Welding Consumables Product Guide

AIR LIQUIDE WELDING LTD Low March London Road Daventry NN11 4SD Tel : 01327 705511 Fax : 01327 701310

Air Liquide Welding Ltd 03/06 Ed.1 Publication No. 901751-06

UK & Ireland

NEW HORIZONS FOR WELDING AND CUTTING

Air Liquide Welding is an international group with a brand portfolio optimised locally to the needs of all types of customers. Whatever the requirements of industrial or semi-professional customers, or the general public, the multi-branding policy of the Air Liquide Welding Group enables it to respond either directly or through dedicated distribution networks in all the countries in which it operates. Each of Air Liquide Weldings brands is planned to become the leader in its given field. From 2006 onwards in the UK and Ireland, the Air Liquide Welding Group will serve its industrial customer base using the internationally recognized OERLIKON brand for welding consumables, welding equipment, and automation. This will be supported by the Weldline range of accessories. The OERLIKON product range will be expanded over 2006 to cover all the needs of the industrial market and will include innovative and high technology products specifically designed for particular market segments and customers. The SAF brand for the Air Liquide Welding Group, which has a historic position in the UK market, will be progressively withdrawn over the corresponding period. Key SAF products for the UK and Irish markets will be replaced by equivalent Oerlikon branded products and these are included in the new OERLIKON product range. This interim product brochure summarises the range of OERLIKON consumables to be marketed in the UK and Ireland going forward. Because of the changes described above, this range contains a number of completely new products for this market, which replace existing SAF products. In addition, there are also a number of re-named existing products reflecting the moves in the Air Liquide Welding Group towards a standardised global product offering. The brochure is designed to show the former 2005 product range alongside the future product portfolio, highlighting any name changes or product additions. The exact timing of the different range changes over the course of 2006 and beyond will be advised separately, as indicated in the brochure. The products contained in the future national product ranges for the UK and Ireland are only part of the full international range of OERLIKON brand consumables available from the Air Liquide Welding Group. For any requirements not covered in this brochure, or for further details on the new product range, please contact your local sales engineer or call +44 (0) 1327 705511.

INDEX
PAGE SECTION 1 - MMA Electrodes Rutile, Cellulosic & Iron Powder Basic Low Hydrogen Tenacito Basic Low Alloy, High Toughness Tenacito Basic Low Alloy, High Strength Cellulosic Low Alloy, High Strength Pipeline Basic Cyrogenic, High Toughness Tenax Basic Low Alloy, High Strength Basic Low Alloy, Chromium Molybdenum Rutile Stainless Steel Cristal Stainless Steel Basic Nickel Alloys Dissimilar Steel Joining & Surfacing Repair & Maintenance Cast Iron Repair & Maintenance 5 6 6 7 7 7 8 9 10 10 10 11 12 12 Submerged Arc Wires SECTION 2 MIG/MAG Wires C-Mn Steels Low Alloy Steels Stainless Steels Repair & Maintenance Nickel Alloys Aluminium Alloys 15 15 16 17 18 18 SECTION 6 Reference Tables & Information C-Mn & Low Alloy Steels Stainless Steel & Nickel Alloy Wire & Strip C-Mn Cored Wire 33 34 34 SECTION 5 Submerged Arc Wire & Flux Submerged Arc Flux C-Mn & Low Alloy Steels Stainless Steels Nickel Alloys 31 32 32 SECTION 4 Cored Wires Fluxofil Flux & Metal Cored Wires C-Mn Cristal Low Fume Cored Wires C-Mn Citoflux Wires C-Mn Steels Citoflux Cored Wires Low Alloy Steels Fluxofil Cored Wires Low Alloy & Chromium Molybdenum Alloys Flux Cored Wires Stainless Steels Cored Wires for Special Applications 25 25 26 26 27 28 29 PAGE

SECTION 3 TIG Wires C-Mn & Low Alloy Steels Stainless Steels Nickel Alloys Aluminium Alloys 21 22 23 23

Notes

Section 1 - MMA

MMA - Rutile, Cellulosic & Iron Powder

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
Cellulosic coating designed for pipeline circumferential seams using vertical down welding techniques. Suitable for root, fill and capping passes. For welding X52 grade. DC+ Cellulosic coating designed for pipeline circumferential seams using vertical down welding techniques. suitable for root, fill and capping passes. For welding X65 grade. DC+ Heavy rutile coated touch welding electrode for fast downhand welding. Easy to use giving consistent mitre-finish fillet welds. AC(50 OCV) and DC+ Medium coated electrode giving excellent all positional operability. Offers 'welder appeal' due to the products all-round versatile characteristics. AC(50 OCV) and DC+ All-positional medium coated electrode ideal for root welds in pipe and tight joint fit-up. Suitable for welding vertical down. AC(50 OCV) and DC+

MMA - Basic Low Hydrogen

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
A double coated hydrogen-controlled electrode giving enhanced operability. Ideal for both general workshop fabrication and on-site repair operations. AC(55 OCV) and DC+ A versatile hydrogen controlled electrode for allpositional welding of both thin and medium thickness plate. Is ideal for deep and restricted access configurations. AC(70 OCV) and DC+ For applications requiring good low temperature impact toughness properties down to -30C in both the as-deposited and post-weld heat treated condition. AC(70 OCV) and DC+ and DCFor applications requiring good toughness impact properties down to -20C. The coating contains additional iron powder to give a nominal efficiency of 115%. AC(70 OCV) and DC+ and DCOffers excellent Charpy V-notch toughness properties down to -40C and CTOD values at-10C. AC(70 OCV) and DC+ and DC-

Flexal 60

E6010 E 35 2 C 25

Pipeline 60

Spezial

E 7016 E42 2 B 12 H10

Spezial

Flexal 70

E7010-G E 38 2 Mo C 25

Pipeline 70

Ultracito

E 7018 E42 2 RB 32 H10

Ultracito

Fincord

E6013 E 42 0 RR 14

Fincord

Supercito 7016S Supercito 7018S

E 7016-1 E42 4 B 12 H5

Supercito 7016S Supercito 7018S

Fincord M

E6013 E 38 0 R 12

Fincord M

E 7018 E42 3 B 32 H5

Supercord

E6013 E 38 0 RC 11

Supercord

Tenacito R

E 7018-1 E42 4 B 32 H5

Tenacito R

Safer GTi

E6013 E 38 2 R 12

Citocord

Excellent all-positional characteristics specifically suited for pipe welding and similar applications. AC (45 OCV) and DC+

MMA - TENACITO Basic Low Alloy, High Toughness

CURRENT PRODUCT LINES Tenacito 38R Tenacito 65R AWS EN
E 7018-G E 46 6 1Ni B 42 H5

Overcord S

E6013 E 42 0 RR 73

Overcord S

All-positional rutile electrode for welding of C-Mn steel where Charpy V-notch toughness values at -20C are required. AC(50 OCV) and DC+

FUTURE PRODUCT LINE

DESCRIPTION
Deposits a refined nominal 1.2%Mn 0.9%Ni weld metal compatible with micro-alloyed steels in high technology applications in the offshore and nuclear industries, particularly where CTOD criteria must be achieved. Meets NACE requirements

Ferrocord 160 Safer GF200

E7024 E 42 0 RR 73

Ferrocito 160 Ferrocito 200

Iron powder electrode with a nominal efficiency of 160% for high productivity downhand welding of fillet and butt welds. AC(50 OCV) and DC+

Tenacito 38R

E7024 E42 2 RR 74

Iron powder electrode with a nominal efficiency of 200% for the high speed welding of butts and fillets in the downhand position. AC(60 OCV) and DC+

E 9018-G E 55 5Mn 1NiMo B T 42 H5

Tenacito 65R

Basic coated electrode for all positional welding of high strength steels where good impact values and conformance with NACE is a requirement. Deposits a nominal 1.6%Mn 0.9%Ni weld metal to meet NACE requirements. For welding HSLA steels where high weld toughness in the as-welded condition is required with CTOD -10C and Charpy V-notch properties at -50C. Basic coated electrode depositing a 2.5%Ni weld metal for welding fine grained steels where impact toughness properties down to -60C and CTOD properties at -10C in as-welded or PWHT condition are required.

Tenacito 70
*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded and replaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.

E8018-G E50 6Mn 1Ni B 42H5

Tenacito 70

Tenacito 70B

E8018-C1 E 46 6 2Ni B 42 H5

Tenacito 70B

MMA - TENACITO Basic Low Alloy, High Strength

CURRENT PRODUCT LINES AWS EN
E10018-G E69 4 Mn2NiCrMo B42 H5 E11018-G E69 6 Mn 2NiCrMo B42 H5 E12018-G E89 4 Mn 2Ni 2CrMo B42 H5

MMA - TENAX Basic Low Alloy, High Strength

DESCRIPTION CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
Deposits a nominal 1.5%Mn 0.9%Ni weld metal for welding micro-alloyed steels in high technology applications found in the offshore and nuclear industries, particularly where CTOD criteria must be achieved. Meets NACE requirements A nominal 1.75%Mn 0.9%Ni weld metal to conform with NACE requirements. For welding HSLA steels where high weld toughness in the as-welded condition is required. with CTOD at -10C and Charpy V-notch toughness properties at -50C.

