Products Guide CRADLE
Products Guide CRADLE
Products Guide CRADLE
A N A L Y S I S
S Y S T E M
Products
Valve-lift: 2mm
5mm
10mm
Front-loading
Co
st
Complexity of Problems
Design Concept
Rough Design
Detailed Design
Testing/ Evaluation
Mass Production
Structured Mesh
Unstructured Mesh
Analysis Procedure
In scSTREAM and SC/Tetra, analyses are performed using a set of three applications Preprocessor, Solver, and Postprocessor. Preprocessor Solver Postprocessor
Preprocessing
Create analysis model, Set analysis conditions, and Generate mesh
Generate Mesh
Set mesh size and density. Mesh generation is processed automatically.
Solving
Flow/thermal calculations are performed using input data created in the Preprocessor. During the computation, calculation status can be monitored. The amount of time required for the computation depends on the size of the model (number of mesh elements), quality of the model, and hardware. A parallel solver is available for reducing the computational time of large-scale models. *See page 10 (HPC Solution) for more information about parallel calculation.
Postprocessing
The solver outputs field data for visualization using the Postprocessor. This permits examining flow, temperature, pressure, and other analysis results. Visualized results can be converted to images, animations and/or CradleViewer files for later use. *See page 11 (Postprocessor) for more information about Postprocessor. *See page 9 (Utility) for more information about CradleViewer.
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Windows, Linux
Windows
scSTREAM thermo-fluid software has serviced the electronics and architectural industries for thirty years. HEAT Designer is based on scSTREAM and is specially developed for thermal design of electronics products. Both software enable non-experts in the thermal sciences to conduct thermo-fluid analyses with ease by providing modeling capabilities and wizard-based interfaces for setting conditions. Moreover, consistent with anticipated needs for larger and larger models, these software are already adapted for large scale calculations using parallel computations that can accommodate up to one billion mesh elements.
CAD Interface
A standard feature includes the capability to directly import native data from a variety of CAD software as well as intermediate formats such like Parasolid, STEP, IDF, STL, DXF, IGES, ACIS and Gerber circuit board data. Direct interfaces with Revit Architecture and ArchiCAD are available as options.
Collective Setting
A detailed analysis requires specifying parameters for all the parts used. Setting these conditions can be tedious and time consuming. A CSV file can be used to specify collective setting of conditions which saves time and increases efficiency.
Collective setting
Analysis model: Cell phone Left: Unstructured mesh Right: Structured mesh
Computing Speed
A structured mesh ensures high speed computations and superior stability. Structured meshes are ideal for simulations where fine geometry details do not greatly affect the overall flow field and heat transfer.
Recommended applications
Thermal and flow analysis inside an office Natural ventilation in a large space Air flow around buildings Tsunami prediction Thermal design of a closed chassis Thermal design of a chassis with a fan Performance assessment of a heat dissipating fin Thermal design of PCB
Gerber data Fan model
Moving object*1
Particle tracking*1
Joule heating*1
Free Surface*1
This function enables visualization of large-scale physical phenomena, such as Tsunami, that are not experimentally observable. Microscopic phenomenon such as solder paste movement can also be analyzed.
Product contents
scSTREAM (HEAT Designer) [STpre/STsolver/STpost] LFileView
A viewer tool for L files in text format that collects data at each solver calculation cycle.
STtools
A tool for reprocessing calculation results data files.
CradleViewer
A license free viewer for visualizing calculation results generated by the solvers in Cradle products.
HeatPathView
An assessment tool for thermal analyses with graphical illustrations of heat paths.
HeatPathView
Analyzing heat transfer is an important process in heat release designs. Heat transfer can be captured more intuitively using graphs for each part or each heat path.
WindTool*1
A tool that assists input/output for simulations predicting wind environment.
BMP2AVI
A tool that converts multiple BMP files into a single AVI file.
CADaddinTool
An add-in tool for SolidWorks, which enables setting of analysis conditions for scSTREAM/HEAT Designer within SolidWorks.
PreCSVTool
PreCSVTool is a tool that helps automatic, collective setting of material properties and analysis conditions.
*1
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Windows, Linux
CAD Interface
Native data from various CAD software can be directly imported. This simplifies importation by eliminating the need to convert the CAD data into an intermediate format which can result in the loss of geometry information.
