the AIF version appears. If not, the 24V to the AIF boards may be missing. Ensure all 6-pin CAN connectors are tight between the M3000 (J6 and J7), MIB (J1 and J2), AIF (J4 and J5) and ATO (J10) boards. C. With the computer OFF, press TEMP button and ensure the ATO version appears. If not, check the CAN wire harness between the AIF board J4 or J5 and the ATO board J9 or J10. The ATO fuse on the right side of the ATO box may be loose or blown; the 110V to the ATO transformer may be missing or bad. The J4/J5 connector may be loose. D. Check to see if MIB has 24V on pins 5 and 6 of J2. Check to see if 24V is present on pins 5 and 6 of wire harness plugging into J4 or J5 of the rst AIF board. If 24V missing, check the pins. Replace the harness if necessary. E. Check continuity between each color wire on the CAN connectors into J7 on the far right computer and J10 on back of the ATO board (black to black, white to white, and red to red) and ensure there is no continuity between different color wires (black to red, red to white, and white to black). F. Ensure black computer locator wires are connected from ground to correct pin position (see pages 43-47). G. Ensure all boards have the corner ground wire attached and tightened. H. Check for loose locator pin or incorrect positioning in J2 of the AIF board. See the charts on pages 43-47 of this manual for proper pin position. I. Bad MIB and/or AIF board. J. Broken resistor lead. Unwrap the resistor leads and check ends.

MIB board alternatNetwork error on the CAN bus ing E and vat communication. number and side.

LOV Generation II Technical Reference

Troubleshooting the AIF System (AIF)
Problem Probable Cause
1. Actuator is plugged into wrong connector. 2. Locator pin is in wrong position.

Fix
1. Ensure the actuator is plugged into the correct connection (J1 for FV return, J3 for DV return; J6 for FV drain, J7 for DV drain). 2. Ensure the locator pin is in the proper position in plug J2. (See charts on pages 43-47 of this manual for proper pin position.) 1. Check pins 5 and 6 of J2 at the MIB board. Should read 24VDC. Check voltage on pins 5 and 6 at the other end of the harness and ensure 24VDC is present. Check pins 5 and 6 for 24VDC on plugs J4 and J5 on AIF boards. 2. Ensure actuator leads are plugged into AIF board (J1 for FV return, J3 for DV return; J6 for FV drain, J7 for DV drain). 3. Check the power on the connector of the problem actuator while manually opening or closing the actuator. Pins 1 (black) and 4 (white) should produce +24VDC when the actuator is opening; -24VDC should be read from Pins 2 (red) and 4 (white) when the actuator is closing. If either voltage is missing, the AIF board is likely bad. Test the actuator by plugging into another connector to open or close. If the actuator operates, replace the board. 4. Check resistance of the potentiometer between pin 2 (purple wire) and pin 4 (gray/ white wire). Closed should read 0-560. Open should read 3.8K - 6.6K. 5. If proper voltages are seen at the connector and the actuator doesnt operate, replace the actuator.

Wrong vat opens.

Actuator doesnt function.

1. 2. 3. 4.

No power to AIF board. Actuator unplugged. AIF board failure. Actuator readings are out of tolerance. 5. Actuator is bad.

Oil Return Sensor Troubleshooting (Gas LOV Fryers)

The oil return sensor is a device that is used to prevent dry ring of the burners. The sensor looks similar to a high limit. The sensors are energized when the computer is powered on with a soft on. The sensor heats up and detects the oil around it. During ltration when the oil is drained, it senses the difference between the oil and air. It is controlled with a board located next to the interface board (right) and a separate egg shaped plastic device (far right) that contains additional electronics. Use care when working with the sensor as temperatures may reach as high as 500F (260C).

The oil return sensor is controlled by a small green board and the electronics inside the plastic, egg-shaped device shown above to prevent dry ring.

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If oil is surrounding the heater, the oil will prevent the heater from ever reaching its setpoint. Once oil is removed during ltration, the heater reaches setpoint and cycles a thermostat every four seconds. Since the cycle is only four seconds long, the seven second delay is not made and the gas valve wont open. The 120VAC is on T2 in the control box traveling in on pin 11 of J3 and out pin 7 on J1 (DV) or pin 7 on J3 (FV). Typical sensor-related failures: Low temp but no call for heat (heat light), Stuck in melt cycle with no call for heat, Filter error (IS VAT FULL?) with oil in the lter pan (no oil in the vat). If the computer doesnt exit melt cycle or continues to display low temp and does not heat, ensure that the gas supply, gas valve, and other components are working properly. If no heat lamp illuminates because no call for heat is initiated, check the following (see diagram below): Power to oil sensor (from previous basket lift relay on interface board K1(DV) or K4 (FV)). Check pin 7 on J1 (DV) or pin 7 on J3 (FV) for 120VAC. Power to heater/relay coil on relay board. Check voltage to the coil on pins 8 and 1 to ensure that 120VAC is present with oil in the vat. If the vat is empty, the power will cycle 4 seconds on, 4 seconds off. Check between pin 3 and 2; 5VDC for air and 0VDC for oil. A common message for a shorted harness or issue is IS DRAIN CLEAR? with oil in the lter pan. Check ground on pin 2 on relay board to stud for a secure ground. Check AIF communication harness. Interrupted communication will prevent the fryer from heating. If the oil level sensor is cycling 4 sec. on/off and oil is surrounding the sensor, the sensor may have a carbon build up that is self insulating the sensor. Use a no scratch pad to remove carbon build up.
Black (To J1 Pin 7 (DV) or J3 Pin 7 (FV)) 120V White (To T2 Terminal Block Line Voltage In From Oil Level Sensor (Basket Lift) Relay on Interface Board

Thermocouple

Fixed Setpoint Temp. Control

120V

Heater (350 ohms US) (1325 ohms Intl)

120V (US) 230V (Intl) 40W Heater w/ Thermocouple

Black 8

1 C

White

24VAC from Interface Board through High Limit (Ign. Module Call for Heat) To (optional Drain Switch) and Gas Valve

Black

2 Green 3 4 To AIF Board J2 Pin 9 DV or 10 FV (AIF Oil Signal)

Black 6

NO NC

Red

Time Delay Relay Board DPDT 7sec. Delay on Make

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M3000 Computer Overview Cook Cycle and Selection Buttons LED Display Filter, Temp, Info, Programming and Navigation Buttons LED Display Heat Indicator Lamp

ON/OFF

Product Buttons

ON/OFF

The M3000 computer retains the one-button ease of the M2000 and M100B, combining it with the utility of 40-product menu capability. It will operate with electric and gas fryers, both full- and splitvat. On single product vats, press any of the cook cycle buttons to begin cooking. On multi-product vats, press a product button, and then a cook cycle button under the display showing the desired product name. For example, a typical M3000 computer on a 3-vat fry station will display FR FRIES. Pressing one of the cook cycle buttons will begin a cook cycle for French fries. The chicken/llet station will usually display dashed lines [----]. Pressing the product button assigned to McChicken, for example, will cause mcchick to be displayed. Then, press a cook cycle button beneath the word mcchick to start a cook cycle for McChicken.