FUTURE PRODUCT LINE

Tenacito 75

Tenacito 75

Deposits a high strength tough weld metal with good subzero impact toughness properties.

E 7018G E46 6 1Ni B32H5

Tenax 76S

Tenacito 80

Tenacito 80

For welding high strength fine grained heat treatable steels requiring high strength and good subzero toughness properties. For welding HY80, RQT 701 and similar steel grades. Deposits a nominal 1.6%Mn-2.4%Ni-0.7%Cr-0.5%Mo weld metal which offers high strength. Typical steel grades include : HY100, Weldox 700 and XABO 90. Meets NACE requirements and provides high strength and good charpy-V impact properties after PWHT. Typical steel grades include : AISI 4130, ASTM A487 1N, 2N, 1Q and 2Q Basic coated electrode for welding low alloy Weathering Steels. Resistant to atmospheric corrosion. Typical propriety steel grades include Cor-Ten A and B

E 8018G E50 6 Mn 1 Ni B12

Tenax 88S

Tenacito 100 Tenacito 10018-D2

Tenacito 100 Tenacito 10018-D2

E9018-M E55 5 ZB 32 H5

Tenax 98M

Deposits a nominal 1.1%Mn-1.6%Ni-0.2%Mo weld metal providing good levels of strength and impact toughness properties down to -50C. A nominal 1.6%Mn-2%Ni-0.4%Mo-0.4%Cr weld metal providing high strength, high yield weld metal with good Charpy-V impact properties after PWHT down to -50C. Typical steel grades include HY80, RQT701 and N-A-Xtra 70. A nominal 1.6%Mn-2.1%Ni-0.4%Cr-0.45%Mo weld metal which provides high strength weld metal compatible with quenched and tempered steels including HY100, Weldox 700 and XABO 90 A nominal 1.3%Mn-3.5%Ni-0.9%Mo weld metal providing high strength of typically 1030N/mm2 and yield strength of 930N/mm2.

E10018-D2 E62 5 MnMo B42 H5

E11018-M E69 5 ZB 32 H5

Tenax 118-M

Tencord Kb

E7018-G E42 4 ZB 42

Tencord Kb

E 12018-G

Tenax 120

MMA - Cellulosic Low Alloy, High Strength Pipeline

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
Cellulosic coating for pipeline circumferential seams using vertical down welding technique. Suitable for root, fill and capping passes. For welding X70 grade. Meets NACE requirements. DC+ and DC-

Tenax 140

The TENAX range of basic low alloy steeel electrodes are manufactured using a single coating to provide excellent all positional operability. Based on established technologies, these electrodes provide a highly cost effective welding solution to many high strength joining applications.

Flexal 80

E8010-G

Pipeline 80

E9010-G

Pipeline 90

Cellulosic electrode for the welding X90 grade pipe steels. Meets NACE requirements. DC+ and DC-

MMA - Basic Cryogenic, High Toughness

CURRENT PRODUCT LINES Freezal ENi 3 Freezal E Ni 9 AWS EN
E8018-C2 E 46 6 3Ni B 42 H5

FUTURE PRODUCT LINE OE Cryo Ni3 OE Cryo ENi 9

DESCRIPTION
A nominal 3.5%Ni electrode for welding cryogenic steels where optimum toughness properties down to -100C in either the as-welded or PWHT condition are required. All positional basic electrode for welding 9% Ni steels used in LNG/LPG cryogenic fabrication. Low temperature properties at -196C and CTOD at -165C

E NiCrMo-6 -

MMA - Basic, Low Alloy Chromium Molybdenum

CURRENT PRODUCT LINES Al Molycord Kb Al Cromocord Kb Al Cromocord 2STC Cromocord 5 Cromocord 9 Cromocord 9M AWS EN FUTURE PRODUCT LINE Molycord Kb Cromocord Kb Cromocord 2STC Cromocord 5 Cromocord 9 Cromocord 9M Cromocord 10M DESCRIPTION

MMA - Rutile Stainless Steel

CURRENT PRODUCT LINES Silvercord 308L Silvercord 309L Silvercord 309LMo Silvercord 310 Silvercord 316L Silvercord 347 AWS EN FUTURE PRODUCT LINE Supranox 308L Supranox 309L Supranox 309MoL Supranox 310 Supranox 316L Supranox 347 DESCRIPTION

E7018-A1 E Mo B32

Welding of 0.5%Mo steels including 15Mo3 -19 Mn5 Ste285, ASTM A209 Gr. T1, T1a, T1b

E308L-16 E19 9 LR 12

Welding 304 and 304L stainless steels, providing good resistance to corrosion from a range of oxidising media.

E8018-B2 E CrMo 1 B32 H5

For welding 1.25%Cr - 0.5%Mo low alloy steel grades including 13CrMo4-5, ASTM A387 Gr. 11, 12, A200 Gr. T11 For welding 2.25%Cr 1%Mo low alloy creep resistant steels with resistance to temper and in-service embrittlement in the range 370-590C. Typical steel grades include ASTM A199, A200 GradesT22, T3B & T4. Basic coated electrode for welding 5%Cr - 0.5%Mo low alloy steels. Suitable for applications operating at temperatures up to 600C.

E309L-16 E23 12 LR 12

Welding stainless steels to C-Mn steels. Also recommended for depositing buffer layers prior to welding with a 308L grade stainless steel.

E9018-B3 E CrMo 2 B42

E309LMo-16 E23 12 2 LR 12

For similar applications to the above, also recommended for depositing buffer layers prior to depositing 316L grade stainless steel.

E8018-B6 E CrMo 5 B42 H5

E310-16 E25 20 R 12

Welding 310 grade stainless steels where increased resistance to hot oxidation is required.

E8018-B8 E CrMo 9 B42 H5

For the welding of 9%Cr-1%Mo creep resistant steels. Typical steel grades include ASTM A335 Gr P9, ASTM A199, A200, A213 Gr T9. AC (70 OCV) & DC+. Basic coated electrode for welding 9%Cr 1%Mo low alloy creep resistant steels modified with N, Nb, & V. Typical steel grades include : ASTM A387 Grade 91, ASTM A199 T91.

E316L-16 E19 12 3 LR 12

Welding 316 and 316L type stainless steels. Offering good resistance to pitting and crevice corrosion from a range of media.

E9018-G EZ CrMo9 B42

E347-16 E19 9 Nb R 12

For welding 321 and 347 grade stainless steels. The addition of niobium provides resistance to intergranular corrosion attack.

E CrMoWV10

Deposits a nominal 9.7%Cr-1%Mo-1%Ni-1%Nb-1%W0.2%V weld metal for welding Steel 10Cr0Mo-W-Nb

MMA - Cristal Rutile Stainless Steel

E308L-17 E19 9 LR 22

Cristal E308L

Low fume electrode for the welding of 304 and 304L stainless steels.

E309L-17 E19 12 3 LR 22

Cristal E309L

Low fume electrode for the welding of stainless steels to carbon manganese steels.

E 316L-17 E19 12 3 LR 22

Cristal E316L

Low fume electrode for the welding of 316 and 316L stainless steels.

MMA - Basic Nickel Alloys

CURRENT PRODUCT LINES Freezal E Ni 9 AWS EN FUTURE PRODUCT LINE OE Cryo ENi 9 Supranel 600 Supranel 625 DESCRIPTION

E NiCrMo-6 -

All positional basic electrode for welding 9% Ni steels used in LNG/LPG cryogenic fabrication. Low temperature properties at -196C and CTOD at -165C

E NiCrFe-3 -

Basic coated electrode for the welding of Inconel 600 and 601 nickel Alloys. Also suitable for welding nickel alloys to stainless steel and C-Mn steels. DC+ only

E NiCrMo-3 -

For the welding of 625, 800 and 254SMo nickel alloys. Also suitable for welding nickel alloys to stainless steel and C-Mn steels. DC+ only

10

MMA - Dissimilar Steel Joining & Surfacing

CURRENT PRODUCT LINES Silvercord 309L Silvercord 309LMo Inox DW
Citodry/Standard Packaging

MMA - Repair & Maintenance

DESCRIPTION
For welding stainless steels to mild and medium tensile steels. Also recommended for depositing buffer layers prior to welding with a 308L grade stainless steel. For welding stainless steels to mild and medium tensile steels. Also recommended for depositing buffer layers prior to welding with a 316L grade stainless steel. Rutile coated 29/9 type electrode for welding dissimilar steel combinations and difficult-to-weld steels. The electrode offers exceptional operability in all-positions with a high strength weld. A rutile coated electrode depositing a nominal weld metal of 20%Cr - 10%Ni - 4%Mn. This has a typical asdeposited hardness of 200Hv that work hardens to 450Hv during service under impact loads. A rutile coated electrode containing alloy additions in the coating, depositing a nominal weld metal composition of 20%Cr - 9%Ni - 4%Mn with an as-deposited hardness of typically 200Hv that work hardens to 450Hv during service. Basic coated electrode for the welding of 625, 800 and 254SMo nickel alloys. . Also suitable for welding nickel alloys to stainless steel and C-Mn steels. DC+ only

AWS EN

FUTURE PRODUCT LINE Supranox 309L Supranox 309MoL

CURRENT PRODUCT LINES

AWS EN

FUTURE PRODUCT LINE Citobronze A8

DESCRIPTION

E309L-16 E23 12 LR 12

Bronzecord

A tin bronze alloy electrode for surfacing steels and cast irons to produce a surface with good wear resistance against friction. For use on either AC or DC

E309LMo-16 E23 12 2 LR 12

Hardfacing 600R Hardfacing 1000R Hardfacing 14Mn

Citodur 600

Deposits a nominal 0.6%C-6%Cr-0.5%Mo-0.5%V weld metal with a typical hardness range of 620-720Hv offering resistance to combined abrasion/impact. A high chromium carbide bearing electrode depositing a nominal 4.5%C-37%Cr weld metal to give a typical hardness of 700Hv. Resists wear from hard minerals particles & rocks. Deposits a nominal 14%Mn-4%Cr-4%Ni weld metal with a typical as-deposited hardness of 200Hv which under impact loading rapidly work-hardens to 500Hv.

