Phocos CA

CID: 181802511

CONTENTS
1~13 14~26 27~39 40~52 53~65 66-77

Phocos CA
Solar - Laderegler Bedienungsanleitung (Deutsch)

Funktionsbeschreibung

Montage und Anschluss

Erdung des Solarsystems

Inbetriebnahme

Hinweise zum Betrieb

Anzeigefunktionen im Normalbetrieb

Ladungsanzeige Batteriespannung Lastzustandsanzeige

Ladungsanzeige

Batteriespannung

OK (LED aus)

gering (LED an)

sehr gering (LED blinkt)

Tiefentladeschutz (LVD)

Schutzfunktionen

-------

-------

-------

10

Fehlerbeschreibung
Fehler Anzeige Ursache Abhilfe

Allgemeine Sicherheits- und Verwendungshinweise

11

Sicherheitshinweise

Haftungsausschluss

12

Technische Daten

ISO9001:2000

RoHS

13

Phocos CA
Solar Charge Controller User Manual (English)

Dear customer, Thank you very much for buying this Phocos product. Please read the instructions carefully and thoroughly before using the product.

14

Your new CA controller is a state-of-the art device which was developed in accordance with the latest available technical standards. It comes with a number of outstanding features, such as: 3 LEDs for a clear, readable display of the state of charge 16 mm2 connector clamps Temperature compensation Electronic protection without fuses Please read this manual carefully taking special note of the safety and usage recommendations at the end. The manual gives important recommendations for installing, using and programming as well as a troubleshooting guide for potential problems with the controller.

Description of Functions

The charge controller protects the battery from being overcharged by the solar array and from being deeply discharged by the loads. The charging takes place through multiple stages which include automatic adaptation to the ambient temperature for optimal charging of the battery. The controller is intended for use at 12 V system voltage. The charge controller has a number of safety and display functions.

15

Mounting and Connecting

The controller is intended for indoor use only. Protect it from direct sunlight and place it in a dry environment. Never install it in humid rooms (like bathrooms). The controller measures the ambient temperature to determine the charging voltage. Controller and battery must be installed in the same room. The controller warms up during operation, and should therefore be installed on a non flammable surface only. REMARK: Connect the controller by following the steps described below to avoid installation faults. When mounting the controller with screws, make sure to use screws that suit the attachment material (use screws with 4 mm shaft and max. 8 mm head diameter, no counter sink). Keep in mind that the screws also have to carry the force applied by the wiring. Make sure that the ventilator slits on the sides are unobstructed.

16

A DIN Rail mounting plate is available as an accessory (CX-DR2). This allows mounting the controller on a standard 35mm DIN rail. Place the controller on the mounting plate, and use the screws supplied with the mounting plate to fix it to the controller. Connect the wires leading to the battery with correct polarity. To avoid any voltage on the wires, first connect the controller, then the battery. Keep in mind the recommended wire length (min. 30 to max approx. 100 cm) and the wire size: CA06-2.1: min. 2.5mm2 CA08-2.1: min. 4mm2 CA10-2.1: min. 6mm2 CA14-1.1: min. 10mm2 WARNING: If the battery is connected with reverse polarity, the charge controller will also give the wrong polarity on the load terminals. Never connect loads in this situation! REMARK: Keep in mind the recommendations of your battery manufacturer. We strongly recommend connecting a fuse directly to the battery to protect any short circuit at the battery wiring. The fuse type must be in accordance with the charge controller's nominal current: CA06, CA08-2.1: 20A; CA10-2.1,CA14-1.1:30A

17

Connect the wires leading to the solar array with correct polarity. To avoid any voltage on the wires, first connect the controller, then the solar array. Keep in mind the recommended wire size: CA06-2.1: min. 2.5mm2 CA08-2.1: min. 4mm2 CA10-2.1: min. 6mm2 CA14-1.1: min. 10mm2 REMARK: place positive and negative wires leading to the solar generator close to each other to minimize electromagnetic effects. REMARK: Solar panels provide voltage as soon as exposed to sun light. Keep in mind the solar panel manufacturers recommendations in any case. Connect the wires leading to the loads with correct polarity. To avoid any voltage on the wires, first connect the wire to the load, then to the controller. Keep in mind the recommended wire size: CA06-2.1: min. 2.5mm2 CA08-2.1: min. 4mm2 CA10-2.1: min. 6mm2 CA14-1.1: min. 10mm2

18

Grounding the Solar System

Be aware that the positive terminals of the controller are connected internally and therefore have the same electrical potential. If any grounding is required, always do this on the positive wires. REMARK: If the device is used in a vehicle which has the battery negative on the chassis, loads connected to the regulator must not have an electric connection to the car body. Otherwise the Low Voltage Disconnect function and the electronic fuse function of the controller are short circuited.

19

Starting up the Controller

System Voltage The controller is intended for use at 12V system voltage. Battery Type The controller does not generate an equalization charge, and is therefore suitable for use with lead acid batteries with liquid electrolyte (vented battery) and lead acid batteries with solid electrolyte ('gel' or 'fleece' type).