---- ----

---- ----

MCC HICK

MCC HICK

Product Buttons

Cook Cycle Buttons

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Navigation The M3000 uses and buttons to navigate the various menus and submenus.

When programming, the left screen shows the menu or submenu item. The right screen is for data entry. Data is entered with alpha-numeric characters, scrolling through lists or by toggling between choices (see diagrams on previous page). During programming, if a button is not pushed within one minute, the computer returns to operation mode. Cook Cycle and Selection Buttons The and buttons are dual-function buttons shared with the number 1 and 2 buttons. They are located directly below the LED displays (see diagrams on previous page). Use these buttons to select or cancel functions. The button is used to back out of and quit submenus. Filter, Temperature, and Info Buttons The < FLTR and FLTR > buttons (see diagram) are used to lter the left and right vats of a split vat fryer on demand, while the right FLTR > button is used to lter a full vat on demand. If pressed once, the FLTR buttons will display the number of cook cycles remaining until a ltration prompt. When a FLTR button is pressed twice, the date and time of the last lter will be displayed. Temp Button The TEMP button, if pressed once while the fryer is on, displays current vat temperature on both sides. If the TEMP button is pressed twice while the fryer is on, it shows the setpoint temperatures of the vats. If the fryer is off, the display shows the current versions of software. Info Button The INFO button, if pressed once when the fryer is on, shows the recovery time for each vat from the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50F (28C) between 250F (121C) and 300F (149C). Maximum recovery time should not exceed 1:40 for electric or 2:25 for gas. If recovery time exceeds these times, the computer will display RECOVERY FAULT. The error can be cleared and alarm silenced by pressing the button. The second consecutive time it will display RECOVERY FAULT CALL SERVICE. The error can be silenced and temporarily cleared by pressing the button. However, each time the fryer is started up and the test performed, the error will continue to appear until code 0042 is entered in tech mode (see page 27). If the INFO button is pressed and held for three seconds it shows information such as usage, lter statistics and last cook cycles.

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Basic Operation
Cook Channel and Selection Buttons Filter, Temp, Info, Programming and Navigation Buttons

ON/OFF
Turn Fryer ON Press right key for full pot; press key on desired side on a split pot. Turn Fryer OFF Press right key for full pot; press key on desired side on a split pot. Check Frypot Temperature Press Temp key once. Displays show frypot temperatures. Check Frypot Setpoint Press Temp key twice. Displays show frypot setpoint temperatures.

Product Buttons

ON/OFF

Start Two-Button Cook Cycle (Multi-Product Mode) Press product key bearing icon for desired 2 product. Press cook channel button to begin cook cycle. Change From Dedicated to Multi-Product Mode Press and hold Cook Channel button under 2 displayed menu item for approximately 3 seconds until beep is heard. Display changes to dashed lines.

TEMP

TEMP

Change From Multi-Product Mode to Dedicated Mode Press product key bearing icon for desired product. Press cook channel button under display showing desired item until beep is heard (approx 3 seconds).

Cancel Duty or Remove Alarm Press key under active 2 display. Start One-Button Cook Cycle (Dedicated Mode) Press key under display showing desired item. 1

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Cooking With Multi-Product Display

1 2 3

Dashed lines appear in both displays. Press a product button. Vat with appropriate setpoint displays: MC CHICK. Skip to step 5. Vat with inappropriate setpoint displays:
If this occurs, change setpoint by pressing the button assigned to the product. When the chevrons appear, immediately press and hold the cook button until a beep is heard (approximately three seconds) and then release it.

-------McC K

6 7

Display alternates between MCCK and remaining cook time. If a duty is required for this menu item, duty is displayed when it is time to perform a duty, such as shake. Press cook channel button under duty display to cancel alarm. Pull is displayed when the cook time is complete; an alarm sounds. Press cook channel button under pull display to cancel alarm. Dashed lines reappear under active display at the end of the cook cycle.

Mc cK 2:34 duty
2

Mc chick <<<<>>>>
McC K

pull
2

<<<<>>>>
10
1

Press a cook channel button to begin cook cycle.

11
1

-------

NOTE: If error Remove Discard Product appears, press the cook channel button under the message to cancel alarm and remove error message.

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Cooking With Dedicated Display

Fr fries

1 2 3

A menu item, such as FR FRIES shows in display Press a cook channel button to begin the cook cycle. Display alternates between abbreviated product name and remaining cook time. Duty is displayed when itis time to shake the fry .basket Press cook channel button to cancel alarm. Pull is displayed when the cook cycle is complete. Press cook channel button to cancel alarm.

fr fries
1

Q7 is displayed and alternates with FRY. As the quality time counts down. Pressing the cook channel button now will launch a cook cycle and end the quality countdown. QUAL is displayed when the quality time has elapsed. Pressing the cook channel button restores the display to FR FRIES and the . unit is ready for cooking

Q7 Q1
1

Fry Fry

FRY

2:34
10

4 5 6 7

duty
11
1

Qual
1

pull
1

FR

FRies

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Changing from Breakfast Setup to Lunch

Hash brn Hash brn

1 2

Press and quickly release product button for french fries. Computer will change from Hash Brn to <<<<<>>>>>; an alarm will sound.

hash brn

Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release. Display changes to FR Fries. .

FF

RY

fr fries

<<<<<>>>>>

Perform these steps on both sides to change both displays to FR FRIES.

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Changing from Lunch Setup to Breakfast

Fr fries Fr fries

1 2

Computer displays FR FRIES. Press and quickly release product button for hash browns. Computer display will change from FR Fries to <<<<<>>>>>; an alarm sounds.

FR FRies
H br ash n

Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release. Display changes to Low Temp until setpoint is reached. Display changes to Hash Brn.

5 6

LOW temp hash brn

fr fries
<<<<<>>>>>

Perform these steps on both sides to change both displays to FR FRIES.

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The following chart maps the menu options available in the M3000 computer and indicates the location of more information on each menu item within the LOV Fryer Installation and Operation Manual. For more information, consult the indicated section.