CATIA
Shape Creation
Conversion to MDL
SCTpre
SolidWorks
After
Wrapping
Recommended Applications
Vehicle body aerodynamics Thermo-fluid analysis of engine rooms Intake and exhaust efficiency evaluation Disc brake cooling analysis Performance evaluation of rotating equipment (fan, pump) Prediction of cavitation Heat dissipation analysis of LC projectors Thermal design of home appliances Wind loading effects on buildings Flow analysis of nozzles or exhaust openings Pressure loss through air ducts
Original
Wrapping
Spray model
LES
Aerodynamic noise
Free Surface
Free surface calculations enable simulation of two-phase flows such as the formation of a milk crown created by the impact of a droplet or the sloshing motion in a fuel tank. Simulation of capillary actions can be simulated as well by considering the surface tension of the fluid.
Radiation(refraction, multiband)
Porous media
Fluid-structure interaction
Product contents
SC/TetraSCTpre/SCTsolver/SCTpost SCTjob
A tool for analysis job management.
LFileView
A viewer tool for L files in text format which collects data at each solver calculation cycle.
SCTtools
A tool for reprocessing calculation results data files.
FLDutil JOS
(Thermoregulation model) SC/Tetra provides the JOS Thermoregulation Model which was developed by Prof. Tanabe of Waseda University. It includes JOS-2 which improves the accuracy of head skin temperature predictions with more detailed modeling. JOS can estimate skin temperature and sweating as functions of the surrounding environment including air conditioning and sunlight.
A tool for mapping analysis results obtained by SC/Tetra to structural analysis input data.
CradleViewer
A license free viewer for visualizing calculation results generated by the solvers in Cradle products.
BMP2AVI
A tool that converts multiple BMP files into a single AVI file.
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Automatic Cleaning
The automatic cleaning function finds defects in CAD data and automatically repairs interfering faces and multiedges.
Shell models created in CAD Filled/Hollow areas cannot be recognized. Parts not modeled in CAD, such as resin and packing Gaps or holes affect physical phenomena and simulation results. Models with many detailed components Analysis scale becomes too large.
After creating inlet & outlet surfaces, fluid regions are extracted.
CAD model
Analysis model
CADthru diagnoses defects in CAD data, fixes problematic features, and outputs model data that is compatible with Cradle products.
CADthru Workflow
Importing CAD data
MDL Wizard (Automatic cleaning)
Product contents
CADthru User's Guide (electronic version) Sample data
*These products are provided upon installation (downloading from the Web).
File format
File extension
CATPart, CATproduct, CGR model, exp, session, dlv, dlv3 prt, asm, xpr, xas sldprt, sldasm prt par, psm, asm ipt, iam sat x_t, x_b, xmt_txt, xmt_bin stp,step iges, igs vda stl dxf
MDL conversion results report Automatic definition of material properties Automatic definition of surface/volume regions
*Names of CAD systems are, in general, registered trademarks or trademarks of respective companies.
Utility Tools
Viewer Tool Data Conversion Tool Modeling Support Tool
ST HD SCT
LFileView
ST
HD
SCT
HeatPathView
ST
HD
LFileView is an application to view L files, which are automatically output during Solver calculations. This enables monitoring the numerical results (variables, maximum and minimum values, averages, etc.) for each calculation cycle.
HeatPathView is used to facilitate thermal management of specific parts. It is used to investigate heat balance and heat paths using graphs. This increases the understanding of heat flow and leads to increased confidence in the thermal design.
CradleViewer
ST
HD
SCT
FLDutil
SCT
CradleViewer is a license free tool that enables analysis information to be shared even in an environment without a Postprocessor. Graphics and animations can be saved and distributed in the CradleViewer format. CradleViewer can also be used to change view angle, display scale, and perform many other postprocessing viewing functions.
FLDutil is used to map analysis results obtained in SC/Tetra onto input files for structural analysis software such as ABAQUS, ANSYS, I-DEAS, and NASTRAN. FLDutil can also convert structural analysis input files to results files (FLD) used by SC/Tetra.
WindTool
ST
CADaddinTool
ST
HD
WindTool is used to increase the efficiency of predicting wind environments. It facilitates setting analysis conditions for sixteen different wind directions and automatically executes executes the calculation of the wind environment criteria proposed by Murakami*.
