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    Supply of Wheat SDM

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    Saket Dhandhania
    This document discusses supply chain management (SCM) approaches to improve quality control in the milling industry. It outlines the stages in the flour production supply chain from wheat procurement, storage, production, packaging, delivery and end product storage. It identifies risks and causes of waste at each stage, such as traditional quality control practices, old equipment, improper storage and transportation. The document proposes ways to raise quality across the supply chain, including investing in local wheat producers, using automated unloading and silo equipment, modernizing production machinery, improving packaging, storage and delivery practices, and implementing quality monitoring and customer feedback.

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    Download as PDF, TXT or read online from Scribd

    Supply of Wheat SDM

    Uploaded by

    Saket Dhandhania
    87 views19 pages
    This document discusses supply chain management (SCM) approaches to improve quality control in the milling industry. It outlines the stages in the flour production supply chain from wheat procurement, storage, production, packaging, delivery and end product storage. It identifies risks and causes of waste at each stage, such as traditional quality control practices, old equipment, improper storage and transportation. The document proposes ways to raise quality across the supply chain, including investing in local wheat producers, using automated unloading and silo equipment, modernizing production machinery, improving packaging, storage and delivery practices, and implementing quality monitoring and customer feedback.

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    Supply of Wheat Sdm

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    This document discusses supply chain management (SCM) approaches to improve quality control in the milling industry. It outlines the stages in the flour production supply chain from wheat procurement, storage, production, packaging, delivery and end product storage. It identifies risks and causes of waste at each stage, such as traditional quality control practices, old equipment, improper storage and transportation. The document proposes ways to raise quality across the supply chain, including investing in local wheat producers, using automated unloading and silo equipment, modernizing production machinery, improving packaging, storage and delivery practices, and implementing quality monitoring and customer feedback.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    87 views19 pages

    Supply of Wheat SDM

    Uploaded by

    Saket Dhandhania
    This document discusses supply chain management (SCM) approaches to improve quality control in the milling industry. It outlines the stages in the flour production supply chain from wheat procurement, storage, production, packaging, delivery and end product storage. It identifies risks and causes of waste at each stage, such as traditional quality control practices, old equipment, improper storage and transportation. The document proposes ways to raise quality across the supply chain, including investing in local wheat producers, using automated unloading and silo equipment, modernizing production machinery, improving packaging, storage and delivery practices, and implementing quality monitoring and customer feedback.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 19

    SUPPLY CHAIN MANAGEMENT (SCM)

    WITH APPROACH TO QUALITY CONTROL IN MILLING INDUSTRY

    Mohamadreza Najafi
    Industrial Engineer Industrial ProductionPETKUS & MMW GmbH IRAN Office CEO

    Contents
    Changes in FM Industry BE WINNER IN COMPETITIVE MARKET Defining a Supply Chain SCM stages in flour production Risks in SCM of Flour production Role of each chain in Flour Quality RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN

    Changes in FM Industry
    New competitors entering through establishment of new production plants. Basic changes in role of governments in flour market. Increase role of the importation of wheat for flour production plants and its price fluctuation.

    BE WINNER IN COMPETITIVE MARKET The first victory in competitive market is to stay and survive Quality is a MUST to win

    Wrong Approach

    Only focused on increasing product quality and quantity only focusing in their plants. worldwide overview of quality for managers in of flour industry
    SC M

    Defining Supply Chain Management


    A chain of activities that creates and delivers the products and services to customers. An integrated group of processes to source, make, and deliver products

    Quality management from farm to fork

    SCM stages in flour production


    procurement of raw material (wheat)
    Storage production and packaging delivery storage in independent silos local (out of plant) C2 A C5 A storage in prepared plant storage C6 produc t deliver y Flour cons umer

    C1 A local wheat

    by farmers or farmers union

    C3 by the factory itself storage in plant silos C2 B flour ,Starch & Semolina production in plant

    C4 Product transfer & packagin g

    Wheat

    C1 B imported wheat

    C5 B storage at the point of consumption (Dealer)

    by grain trade companies

    storage in port silos (grain terminals)

    C2 C

    Risks in SCM of Flour production


    procurement of (wheat) Storag e production and packaging delivery by farmers or farmers union Tradition al quality control C3 flour , Starch & Semolina productio n in plant old equipment by grain trade companies Difference in quality spec of imported wheat and agreed storage in port silos (grain terminals) storage in out door stores High wastages Halts in production Missing Sanitation C4 Product transfer & packagin g C6 C5 B storage at the point of consumptio n (Dealer) unsuitable transportation post contamination s poor quality packaging produc t deliver y Flour cons umer storage in independent silos local (out of plant) C2 A C5 A