E312-16 E29 9 R 12

DW 312

Citodur V1000

Superchrome

E307-16 -

Citochromax R Citochromax RS Supranel 625

Citomangan

Silvercito 307MP

Toolcord

E Fe5-B -

Toolcord

Deposits an alloy of Cr, Mo, V, W (High Speed Tool Steel) designed for building up edges on composite tools and dies.

E NiCrMo-3 -

Citorail

Special electrode for the joining of rails using a slagover-slag welding technique.

Citocut

Citocut

A special electrode for cutting all ferrous and nonferrous metals. The coating is designed to prevent side-arcing.. AC or DC power.

MMA - Cast Iron Repair & Maintenance

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Superfonte Ni Superfonte NiFe Superfonte BM DESCRIPTION

Supercast

ENi-C1 -

High nickel alloy for welding Grey [flake graphite] and SG [Nodular] cast irons without preheat. Weld deposits are machineable.

Superfonte NiFe

ENiFe-C1 -

For welding Grey [flake graphite] and SG [nodular] cast irons, where increased resistance to hot cracking is required when preheating between 200C to 300C

ENiFe-C1 -

Ni-Fe electrode offering excellent operability in both the downhand and vertical up positions AC (45 0CV) and DC+

11

12

Notes

Section 2 - MAG Wire

13

14

MAG Wire - C-Mn Steels

CURRENT PRODUCT LINES Carbofil 1 AWS EN
ER70S-6 G3Si-1

MIG WIRES - Stainless Steel

DESCRIPTION
Copper coated precision layer wound wire for welding steels requiring impact toughness properties to -20C. Supplied on plastic spools, metal baskets, 5kg coils & 250kg Bigpac 250 drums. Double deoxidised copper coated precision layer wound wire. Increased levels of Mn and Si provide increased strength. Supplied on plastic spools, metal baskets & 250kg Bigpac 250 drums Precision layer wound wire for the welding of galvanised steels

FUTURE PRODUCT LINE Carbofil 1

CURRENT PRODUCT LINES Carbofil 308LSi Carbofil 309LSi Carbofil 316LSi

AWS EN

FUTURE PRODUCT LINE Inertfil 308LSi Inertfil 309LSi Inertfil 316LSi Inertfil 309LMo

DESCRIPTION

ER308LSi G 19 9 L

For the welding of 18/8 ( 304L ) stainless steels, the wire contains increased silicon which improves the weld bead finish and appearance A nominal 25%Cr -12%Ni wire with increased silicon which improves weld bead finish and appearance. For the welding of stainless steel to mild and medium carbon steels. A nominal 18%Cr-12%Ni-3%Mo wire with increased silicon to improve weld bead finish and appearance. For the welding of 316L grade stainless steels. A nominal 25%Cr-12%Ni-2.5%Mo wire for cladding layers on mild and medium tensile steels prior to depositing 316L final layers. Also suitable for welding stainless steels to steels A nominal 25%Cr-20%Ni wire for welding of AISI 310 grades austenitic stainless steel working at high temperatures.

Carbofil 1A

ER70S-6 G4Si-1

Carbofil 1A Carbofil Galva

ER309LSi G 23 12 L

ER316LSi G 19 12 3LSi

Superbrite

ER70S-6 G3Si-1

Carbofil 1 U/C ISAF* Speedpack Premium ISAF* Speedpack

Copper free, precision layer wound wire for welding steels requiring impact toughness properties to -20C Bronze coated SG3 type wire in ISAF square-pack bulk packaging system ideally suited to high productivity applications. Available in 250kg and 500kg packs Copper coated SG2 type wire in ISAF square-pack bulk packaging system. Available in 250kg packs for high productivity applications

ER70S-6 G4Si-1

Carbofil 309LMo Carbofil 310 Carbofil 312

ER309LMo G 23 12 3L

ER70S-6 G3Si-1

ER310 G 25 20

Inertfil 310

MAG Wire - Low Alloy Steels

CURRENT PRODUCT LINES Carbofil Mo Carbofil Ni Mo-1 Carbofil 120 Carbofil Cr Mo 1 Carbofil Cr Mo 2 Carbofil 1Ni AWS EN FUTURE PRODUCT LINE Carbofil Mo Carbofil Ni Mo-1 Carbofil NiMoCr Carbofil Cr Mo 1 Carbofil Cr Mo 2 Carbofil 1Ni DESCRIPTION

ER312 G 29 9

Inertfil 312

A 29/9 type wire used for the welding of higher carbon steels and dissimilar steel combinations where high levels of strength are required For welding a range of medium carbon steels where good levels of strength are required. Can also be used for welding manganese steels, exhausts and dissimilar steels. Niobium stabilised nominal 19%Cr-9%Ni wire for the welding of AISI 321 and 347 grades and EN equivalent steels

Carbofil 307
For the welding of 0.5%Mo low alloy creep resisting steels used in chemical plant construction operating at temperatures up to 500C

ER307 G 19 9 6

Inertfil 307

ER80S-D2

Carbofil 347
ER100S-G For welding high strength fine grained steels. Typical steel grades include AISI 4130, RQT 601 etc. Meets NACE requirements. Deposits a nominal 1.8%Ni,Cr,Mo weld metal giving high strength levels typically up to 900N/mm2. For welding high strength QT steels such as RQT 701, Weldox 700 etc A nominal 1.25%Cr-0.5%Mo wire for welding of low alloy creep resistant steels for service temperatures up to 500C A nominal 2%Cr-1%Mo wire for welding low alloy creep resistant steels and 0.5%Cr-0.5%Mo-0.25%V steels. A nominal 1%Ni wire for welding micro-alloyed steels requiring impact toughness properties down to -40C. Conforms to NACE requirements A nominal 2.25%Ni wire for the welding of fine grained steels requiring impact toughness properties down to -50C For the welding of low alloy Weathering steels. Typical grades include Cor-Ten A & B, Patinax 37 and S355K2G2W

ER347 G 19 9 Nb

Inertfil 347

ER120S-G

Carbofil 22.8.3L Carbofil 410

ER22.9.3L G 22 9 3 N L

Inertfil 2209

22%Cr-9%Ni-3%Mo wire for the welding of duplex stainless steels with a PREN >35 requirement.

ER80S-G

ER410 -

Inertfil 410

A nominal C-12%Cr wire for the welding of martensitic stainless steels such as AISI 403 and 410 grades and equivalent EN grades

ER90S-G

ER80S-Ni1

Carbofil 2Ni

ER80S-Ni2

Carbofil 2Ni

Weatherfil

ER80S-G

Carbofil Cu

*ISAF is a member of the Air Liquide Welding Group of Companies 15 16

MAG Wires Repair & Maintenance

CURRENT PRODUCT LINES Carbofil 307 Carbofil 312 AWS EN FUTURE PRODUCT LINE DESCRIPTION
For welding a range of medium carbon steels where good levels of strength are required. Can also be used for welding manganese steels, exhausts and dissimilar steels. A 29/9 type wire used for the welding of higher carbon steels and dissimilar steel combinations where high levels of strength are required

MIG WIRES - Nickel Alloys

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Copperfil 70-30 DESCRIPTION
70%Cu-30%Ni alloy wire for the welding of 70/30 Ni Cu alloys. Also for welding other cupro - nickel grades. For applications in the marine industry and in desalination plant requiring increased resistance to sea water corrosion. A high Ni alloy with additional Mn, Cr, Nb and Ti. Suitable for welding of 600 and 601 grade steels. The wire is also suitable for welding nickel alloys to stainless steel, low alloy steel and C-Mn steels. Carbofil 625 is a high Ni alloy with additional Mn, Cr, Mo, and Nb. Used for welding nickel alloys such as 625, 800, 254SMo and S31254 and welding nickel alloys to stainless steel & C-Mn steels.

ER 307 G 19 9 6

Inertfil 307

Carbofil 67

ER CuNi

ER 312 G 29 9

Inertfil 312

Carbofil 82

ERNiCr-3

Nifil 600

Carbofil A250 Carbofil A350 Carbofil A450 Carbofil A600

For overlaying components requiring a machineable weld deposit in the region of 250-265Hv hardness.