M3000 Menu Items

Adding New Menu Items Storing Menu Items in Product Buttons Draining, Relling, and Disposing of Oil
[Press and hold FLTR or FLTR ]

Location in IO manual
See section 4.10.2 See section 4.10.3 See section 4.10.4

Filter Menu .. 4.11

Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk (Bulk Only) Pan to Waste (Bulk Only)

Programming Level 1 Program........ 4.12

[Press and hold TEMP and INFO buttons, 2 beeps, displays Level 1, enter 1234]

Product Selection ......... 4.10.2 Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn AIF Clock .. 4.12.1 Disabled Enabled Deep Clean Mode ....... 4.12.2 High-Limit Test .... 4.12.3 Fryer Setup ... 4.9

Level 2 Program (Manager Level) .. 4.13

[Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234]

Prod Comp Sensitivity for product .. 4.13.1 E-Log Log of last 10 error codes .. 4.13.2 Password Setup Change passwords 4.13.3 Setup [enter 1234] Usage [enter 4321] Level 1 [enter 1234] Level 2 [enter 1234] Alert Tone Volume and Tone ..... 4.13.4 Volume 1-9 Tone 1-3 Filter After Sets number of cooks before filter prompt .. 4.13.5 Filter Time Sets amount of time between filter cycles .. 4.13.6

Tech Mode

[Press and hold and for 10 seconds, 3 beeps, displays TECH MODE, enter 1650]

Clear Passwords Filter Pad Time

Info Mode .......... 4.14

[Press and hold INFO for 3 seconds, displays Info Mode]

Full/Split Vat Configuration Filter Stats ..... 4.14.1 Review Usage ... 4.14.2 Last Load ... 4.14.3

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Loading and Updating Software Procedures Updating the software takes approximately 20 minutes. To update the software, follow these steps:
1. Switch all computers to OFF. Press the TEMP button to check current M3000/MIB/AIF/ATO software version. Remove the two screws on the left side cover plate of the M3000 board. With the computer folded down, insert the SD card into the slot on the left side of the M3000. The contacts on the card should face down and the notch should appear on the bottom right (see pictures below). Once inserted, UPGRADE IN PROGRESS appears on the left display and WAIT on the right. The display then changes to CC UPDATING on the left and the percentage completed appears on the right. The display counts up to 100 on the right, changing to a ashing BOOT. DO NOT REMOVE THE CARD UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 8. Then, UPGRADE IN PROGRESS is displayed on the left display and WAIT on the right again, followed by COOK HEX, mib HEX, aif HEX ending with aTO HEX displayed on the left and the percentage complete on the right. The display then changes to REMOVED SD CARD on the left and 100 on the right. Remove the SD card using the ngernail slot on the top of the SD card. Once the SD card is removed the display changes to CYCLE POWER.

2. 3.

4. 5.

6.

7. 8. 9.

10. Cycle the control power using the hidden reset switch behind the right control box (see page 38). HOLD THE SWITCH FOR 10 SECONDS ENSURING THE MIB BOARD HAS POWERED FULLY DOWN. 11. M3000 CAN TX FULL (a SERVICE REQUIRED error) may appear while computers are rebooting. Press YES at the prompt to cancel alarm. A ashing BOOT is displayed on the remaining computers while the program is transferred. 12. When the update is complete, the M3000 displays OFF. The MIB display will remain blank while software is loading, changing to show the vat numbers. Once the LEDs stop blinking, press YES to SYSTEM ERROR FIXED? Enter 1111. The MIB board will display A. 13. Cycle the control power using the hidden reset switch behind the right control box again. ENSURE THE SWITCH IS HELD FOR 10 SECONDS. WAIT ANOTHER 20 SECONDS UNTIL THE MIB BOARD HAS FULLY RESET BEFORE CONTINUING. 14. With the computer displaying OFF, VERIFY software update by pressing the TEMP button to check updated M3000/MIB/AIF/ATO version on each computer. IF ANY BOARDS DID NOT UPDATE, REPEAT THE PROCESS STARTING WITH STEP 3. Insert the SD card with contacts facing down. Remove the SD card using the ngernail slot on the top of the card.

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LOV Generation II Technical Reference

M3000 Troubleshooting
Problem Probable Causes Corrective Action A. Press the ON/OFF switch to turn the computer on. B. This fryer may have two cords: a computer power cord and a main power cord. If the computer cord is not plugged in, the computer will not activate. Verify computer power cord is plugged in and that circuit breaker is not tripped. C. Some fryers have a rocker power switch inside the cabinet below the computer. Ensure the switch is turned on. D. Ensure fuse holder is screwed in properly. E. Swap the computer with a computer known to be good. If computer functions, replace the computer. F. Swap with a harness known to be good. If computer functions, replace the harness. G. If any component in the power supply system (including the transformer and interface board) fail, power will not be supplied to the computer and it will not function. Remove and restore power to the computer. A. Wait until the previous ltration cycle ends to start another ltration cycle. B. A computer has an error. Using the lter menu, try to perform a FILL VAT FROM DRAIN PAN on each vat (see Chapter 4 of the BIELA14 IO manual). Only computers with errors can perform this function with a lter busy error. Computer should clear and return to normal operation once complete. C. If lter busy is still displayed with no activity, ensure the lter pan is empty and remove and restore ALL power to the fryer.

A. Computer not turned on. B. No power to the fryer. C. Power switch turned off. D. Loose fuse holder. No display on computer. E. Computer has failed. F. Damaged computer wiring harness. G. Power supply component or interface board has failed.

Computer locks up.

Computer error.

A. Another ltration cycle is still in process. M3000 display shows filter busy. B. Computer error. C. Computer error.

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LOV Generation II Technical Reference

Problem M3000 display shows RECOVERY FAULT CALL SERVICE. M3000 display shows ENERGY MISCONFIGURED M3000 display shows EXCEPTION ERROR with the description on the right. Probable Causes Recovery time exceeded maximum time limit for two or more cycles. Corrective Action Silence the alarm by pressing the button. Clear the error using the code on page 25. Maximum recovery for electric is 1:40. Press 1234 to enter setup and set energy type for electric.

Wrong energy type selected in setup.

An error has occurred.

Press 1234 to enter setup and recongure the computer.

M3000 displays SERVICE REQUIRED followed by the error.

An error has occurred.

Press YES to silence alarm. The error is displayed three times. See list of issues on page 26. Fix issue. The computer displays SYSTEM ERROR FIXED? YES/NO. Press YES. Computer displays ENTER CODE. Enter 1111 to clear error code. Pressing NO will allow the fryer to cook, but error will be redisplayed every 15 minutes. See page 28 to change temperature scale. Change the lter pad and ensure the lter pan has been removed from the fryer for a minimum of 30 seconds. Do NOT ignore CHANGE FILTER PAD prompts. A. Pull lter pan out and fully reinsert into fryer. B. Ensure the lter pan magnet is in place and replace if missing. C. If the lter pan magnet is fully against the switch and computer continues to display INSERT pan, switch is possibly defective. This in an indication of a malfunction in the temperature control circuitry, including a failure of the high-limit thermostat. This is displayed only during a test of the high-limit circuit and indicates that the high-limit has opened properly.

M3000 display is in wrong temperature scale (Fahrenheit or Celsius).

Incorrect display option programmed. Filter error has occurred, lter pad clogged, 24 hour lter pad change prompt has occurred, or change lter pad was ignored on a prior prompt.

M3000 displays CHANGE FILTER PAD.

M3000 display shows INSERT pan.

A. Filter pan is not fully inserted into fryer. B. Missing lter pan magnet. C. Defective lter pan switch.

M3000 display shows hot-hi-1.

Frypot temperature is more than 410F (210C) or, in CE countries, 395F (202C).

M3000 display shows HILIMIT. LIMIT

Computer in high-limit test mode.

