Installation/Owner's Manual: Series 9150
Installation/Owner's Manual: Series 9150
Installation/Owner's Manual: Series 9150
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MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR HP
53382
MODEL
SERIAL
VOLTS
PHASE
AMPS
60 Hz
MAX GATE LOAD DoorKing, Inc., Inglewood, CA
Installation/Owners Manual
Series 9150 Series 9150
TM
Copyright 2013 DoorKing, Inc. All rights reserved.
Date Installed:
Installer/Company Name:
Phone Number:
Leave Manual with Owner
Vehicular Slide Gate Operator
UL 325 Compliant
Circuit Board
Serial Number
and Revision Letter:
Convenience Open Optional
9150-065-W-3-13
9150-065-W-3-13 1
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight and free of people and obstructions.
Do not allow children to play in gate area or operate gate.
Do not stand in gate path or walk through path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR
HP
53382
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
15.25 16.75
17.75
24.75
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Class of Operation Model 9150 - UL 325 Class I, II, III, IV
Type of Gate Vehicular Slide Gates Only
Drive Sprocket Size #40 Chain
Cycles Per Hour 60 Per Hour (Installed level).
Speed Approximately 1 Ft. per Second (Installed level).
Entrapment Protection Primary - Inherent entrapment sensing system (Type A)
Secondary - Provision for connection of a non-contact sensor (Type B1)
and/or a contact sensor (Type B2).
SPECIFICATIONS
4 Minimum
1 Minimum
10.5
Use this manual for the Model 9150 operator with circuit board 4602-010 Rev A or higher ONLY.
Chain Height:
Idler wheels in
top position.
Concrete
Pad
Concrete
Pad
WITH Convenience Open
Max. Gate Weight
Installed Level
WITHOUT Convenience Open
Max. Gate Weight
Installed Level
Amp Horsepower - Voltage - Phase
Max Gate Length
Installed Level
1/2 HP - 115 VAC Single-Phase
1 HP - 115 VAC Single-Phase
1,000 Lbs.
1,500 Lbs.
800 Lbs.
1,300 Lbs.
30 Ft.
45 Ft.
5.4
9.7
Operator
Specification
Decal
DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons
of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights
reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc.
Note: 208/230/460/575 VAC input voltage can be connected to the
operator by installing an Optional High Voltage Kit (P/N 2600-266).
9150-065-W-3-13 2
SPECIFICATIONS 1
Slide Gate Requirements
Safety Information for Slide Gate Operators
ASTM 2200 Standard for Gate Construction
Important Safety Instructions
Instructions regarding intended installation:
Important Notices
UL325 Entrapment Protection
Glossary
4
5
6
6
6
7
8
9
SECTION 1 - INSTALLATION 10
10
10
11
12-15
15
16
17
18
19
1.1 Hardware for the Gate
1.2 Physical Stops for the Gate
1.3 Types of Gates
1.4 Operator Mounting Positions
1.5 Underground Conduit Requirements
1.6 Pad, Post or Ceiling Mount without / with J-Box Setup
1.7 Mounting Operator and Chain
1.8 Installation of Warning Signs
1.9 Chain Tray Kit
SECTION 2 - AC POWER TO OPERATOR(S) 20
20
21
2.1 High Voltage Wire Runs
2.2 High Voltage Terminal Connection
SECTION 3 - ADJUSTMENTS 22
3.1 4602 Circuit Board Description and Adjustments
3.2 DIP-Switch SW 1 and SW 2 Settings
3.3 Automatic Open / Close Limit Adjustment
3.4 Clutch Adjustment
3.5 Inherent Reverse Sensor Adjustment
22
23-24
25
26
26
TABLE OF CONTENTS
9150-065-W-3-13 3
SECTION 5 - WIRING 31
31
32
33
34
5.1 Main Terminal Description
5.2 Control Wiring for Single/Primary Operator
5.3 Auxiliary Device Wiring
5.4 Bi-Parting Gates Wiring - Dual Gate Operators
SECTION 8 - MAINTENANCE AND TROUBLESHOOTING 41
8.1 Maintenance
8.2 Troubleshooting
8.3 Accessory Items
Model 9150 Wiring Diagrams
41
42-43
44
45-48
SECTION 7 - OPTIONAL CONVENIENCE OPEN ADJUSTMENTS 39
7.1 Circuit Board (2340) Setup
7.2 DC System Description
7.3 DIP-Switch Settings
39
40
40
SECTION 6 - OPERATING INSTRUCTIONS 35
6.1 AC Power and Reset Switch
6.2 Shutdown Conditions
Soft Shutdown
Hard Shutdown
6.3 Manual Gate Operation
Fail-Safe Manual Release System
Fail-Secure Manual Release System
Emergency Vehicle Access Conditions
37-38
35
36-37
SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION 27
4.1 UL 325 Terminal Description
4.2 Secondary Entrapment Protection Device Locations
4.3 Loop Detector Wiring
27
28-29
30
TABLE OF CONTENTS
9150-065-W-3-13 4
Slide Gate Requirements
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate
access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that
persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
(ref. UL 325 56.8.4.b)
All openings of a horizontal slide gate are
guarded or screened from the bottom of the gate to a
minimum of six (6) feet (1.83 m) above the ground to
prevent a 2 1/4 inch (57.2 mm) diameter sphere from
passing through the openings anywhere in the gate
and in that portion of the adjacent fence that the gate
covers in the open position.