Functions used by scSTREAM for parts configuration can be used as an add-in tool in SolidWorks. This enables the settings of attributes, material properties, and heat generation for parts within the CAD software. scSTREAM (or HEAT Designer) can be directly launched from SolidWorks. Settings applied from the CAD software are automatically passed to the analysis software.
(Compliant versions: SolidWorks 2008-2012)
*Murakami criteria: Criteria for wind environment evaluation based on the estimated frequencies of strong winds. Estimates are made of how many days in one year maximum instantaneous wind speed (or maximum average wind speed x gust factor) exceeds certain wind speeds. From the estimates, wind environment is ranked in three categories.
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Common Features
CAD Interface
Cradle analysis software can import native data from major 3D CAD software as well as import most generalized intermediate data formats. This eliminates the cumbersome process of data conversion. Name of CAD / geometry data
CATIA V5 CATIA V4 Creo Elements/Pro(Pro/Engineer) SolidWorks NX SolidEdge Inventor Import IGES, VDAFS Parasolid, STEP, STL ACIS DXF XGL GERBER IDF Autodesk Revit , ArchiCAD , SHAPE ABAQUS, Design Space, Plot3D NASTRAN, ANSYS, CGNS Export Parasolid, STEP, STL NASTRAN, ANSYS, CGNS
*1 Paid option of CAD (See page 12 for more information) *
*1 *1
Compliant software
ST ST ST ST ST ST ST ST ST ST ST ST ST ST ST SCT SCT ST HD SCT SCT HD HD HD HD HD HD HD HD HD HD HD HD HD SCT SCT SCT SCT SCT SCT SCT SCT SCT SCT SCT
Notes CATPart, CATproduct, CGR model, exp, session, dlv, dlv3 prt, asm, xpr, xas sldprt, sldasm (2008-2012 include add-in support) prt par, psm, asm ipt, iam iges, igs, vda x_t, xmt_txt, x_b, xmt_bin, stp, step, stl sat, sab, asat, asab 3D-face, polyMesh (ST only) , 2D (ST only) xgl (3D shape only) phd, drd, gbr, drl (RS-274D/X, Excellon) brd,emn shp (polyline/polygon) inp, dat, fmt, p2dfmt, p3dfmt, dat nas, cdb, cgns x_t, xmt_txt (SCT only x_b, xmt_bin) , stp, step, stl nas, cdb, cgns
scSTREAM V10
Arena: 70 million elements Projector: 25 million elements
SC/Tetra V10
Convertible: 74 million elements Sirocco fan: 32 million elements
Speed-up ratio
Speed-up ratio
160 128 96 64 32 0 26.5 6.4 12.7 26.5 13.6 0 6.1 32 64 96 128 160 192 224 256 52.7 70.6 48.4 74.0 108.5
96.2
102.8
64
96
128
160
192
224
256
[No. of cores]
[No. of cores]
10
Postprocessor
Viewing analysis results using the Postprocessor is a key to obtaining the understanding necessary to improve product design. In many situations, experimental measurements are difficult to obtain, especially those within complex parts or when exposed to severe operating conditions. In contrast, viewing results in the Postprocessor is always easy to do. The Postprocessor can be used to visualize data in various ways to better understand heat and fluid flow and provide a vehicle for sharing information. This leads to productive discussions and visual presentation of results. Within the Postprocessor, results can be displayed and compared. Results can be analyzed using graphs and tables. In addition, the Postprocessor is compatible with parallel processing, which enables fast and efficient viewing of large-scale analysis results. Visualization features (examples) - Contour plot - Pathlines (SC/Tetra only) - Oil flow Processing features (examples) - Automated creation of animation - Storing displayed data - Comparison and arithmetic operations between multiple results - Azimuthal projections (meridian plane view) - Operations (integration, function registration)
- Vector plot - Streamlines - Isosurface
Comparison
Oil flow
Streamlinesw
Contour plot
Isosurface
VB Interface
Cradle analysis software can be controlled from external applications, including Microsoft Office, using the COM interface promoted by Microsoft. This interface is called the VB interface (VBI). Using VBI, various tools can be created, depending on needs, to automatically perform certain operations. For example, a tool can be created to simplify the settings for an air conditioning analysis (see figure), or to automatically write analysis reports. Applications (among others)
- Simplifying settings for air-conditioning analyses - Writing analysis reports automatically - Automating a series of analysis operations - Automating a process of creating 3D model from 2D model - Creating your original GUI
Control
VBI
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11
Optimization Tool
Extension Option (Optimization)
The optimization tool uses the Multi-Objective Genetic Algorithm (MOGA). It enables optimizing geometries and/or boundary conditions (design variables) based on minimizing values of multiple analysis results (objective functions).