Carbofil 625

ERNiCrMo-3

Nifil 625

Deposits a weld metal of typically 350-370Hv hardness which is machineable and provides increased wear resistance

MIG WIRES - Aluminium Alloys

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
A nominal 99.5% aluminium wire for the welding of commercially pure grade aluminium in both wrought and cast forms where high electrical conductivity is important. Typical grades include 1050A and 1200 A nominal aluminium 5%Si alloy wire for welding aluminium alloys containing up to 7% silicon in both wrought and cast forms. Not suitable for welding components which are to be anodised after welding. Aluminium 5% Mg alloy wire for welding aluminium grades. Good levels of strength. Typical grades include 5154A, 5454 and 5083 wrought alloys and LM5 castings. Deposits can be anodised For welding 5083 grade, Aluminium 4.5% Mg alloy wire with additional manganese for increased strength.

Medium hardness weld metal of typically 450-470Hv offering resistance to medium abrasive wear. Deposits can be machined using special tool tips.

Carbofil HF 600

Provides a combination of abrasion & impact resistance. Typical applications include plough shares, mixer paddles, crushers, bucket edges, conveyers etc.

Alufil 99.5

AL1200

Alufil 99.5

Alufil 5Si

AL4043

Alufil 5Si

Alufil 5Mg

ER5356 AL5356

Alufil 5Mg

ER5183 -

Alufil AlMg 4.5

17

18

Notes

Section 3 - TIG Wire

19

20

TIG Wires - C-Mn & Low Alloy Steels

CURRENT PRODUCT LINES Carborod A18 AWS EN FUTURE PRODUCT LINE DESCRIPTION

TIG WIRES - Stainless Steels

CURRENT PRODUCT LINES Carborod 308L Carborod 309L Carborod 316L Carborod 309LMo Carborod 310 Carborod 312 Carborod 347 Carborod 22.8.3L Carborod 25.10.4L Carborod 410 AWS EN FUTURE PRODUCT LINE Inertrod 308L Inertrod 309L Inertrod 316L Inertrod 309LMo DESCRIPTION

ER70S-6 G3Si-1

Carborod 1

For welding mild steel & medium carbon steels requiring weld metal impact toughness properties down to -20C

ER308L W 19 9 L

For the welding of 18%Cr-8%Mo ( 304 & 304L ) stainless steels.

ER70S-6 G4Si-1

Carborod 1A

Double deoxidised wire with increased levels of manganese and silicon providing excellent mechanical properties.

ER309L W 23 12 L

A nominal 25%Cr -12%Ni wire. for the welding of stainless steel to mild and medium carbon steels.

Carborod SD3 Carborod Mo Carborod Cr Mo 1 Carborod Cr Mo 2 Carborod 9 Cr Mo Carborod 9 Cr mod Carborod 1Ni Carborod 2Ni Carborod SD2 3Ni Carborod SD3 1Ni 1/2 Mo Weatherod

ER70S-G -

Carborod SD3 Carborod Mo Carborod Cr Mo 1 Carborod Cr Mo 2 Carborod 9 Cr Mo Carborod 9 Cr mod Carborod 1Ni Carborod 2Ni Carborod SD2 3Ni Carborod SD3 1Ni 1/2 Mo Weatherod

Provides a nominal 1.7%Mn weld metal for welding fine grained structural steels requiring impact toughness properties down to -60C

ER 316L W 19 12 3 L

A nominal 18%Cr-12%Ni-3%Mo wire for the welding of 316 & 316L grade stainless steels.

ER80S-G -

For the welding of 0.5%Mo low alloy creep resisting steels used in chemical plant construction operating at temperatures up to 500C

ER 309LMo W 23 12 2 L

A nominal 25%Cr-12%Ni-3%Mo wire for the deposition of cladding layers on mild and medium tensile steels prior to depositing 316L final layers.

ER80S-G WCrMo 1 Si

A nominal 1.25%Cr-0.5%Mo wire for the welding of low alloy creep resisting steels for service temperatures up to 500C A nominal 2.25%Cr-1%Mo wire for the welding of low alloy creep resisting steels of similar analysis and 0.5%Cr-0.5%Mo-0.25%V steels operating at temperatures up to 565C A nominal 9%Cr-1%Mo wire for welding Cr-Mo steels of similar composition working at elevated temperatures up to 600C

ER 310 W 25 20

Inertrod 310

A nominal 25%Cr-20%Ni wire for welding of AISI 310 grade austenitic stainless steels working at high temperatures.

ER90S-G WCrMo 2 Si

ER 312 W 29 9

Inertrod 312

A 29%Cr-9%Ni type wire used for the welding of higher carbon steels and dissimilar steel combinations where high levels of strength are required

ER80S-B8 -

ER 19 9 Nb W 19 9 Nb

Inertrod 347

A nominal 19%Cr-9%Ni-0.6Nb stabilised wire for the welding of AISI 321 and 347 grades and EN equivalent steels

ER90S-B9 -

Modified 9%Cr-1%Mo wire for the welding of Cr-Mo steels of similar composition with N, V and Nb additions. Typical steel grades include P91 and T91 A nominal 1%Ni wire for welding micro-alloyed steels requiring impact toughness properties down to -40C. The wire contains less than 1% nickel and conforms to NACE requirements A nominal 2%Ni wire for the welding of fine grained micro-alloyed steels requiring impact toughness properties down to -50C

W 22 9 3 N L

Inertrod 2209 Inertrod 2410

For the welding of duplex stainless steels with a PREN >35 requirement. Typical grades include SAF2205, Hyresist 25/5

ER80S-Ni1 -

W 25 9 4 N L

Welding of Super Duplex stainless steels with a PREN value of>40. Requirement for the welding of UNS32760 and Zeron 100 grades.

ER80S-Ni2 -

ER 410 -

Inertrod 410

A nominal 12%Cr wire for the welding of martensitic stainless steels such as AISI 403 and 410 grades.

ER80S-G -

A nominal 2.5%Ni wire for welding fine grained steels requiring impact toughness properties down to -80C

ER90S-G -

Deposits a nominal 1.5%Mn-0.9%Ni-0.5%Mo weld metal providing high strength and impact toughness properties down to -60C.

ER80S-G W Mn3Ni1Cu

For the welding of low alloy steels commonly known as weathering steels. Typical grades include Cor-Ten A & B, Patinax 37 etc.

21

22

TIG Wires - Nickel Alloys

CURRENT PRODUCT LINES Carborod 60 Carborod 82 Carborod 625 AWS EN FUTURE PRODUCT LINE Nirod NiCu 7 Nirod 600 Nirod 625 DESCRIPTION
65%Ni-30%Cu alloy wire for the welding of Monel 400. It is also suitable for the welding of Monel 400 to cupro-nickel alloys and carbon steels. Weld deposits exhibit excellent resistance to corrosion by sea water, acids and alkalies. A high Ni alloy with additional Mn, Cr, Nb and Ti. Suitable for welding of 600 and 601 nickel alloys. The wire is also suitable for welding nickel alloys to stainless steel, low alloy steel and C-Mn steels. Carbofil 625 is a high Ni alloy with additional Mn, Cr, Mo, and Nb. Used for welding nickel alloys such as 625, 800, 254SMo and S31254 and welding nickel alloys to stainless steel & low alloy steels.

Section 4 - Cored Wire

ERNiCu-7 -

ERNiCr-3 -

ERNiCrMo-3 -

TIG Wires - Aluminium Alloys

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Alurod Al 99.5 Ti Alurod AlSi 5 Alurod AlMg 4.5Mn Alurod AlMg 5 DESCRIPTION
A nominal 99.5% aluminium wire for the welding of commercially pure grade aluminium in both wrought and cast forms where high electrical conductivity is important. Typical grades include 1050A and 1200 A nominal Al- 5% Si alloy wire for welding aluminium alloys containing up to 7% Si in both wrought and cast forms. Not suitable for welding components which are to be anodised after welding.

Alurod 99.5

AL1200

Alurod 5Si

4043A AL4043A

5083 -

For welding 5083 grade Al-Mg grades with additional Mn for increased strength.

Alurod 5Mg

5356 AL5356

A nominal Al-5% Mg alloy wire for welding aluminium grades requiring good levels of strength. Typical grades include 5154A and 5454 wrought alloys and LM5 castings. Deposits can be anodised

23

24

Fluxofil Seamless Metal Cored Wires - C-Mn Steels

CURRENT PRODUCT LINES Fluxofil M8 Fluxofil M10 Fluxofil M10S AWS EN
E70C-6M H4 T46 2MM 1 H5

Citoflux Cored Wires C-Mn Steels

DESCRIPTION CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Citoflux R00 Citoflux R00Ni Citoflux B00 Citoflux M60 Citoflux M00 DESCRIPTION

FUTURE PRODUCT LINE Fluxofil M8 Fluxofil M10 Fluxofil M10S

Metal cored wire for the welding of mild and medium carbon steels requiring impact toughness properties down to -20C Metal cored wire for the welding of mild and medium carbon steels requiring impact toughness properties down to -40C Metal cored wire manufactured with strict control of impurity levels to provide impact toughness properties down to -50C in both the as-welded and PWHT conditions.