(ref. ASTM F2200-11a, 6.1.2)
Note: A filler post or barrier
may need to be installed in the
gap area to reduce the distance
to 2 1/4 inches or less.
A contact sensor should be
installed in this area for
safety.
(See
on next page and page 28).
A gap, measured in the horizontal plane parallel to
the roadway, between a fixed stationary object
nearest the roadway (such as a gate support post)
and the gate frame when the gate is in either the
fully open position or the fully closed position, shall
not exceed 2 1/4 inch (57.2 mm).
(ref. ASTM F2200 6.1.4)
Closed Gate
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High Risk of Entrapment Area X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X
Adjacent fence that covers open gate position.
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Note: Install
screened wire
mesh to a
non-compliant
gate AND
non-compliant
adjacent fence
that covers
open gate
position
(See above).
X X X X X X X X X X X X X X X X X X X X
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Non-compliant openings wider than 2 1/4.
Less than 2 1/4
Screened Wire Mesh
Compliant openings less than 2 1/4.
Gate Frame and Adjacent Fence Area
Gate Frame and Adjacent Fence Area
Gates shall be designed, constructed and
installed to not fall over more than 45
degrees from the vertical plane, when a gate
is detatched from the supporting hardware.
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Fall Over Bracket
Illustrations not to scale.
9150-065-W-3-13 5
Reverse
Loop
Automatic
Exit Loop
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
Reverse
Loop
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
(Optional) will
provide an open
command to the
gate operator(s)
when a vehicle is
exiting the property.
Warning Sign
Moving Gate Can Cause
Serious Injury or Death
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
Moving Gate Can Cause
Serious Injury or Death
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
1 1
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Safety Information for Slide Gate Operators
Physical Stop
Positive stops shall be required
to limit travel to the designed
fully open and fully closed
positions. These stops shall be
installed either at the top of the
gate, or at the bottom of the
gate where such stops shall
horizontally or vertically project
no more than is required to
perform their intended function.
Physical Stops
Permanently mounted and easily
visible from either side of the gate.
Warning Signs
Non-Contact Sensors (Photo Sensors)
1
2
Minimizes the potential of the gate closing on vehicular or
other traffic that loops cannot sense. It can be installed on the
secure OR non-secure side of gate.
Helps minimize the potential of entrapment during the back
travel of the gate.
Entrapment protection devices are required to reduce the risk of injury.
Install sensors where the risk of entrapment or obstruction exists while
gate is moving. Individual requirements will vary. See pages 27-30 for
more information on typical layout locations and setup.
Contact Sensor (Reversing Edges)
A
Minimizes the potential of the gate closing on vehicular
or other traffic that loops cannot sense.
Installed on the fence to help minimize the potential of
entrapment between the gate and fence. A filler post or
barrier MAY need to be installed between fence and gate.
B
C
Helps minimize the potential of entrapment during the
back travel of the gate.
Guide Rollers
See previous page for more information.
Separate
Pedestrian
Walkway
Located so pedestrians
cannot come in contact
with the vehicular gate.
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Screened
Wire Mesh
May be necessary on part
of fence AND entire gate.
See previous page for more
information.
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Illustration not to scale.
9150-065-W-3-13 6
Instructions regarding intended installation:
Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated
Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; [email protected]; or
www.astm.org.
Important Safety Instructions
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust
and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate
hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS!
Install the gate operator only if:
1. The operator is appropriate for the construction of the gate and the usage class of the gate.
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet
(1.83 m) above the ground to prevent a 2 inch (57.2 mm) diameter sphere from passing through the openings
anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded.
4. Guarding is supplied for exposed rollers.
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate
access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that
persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures
when opening and closing to reduce the risk of entrapment. Swinging gates should not open into public access areas.
The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not
over-tighten the operator clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate.
