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    Heater Treaters and Separators

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    Royster Cabral
    This document provides an instructor guide for a course on heater treaters and separators, which is part of a broader production (surface equipment) training series. The course is designed to introduce students to these standard lease equipment used to separate crude oil, produced water, and natural gas. It includes both classroom and hands-on training components, with detailed course outlines, objectives, recommended materials, and equipment requirements. The hands-on portion utilizes a fully functional oilfield training facility to provide real-world experience working with and maintaining heater treaters and separators.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Heater Treaters and Separators

    Uploaded by

    Royster Cabral
    926 views10 pages
    This document provides an instructor guide for a course on heater treaters and separators, which is part of a broader production (surface equipment) training series. The course is designed to introduce students to these standard lease equipment used to separate crude oil, produced water, and natural gas. It includes both classroom and hands-on training components, with detailed course outlines, objectives, recommended materials, and equipment requirements. The hands-on portion utilizes a fully functional oilfield training facility to provide real-world experience working with and maintaining heater treaters and separators.

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    Heater Treaters and Separators

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    This document provides an instructor guide for a course on heater treaters and separators, which is part of a broader production (surface equipment) training series. The course is designed to introduce students to these standard lease equipment used to separate crude oil, produced water, and natural gas. It includes both classroom and hands-on training components, with detailed course outlines, objectives, recommended materials, and equipment requirements. The hands-on portion utilizes a fully functional oilfield training facility to provide real-world experience working with and maintaining heater treaters and separators.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    926 views10 pages

    Heater Treaters and Separators

    Uploaded by

    Royster Cabral
    This document provides an instructor guide for a course on heater treaters and separators, which is part of a broader production (surface equipment) training series. The course is designed to introduce students to these standard lease equipment used to separate crude oil, produced water, and natural gas. It includes both classroom and hands-on training components, with detailed course outlines, objectives, recommended materials, and equipment requirements. The hands-on portion utilizes a fully functional oilfield training facility to provide real-world experience working with and maintaining heater treaters and separators.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines a training course on heater treaters and separators used in oil and gas production.

    The purpose of the course is to teach students about the systems used to separate crude oil, produced water, and natural gas.

    The main topics covered include identifying separation system components, setting pressures, performing maintenance, lighting burners, and troubleshooting equipment.

    Production

    Surface Equipment Series

    Instructor Guide

    Instructional Training Binder

    Must be read by instructor

    Instructor Overview and Introduction


    The production (surface equipment) series is designed to introduce students to the standard lease equipment used to produce, treat, store and sell crude oil and natural gas. The series is made up of eight separate courses which can be offered

    sequentially, or as stand-alone training. This series requires the instructor to be considered a content expert in the course being taught. This training guide offers guidelines and recommendations for instruction intended to complement the field experience exhibited by the instructor. Each course in this series is designed to provide both classroom and hands-on training. The classroom component

    comprises approximately 25% of each course and should serve to provide foundational knowledge and a generalized background of the topic. The remaining 75% of the course is designed as hands-on field training and should be paired with the appropriate facility/equipment designated in this guide. The courses offered in this series include: Overview of Surface Facility Operations Pumping Units and Chemical Pumps Fluid Flow and Handling Tanks and Fluid Measurement Heater Treaters and Separators Circulating Disposal Pumps Compressors Automation The following instructional guide will provide a course overview (syllabus), training outline, classroom component materials, equipment guide for hands-on component, and supplemental materials/handouts.

    Continue to desired course tab

    Course Overview (syllabus) Heater Treaters and Separators New Mexico Junior College
    DIVISION OF TRAINING AND OUTREACH Please note that this is a template and serves to provide an overview of the general format, objective, and content of the course. The materials are subject to change as deemed appropriate by the instructor. General Course Information: A. Course Title: B. Length: C. Location: D. Course Structure: Heater Treater & Separators 2 DAYS NMJC PETROLEUM INDUSTRY TRAINING COMPLEX 25% THEORY & BACKGROUND LECTURE 75% HANDS-ON APPRENTICESHIP W/ EQUIPMENT

    E. Suggested Prior Exp: Moderate working knowledge of petroleum separation systems via industry experience or completion of the Overview Of Surface Facility Operations course. F. Recommended For: Lease Operators, Pumpers, Production Technicians, Foremen, Roustabouts, and Service Technicians.