Safdual 100

E71T-1MJ E42 3 PM 1 H5

All positional seamed rutile flux core wire offering excellent operability for the welding of C-Mn steels requiring impact toughness properties down to -20C All positional seamed rutile flux cored wire for the welding of C-Mn structural steels requiring impact toughness properties down to -40C.. For use with both 80%Ar-20%CO2 & CO2 shielding gases Basic seamed flux cored wire for the welding of C-Mn steels requiring impact toughness properties down to -40C, using both 80%Ar-20%CO2 & CO2 shielding gases. Positional characteristics in 1.2mm. Seamed metal cored wire for the welding of mild and medium carbon steels requiring impact toughness properties down to -20C using both 80%Ar-20%CO2 shielding gas Seamed metal cored wire for the welding of mild and medium carbon steels requiring impact toughness properties down to -40C, using 80%Ar-20%CO2 shielding gas

E70C-6M H4 T46 4 MM 1 H5

Safdual 100Ni

E81T1-G T46 4 1Ni PMC 1H5 E71T-5 1.2mm E70T-5 1.6mm T42 5 B MC 1 H5

E70C-6M H4 T46 5 MM 1 H5

Safdual 400

Fluxofil Seamless Flux Cored Wires - C-Mn Steels

CURRENT PRODUCT LINES Fluxofil 11 Fluxofil 14HD Fluxofil 19HD Fluxofil 31 AWS EN
E70T-2 H4 T42 ARC 3 H5

FUTURE PRODUCT LINE Fluxofil 11 Fluxofil 14HD Fluxofil 19HD Fluxofil 31

Safdual 206 DESCRIPTION

E70C-6M T46 4 MM 1 H5

Rutile flux cored wire for welding mild steel and C-Mn steel in the downhand and HV positions using either CO2 or 80%Ar-20%CO2 mixed gas All positional rutile flux cored wire offering excellent operability for the welding of carbon manganese steels requiring impact toughness properties down to -20C All positional rutile flux cored wire offering excellent operability for the welding of carbon manganese steels requiring impact toughness properties down to -20C using CO2 shielding gas Basic flux cored wire with impact toughness properties down to -40C, for use with CO2 and 80%Ar-20%CO2 shielding gases.

Safdual 200

E70C-6M T46 4 MM 1 H5

E71T-1M H4 T46 2 PM 1 H5

*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded and replaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.

Citoflux Cored Wires - Low Alloy Steels

CURRENT PRODUCT LINES AWS EN
E81T1-Ni1 T46 5 1Ni PM I H5

E71T-1C H4 T46 2 PC 1 H5

E70T-5 H4 T42 4 BM 3 H5

FUTURE PRODUCT LINE Citoflux R82 Citoflux R82 SR Citoflux R82V Citoflux R26 Citoflux R07 Citoflux M07

DESCRIPTION
A seamed rutile flux cored wire for welding C-Mn and high strength steels. Deposits a nominal C - 1.4%Mn 0.8%Ni weld metal which meets NACE requirements. Offers excellent Charpy V-Notch impact and CTOD at -10C toughness properties. 80%Ar-20%CO2 shielding gas. Seamed rutile flux cored wire for the welding of C-Mn and high strength steels. Depositing a nominal C - 1.3%Mn 0.9%Ni weld metal chemistry to conform with NACE. Deposits have good impact properties even after PWHT. 80%Ar-20%CO2 shielding gas. Seamed rutile flux cored wire for the all positional welding of structural steels requiring impact toughness properties down to -50C. For use with 80%Ar-20%CO2 shielding gas A seamed rutile flux cored wire for the all-positional welding of high strength, low alloy steels where impact toughness properties down to -50C are required. 80%Ar-20%CO2 shielding gas. Seamed rutile flux cored wire for the welding of high strength high yield steels such as Hardox 700, RQT 701, Q1N, HY80 etc. For use with 80%Ar-20%CO2 shielding gas. Basic seamed metal cored wire for the all positional welding of high strength steels such as Superelso 600, 700, Weldox 700 etc.For use with 80%Ar-20%CO2 shielding gas.

Safdual 128

Cristal Cored Wires - C-Mn Steels

CURRENT PRODUCT LINES AWS EN
E71T-1 T42 2 PC 1 H10

FUTURE PRODUCT LINE Cristal F100

DESCRIPTION
Seamed, rutile flux core wire offering excellent operability for the welding of C-Mn steels requiring impact toughness properties down to -20C using CO2 shielding gas. Lower fume emission characteristics. Seamless rutile flux core wire offering excellent operability for the welding of C-Mn steels requiring impact toughness properties down to -20C using CO2 shielding gas. Lower fume emission characteristics Seamed metal cored wire for the welding of C-Mn steels requiring impact toughness properties down to -20C using 80%Ar-20%CO2 shielding gas. Lower fume emission characteristics Seamless metal cored wire for the welding C-Mn steels requiring impact toughness properties down to -20C using 80%Ar-20%CO2 Lower fume emission characteristics

Safdual 128SR Safdual 128V

E81T1-Ni1 T46 5 1Ni PM I H5

E91T1-G -

E71T-1 T46 2 PC 1 H5

Cristal F119

Safdual 162

E101T1-G -

E70C-6M T42 3 MM 1 H5

Cristal F206

Safdual 170

E111T1-G -

E70C-3M T42 2 MM 1 H5

Cristal F208

Safdual 270

E111T5-K3 T69 5 Mn2NiMo MM1 H5

*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded and replaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.

25

26

Fluxofil Cored Wires - Low Alloy & Creep Resisting Steels

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Fluxofil 18HD Fluxofil 20HD DESCRIPTION
Rutile flux cored wire for the welding of weathering steels such Cor-Ten A and B. For welding in the downhand and HV positions only using CO2 or 80%Ar-20%CO2 shielding gases. All positional rutile flux cored wire for the welding of CMn structural steels requiring impact toughness properties down to -40C.The nickel content is maintained below 1.00% to meet NACE requirements. For use with 80%Ar20%CO2 shielding gas Basic flux cored wire for the welding of fine grained steels and 0.5%Mo creep resisting steels. Provides impact toughness properties down to -40C. For use with CO2 and 80%Ar-20%CO2 shielding gases. Basic flux cored wire for the welding of 1%Cr - 0.5 %Mo creep resisting steels. For use with CO2 and 80%Ar-20%CO2 shielding gases

Flux Cored Wires Stainless Steels

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Fluxinox 308L Fluxinox 308L-PF Fluxinox 309L Fluxinox 309L-PF Fluxinox 316L Fluxinox 316L-PF Fluxinox 309MoL Fluxinox 309 MoL-PF Fluxinox 22.9.3 L-PF DESCRIPTION

Fluxofil 18

E70T1-G T42 A2 PM 1 H5

Inofil 308L

E308LTO-4

For the welding of AISI 304 and 304L grade stainless steels in the downhand and HV positions

Fluxofil 20HD

E71T-1M T46 4 1Ni PM H5

Inofil 308LP

E308LT1-4

All positional welding of AISI 304 and 304L grade stainless steels

Fluxofil 35

E80T5-G T MoL BM 3 H5

Fluxofil 35

Inofil 309L

E309LTO-4

For the welding of stainless steels to mild and medium carbon steels in the downhand and HV positions. Also suitable for depositing buffer layers on steel components prior to depositing 308L final layers.

E80T5-B2 T CrMo1 BM H5

Fluxofil 36

Inofil 309LP

E309LT1-4

All positional welding of stainless steels to mild and medium carbon steels and buffer layers.

E80T5-G T CrMoL2 BM H5

Fluxofil 37

Basic flux cored wire for the welding of 2.25%Cr 1%Mo creep resisting steels. For use with CO2 and 80%Ar-20%CO2 shielding gases. A nominal C-1.35%Ni basic flux cored wire for welding steels requiring good impact toughness properties down to -40C. For use with CO2 and 80%Ar-20%CO2 shielding gases Basic flux cored wire for welding higher strength fine grained steels and rail steels. Typical steel grades include : RQT 601, API 5L X70 etc. For use with CO2 and 80%Ar-20%CO2 shielding gases Basic flux cored wire for the welding of high strength steels requiring impact toughness properties down to -40C. Typical steel grades include : RQT 701, Weldox 700, USS T1 and T1A, HY80 etc. Metal cored cored wire for the welding of high strength steels requiring impact toughness properties down to -40C. Typical steel grades include : RQT 701, Weldox 700, USS T1 and T1A, HY80 etc. Basic flux cored wire for the welding of weathering steels such as Cor-Ten A and B. For welding in the downhand and HV positions only using CO2 or 80%Ar-20%CO2 shielding gases.

Inofil 316L

E316LTO-4

For the welding of 316 and 316L grade stainless steels in the downhand and HV positions

Fluxofil 40

E80T5-G T46 61Ni BM 3 H5

Fluxofil 40

Inofil 316LP

E316LT1-4

All positional welding of 316 and 316L grade stainless steels.