    C1 A local wheat High Wastages

    storage in prepared plant storage

    Wheat

    C1 B imported wheat Poor Quality Control

    by the factory itself

    storage in plant silos

    C2 B

    C2 C

    losses in unloadin g operation

    Role of Each Chain in Flour Quality


    Chain Code Title Probable percentage of waste Cause/Causes Results

    C1A

    Wheat locally produced

    8.5 To 10%

    Not using optimum procedures in planting, growth and harvesting stages

    Utilizing traditional unloading equipment from ship or wagon Not taking samples and proper quality control after import

    C1B

    Wheat from import

    4 To 5%

    As the most important input in the chain it will affect all the following stages Utilizing traditional equipment and procedures will damage the wheat and causes quality and quantity damages. The plant imports the wheat on the basis of quality inspection at original point. Increase of quality and quantity wastes because of environment and pests

    Storing in open At least 8 to C2A and non C2B 10% standard stores

    Not having mechanized and standard storages Not paying attention to the importance of maintenance in the chain of flour

    Every Chain Role in Flour Quality Continue



    C2C

    Storing in non-standard port stores

    At least 3 to 4.5%

    Not having standard grain silos at importing and exporting ports. Not having mechanized handling equipment

    Increase in wastage because of environment condition insects and pests Increase in wastes due to storing adjacent to other bulk material and their contamination pollution like coke , cement ,etc.


    C3

    Flour production process

    Low productivity

    Production by old machinery Low technology (no optimized production diagram) Technical production problems Missing Sanitation Poor Quality management

    Production stoppages Decrease in capacity of production Decrease in output Increase in wastages Decrease in variety of products Damaging flour starch Falling during distribution due to un proper bag sealing Low quality and attractiveness of packages of packages in case of added value flour like cakes.

    C4

    Product packaging (flour)

    1 to 1.5%

    Utilizing un proper packaging material Utilizing used and old packaging machinery

    Every Chain Role in Flour Quality Continue


    1 to 1.5% Secondary contamination Effect of environment like humidity on the product C5A C5B Ready to use storage at plant or point of consumption

    Transfer of contamination to the product Wastage due to penetration of humidity

    Qualitative and quantitative wastes due to improper transportation C6 Product delivery 0.5 1% Improper transportation

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Finding local high quality wheat producers and signing long term contract Using agriculture consultants to increase productivity and quality of the main local producers. Investment on agricultural machinery and procurement of the machinery instead of cash payment for local wheat

    C1A

    Locally produced wheat

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Finding proper imported wheat providers To evaluate the quality specs of the purchased wheat Unloading from the ship by automatic ship unloader Secondary quality control at the time of delivery

    C1B

    Imported wheat

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Using standard silos , not using sole and open storage
    C2A

    C2B

    Storing in silos

    Silos to be equipped with safe temperature control system


    Ventilation System to maintain wheat conditions during storage

    C2C

    Pre cleaning prior to wheat entrance to silos if necessary

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Improving production by optimizing proper diagram To utilize modern technology machinery and equipment
    C3

    Flour production

    To employ experienced and expert personal

    Regular repairs and preventive maintenance (PM) Applying effective machines in pre-cleaning and cleaning To meet Sanitation requirements

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Using packaging machine with proper technology Services from consultants and experts in packaging specially for flour with high added valve
    To employ experienced and expert personal

    C4

    Packaging

    Proper quality control after packaging

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN

    C5A

    Storing End Product


    C5B

    Storing in good condition in terms of humidity and keeping the insects out Using scientific storage procedures on the basis of LIFO , FIFO

    HOW TO RAISE THE QUALITY IN FLOUR PRODUCTION CHAIN


    Quality Control Monitoring before Delivery Supervising transport and product delivery
    C6

    Product delivery

    Monitoring the time, quantity and delivery conditions to customer Using customer feedback questioner forms to measure customer satisfaction

    procurement of wheat

    Storag e

    production and packaging

    delivery

    farmers or farmers union

    C2 A storage in local indigents silos (outside plant)

    C1 A locally produced by the production plant itself

    C5 A storage in end product plant storage

    C6

    C3 storage in plant silos C2 B flour , Starch & Semolina productio n in plant

    C4
    Product transfer & packagin g

    Wheat

    C5 B

    productio n delivery

    Flour cons umer

    C1 B import

    storage at the point of consumption (dealer)

    by grain trading companies

    storing in port silos


    (grain terminals)

    C2 C

    Thank you for your attention


    [email protected]

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