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LOV Generation II Technical Reference

Problem Probable Causes Corrective Action This display is normal when the fryer is rst turned on while in the melt cycle mode. To bypass the melt cycle press and hold either #1 or #2 product button under the LCD display until a chirp is heard. The computer displays EXIT MELT alternating with YES and NO. Press the #1 YES button to exit melt. If the display continues, the fryer is not heating. Replace card with another card. A. This indicates a problem within the temperature measuring circuitry. Check resistance of probe, if faulty replace probe. B. Swap the computer wiring harness with one known to be good. If problem is corrected, replace the harness. Ensure fryer is at setpoint before starting MAINT FILTER.

M3000 display shows low temp alternating with MLT-CYCL.

Frypot temperature is between 180F (82C) and 315F (157C).

M3000 display shows ERROR RM SDCRD

Defective SD card.

M3000 display shows TEMP PROBE FAILURE.

A. Problem with the temperature measuring circuitry including the probe. B. Damaged computer wiring harness or connector.

MAINT FILTER (Manual Filter) wont start.

Temperature too low.

M3000 display shows REMOVE DISCARD.

Remove and discard product. Press a In non-dedicated mode, a product is cook button under the display with the dropped that has a different setpoint error to remove the error. Reset the that the current vat temperature. setpoint of the vat before trying to cook product. Turn off the vat with the problem. This error is displayed if the fryer loses its ability to heat oil. It is also displayed when the oil temperature is above 450F (232C) and the high-limit thermostat has opened, halting the heating of the oil.

M3000 display shows HEATING FAILURE. FAILURE

Failed computer, failed interface board, open high-limit thermostat.

Computer will not go into program mode or some buttons do not actuate. M3000 display shows HI 2 BAD. M3000 display shows HELP HI-2 or HIGH LIMIT FAILURE.

Failed computer.

Replace computer

Computer in high-limit test mode.

This is displayed during a test of the high-limit circuit to indicate if the highlimit has failed. This is displayed to indicate the highlimit has failed.

Failed high-limit.

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LOV Generation II Technical Reference

Problem Probable Causes Corrective Action Check that all harnesses between M3000s, MIB, AIF and ATO are secure. Ensure 24VDC is present on pins 5 & 6 of J2 on MIB board and on J4 or J5 of AIF board. Check for loose or broken pins/wires. If the problem persists, swap out computer from one bank to another and cycle power on the fryer. A. Ensure all cords are fully seated in the receptacles, locked into place and that circuit breakers are not tripped. B. Replace computer. C. Replace computer wiring harness. D. Check high limit circuit starting at the control box connector working to the high-limit.

M3000 display shows software for only M3000 or MIB but not all boards.

Loose or damaged harness.

M3000 display shows low temp, heating indicator cycles on and off normally but fryer does not heat.

A. Three phase power cord unplugged or circuit breaker is tripped. B. Failed computer. C. Damaged computer wiring harness. D. Open connection in high-limit circuit.

M3000 display shows IS VAT FULL? YES NO.

A lter error has occurred due to dirty or clogged lter pad or paper, clogged lter pump, lter pump Follow the steps in the owchart on thermal overload, improperly page 30. installed lter pan components, worn or missing O-rings, cold oil or an actuator problem. Overwrite the lter after setting by reentering the lter after value in level two. Ensure that the down arrow is pressed after entering the value to save the setting (see Chapter 4 in the BIELA14 IO Manual for more information).

Fryer lters after each cook cycle.

Filter after setting incorrect or software update issue.

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LOV Generation II Technical Reference

M3000 Useful Codes
To enter any of the following codes: Press and hold and simultaneously for TEN seconds; three chirps sounds. The computer displays TECH MODE. Enter the codes below to perform this function.
0042 Reset RECOVERY FAULT CALL SERVICE. 1658 Change from F to C. The computer displays off. Turn the computer on and check temperature to see the temperature scale. If the desired scale is not displayed, repeat. 3322 Reset Factory Menu. The computer displays COMPLETE, and then off. (NOTE: This will delete any hand-entered menu items.) 1650 Enter Tech Mode. See page 1-36 to reset passwords and change lter pad time. 1212 Switch Between Domestic and International Menu. The computer displays COMPLETE, and then off. (NOTE: This will delete any hand-entered menu items.) 0469 Reset Filter Stat Data. The following codes require the removal and reinsertion of the J3 locator plug on the rear of the computer before entering the code. 1000 Reset CALL TECH Message. Disconnect board locator plug (J10). Reinsert plug. Enter 1000. Computer display switches to off. Remove and then restore power to the computer using the 20-pin plug. 9988 Reset BADCRC Message. Disconnect board locator plug (J10). Reinsert plug. Enter 9988. Computer display switches to off. Remove and then restore power to the computer using the 20-pin plug. Replace the computer. The following codes are entered when prompted to do so or from an energy miscongured exception error. 1111 Reset SERVICE REQUIRED Message. Enter this when the issue is xed and you are prompted to enter. 1234 Enter SETUP MODE from energy miscongured exception error. (This usually can be done without pressing the lter buttons if an error is displayed.)

Passwords To enter level one, level two passwords Press and hold the TEMP and INFO buttons simultaneously until level 1 or level 2 is displayed. Release the buttons and ENTER Code appears.
1234 Fryer Setup, Level One, and Level Two. 4321 Usage Password.

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LOV Generation II Technical Reference

Service Required Errors
A SERVICE REQUIRED error alternating with YES displays on the computer. After YES is pressed the alarm is silenced. The computer displays an error message from the list below three times with the location of the error. Then, the computer displays SYSTEM ERROR FIXED? YES/NO. If yes is chosen, enter code 1111. If NO is chosen, the system returns to cook mode for 15 minutes then redisplays error until issue is xed. Pressing the MIB reset button during any lter function will generate a SERVICE REQUIRED error. This is a list of the service required errors and cause.
ERROR MESSAGE PUMP NOT FILLING DRAIN VALVE NOT OPEN DRAIN VALVE NOT CLOSED RETURN VALVE NOT OPEN RETURN VALVE NOT CLOSED MIB BOARD AIF BOARD ATO BOARD HIGH LIMIT FAILURE AIF PROBE ATO PROBE TEMP PROBE FAILURE MIB SOFTWARE INVALID CODE LOCATION MISCONFIGURED ENERGY TYPE RTC INVALID DATE EXPLANATION Oil not returning to vat quickly. Possible problems: dirty pad, bad or missing O-rings, tripped or defective lter pump, actuators or linkage. Drain valve failed to open; the valves position is unknown. Drain valve failed to close; the valves position is unknown. Return valve failed to open; the valves position is unknown. Return valve failed to close; the valves position is unknown. Problem with CAN communications; check for loose CAN connections. MIB board failure. MIB detects AIF missing; AIF board failure. MIB detects ATO board connection lost; ATO board failure. High limit circuit has an issue. AIF RTD reading out of range. ATO RTD reading out of range. TEMP Probe reading out of range. Internal MIB software error. SD card removed during update. Energy type in fryer setup is incorrect; set proper energy type gas or electric. Press 1234 to enter setup to properly congure fryer. The date is invalid. Press 1234 to enter setup to properly congure fryer and set proper date.