Fluxofil 41

E90T5-G T55 6 1NiMo BM 3 H5

Fluxofil 41

Inofil 309LMo

E309LMoTO-4

For welding stainless steels to carbon manganese steels in the downhand and HV positions. Also suitable for depositing buffer layers on steel components prior to depositing 316L final layers All positional welding of stainless steels to C-Mn steels and depositing buffer layers on steel components prior to depositing 316L final layers.

Fluxofil 42

E111T5 K4 T69 Mn2NiCrMo BM 3 H5 E111T1-K4 T69 4Mn2NiCrMo MM 1 H5

Fluxofil 42

E309LMoT1-4

Fluxofil M42

Fluxofil M42

T2209 1-4

All positional welding of duplex stainless steels with a PREN >35 requirement. Typical grades include SAF2205, 25/5 etc

Fluxofil 48

E80T5-G T46 6 Z BM 3 H5

All stainless steel flux cored wires are designed for use in conjunction with 80%Ar-20%CO2 shielding gas.

Fluxofil 48

27

28

Cored Wires - Special Applications

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE Fluxinox 625 Citoflux 430 Ti Citoflux Galva DESCRIPTION
A high Ni alloy with additional Mn, Cr, Mo, and Nb. Used for welding nickel alloys such as 625, 800, 254SMo and S31254 and welding nickel alloys to stainless steel & low alloy steels A metal cored wire depositing a nominal 17%Cr alloy. Ti stabilised for the welding of 409 ferritic stainless steels used in the manufacture of catalytic converter assemblies A special cored wire for single run welding of galvanised steel components where minimal disturbance of the zinc coating is important. For use with 80% Ar-20% CO2. Hardfacing wire for medium impact resistance and compressive loading. Ideal for overlaying wheel rims, tractor rollers forging dies, impact guides etc. Deposit hardness : 340-365HB Hardfacing wire with good resistance to combined abrasion and impact for surfacing mineral chutes, leveller blades, buckets, hammers etc. Deposit hardness : 50-52 RC Hardfacing wire with high abrasion resistance for surfacing components in mineral handling and agricultural industries. Applications include bucket lips and teeth, impact hammers, mixer blades, plough tips etc.Deposit hardness 58-60 RC

Section 5 - Submerged Arc Wire & Flux

Safdual 217

E430 TO G -

Safdual Zn

E 70C-GS T3 TZV 1 H15

Fluxofil 52

Fluxofil 56

Fluxofil 58

Fluxofil 58

*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded and replaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.

29

30

Submerged Arc Welding Flux - C-Mn Steels

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
Alumina rutile flux for the high speed welding of butt and fillet welds in structural and general purpose applications. Suitable for single and multi-pass welding in thicknesses up to 25mm. OP181 is suitable for both AC and DC with single, twin and tandem wire systems in conjunction with OE-S1 and OE-S2 wires Alumina rutile flux for welding butts and fillets in structural steel applications. OP191 is particularly suited to fillet welding since the weld bead exhibits a flat mitre finish with good toe blending. Used with single, twin and tandem wire systems using AC and DC in conjunction with OE-S1 and OE-S2 wires. Alumina basic flux for applications where impact toughness properties are required down to -30C. Silicon and manganese donating. Used with AC and DC on single, twin and tandem wire systems with OE-S2 and OE-SD3 wires. It is also suitable for welding weathering steels with OE-S2 1Ni 1/2 Cu wire. Fully basic fluoride flux for welding fine grained structural steels, high strength steels, low alloy steels and creep resisting steels. Suitable for use with a single wire only with DC+ up to 800A. OP41TT is used with OE-SD3, OE-S4Mo, OE-SD2 1NiCrMo, OESD2 1 1/4 Cr 1/2 Mo and OE-SD2 2 1/2 Cr 1Mo wires. Fully basic fluoride flux for welding structural steels requiring low temperature impact and CTOD fracture toughness properties used with OE-SD3, OE-S2Mo, OE-SD3 1Ni 1/4 Mo, OE-SD3 1Ni 1/2 Mo, OE-S3NiMo-1, OE-SD3 2 1/2 Ni 1/2 Cr 1/2 Mo and TiBor 22 & 33 wires. For use with AC and DC on single and multi wire systems. Fully basic fluoride flux for the welding of high strength, fine grained structural steels. OP121TTW is manufactured using special high purity raw materials to provide high weld integrity. Suitable for welding with a range of C-Mn and low alloy steel wires. For use with DC and AC up to 1000A on single & multi wire systems.

Submerged Arc Welding Flux - Stainless Steels

CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE DESCRIPTION
Semi basic flux for the welding of stainless steels using a single wire on DC up to 800A. OP33 is used in conjunction with a range of Silverfil stainless steel wires providing a minimal chromium loss in the deposit. Fluoride basic flux for welding austenitic and duplex stainless steels. Good Charpy-V impact properties to -196C with Silverfil 308L and 347 wires. The metallurgical behaviour of the flux in respect to silicon and manganese is neutral. Basic flux used in conjunction with Silverfil 22.8.3L wire for the welding of duplex stainless steels and cladding applications. The flux/wire combination gives a minimum PREN 35 value.

OP 181

S AR 1 88 AC H5

OP 181

OP33

S AF 2 54 DC

OP33

OP 191

S AR 1 87 AC H5

OP 191

OP76

S FB 2 55 AC

OP76

OP 192

S AB 1 67 AC H5

OP 192

LEXAL F500

SA AB 2 DC

OP F 500

OP 41TT

S FB 1 53 DC H5

OP 41TT

SAW Flux - Nickel Alloys

CURRENT PRODUCT LINES FREEZAL OP77 AWS EN FUTURE PRODUCT LINE DESCRIPTION
A fused flux specifically developed for the welding of 9%nickel steels in conjunction with Nifil276 wire. It produces excellent results on AC single wire up to 900A. The flux is well adapted to welding butt joints in the horizontal position which is beneficial in the fabrication of cryogenic LPG/LNG plant and piping.

OP121TT

S FB 1 55 AC H5

OP121TT

SF CS 2 65 AC

OP77

SA FB 1 55 AC

OP121TTW

OP122

SA FB 1 65 AC H5

OP122

Semi basic fluoride type flux for welding carbon manganese steels requiring impact toughness properties down to -20oC. For single and multi wire systems with AC and DC in conjunction with OE-S2 and OE-S2Mo wires. Used extensively for the longitudinal seam welding of pipe
Semi basic agglomerated flux for welding C-Mn steels for single and multi wire welding. The flux is used in conjunction with OE-S2, OE-S2Mo, TiBor22 and 33 wires and is particularly suited to the welding of longitudinal line pipe. For use with either DC or AC using currents up to 1300A on a single wire.

OP132

SA FB 1 65 AC H5

OP132

OP37STC

S FB 1 55 AC

OP F537

Basic fluoride flux which is manufactured using high purity minerals to provide low levels of residual elements in order to increase the weld deposit resistance to temper and in-service embrittlement in the range 370C - 590C. Used with OE-SD2 2 1/2 %Cr-1%Mo, OE-SD2 5CrMo & OE-SD2 9%Cr-1%Mo wires on a single wire with either DC or AC up to 800A.

31

32

Submerged Arc Welding Wires C-Mn & Low Alloy Steels

TYPICAL CHEMICAL ANALYSIS (WT %)
CURRENT PRODUCT LINES AWS FUTURE PRODUCT LINE C Mn Si S P Ni Cr Mo Other

Submerged Arc Welding Wires Stainless Steel & Nickel Alloys

TYPICAL CHEMICAL ANALYSIS (WT %)
CURRENT PRODUCT LINES AWS EN FUTURE PRODUCT LINE C Mn Si S P Ni Cr Mo Other

OE-S1

EL 12

OE-S1 OE-S2

0.09 0.49

0.01

0.006

0.005

Silverfil 308L Silverfil 309L

0.51 -

ER308L

OE-308L OE-309L OE-309LMo OE-316L OE-S 2209 Nifil 600 Nifil 625 Nifil 276

0.010 1.63

0.34

0.013 0.018

9.8

19.72 0.14

OE-S2

EL12K

0.09 0.95

0.27

0.005

0.009

ER309L

0.013 1.70

0.39

0.011 0.018

13.6 23.2

OE-S2Mo OE-SD3 OE-SD3Mo OE-S4 OE-S4Mo OE-SD3 1Ni 1/4 Mo OE-SD3 1Ni 1/2 Mo OE-S3NiMo-1 OE-S2 1NiCrMo OE-SD2 3Ni OE-S2 3 1/2 Ni OE-SD3 2 1/2 Ni 1 /2 Cr 1/2 Mo TiBor22 TiBor33 OE-SD2 1 1/4 Cr 1/2 1 /2 Mo OE-SD2 2 1/2 Cr 1Mo OE-SD2 5Cr Mo OE-SD2 9Cr 1Mo OE-SD2 9CrMoNi mod.

EA2

OE-S2Mo OE-SD3 OE-SD3Mo OE-S4 OE-S4Mo OE-SD3 1Ni 1/4 Mo OE-SD3 1Ni 1/2 Mo OE-S3NiMo-1 OE-S2 1NiCrMo OE-SD2 3Ni OE-S2 3 1/2 Ni OE-SD3 2 1/2 Ni 1 /2 Cr 1/2 Mo TiBor22 TiBor33 OE-S2 CrMo1 OE-S1 CrMo2 OE-SD2 5Cr Mo OE-SD2 9Cr 1Mo OE-SD2 9CrMoNi mod.