For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. A warning placard shall be placed adjacent to the controls.
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.
4. No other activation device shall be connected.
Controls intended for user activation must be located at least ten feet (10) away from any moving part of the gate and
where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or
easily accessible controls should have a security feature to prevent unauthorized use.
The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not
cause the operator to start.
A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
For gate operators utilizing a non-contact sensor:
1. See the instructions on the placement of non-contact sensors for each type of application.
2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate
is still moving in the opening direction.
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the
perimeter reachable by a moving gate or barrier.
ASTM F2200 Standard for Gate Construction
9150-065-W-3-13 7
For gate operators utilizing contact sensors:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the
leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor
and the gate operator is not subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping or similar obstructions. A wireless contact sensor shall function
under the intended end-use conditions.
6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force
to move gates and most people underestimate the power of these systems and do not realize the potential hazards associ-
ated with an incorrectly designed or installed system. These hazards may include:
Pinch points
Entrapment areas
Reach through hazards
Absence of entrapment protection devices
Improperly located access controls
Absence of vehicle protection devices
Absence of controlled pedestrian access
In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325
Safety Standard and the ASTM F2200 Construction Standard. Most lay persons are unaware of, or are not familiar with,
these standards. If an automated vehicular gate system is not properly designed, installed, used and maintained, serious
injuries or death can result. Be sure that the installer has instructed you on the proper operation of the gate and gate
operator system.
Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your
gate operating system and how to test them. These include reversing loops, inherent reversing system, electric edges,
photoelectric cells, or other external devices.
This Owners Manual is your property. Keep it in a safe place for future reference.
Be sure that all access control devices are installed a minimum distance of 10 feet away from the gate and gate
operator, or in such a way that a person cannot touch the gate or gate operator while using the device. If access
control devices are installed in violation of these restrictions, immediately remove the gate operator from service
and contact your installing dealer.
Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from
closing on vehicular traffic.
The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep
vehicular traffic from speeding through the gate area. Failure to adhere to posted speed limits can result in
damage to the gate, gate operator, and to the vehicle.
Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate
operator and are familiar with the possible hazards associated with the gate system.
Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully
visible to traffic.
It is your responsibility to periodically check all entrapment protection devices. If any of these devices are
observed to function improperly, remove the operator from service immediately and contact your installing or
servicing dealer.
Follow the recommended maintenance schedule.
Do not allow children to play in the area of the operator or to play with any gate-operating device.
To remove the gate operator from service, operate the gate to the full open position and then shut off power to
the operator at the service panel.
Important Notices
9150-065-W-3-13 8
UL 325 Entrapment Protection
Class I
Class I and II
Class III
Class IV
Class II
Class III Class IV
A vehicular gate operator (or system) intended for use in a
home of one-to four single family dwelling, or a garage or
parking area associated therewith.
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multi-family
housing unit (five or more single family units) hotel,
garages, retail store or other building servicing the general
public.
A vehicular gate operator (or system) intended for use in a
industrial location or building such as a factory or loading
dock area or other locations not intended to service the
general public.
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport
security area or other restricted access locations not
servicing the general public, in which unauthorized access
is prevented via supervision by security personnel.
This table illustrates the entrapment protection requirements for each of the four UL 325 classes.
A - Inherent entrapment protection system.
B1 - Provision for connection of, or supplied with, a non-contact sensor (photoelectric sensor or the equivalent).
When used as the PRIMARY device, must be monitored.
B2 - Provision for connection of, or supplied with, a contact sensor (edge device or the equivalent).
When used as the PRIMARY device, must be monitored.
C - Inherent adjustable clutch or pressure relief device.
D - Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain
opening or closing motion of the gate.
E - An inherent audio alarm.
STATE PRISON
UL 325
Classifications
Horizontal Slide, Vertical Lift, Vertical Pivot Swing and Vertical Barrier (arm)
Primary Protection
A B1, B2 or D A, B1, B2, C or D A or C
A, B1 or B2 A, B1, B2, D or E A, B1, B2, C or D A, B1, B2 or C
A, B1, B2 or D A, B1, B2, D or E A, B1, B2, C, D or E A, B1, B2, C or D
Secondary Protection Primary Protection Secondary Protection
9150-065-W-3-13 9
Glossary
GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage
barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and
completes the perimeter of a defined area.
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I - A vehicular gate operator (or system) intended for use in a home
of one-to four single family dwelling, or garage or parking area associated therewith.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system)
intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units),
hotels, garages, retail store, or other building servicing the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system)
intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended
to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in
a guarded industrial location or building such as an airport security area or other restricted access locations not servicing
the general public, in which unauthorized access is prevented via supervision by security personnel.
VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or
system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at
entrances or exits to areas such as parking garages, lots or toll areas.
VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a
gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or
the like.
VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which
moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the
like.
SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a
common function.
WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated
devices, and an operator to perform predetermined functions in response to input signals.
WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or
infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in
response to input signals.
INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system,
which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part
of the operator.
EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or
similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated
as a permanent part of an operator.
ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury.
9150-065-W-3-13 10
Gate End Retainer
End
Post
SECTION 1 - INSTALLATION
1.2 Physical Stops for the Gate
1.1 Hardware for the Gate
Good hardware is essential for proper operation of a sliding gate. DoorKing has a full line of gate hardware products that will
ensure safe, reliable and long lasting gate operation. The gate must be properly installed and roll smoothly in both directions.
Rubber bumper faces toward
operator. it will make contact
with the operator housing
during the initial automatic
Multiple gate cycling to
set the open and close
gate position.
The 9150s automatic open/close gate limits must have a physical
stop on the open and close positions of the gate. This can be the
use of end posts with gate end retainers or chain stops, depending
on the mounting position of the operator. Note: Chain stops DO
NOT meet the ASTM F2200 requirements for physical gate stops.
Gate End Retainer - Helps stabilize
the end of the gate in the open or
closed position. Recommended for
all slide gate applications.
Endless Idler Assembly with
Protective Cover - Helps to
minimize a pinch point for a
180 chain return.
Guide Rollers with
Protective Covers - Helps
to minimize a pinch point
on the gate.
Roller Bearing V-Wheels
with Protective Cover - Helps
to minimize a pinch point on
the gates wheel and V-rail.
Chain Stops
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Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the
instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is
performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction
standards.
The proper installation of the vehicular slide gate operator is an extremely important and integral part of the
overall access control system. Check all local building ordinances and building codes prior to installing
this operator. Be sure your installation is in compliance with local codes.
9150-065-W-3-13 11
1.3 Typical Gate Types
The Model 9150 operator is designed to be installed on these gate types.
See the next 4 pages for specific operator mounting positions. Individual
installations and physical stops can vary.
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1500 lb. max. weight per gate (1 HP).
Single Operator - 45 ft max. gate length (1 HP).
Dual Operators - 90 ft max. total gate length (1 HP).
Chain tray recommended for gates
longer than 20 ft using front or
center post mount
installations ONLY.
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a
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.
B
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F
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a
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R
o
l
l
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r
WARNING
MOVING GATE CAN CAUSE Operate gate only when gate area is in sight
and free of people and obstructions. Do not allow children to play in gate area
or operate gate. Do not stand in gate path or walk through
path while gate is moving. Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS CERTIFIED TO CAN/CSA C22.2 NO. 247
CONFORMS TO ANSI/UL-325 VEHICULAR GATE OPERATOR HP 53382 MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA
WARNING MOVING GATE CAN CAUSE Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Do not stand in gate path or walk through path while gate is moving. Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS CERTIFIED TO CAN/CSA C22.2 NO. 247
CONFORMS TO ANSI/UL-325 VEHICULAR GATE OPERATOR HP 53382 MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA
WARNING MOVING GATE CAN CAUSE Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Do not stand in gate path or walk through path while gate is moving. Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS CERTIFIED TO CAN/CSA C22.2 NO. 247
CONFORMS TO ANSI/UL-325 VEHICULAR GATE OPERATOR HP 53382 MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA
B
o
x
F
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a
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e
C
a
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t
i
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v
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r
WARNING
MOVING GATE CAN CAUSE Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Do not stand in gate path or walk through path while gate is moving. Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS CERTIFIED TO CAN/CSA C22.2 NO. 247
CONFORMS TO ANSI/UL-325 VEHICULAR GATE OPERATOR HP 53382 MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA
F
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9150-065-W-3-13 12
1.4 Operator Mounting Positions
Operators chain idler wheels are factory set
for the front position.
Remove only the top chain knockouts from
each side of the operator.
Chain stops or gate end retainer can be
used as the physical stop for the gate
(Chain stops are shown).
Front Position with Concrete Pad
Standard method of installation.
Chain
Stop
Chain Idler
Wheels
Chain Idler
Wheels
Chain
Stop
Gate End Retainer
Gate End
Retainer
Gate End Retainer
Top View
Top View
Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing.
Base plate stop brackets (P/N 2600-970) bolts on post base plate when using chain stops.
Optional chain tray kit (P/N 2601-270 10 ft section) and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed.
Set operator chain idler wheels in the
bottom position.