* MOGA and Kriging methods used in this product are based on research achievements of Obayashi and Jeong Lab, Institute of Fluid Science, Tohoku university.
ST
scSTREAM Pre
BIM-compliant Option
I/F Option for Autodesk Revit*1 I/F Option for ArchiCAD*2
Native BIM-compliant CAD data can be directly imported into scSTREAM with or without simplification. This is an optional addin tool for BIM-compliant CAD software and enables assigning scSTREAM analysis conditions for each part within the CAD software. Then scSTREAM can be launched from the CAD software, and the geometry and analysis conditions within the CAD software are automatically passed to scSTREAM for computations.
Native data
*1 Available from Autodesk Revit V2013. *2 Available from ArchiCAD V15.
SCT
SCT
12
LMS Virtual.Lab
Developed by LMS International (Belgium)
ACTRAN
Developed by Free Field Technologies (Belgium)
FlowNoise
Developed by CEDIC (Korea)
ST
HD
SCT
Visualization Software
Read, visualize and edit FLD data (analysis results file from Cradle products) using other visualization software.
.FLD file Visualization software
EnSight
Developed by Computational Engineering Inc. (USA)
ST
HD
SCT
Optimization software
Optimization Software
Cradle products can be used in conjunction with optimization software for automation and/or optimizing product design.
Optimus
Developed by Noesis Solutions (Belgium)
Isight
Developed by Dassault Systems Simulia Corp. (France)
modeFRONTIER
Developed by ESTECO (Italy)
SCT
1D Simulation Software
Output data from SC/Tetra to 1D simulation software or viceversa can be coupled and used as initial boundary conditions.
1D simulation
KULI
Developed by POWERTRAIN (Austria)
Flowmaster
Developed by Flowmaster Ltd. (UK)
Autodesk Revit is a registered trademark of Autodesk, Inc. and/or its affiliates in the United States and other countries. All other product and service names mentioned are registered trademarks or trademarks of their respective companies.
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13
Functions
CAD data Interface (import) CAD data Interface (export)
Modeling
Primitives
Preprocessor
Geometry modification Registration of parts library Tetrahedron Pentahedron (Prism, Pyramid) Hexahedron Cuboid Easy set-up through wizard Preset default conditions Unused dialogs hidden Collective Settings to undefined regions Material property library (editable) Laminated materials VB Interface Batch execution of meshing Macro for operations (history function) Customizable keyboard mapping Selectable mouse operation modes Zooming Structured mesh Unstructured mesh Multiblock Overset mesh Moving objects Mesh adaptation Discontinuous mesh interface ALE (Rotation, Translation, Stretch) Dynamical moving element Finite volume method Pressure correction Convection term accuracy Matrix solver Steady-state/Transient analysis Incompressible fluid Compressible fluid Non-Newtonian fluid Buoyancy (Boussinesq approximation) Multiple fluids Gas mixing Foaming resin model
Parasolid (.x_t), STEP, STL, Parasolid (.x_t), STEP, STL, DXF (2D, 3D-face), XGL, NASTRAN, XGL, IDF, IDF, SHAPE, Gerber data (RS-274D, RS-274X) Gerber data (RS-274D, RS-274X) Parasolid(.x_t) , STL Parasolid(.x_t) , STL Cuboid, Hexagon, Cylinder, Cone, Sphere, Cuboid, Hexagon, Cylinder, Cone, Slanted Plate, Slanted Plate, Point, Panel (Orthogonal, Point, Panel (Orthogonal, Quadrilateral, Slanted), Quadrilateral, Slanted), 2.5D solid part, Fan, 2.5D solid part, Fan, Pipe, Anemostat model, Pipe, Electronics (chassis, PCB, Electronics (chassis, PCB, fin) fin), Peltier device model, Heat pipe modeling Boolean operation (Sum, Subtract, Multiply, Boolean operation (Sum, Subtract, Multiply, Divide), Shape simplification (Deformer, Filling Divide), Shape simplification (Deformer, Filling hole, Projection deletion, R fillet deletion), hole, Projection deletion, R fillet deletion), Copy, Mirror copy Copy, Mirror copy