0.09 0.97

0.18

0.007

0.009

ER309LMo

0.015 1.48

0.44

0.005 0.021

23.9 13

2.7

EH12K

0.10 1.72

0.28

0.008

0.009

Silverfil 316L
0.52

ER316L

0.019 1.85

0.37

0.005 0.019

12.0 18.45 2.8

EG

0.11 1.58

0.23

0.003

0.010

Silverfil 22.8.3L Silverfil 82

ER329

0.012 1.56

0.48

0.005 0.017

8.7

22.7

3.2

N 0.15 Nb 2.45,Ti 0.32, Fe 1.89

EH14

0.12 2.08

0.05

0.011

0.014

ERNiCr-3

0.02

2.94

0.10

0.002 0.005

72.4 19.6 8.72

EG

0.12 1.92

0.10

0.008

0.011

0.51

Silverfil 625 Freezal S276 Citostrip 308L Citostrip 309L Citostrip 316L Citostrip 347 Citostrip 625

ERNiCrMo-3

0.004 0.02

0.05

0.001 0.005

64.8 22.04

Nb 3.74,Ti 0.14, Fe 0.14 Fe 5.5

EG

0.10 1.36

0.23

0.009

0.010

0.87

0.17

0.02

0.08

0.002 0.005

Bal

15.5

16

EG

0.11 1.60

0.23

0.007

0.010

0.98

0.53

EQ308L

Citostrip 308L Citostrip 309L Citostrip 316L Citostrip 347 Citostrip 625

0.012 1.90

0.27

0.012 0.018

10.5 19.9

EF3

0.12 1.72

0.21

0.007

0.005

0.98

0.53

EQ309L

0.015 1.70

0.31

0.011 0.017

13.2 23.4

EG

0.11 1.03

0.23

0.012

0.013

0.97

1.02

0.57

EQ316L

0.014 1.60

0.35

0.013 0.018

12.6 18.7

2.7 W4

ENi2

0.07 1.09

0.21

0.009

0.010

2.75

EQ347

0.053 1.4

0.27

0.010 0/017 10.1 19.5

Nb 0.57

ENi3

0.08 1.00

0.20

0.008

0.005

3.18

ERNiCrMo-3

0.02

0.07

0.13

0.002 0.007

Bal

21.7

9.0

Nb 3.6 Fe 0.5

EG

0.12 1.33

0.18

0.010

0.008

2.32

0.65

0.52

Submerged Arc Welding Cored Wires - C-Mn Steels

CURRENT PRODUCT LINES AWS FUTURE PRODUCT LINE Fluxocord 31HD Fluxocord 35,25-2D DESCRIPTION
Fluxocord 31HD is a basic cored submeged arc wire used in conjunction with OP121TT & OP121TTW fluxes for the welding of fine grained structural steels requiring excellent mechanical properties and low temperature impact toughness properties down to -60C.

EG

0.07 1.15

0.06

0.003

0.008

0.32 Ti 0.05 B 0.005 0.43 Ti 0.16 B 0.013 1.36 0.55

EG

0.09 1.38

0.03

0.003

0.008

EB2

0.12 1.03

0.21

0.008

0.008

F7A8-EC1 F7P8-EC1

EG

0.09 1.00

0.24

0.010

0.012

2.45

0.93

EB6

0.07 0.48

0.40

0.009

0.009

5.60

0.58

Fluxocord 35,25-2D

Basic tubular cored wire used in tandem with OP122 and OP121TT fluxes.

EB8

0.06 0.56

0.44

0.007

0.006

8.77

0.99

EB9

0.10 0.51

0.28

0.008

0.006

0.71

8.83

0.92 Plus Nb V,N

33

34

Notes

Section 6 - References

35

36

Cross reference of BRINELL VICKERS - ROCKWELL and SHORE hardnesses

Ultimate tensile strength (kg/mm2)
28 30 32 33 35 37 39 40 42 43 45 47 48 50 51 53 55 56 58 60 62 63 65 67 68 70 72 73 75 77 78 80 82 84 85 87 89 90 92 94 96 97 99 101 103 106 110 113 117 120

Cross reference of BRINELL VICKERS - ROCKWELL and SHORE hardnesses

ROCKWELL DIAMOND Charge 30 kg (N) Charge 15 kg (N) SHORE Ultimate tensile strength (kg/mm2)
123 126 129 132 135 138 141 144 146 149 153 159 160 165 167 171 174 178 182 185 192 200 208 217 227 228 231

BRINELL hardness (P=30 D2)

80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 310 320 330 340 350

ROCKWELL hardness HRB

36.4 42.4 47.4 52.0 56.4 60.0 63.4 66.4 69.4 72.0 74.4 76.4 78.4 80.4 82.2 83.8 85.4 86.8 88.2 89.6 90.8 91.8 93.0 94.0 95.0 95.8 96.6 97.6 98.2 99.0 19.2 20.2 21.2 22.1 23.0 23.8 24.6 25.4 26.2 26.9 27.6 28.3 29.0 29.6 30.3 31.5 32.7 33.8 34.9 36.0

HRC

VICKERS hardness HV (P=30 kg)

80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235

BRINELL hardness (P=30 D2)

359 368 376 385 392 400 408 415 423 430 429 444 461 477 495 514 534 555 578

ROCKWELL hardness HRB HRC

37.0 38.0 38.9 39.8 40.7 41.5 42.4 43.2 44.0 44.8 45.5 46.3 47.0 47.7 48.3 49.0 49.7 50.3 50.9 51.5 52.1 52.8 53.3 53.8 54.4 54.9 55.4 55.9 56.4 56.9 57.4 57.9 58.4 58.9 59.3 60.2 61.1 61.9 62.8 63.5 64.3 65.0 65.7 66.3 66.9 67.5 68.0

VICKERS hardness HV (P=30 kg)

360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 720 740 760 780 800 820 840 860 880 900 920 940 970 1000 1050 1100 1200

ROCKWELL DIAMOND Charge 30 kg (N)

57.6 58.7 59.9 61.1 62.3 63.5 64.6 65.8 66.0 67.2 67.4 68.2 68.7 69.4 69.9 70.3 71.6 72.7 73.9 75.1 76.3 76.4 76.8

Charge 15 kg (N)
79.3 80.0 80.6 81.4 82.0 82.8 83.4 84.0 84.1 84.7 84.9 85.3 85.6 85.9 86.3 86.5 87.2 87.8 88.4 89.0 89.6 89.7 89.8

SHORE

51 52 54 56 58 59 61 63 65 66 68 70 71 73 75 77 79 80

41.9 42.9 43.9 45.1 46.2

69.7 70.3 70.9 71.7 72.5 73.1 73.7 74.4 75.0 75.5 76.1 76.7 77.3 78.0 78.6

15 18 19 20 21 22 23 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 50

260 265 270 275 280 285 290 295 300 310 320 330 340 350

47.3 48.3 49.3 50.3 51.2 52.2 53.3 54.3 55.4 56.4

Valid for non-alloyed and annealed steels. Valid for non-alloyed and annealed steels.

77.2 77.5 77.6 78.4 79.0 79.1 79.7 80.4 81.1 81.7 82.2 82.7 83.1 83.6 84.0 84.4 84.8 85.3 85.8 86.4 87.2

90.1 90.2 90.3 90.7 91.0 91.0 91.2 91.5 91.8 92.0 92.1 92.3 92.5 92.7 92.9 93.0 93.4 93.6 93.9 94.1 94.5

81 83 84 86 87 88 90 91 92 93 95 96 97

37

38

Symbols for welding positions or sheet metal and pipe

Butt welds
EN 287* Downhand position: The parts are in a horizontal plane and the filler metal is deposited from above. Pipe in rotation; the axis of the pipe is horizontal The pipe is made to turn during the welding, while the filler metal is deposited in the area most convenient for the welder or the operator Horizontal vertical position: The parts are in the vertical plane and the axis of the weld is horizontal. The axis of the pipe is vertical The welding is carried out on a horizontal plane. The welding is said to be in horizontal fillet.

Symbols for Welding Positions on Sheet Metal

Fillet welds
EN 287* PA Fillet (1 F) Fillet welding. The parts are bent kind the weld is in a horizontal plane. The axis of the weld is vertical.

PB Horizontal Fillet (2 F)

Horizontal fillet welding. One part is horizontal and the other vertical. The weld between the two parts is performed in a horizontal plane.

Stationary pipe: The pipes axis is at 45 The weld is operated from the bottom toward the top in a 45 plane in relation to the vertical. The welding is said to be in an inclined up position. Vertical position: plates are in a vertical plane, as is the axis of the weld. Vertical up position. The metal is deposited from bottom to top. Stationary pipe The axis of the pipe is horizontal. The weld is carried out from the bottom toward the top on a vertical plane. The weld is positional positional Vertical position: plates are vertical, as is the axis of the weld. Vertical down position. The metal is deposited from top to bottom. Stationary pipe The axis of the pipe is horizontal. The weld is carried out from the top toward the bottom on a vertical plane. The welding is said to be positional

PF Vertical up (3 F 1)

Vertical fillet welding. The parts are vertical, as is the axis of the weld. Vertical up position. The metal is deposited from bottom to top.