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LOV Generation II Technical Reference

CODE E01 ERROR MESSAGE REMOVE DISCARD (Right) EXPLANATION A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature. A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature. TEMP Probe reading out of range. High limit reading is out of range. High limit temperature is past more than 410F (210C), or in CE countries, 395F (202C). A component has failed in the high limit circuit such as computer, interface board, contactor or open-high limit. Internal MIB software error. MIB detects ATO board connection lost; ATO board failure. Oil not returning to vat quickly. Possible problems: dirty pad, bad or missing O-rings, tripped or defective lter pump, actuators or linkage. Drain valve failed to open; the valves position is unknown. Drain valve failed to close; the valves position is unknown. Return valve failed to open; the valves position is unknown. Return valve failed to close; the valves position is unknown. MIB detects AIF missing; AIF board failure. Cooking computer detects MIB connections lost; check software version on each computer. If versions are missing, check CAN connections between each computer; MIB board failure. AIF RTD reading out of range. ATO RTD reading out of range. Connection between computers lost. SD card removed during update. 25 hour timer has expired or dirty lter logic has activated. The MIB has detected oil may be in the pan. Vat did not empty during ltration. Oil return sensor may have failed. Recovery time exceeded maximum time limit. Recovery time exceeded maximum time limit for two or more cycles. Oil temperature has dropped lower than 15F (8C) in idle mode or 45F (25C) in cook mode.

E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 E15 E16 E17 E18 E19 E20 E21 E22 E23 E24 E25 E26 E27

REMOVE DISCARD (Left) ERROR TEMP PROBE FAILURE HI 2 BAD HOT HI 1 HEATING FAILURE ERROR MIB SOFTWARE ERROR ATO BOARD ERROR PUMP NOT FILLING ERROR DRAIN VALVE NOT OPEN ERROR DRAIN VALVE NOT CLOSED ERROR RETURN VALVE NOT OPEN ERROR RETURN VALVE NOT CLOSED ERROR AIF BOARD ERROR MIB BOARD ERROR AIF PROBE ERROR ATO PROBE Not Used M3000 CAN TX FULL INVALID CODE LOCATION FILTER PAD PROCEDURE ERROR (Change Filter Pad) OIL IN PAN ERROR CLOGGED DRAIN (Gas) OIL RETURN (level) SENSOR FAILED (Gas) RECOVERY FAULT RECOVERY FAULT CALL SERVICE LOW TEMP ALARM

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LOV Generation II Technical Reference

Tech Mode Tech mode allows technicians to reset all passwords set in Levels One and Two and change the time at which the fryer calls for a lter pad change. The default is 25 hours. 1. Press and hold and simultaneously for TEN seconds until a third chirp is heard and CODE is displayed. 2. Enter 1650. 3. The computer displays TECH MODE and changes to CLEAR PASSWORDS. 4. Press the (1) button to accept selection and clear the passwords. 5. The computer displays CLEAR PASSWORDS on the left and COMPLETE on the right. This clears any passwords set up under levels one and two. 6. Press the button to toggle to FILTER PAD TIME on the left and 25 on the right. (25 hours is the default time to change the pad.) 7. Press the (2) button to accept changes and exit. 8. The computer displays OFF. Continue below to enter the setup mode.

Fryer Setup Mode Fryer Setup Mode is used to setup the time, date, date format, language, fryer type, vat type, oil system type, and temperature scale in the fryers computer. These settings are needed for the fryer to function properly and should only be changed by a technician upon initial power up after installing a new computer or after accessing from Level 1. With the computer displaying OFF: 1. Enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed. The computer displays ENTER CODE. 2. Enter 1234. The computer displays level 1 program for three seconds changing to Product selection . 3. Press the button once to scroll to FRYER SETUP. 28

LOV Generation II Technical Reference

4. Press the (1 yes) button. The computer displays ENTER CODE. 5. Enter 1234. The computer displays Language on the left and english on the right. 6. Use the and buttons to scroll through the language menu. 7. With the desired language selection displayed, press the (1 yes) button. The computer displays temp format on the left and f on the right. 8. Use the and buttons to toggle between f and c temperature scales. NOTE: F is used for Fahrenheit, C is used for Celsius. 9. With the desired selection displayed, press the (1 yes) button. The computer displays time format on the left and 12 hr on the right. 10. Use the and buttons to toggle between 12 hr and 24 hr. 11. With the desired selection displayed, press the (1 yes) button . The computer displays enter time on the left and current time on the right in hh:MM format. AM or PM is displayed if 12 hour system is chosen. For example:
12 Hour Format 7:30 AM is entered as 0730. 24 Hour Format 2:30 is entered as 1430. Change AM and PM use the buttons.

12. Enter time in hours and minutes using the number buttons 0-9. 13. With the desired selection displayed, press the (1 yes) button. The computer displays DATE FORMAT on the left and US on the right. 14. Use the and buttons to toggle between US and interntl. 15. With the desired selection displayed, press the (1 yes) button. The computer displays enter date on the left and MM-DD-YY or DD-MM-YY on the right changing to the current date. For example:
US Format Dec. 5, 2008 is entered as 120508. International Format 5 Dec. 2008 is entered as 051208.

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16. Enter the date using the number buttons 0-9. 17. With the desired selection displayed, press the (1 yes) button. The computer displays fryer type on the left and Elec on the right. 18. Use the and buttons to toggle between elec and gas. 19. With the desired selection displayed, press the (1 yes) button. The computer displays VAT type on the left and SPLIT on the right. 20. Use the and buttons to toggle between SPLIT and FULL. 21. With the desired selection displayed, press the (1 yes) button. The computer displays OIl SYSTEM on the left and JIB on the right. 22. Use the and buttons to toggle between JIB and BULK. NOTE: A JIB system uses a disposable JIB (Jug in a Box). A BULK system has large storage oil tanks that are connected to the fryer that lls a reservoir. 23. With the desired selection displayed, press the (1 yes) button. The computer displays LANGUAGE on the left and ENGLISH on the right. Use the buttons to scroll and edit any additional elds. 24. Press the (2) button to exit. The computer displays SETUP COMPLETE changing to off.

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LOV Generation II Technical Reference

Filter Error Flow Chart

NORMAL OPERATION RESUMES

MESSAGE DISPLAYED

Call an Authorized Repair Technician

SIXTH CONSECUTIVE FILTER ERROR

TECH ENTERS CODE

Fryer returns to cook mode for 15 minutes.

Fryer returns to cook mode for 4 minutes or 15 minutes if pad change expired.

Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds.

If the computer displays SERVICE REQUIRED, the fryer can be used in most cases by answering NO when the prompt for SYSTEM ERROR FIXED? YES NO is displayed. The message repeats every 15 minutes until the issue is repaired and error cleared by a technician. To clear the error, enter 1111 after answering YES when SYSTEM ERROR FIXED? YES NO is displayed.