Parasolid (.x_t), STEP, STL, DXF (3D-face), ABAQUS (.inp), ANSYS (.cdb), I-DEAS (.unv), Design Space (.dat), NASTRAN (.nas) STL , ANSYS(.cdb) , NASTRAN(.nas) Cuboid, Cylinder, Sphere, Panel Detection/modification (Overlapped and intersected faces, free/minute edges), Repair of missing faces, Generation of faces by sweep, Wrapping
(Manual setting
Mesh generation
Conditions
(Cartesian coordinate)
Mesh
Numerical scheme
SIMPLEC 1st/3rd order (QUICK) upwind scheme MICCG , ILUCR , ILUCGS, FMGCG, FMGCGS
SIMPLEC 1st/3rd order (QUICK) upwind scheme MICCG, ILUCR, ILUCGS, FMGCG, FMGCGS
SIMPLEC (or density-based) 1st/2nd order (MUSCL/QUICK) upwind scheme MILUCG-STAB, AMG, AMGCG-STAB, CGCCG-STAB
Flow types
Turbulence models
Reynolds-number model, Non-linear lowReynolds-number model, Two-equation heat transfer (NK) model (high Reynolds number), Two-equation heat transfer (AKN) model (low Reynolds number), LES Heat conduction (fluid/solid) Heat transfer (Convective/Turbulent heat transfer) Heat transfer (Boiling heat transfer) Heat radiation (view factor) Heat radiation (flux method) Panel heat conduction, transfer, radiation Insolation Joule heating Mean Radiation Temperature (MRT) calculation Diffusivity Sedimentation rate SORET effect Age of air, Life expectancy of air, Inlet contribution rate PMV / SET* Relative humidity / Absolute humidity Dew condensation Humidity transfer in solid Vapor pressure under humidity analysis Chemical reaction Combustion Solidification / Melting analysis Thermal CVD analysis Marker particle Mass particle Chemical reaction for particles Spray model Free surface Dispersed multiphase flow Cavitation Ffowcs Williams & Hawkings' equation Weak compressible flow model Sound source detection method JOS, JOS-2 2-resistor/Multi-resistor/DELPHI model Velocity Volume flow rate Mass flow rate Pressure Air conditioner model Fan model Wave generation, Wave dissipation
(Direct/Sky solar radiation) Eddy-dissipation model, PPDF (VOF method, MARS method)
Standard k- model, RNG k- model, MP k model, Algebraic stress model, Linear low-
Standard k- model, RNG k- model, MP k- model, AKN Linear low-Reynoldsnumber k- model, GPC Linear low-Reynoldsnumber k- model, Non-linear low-Reynoldsnumber k- model, Realizable k- model, SST k- model, MPAKN Linear low-Reynoldsnumber k- model, Spalart-Allmaras oneequation model, LKE k-kL- model, SST-SAS model, DES, VLES, LES
(Direct/Sky solar radiation)
Solver
Thermal analysis
Diffusion analysis Index for ventilation efficiency Thermal control model Humidity/Dew condensation analysis
Reaction analysis
Particle analysis
Multiphase flow analysis Aerodynamic noise analysis Thermoregulation-Model Thermal circuit mode
(MARS)
Flow conditions
14
Thermal conditions
Wall conditions
Pressure conditions User-defined conditions Calculation control environment Output post files Output for third-party software Structural analysis
Fixed temperature Amount of heat generation Heat transfer coefficient Contact heat transfer coefficient No-slip (Stationary wall) Free-slip (symmetry wall) Log-law condition Power-low condition Surface roughness Fixed pressure Pressure loss Porous media Variables table User-defined function (compilation required) Job management Monitoring the calculation status E-mail notification of the calculation VB interface
Solver
Cradle post files (FLD, iFLD) Field View, AVS NASTRAN, ANSYS, ABAQUS*3, I-DEAS, LMS Virtual.Lab, KULI
Drawing functions
Postprocessor
Special effects
Animation
Analysis of results