PG Vertical Down (3 F 2)

Vertical fillet welding. The parts are vertical, as is the axis of the weld. Vertical down position. The metal is deposited from top to bottom.

PD Overhead Fillet (4 F)

Overhead position: the plates are in a horizontal plane. The filler metal is deposited from below.

Overhead welding. One part is horizontal and the other vertical. The weld is deposited from below in a horizontal plane.

39

40

Volume and weight of metal deposited per meter of weld

Plate thickness (mm) (e)
5 6 8 10 12 14 16 18 20

Volume of weld metal deposited per meter for fillet welds

Volume of metal Weight of metal to be deposited to be deposited (kg/m) (cm3)
26 42 69 100 125 164 211 259 310 0.20 0.323 0.534 0.78 0.97 1.28 1.64 2.02 2.42

Bevel opening ( )
80 80 70 70 60 60 60 60 60

Gap (mm) (E)

0 1 1 1 1.5 1.5 2 2 2

Fillet Weld Leg Length (mm)

3 4 5 6 7 8 9 10 12 16 20 25

Deposited Weld metal/meter kg (approx)

0.04 0.1 0.14 0.2 0.28 0.35 0.45 0.57 0.75 1.2 1.95 2.95

Leg Length

VOLUME OF METAL AND WEIGHT OF METAL DEPOSITED e= PER METER OF WELD FOR thickness BUTT WELD WITH BEVEL WITHOUT ROOT FACE

The above values are calculated using a milre finish. For convex bead finish allow for an additional 10-15% to the final calculation
Weight of metal to be deposited (kg/m)
0.23 0.34 0.54 0.72 0.97 1.25 1.55 MMA MIG/MAG FLUX CORED WIRE METAL CORED WIRE TIG 65% 95% 85% 95% 99%

Thickness (mm) (e)

5 6 8 10 12 14 16

Gap (mm) (h)

1 1.5 1.5 2 2 2 2

Root face (mm) (h)

1 1.5 1.5 2 2 2 2

Volume of metal to be deposited (cm3)

30 44 70 92 125 160 200

Weld Process Efficiency

Process Efficiency %

VOLUME OF METAL AND WEIGHT OF METAL DEPOSITED PER METER OF WELD FOR BUTT WELD WITH BEVEL AND BACK PASS

Weld process efficiency must be taken into account when calculating consumable volume and cost. For example MMA welding allowances should be made for stub ends, spatter and slag losses.

e= thickness

Plate thickness (mm) (e)

6 8 10 12 14 16

Gap (mm) (E)

2.5 2.5 3 3 3.5 4

Volume to be deposited per meter (cm3)

36 61 93 123 167 217

Weight of metal to be deposited (kg/m)

0.28 0.47 0.72 0.96 1.31 1.69

VOLUME OF METAL DEPOSITED AND WEIGHT OF e= METAL DEPOSITED PER METER thickness OF WELD FOR BUTT WELD WITH BEVEL AND ROOT FACE 41 42

Stress Conversion Table

tonf/in2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Stress Conversion Table

tonf/in2
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

kgf/mm2
1.6 3.2 4.7 6.3 7.9 9.5 11.0 12.6 14.2 15.7 17.3 18.9 20.5 22.0 23.6 25.2 26.8 28.3 29.9 31.5 33.1 34.6 36.2 37.8 39.4 40.9 42.5 44.1 45.7 47.2 48.8 50.4 52.0 53.5 55.1 56.7 58.3 59.8 61.4 63.0

N/mm2
15.4 30.9 46.3 61.8 77.2 92.7 108.1 123.6 139.0 154.4 169.9 185.3 200.8 216.2 231.7 247.1 262.6 278.0 293.4 308.9 324.3 339.8 355.2 370.7 386.1 401.6 417.0 432.4 447.9 463.3 478.8 494.2 509.7 525.1 540.5 556.0 571.4 586.9 602.3 617.8

psi
2240 4480 6720 8960 11200 13440 15680 17920 20160 22400 24640 26880 29120 31360 33600 35840 38080 40320 42560 44800 47040 49280 51520 53760 56000 58240 60480 62720 64960 67200 69440 71680 73920 76160 78400 80640 82880 85120 87360 89600

kgf/mm2
64.6 66.1 67.7 69.3 70.9 72.4 74.0 75.6 77.2 78.7 80.3 81.9 83.5 85.0 86.6 88.2 89.8 91.3 92.9 94.5 96.1 97.6 99.2 100.8 102.4 103.9 105.5 107.1 108.7 110.2 111.8 113.4 115.0 116.5 118.1 119.7 121.3 122.8 124.4 126.0

N/mm2
633.2 648.7 664.1 679.5 695.0 710.4 725.9 741.3 756.8 772.2 787.7 803.1 818.5 834.0 849.4 864.9 880.3 895.7 911.2 926.7 942.1 957.5 973.0 988.4 1004 1019 1034 1050 1066 1081 1097 1112 1127 1143 1158 1174 1189 1205 1220 1236

psi
91840 94080 96320 98560 100800 103040 105280 107520 109760 112000 114240 116480 118720 120960 123200 125440 127680 129920 132160 134400 136640 138880 141120 143360 145600 147840 150080 152320 154560 156800 159040 161280 163520 165760 168000 170240 172480 174720 176960 179200

tonf/in2
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

kgf/mm2
127.6 129.1 130.7 132.3 133.9 135.4 137.0 138.6 140.2 141.7 143.3 144.9 146.5 148.0 149.6 151.2 152.8 154.3 155.9 157.5 159.1 160.6 162.2 163.8 165.4 166.9 168.5 170.1 171.7 173.2 174.8 176.4 178.0 179.5 181.1 182.7 184.3 185.8 187.4 189.0

N/mm2
1251 1266 1282 1297 1313 1328 1344 1359 1375 1390 1405 1421 1436 1452 1467 1483 1498 1514 1529 1544 1560 1575 1591 1606 1622 1637 1653 1668 1683 1699 1714 1730 1745 1761 1776 1792 1807 1822 1838 1853

psi
181440 183680 185920 188160 190400 192640 194880 197120 199360 201600 203840 206080 208320 210560 212800 215040 217280 219520 221760 224000 226240 228480 230720 232960 235200 237440 239680 241920 244160 246400 248640 250880 253120 255360 257600 259840 262080 264320 266560 268800

tonf/in2
121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160

kgf/mm2
191 192 194 195 197 198 200 202 203 205 206 208 209 211 213 214 216 217 219 221 222 224 225 227 228 230 232 233 235 236 238 239 241 243 244 246 247 249 250 252

N/mm2
1869 1884 1900 1915 1931 1946 1961 1977 1992 2008 2023 2039 2054 2070 2085 2100 2116 2131 2147 2162 2178 2193 2209 2224 2239 2255 2270 2286 2301 2317 2332 2348 2363 2378 2394 2409 2425 2440 2456 2471

psi
271040 273280 275520 277760 280000 282240 284480 276720 289960 291200 293440 295680 297920 300160 302400 304640 306880 309120 311360 313600 315840 318080 320320 322560 324800 327040 329280 331520 333760 336000 338240 340480 342720 344960 347200 349440 351680 353920 356160 358400

43

44

Conversions of Fractions of Feet & Inches

Fractions of Inches Inch decimal 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 0.016 0.031 0.047 0.063 0.078 0.094 0.109 0.125 0.141 0.156 0.172 0.188 0.203 0.219 0.234 0.25 0.266 0.281 0.297 0.313 0.328 0.344 0.359 0.375 0.391 0.306 0.422 0.438 0.453 0.469 0.484 0.5 0.516 0.531 0.547 0.563 0.578 0.594 mm 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.7 7.1 7.5 7.9 8.3 8.7 9.1 9.5 9.9 10.3 10.7 11.1 11.5 11.9 12.3 12.7 13.1 13.5 13.9 14.3 14.7 15.1 Fractions of Inches Inch decimal 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 = = = = = = = = = = = = = = = = = = = = = = = = = 0.609 0.625 0.614 0.656 0.672 0.688 0.703 0.719 0.734 0.750 0.766 0.781 0.797 0.813 0.828 0.844 0.859 0.875 0.891 0.906 0.922 0.938 0.953 0.969 0.984 mm 15.5 15.9 16.3 16.7 17.1 17.5 17.9 18.3 18.7 19.1 19.4 19.8 20.2 20.6 21.0 21.4 21.8 22.2 22.6 23.0 23.4 23.8 24.2 24.6 25.0

Notes

Fractions of feet 1 2 3 4 5 6 7 8 9 10 11 = = = = = = = = = = = 0.0833 0.1667 0.250 0.3333 0.4167 0.500 0.5833 0.6667 0.750 0.8333 0.9167 25.4 50.8 76.2 101.6 127.0 152.4 177.8 203.2 228.6 254.0 279.4

45

46

Notes

47