This chart follows the process of clearing a Filter Error prompt. The prompt is displayed when any of the following occur: 1. a clogged lter pad, 2. a tripped or defective lter pump, 3. a leaky O-ring on the pick up tube, 4. a clogged pressure switch (gas fryer), 5. a failed drain valve/actuator, or 6. a failed return valve/actuator. It is cleared by following the prompts.

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RTI-equipped Systems
Some stores may be equipped with RTI oil storage systems. If so, some of the settings, wiring, and troubleshooting may differ from normal LOV fryer systems. (See next page for bulk oil wiring.) The LOV fryer will ONLY operate with RTI systems that have the new RTI updated threepole oat switch. If the oat switch is the older two-pole switch, call RTI. These oat switches are polarity specic and may short to ground and damage an MIB board.

Normal AC Voltage Measurements (MIB J6 8 pin connector with everything connected)

Pin 1 to Pin 2 - 24 VAC. Pin 2 to Pin 8 - 24 VAC when waste tank is full, 0 VAC when it is not full. Pin 2 to Pin 3 - 24 VAC when RTI ll pump is on, 0 VAC when it is off.

Troubleshooting
The valves and pump should be off while MIB is resetting. If any of the valves or pumps are on during reset then the MIB board is bad or wires are shorted. If JIB valve is not opening, measure when JIB valve supposed to be open: Voltage at MIB board from Pin 1 to Pin 2 should be 24 VAC; if not, check connections from RTI 24VAC transformer and check transformer. JIB solenoid is not opening: Take these readings when the JIB valve is in the open position: 1. Reset the power; wait 60 seconds and see if the valve opens. 2. Check voltage at ATO board on J8. Pin 9 to Pin 16 should be 24 VAC. RTI pump is not operating or JIB is not lling: 1. Voltage at MIB board from Pin 1 to Pin 2 should be 24 VAC; if not, check connections from RTI 24VAC transformer and check transformer at RTI. 2. Voltage at MIB board from Pin 2 to Pin 3 should be 24 VAC; if not, check MIB board is bad or wires to pump relay are shorted or both. 3. Voltage at Add pump relay should be 24 VAC; if not, check wiring from MIB board. Relay located on top of RTI system. Waste full signal: Pin 2 to Pin 8 should be 24 VAC when full, 0 VAC when not full; if no voltage level change, then the connection from RTI switch or MIB board is bad.

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Bulk Oil LOV Wiring

D R OP PLU G BEH IN D F R YER

RE D GR EEN B LA C K WH ITE 1 2 3 4

T E S T IN G B E T W E E N P IN S 1 & 4 R T I D R O P P L U G S H O U LD R E A D : 2 4V A C W H E N RT I T A N K IS F U L L 0 V A C W H E N R T I T A N K IS E M P T Y
GR AY 5CO ND U CT OR CA BLE

M IB J6
1 2 3 5 4 2 1 3 4 5

C O N TRO L LIN E H IR S C H M A N N C O N N EC T IO N O N R E A R O F F R YE R

A DD P UM P

B LA C K 24 V A C IN F R O M R T I ( H O T ) W H IT E 24 VA C IN F RO M R T I (C O M ) G R E E N 24 V A C O U T R T I P U M P

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R ED RT I D IS P O S E T A NK F U LL T E S T IN G B E T W E E N P IN S 2 & 8 J 6 M IB S H O U LD R E A D : 2 4V A C W H E N RT I T A N K IS F U L L 0 V A C W H E N R T I T A N K IS N O T F U L L

SE N S E L IN E

W A ST E F U LL

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Oil Disposal and Fill with RTI-equipped Systems
Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to the rear manifold on the fryer. Waste oil is pumped from the fryer, through the tting located on the left, and into the disposal tanks. Fresh oil is pumped from the tanks, through the tting located on the right, and into the fryer (as shown below). LOV fryers equipped for use with bulk oil systems have an onboard fresh oil jug. The same tting is used for lling the jug and topping off the frypot. An orange momentary switch located adjacent to the JIB allows the operator to ll the JIB from the bulk oil storage tank. To ll the JIB, press and hold the orange button until the JIB is full then release. Using the lter menu scroll to DISPOSE and select to dispose using the RTI system. When prompted, open the dispose valve by pulling the handle forward. To close push the handle towards the rear of the fryer until it stops. A key lock allows the store manager to control when oil is disposed.

Warning: Do not add HOT or USED oil to the JIB. Waste Oil Connection

Fresh Oil Connection

RTI Wiring Connection behind plate. The RTI JIB with tting. Fittings, LOV Fryer.

Orange JIB reset and momentary ll button.

Opening the RTI dispose valve.

Closing the RTI dispose valve.

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Return Valves Fry Pots

Jug Valve New Oil Pump Top-off Pump

New Oil Tank

Drain Ball Valves

LOV Generation II Technical Reference

Frymaster LOV Fryer and RTI Bulk Oil System Plumbing Schematic

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Top-off Jug Bypass Check Valve Dispose Manual Valve

Built-in Filter Box

Waste Oil Tank

Fryer Filter Pump

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RTI LOV Test Quick Reference
DISPOSE TO WASTE, REFILL VAT FROM BULK:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Hold down Filter button until computer beeps twice. Scroll down to Dispose using Info button then press button. Dispose? Yes/No is displayed.* Press to dispose of oil in pot. Draining is displayed. Vat Empty? Yes is displayed. Press . Cln Vat Complete? Yes is displayed. Press . Open Dispose Valve is displayed. Open dispose valve. Disposing is displayed for ve minutes. Remove Pan is displayed. Remove pan. Is Pan Empty? Yes No is displayed. Press if lter pan is empty. Select if pan still has oil in it. Close Dispose Valve is displayed. Close dispose valve. Insert Pan is displayed. Insert pan. Fill Vat From Bulk? Yes/No is displayed. Press . Press and Hold Yes to Fill alternating with Yes is displayed. Hold down to ll pot to desired level. Filling is displayed while button is depressed. Continue Filling Yes/No is displayed Press to continue lling or to Exit program.

*NOTE: If the waste tank is full, the computer displays RTI Tank Full. Call RTI.

DISPOSE TO WASTE:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Hold down Filter button until computer beeps twice. Scroll down to dispose using Info button and press button. Dispose? Yes/No is displayed. Press . Draining is displayed. Vat Empty? Yes is displayed. Press Cln Vat Complete? Yes is displayed. Press . Open Dispose Valve is displayed. Open dispose valve by pulling completely forward to start disposal. Disposing is displayed for four minutes. Remove Pan is displayed. Slide the lter pan slightly out of the fryer. Is Pan Empty? Yes/No is displayed. Press if the lter pan is empty. Select if pan still has oil in it. Close Dispose Valve is displayed. Close the dispose valve ensuring the handle is pushed completely towards the fryer. Insert Pan is displayed. Fill Vat From Bulk? Yes/No is displayed. Press if you wish to leave pot empty and exit.

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FILL VAT FROM BULK:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Hold down lter button until computer beeps twice. Scroll down to Fill Vat from Bulk using the Info button. Press . Fill Vat from Bulk? Yes/No is displayed. Press . Press and Hold Yes to Fill / Yes is displayed. Press and hold down to ll pot to desired level. Filling is displayed during ll. Release button to stop lling. Continue Filling? Yes/No is displayed. Press to exit.