Mesh, Vector, Contour plots Isosurface, Streamline Geometry display 2D graph Mirror/Periodical copy Vortex center Arbitrary plane, Surface, Entire volume, Cylinder Streamlines, Isosurface Pathlines Arbitrary scaling Arbitrary pick Oil flow Texture mapping Lighting, Luster, Gradation Transparency, Water-like expression Vector animation Cut-plane weeping Marker particle Automatic translation of view point Key-frame animation Animation interpolated between cycles Variable registration Integral (surface/volume) Comparison Projected area calculation Automatic search of the local Max/Min positions Import of CSV data Automatic change of colorbar BMP, JPG CradleViewer AVI VRML Loading FLD file with trimming Selectable help function OpenGL emulation VB interface Selectable mouse operation modes
(Neutral file, STL file) (Only SC/Tetra) (Scalar / Vector value) (On plane / surface) (On plane / surface) (Preset, Arbitrary) (Turbulent diffusion effect) (View/Focus points can be set) (Scalar/Vector integration) (Clipping function) (Preset, Arbitrary) (Size, Resolution adjustable) (Support steady-state/transient animation, Attach to Office applications)
VB Interface: Preprocessor, Solver and Postprocessor can be controlled in VBA and VBS.
System Configuration
Product Compliant OS
Windows XP Professional (32 / 64 bit) Windows Vista (Business, Ultimate, Enterprise)(32 / 64 bit) Windows 7 (Professional, Ultimate, Enterprise)(32 / 64 bit) Windows Server 2008 R2 (64 bit) Windows HPC Server 2008 R2 (64 bit) RedHat Enterprise Linux 5, 6 (64 bit)* SUSE Linux Enterprise Server 10, 11 (64 bit)* Windows XP Professional (32 / 64 bit) Windows Vista (Business, Ultimate, Enterprise)(32 / 64 bit) Windows 7 (Professional, Ultimate, Enterprise)(32 / 64 bit) Windows Server 2008 R2 (64 bit) Windows HPC Server 2008 R2 (64 bit) RedHat Enterprise Linux 5, 6 (64 bit)* SUSE Linux Enterprise Server 10, 11 (64 bit)* * Not supported in HEAT Designer. * Solver only. Not supported on Itanium-based 64-bit version.
Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. Microsoft Visual Studio is a registered trademark of Microsoft Corporation in the United States and other countries. The official name of Windows is the "Microsoft Windows Operating System". Linux is a trademark registered to Linus Torvalds in the United States and other countries. Intel is a registered trademark of Intel Corporation in the United States and other countries. Red Hat is a registered trademark of Red Hat, Inc. in the United States and other countries. SUSE is a registered trademark of SUSE LINUX AG, Novell Inc. All other product and service names mentioned are registered trademarks or trademarks of their respective companies.
Recommended environment
[Memory] 2GB or more [Hard disk] 10GB or more free capacity recommended [Memory] 2GB or more [Hard disk] 10GB or more free capacity recommended
Linux version
GFortran (GNU Fortran compiler) (Linux standard)
Windows version
Microsoft Visual Studio 2012 (non-XP-compliant)
Linux version
GCC (GNU Compiler Collection) (Linux standard)
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15
Headquarters (Osaka)
Osaka
Hiroshima
Tokyo office
Affiliated companies Taiwan: Applied Thermal Fluid Analysis Center, Ltd. (ATAC) www.atac.tw
Cradle North America Inc.
Business partners Japan: Mitsubishi Heavy Industries Machinery Technology Corporation www.mhimt.co.jp Korea: CEDIC Co., Ltd. www.cedic.biz France: FLUOREM www.fluorem.com China: Shanghai HONGYUAN information technology Co., Ltd. www.hongyuantek.com China: Nanjing Tianfu Software Co., Ltd. www.njtf.cn USA: Wright State University www.wright.edu
Contact:
* All other product and service names mentioned are registered trademarks or trademarks of their respective companies. * Contents and specifications of products are as of November 28, 2012 and subject to change without notice. We shall not be held liable for any errors in figures and pictures, or any typographical errors in this brochure.
2013.01