    Course Description: Course will cover the essential elements of the systems used to separate crude oil, produced water, and natural gas. A detailed examination of the primary separation systems including; heater treaters, separators, and free water knockouts will be conducted. Participants will learn to set operating pressures, light fire tubes and burners, and diagnose equipment problems. Recommended Course Materials: API/PETEX Training Video - Principles and Operation of Production Separator Cat. No. 65.1164 PETEX Petroleum Production Operations ISBN 0-88698-124-7

    Specific Course Objectives/Hands-On Competencies: 1. 2. 3. 4. 5. 6. 7. Identify 2 and 3-phase separation systems and components. Identify, measure, and adjust vessel pressures. Perform preventive maintenance on heater treaters and separators. Light and adjust burners. Collect separated fluid samples and test equipment performance. Troubleshoot and diagnose heater treater and separator failure. Perform minor equipment and system repairs.

    Additional Notes This course is an apprenticeship-style course and utilizes an equipment intensive approach to real-world training. The NMJC Petroleum Production Training Facility is a fully functional oilfield location. Therefore, appropriate safety procedures will be observed at all times.

    Course Outline Heater Treaters and Separators


    Day 1: Hour 1: 8 Hours of Instruction Introduction and Overview of Course (Classroom) 1. Instructor/Participant Introductions 2. Review Course syllabus 3. Review Outline 4. Review Safety Policy Hour 2: Background of Oil and Gas Separation (Classroom) 1. Two-Phase Separators 2. Three-Phase Separators
    Move to hands-on facility

    Hours 3-4:

    Demonstrate Proper Equipment Components and Operation (Wellsite) 1. Separator Working Pressures 2. Separator Operation 3. General Maintenance

    Hours 5-8:

    Perform Repairs/Maintenance - Simulation (Wellsite) 1. Adjust Pressures 2. Adjust Fluid Levels 3. Replace Guages/Valves 4. Shut-In Equipment for Day 2

    Break for Day 2

    Course Outline Heater Treaters and Separators


    Day 2: Hour 1: 8 Hours of Instruction Vertical Separators (Classroom) 1. Two-Phase 2. Three Phase Hour 2: Heater Treaters (Classroom) 1. Emulsion 2. Fire Tubes and Burners 3. Dump Valves
    Move to hands-on facility

    Hours 3-6:

    Field Demonstration (Wellsite) 1. Demonstrate Equipment Operation 2. Set Vessel Working Pressure 3. Light Burners and Adjust Dumps

    Hours 7-8:

    Demonstrate Proper Equipment Rig-Down (Wellsite) 1. Rig Down Equipment 2. Dismiss Class

    End of Course

    Use for Lecture

    Materials for Classroom Heater Treaters and Separators


    Horizontal Separator Schematic (Two and Three Phase)

    Use for Lecture

    Materials for Classroom Heater Treaters and Separators


    Vertical Heater Treater Schematic

    Equipment must be set up before course begins

    Equipment for Hands-On Component Heater Treaters and Separators


    The following equipment must be present at the training site: Name/Description Physical wellbore w/ 400ft of navigable hole Heater Treater and Separator Heater Treater Separator Water Knockout Master List Equipment Code NA A2 C2 C3 C4

    Prior to the start of the course, the instructor should prepare the training site. Preparation of the hands-on training facility should include the setup and arrangement of the necessary equipment in the following manner:

    Production facility ready for use w/ heater full of emulsion Gas supply line to heater operational Small units available in shop for student use

    Ready to begin training

    Handouts/Supplemental Items Heater Treaters and Separators


    The PETEX Oil and Gas The Production Story text contains schematics of separation units. These should be distributed to students.

    End of Course

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