FILL JUG FROM BULK:* 1. When Orange indicator light is on, the top-off jug is empty. 2. To rell jug press and hold the orange reset button above the jug until the jug is full. 3. Release the button to stop lling. *NOTE: The jug may not ll if any of the following are in progress:

If FILTER NOW? YES/NO, CONFIRM YES/NO, or SKIM VAT is displayed, the ll jug button is disabled until either a lter is complete or until no is chosen. The system also checks these conditions. The following must be met before jug ll is allowed: Solenoid closed Orange ll button pressed longer than 3 seconds. Waste valve closed. FILTER NOW? YES/NO, CONFIRM YES/NO, or SKIM VAT cannot be displayed. System power cycle (all boards computers, MIB, AIF and ATO) after changing setup from JIB to Bulk (use momentary reset). No ltration or other lter menu selection can be in process.

Other factors that may not allow ll jug from bulk Defective solenoid. Defective switch. RTI pump issue. RTI relay stuck.

If using two fryer systems that are both attached to the RTI system, they may not be able to ll both units at the same time if they have an RTI unit with a single head. Some RTI units have dual heads which can ll simultaneously.

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Board and Computer Replacement

Readdress All Boards
It is necessary to readdress any replaced boards by resetting all power to the entire fryer battery system. The control power reset switch is a momentary rocker switch located behind the control box above the JIB that resets all power to all the computers and boards in the fryer. Press and hold the switch for at least 10 seconds when resetting the control power to ensure power has sufciently drained from boards. After releasing the momentary control power reset switch, wait at least 20 seconds until the MIB board has completely reset and all LEDs have stopped blinking before starting a function.

ATO Board, LON Gateway, ATO Pump Relay, and Transformer Replacement
The LON gateway and ATO board are located inside the box behind the JIB. The LON gateway covers the ATO board and must be removed to access it. Both are connected to single phase power from the control box. 1. Disconnect the fryer from the electrical power supply. 2. Locate the ATO box behind the JIB (Jug In Box). 3. Remove the cover to expose the transformers, relay, and LON gateway (if installed; see image below, left). 4. Mark and unplug any wires or harnesses. 5. Once the LON gateway is removed, the ATO board is visible (see image below, right). 6. Replace the defective component and reattach all wires or harnesses. 7. Replace the cover. 8. CYCLE POWER TO ENTIRE FRYER SYSTEM (see section above). 9. Press the TEMP button on one of the M3000 computers to verify software version of the ATO. If the version is not visible, the ATO may not be connected properly.

ATO box interior, with LON gateway still installed.

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ATO box interior, with LON gateway removed to expose ATO board.

LOV Generation II Technical Reference

MIB Replacement
The MIB controller is located inside the left cabinet (see image below). In normal operation, a cover hides the MIB controls. The LED display is visible. 1. Disconnect the fryer from the electrical power supply. 2. Remove the three torx screws from the 2 screws MIB cover, exposing the MIB board Cover (see image at right). 3. Remove the screw in the center top will allow the board to hinge down and expose the connections on the back of the board. 1 screw 4. Disconnect the MIB board by carefully removing the plugs on the rear of the board (see image at right). 5. Replace with a new MIB board and reverse steps to reassemble. MIB controller cover (three screws hold it in place). 6. Once replaced, reconnect the power. 7. Cycle all power to the unit to readdress the fryer using the steps on the previous page.

AIF Replacement
The AIF boards are located inside a protective housing underneath each frypot. 1. Disconnect the fryer from the electrical power supply. 2. Locate the AIF board to be replaced under a frypot. 3. Mark and unplug the harnesses. 4. Locate the screw on the front of the AIF assembly holding it in place. 5. Remove the screw and the front of the assembly drops down and the back tab slides out of the bracket attached to the frypot (see below). 6. Reverse steps to reassemble, ensuring that the new AIF assembly slides into the slot in the rear of the bracket. 7. Cycle all power to the unit to readdress the fryer using the steps on the previous page.

Remove this screw that secures the AIF board to the fryer.

After removing the screw, the AIF assembly drops down.

The bottom tab slides out of the bracket attached to the frypot.

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LOV Generation II Technical Reference

M3000 Computer Replacement
The M3000 computer is located on the front of the fryer. 1. Disconnect the fryer from the electrical power supply. 2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. 3. Remove the two screws from the upper corners of the control panel. The control panel is hinged at the bottom and will swing open from the top. 4. Unplug the wiring harnesses from the connectors on the back of the computer, marking their position for reassembly, and disconnect the grounding wires from the terminals. Remove the computer assembly by lifting it from the hinged slots in the control panel frame.

Ground Wire Terminal

Ground Wire Terminal 20-Pin Connector

Communication Harnesses

Locator Wire

5. Install the replacement computer. Reinstall the control panel assembly by reversing steps 1 thru 4. 6. Setup the computer following the instructions on page 4-9 in the Installation and Operation manual. Setup MUST be performed after replacement. 7. Cycle all power to the unit to readdress the fryer using the steps on page 37.

ATO Pump Replacement

1. Disconnect the fryer from the electrical power supply. 2. Locate the ATO pump, behind the ATO box. Mark and unplug any wires or harnesses. 3. Press up from the bottom on the quick disconnects to release the plumbing. The plumbing can be pulled from the pump. 4. Loosen the four nuts attaching the pump to the pump tray. 5. Replace the defective component and reverse above steps, and then reconnect power.

ATO pump.

Quick disconnect.

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LOV Generation II Technical Reference

Wiring Diagrams
LOV Electric Fryer

START OF 6-WIRE DATA & POWER

41

LOV Generation II Technical Reference

LOV Gas Fryer

START OF 6-WIRE DATA & POWER

42

LOV Generation II Technical Reference

Data Network Flow Chart
J7 120 Pins 2 & 3 Right M3000 Turn each computer to OFF. Press the TEMP button on each computer and verify ALL software versions are present (M3000, MIB, AIF, ATO and J6 LON on US only). A missing version may indicate 3-wire harness an open connection. Connections from the MIB to the AIF boards carry 24VDC on the gray cable. J7

Middle M3000 J6 3-wire harness J7 Left M3000 J6 3-wire harness J1 MIB J2 J4 Left AIF J5 J4 Middle AIF NOTE: Pins 2 & 3 can be tested on any plug throughout the system and should read 120. The data network plugs on the boards can be swapped. (ie. J4 and J5 on the AIF board.) 120 Pins 2 & 3 J10 J5 J4 Right AIF J5 J9 ATO
Oil Level Sensor (gas only)

3-wire harness

START OF 6-WIRE DATA AND POWER (24VDC) HARNESS

6-wire harness
Oil Level Sensor (gas only)

6-wire harness

6-wire harness

For systems that have a LON Board and/ or 4 or 5 battery systems have an additional ATO Board. 6-wire harness J9 ATO J10