Recommendations for Use

The controller warms up slightly during normal operation. The controller does not need any maintenance or service. Remove dust with a dry tissue. It is important that the battery gets fully charged frequently (at least monthly). Otherwise the battery will be permanently damaged. A battery can only be fully charged if not too much energy is drawn during charging. Keep that in mind, especially if you install additional loads.

20

Display Functions in normal operation

The controller is equipped with 3 LEDs for display of the operating status. Charge display Battery voltage display Load status display

In normal operation mode, the controller displays the charging status, the status of battery voltage, and the status of the load output. Charge display

(green LED off) Solar array does not supply electricity

(green LED on) Solar array does supply electricity

21

Battery voltage display

OK (LED off)

low (LED on)

very low (LED flashing)

When the battery voltage is indicated as low, it is recommended to use the remaining energy economically. The charge controller will subsequently switch off the load. Load status display In case of deep discharge or overload/short-circuit, the load output is switched off. This is indicated by:

(LED off) Normal operation

(LED on) Low voltage disconnect

(LED flashing) Overload or Short-circuit of load

Low Voltage Disconnect Function (LVD)

The controller is equipped with a low voltage disconnection function to protect the battery against a deep discharge: This function is controlled by the voltage, and automatically switches off the load output at a battery voltage lower than 11.5V. As soon as the battery reaches a voltage of 12.5V, the load output is switched on again.

22

Safety Features
The controller is protected against improper installation or use: At the solar terminal Unrestricted Unrestricted Unrestricted At the battery terminal Normal operation Yes, if only the battery is connected. Yes, if only the battery is connected. Unrestricted. CAUTION: Battery must be protected by fuse. ------Unrestricted ------At the load terminal Unrestricted Unrestricted Load output is protected, but loads might be damaged. Unrestricted Controller switches off load. Unrestricted -------

Battery connected with correct polarity Battery connected with wrong polarity Reverse polarity

Short circuit Overcurrent No connection Reverse current Overvoltage Undervoltage

Unrestricted No protection Unrestricted Unrestricted Varistor 56 V, 2.3 J

Max. 30 V No protection Controller switch Normal operation es off load terminal. Controller switches off load terminal.

WARNING: The combination of different error conditions may cause damage to the controller. Always remove an error before you continue connecting the controller!

23

Error Description
Error
Display Reason
Battery is low (LED on) Overcurrent/ Short circuit of loads (LED flashing) Battery has low capacity (LED on) Solar array faulty or wrong polarity

Recomendation
Load will reconnect as soon as battery is recharged. Switch off all loads. Remove short circuit. Controller will switch on load automatically after max 1 minute. Change battery Remove faulty connection / reverse polarity

Loads are not supplied

Battery is empty again after a short time Battery is not being charged during the day

General Safety and Usage Recommendations

Intended Use The charge controller is intended exclusively for use in photovoltaic systems with 12V nominal voltage, and in conjunction with vented or sealed (VRLA) lead acid batteries only.

24

Safety Recommendations Batteries store a large amount of energy. Never short circuit a battery under any circumstances. We recommend connecting a fuse (slow acting type) directly to the battery. Batteries can produce flammable gases. Avoid making sparks, using fire or any naked flame under any circumstances. Make sure that the battery room is ventilated. Avoid touching or short circuiting wires or terminals. Be aware that the voltages on specific terminals or wires can be up to double the battery voltage. Use isolated tools, stand on dry ground and keep your hands dry. Keep children away from batteries and the charge controller. Please observe the safety recommendations of the battery manufacturer. If in doubt, consult your dealer or installer.

Liability Exclusion
The manufacturer shall not be liable for damages, especially on the battery, caused by use other than as intended or as mentioned in this manual or if the recommendations of the battery manufacturer are neglected. The manufacturer shall not be liable if there has been service or repair carried out by any unauthorized person.

25

Technical Data
Nominal voltage Boost voltage Float voltage Load disconnect voltage Load reconnect voltage Temperature compensation Max. solar panel current

Max. load current

Dimensions Weight Max. wire size Self consumption Ambient temperature range Case protection
Subject to change without notice. Version: 20080122 Made in one of the following countries: Germany - China - Bolivia - India Phocos AG - Germany www.phocos.com

ISO9001:2000

RoHS

26

Phocos CA

27

28

29

30

31

Toma de tierra del Sistema Solar

32

Activar el controlador

Recomendaciones de Uso

33

34

OK

bajo muy bajo (LED encendida) (LED haciendo flashes)

Visualizacin del estado del consumo

35

Caractersticas de Seguridad

-------------------

36

Generales sobre Seguridad y Manejo

37

Recomendaciones Generales de Seguridad

38

ISO9001:2000

RoHS

39

Phocos CA

40

Description des fonctions

41

Montage et Connexion

42

43

44

45

Recommandations d'utilisation

46

47

OK

48

-------------------

49

Erreur

Affichage

Cause

50

51

Fiche technique

ISO9001:2000

RoHS

52

Phocos CA

53

54

Montando e Conectando

55

56

57

58

Iniciando o Controlador

59

60

OK

61

-------

-------

-------

62

Erro

Mostrador

63

64

ISO9001:2000

RoHS

65

Phocos CA

66

67

68

69

70

71

72

73

74

75

76

ISO9001:2000

RoHS

77