6-wire harness
Oil Level Sensor (gas only)

6-wire harness J9 2 ATO board only in 4 and 5 batteries

nd

2nd ATO J10 6-wire harness J203

6-wire harness

120 Pins 2 & 3 LON J202

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LOV Generation II Technical Reference

Pin Positions
ATO (Automatic Top Off) Pin Positions and Harnesses
Connector From/To RTI Add Solenoid Harness # Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 1 2 3 4 1 2 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 Function 24VAC Ret Voltage 24VAC Wire Color Black

ATO Pump Relay

24VAC Ret

24VAC

Black

J8

JIB Reset Switch RTI Add Solenoid

8074671

JIB Low Reset 24VAC

16VDC 24VAC

Black Red

ATO Pump Relay

24VAC

24VAC

Red

JIB Reset Switch

Ground 24VAC Ret 24VAC

16VDC 24VAC

Red Orange Blue

J4 (Rear) / J5 (Front)

Transformer

8074553

12VAC Ret 12VAC

12VAC

Red Brown

J3 - Vat #3 J2 - Vat #2 J1 - Vat #1 J6

ATO RTD

8074655 - Vat #1 8074654 - Vat #2 8074621 - Vat #3 8074555

Orange LED

DV - Probe Ground DV - Probe FV - Probe Ground FV - Probe 16VDC 16VDC Ret

Ohm

16VDC

White Red White Red Black Red

J7

J10

Network Resistor (pins 2 & 3) or to next ATO Board (4 & 5 vat units)

8074552

J9

AIF J5

8074546

Ground RB7/DATA RB6/CLOCK Ground CAN Lo CAN Hi 5VDC+ 24VDC Ground Ground CAN Lo CAN Hi 5VDC+ 24VDC Ground

5VDC 24VDC

5VDC 24VDC

Black Red White Black Red White Black Red White Black Red White

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LOV Generation II Technical Reference

MIB (Manual Interface Board) Pin Positions and Harnesses
Connector From/To Harness # Pin # 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 Ground CAN Lo CAN Hi Function Voltage Wire Color Black Red White

J1

M3000 J7

8074546

J2

AIF J4

8074547

Transformer Filter Relay Blue LED RTI Open Switch RTI Closed Switch 8074649 RTI 8074844 NON-RTI Pan Switch

J5

Ground CAN Lo CAN Hi 5VDC+ 24VDC Ground 24VAC 24VAC Ret Pump Motor Pump Motor Blue LED + Blue LED Open Switch + Closed Switch +

5VDC 24VDC 24VAC 24VDC 24VDC

Black Red White Black Red White Black White Red Green Red Black Black Red

Pan Sw + Pan Sw -

24VDC

Black Red

RTI Open Switch RTI Closed Switch

Ground Ground From RTI transformer Common To RTI Add Pump Relay

24VAC 24VAC

White Green Black White Green

J6

To RTI connection in rear of fryer

8074760

From RTI Waste Tank Full Sensor Test Pins 2 to 8

24VAC Full 0VAC Not Full

Red

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LOV Generation II Technical Reference

MIB (Manual Interface Board) Display Diagnostics
DISPLAY Drain Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Return Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Network N Resetting r Miscellaneous E alternating with vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Blink The circuit has an issue. Ensure the actuator is plugged in. Ensure the CAN connections are all securely plugged into the connectors. Indicates the AIF temperature sensor did not detect a full vat during ltration. A Vat # (The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat.) Manual LED off Manual LED on The system is in auto ltration mode. The system is in manual mode. This will only be displayed in auto ltration mode. Filter pan is improperly seated. Any auto ltration messages received at this time are ignored. An r is displayed for ten seconds or until communication is received from the M3000 after a power on or MIB reset. Network error, displays for 10 seconds in no communications are received from the M3000 within 10 seconds after power on or MIB reset. On Return valve on vat # is open. On Drain valve on vat # is open. LED EXPLANATION

Off

Drain valve on vat # is closed.

Blink

Drain valve on vat # is opening or closing or an error condition may exist.

Off

Return valve on vat # is closed.

Blink

Return valve on vat # is opening or closing or an error condition may exist.

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LOV Generation II Technical Reference

AIF (Auto Intermittent Filtration) Actuator Board Pin Positions
Connector J1 From/To FV Return Harness PN N/A Pin # 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Function Ret + (Open) Ret (Closed) Ret Position Ground Ground FV - Temp Ground DV - Temp Voltage 24VDC 24VDC Wire Color Black Red Purple White White Red White Red

FV AIF RTD DV AIF RTD

J2

Oil Level Sensor (Gas)

Locator Pin

Locator J3 DV Return N/A

J4

MIB J2 or AIF J5

8074547 AIF Board Communication and Power

J5

AIF J4 or ATO J10

8074547 AIF Board Communication and Power

J6

FV Drain

N/A

J7

DV Drain

N/A

DV OLS (Gas) FV OLS (Gas) Locator Vat #5 Locator Vat #4 Locator Vat #3 Locator Vat #2 Locator Vat #1 Locator Signal Ret + (Open) Ret (Closed) Ret Position Ground Ground CAN Lo CAN Hi 5VDC+ 24VDC Ground Ground CAN Lo CAN Hi 5VDC+ 24VDC Ground Drain + (Open) Drain (Closed) Drain Position Ground Drain + (Open) Drain (Closed) Drain Position Ground

Black Red

Black

24VDC 24VDC

5VDC 24VDC

5VDC 24VDC 24VDC 24VDC

24VDC 24VDC

Black Black Red Purple White Black Red White Black Red White Black Red White Black Red White Black Red Purple White Black Red Purple White

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LOV Generation II Technical Reference

M3000 Board, Harnesses, and Pin Positions
Connector From/To Harness PN Pin # 1 2 3 4 5 6 7 8 Interface Board to Computer 807-4199 SMT Computer to Interface Board Harness 9 10 11 12 13 14 15 16 17 18 19 20 1 Next M3000 J7 or Network Resistor 807-4546 Computer Communication Harness 2 3 4 5 6 1 MIB J1 or previous M3000 J6 807-4546 Computer Communication Harness 2 3 4 5 6 J9 ONLY USED ON NON-AIF UNITS 1 Interface Board Ground to Computer 807-4573 Computer Locator Harness 2 3 4 5 6 J11 SD Card Vat #1 Vat #2 Vat #3 Vat #4 Vat #5 Black Ground CAN Lo CAN Hi Black Red White Ground CAN Lo CAN Hi Black Red White Function 12VAC In Ground 12VAC In FV Heat Demand V Relay DV Heat Demand R/H B/L Analog Ground L/H B/L ALARM Sound Device ALARM FV Probe Common Probes DV Probe 5VDC 12VDC 12VDC Black 12VDC 12VAC Voltage 12VAC Wire Color

J2

J6

J7

J10

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Frymaster L.L.C. 8700 Line Avenue, Shreveport, LA 71106 Service Center (800) 551-8633 or (318) 865-1711

Printed in the United States of America English 2009

February 23, 2010