DO NOT remove chain knockouts.
Chain stops with base plate stop
brackets or gate end retainer can be
used as the physical stop for the gate
(Both are shown, only one type is
needed).
Base Plate
Stop Bracket
Chain Setup
Chain Setup
The Model 9150 operator is designed to be installed in the front, rear, center or ceiling mounting positions shown on this page
and the next 3 pages. V-wheel V-rail ornamental gates are shown as examples but other gate types on the previous page can
use the same mounting setups. Once the mounting position has been determined, the chain idler wheels may need to be
adjusted BEFORE the operator is mounted. Physical stops MUST be used in the open AND close positions for ANY gate
installation (Chain stops, end posts with gate end retainers or a wall that the gate comes in contact with).
A filler post or barrier may need to be
installed between the gate and wall area
(See page 4 for more information).
A filler post or barrier may need to be
installed between the gate and wall area
(See page 4 for more information).
Front Position with Post Mount
Raises operator and allows different chain heights. Optional chain tray kit can be used and is recommended for gates over 20 ft,
supports the chains weight and helps prevent chain stretching.
See page 19 for more information.
9150-065-W-3-13 13
Set one chain Idler wheel at the top and one in the
center position on one side of the operator.
Remove both chain knockouts from one side of the
operator.
Chain stops or gate end retainer can be
used as the physical stop for the gate
(Chain stops are shown).
Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing.
Rear Position with Concrete Pad
Hides the chain from outside the property looking in.
Chain setup is the same as above.
Rear Position with Post Mount
Hides the chain from outside the property looking in.
Chain
Stop
Chain Setup
Chain Idler
Wheels
Top View
Additional hardware required. Endless idler assembly (P/N 2600-818) and
additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed.
A filler post or barrier may need to be
installed between the gate and wall area
(See page 4 for more information).
See page 18 for
more information
about endless idlers.
E
n
d
le
s
s
I
d
le
r
9150-065-W-3-13 14
Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing. Endless idler
assembly (P/N 2600-818). Additional chain #40 (P/N 2600-442 - 20 ft. per box). Gate end retainer (P/N 1204-004).
Gate shown in open position.
Set operator chain idler wheels in the
bottom position.
DO NOT remove chain knockouts.
Gate in Close Position
E
n
d
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e
s
s
I
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e
r
Chain Idler
Wheels
G
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P
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Gate in Open Position
Top View
Center Position with Post Mount Hides the chain from outside the property looking in. Optional chain tray
kit can be used and is recommended for gates over 20 ft, supports the chains weight and helps prevent chain stretching.
See page 19 for more information.
Note: Chain stops CANNOT be used for this installation.
End post with a gate end retainer must be installed as the
physical stop if gate does not have any other means of a
physical stop in the open and close position.
A filler post or barrier may need to be
installed between the gate and wall area
(See page 4 for more information).
Optional chain tray kit (P/N 2601-270) can
be used and is recommended for gates over
20 ft, see page 19 for more information.
Optional Chain Tray Kit
for Long Gates
See page 18 for
more information
about endless idlers.
Chain
Setup
9150-065-W-3-13 15
1.5 Underground Conduit Requirements
Operators setup is the same as the front
position or rear position with concrete pad
shown on page 12 and 13.
(Front upside down position shown here).
Junction box connection is used for the
ceiling mount installation.
Front or Rear Position Upside Down
Can be mounted on the ceiling to conserve floor space.
Note: There are NO fluids in the
operator that can leak out.
Chain
Stop
Ceiling
Chain Idler
Wheels
Operator
Bottom
Top View
Chain Setup
A filler post or barrier may need to be
installed between the gate and wall area
(See page 4 for more information).
Sweeps
Concrete
Pad
Primary
Operator
Position
Secondary
Operator
Position
The conduit requirements are for a typical slide gate operator installation (the secondary operator is shown for those
applications where a secondary operator may be used). The conduit requirements for your application may vary from
this depending on your specific needs.
Use only sweeps for conduit bends. Do not use 90 elbows as this will make wire pulls very difficult and can cause
damage to wire insulation.
DoorKing recommends using 3/4-inch conduit.
Be sure that all conduits are installed in accordance with local codes.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
Elbow
NO
Sweep
YES
Control and/or P.A.M.S. Wires (Low Voltage wire insulation)
DoorKings Primary/Secondary Interconnection Cable (Dual Operator Application Only)
(Secondary Power and Communication wires)
Loop Lead-In Wires (Low Voltage wire insulation)
AC Input Power (High Voltage wire insulation)
AC Input Power (High Voltage wire insulation)
3/4 Inch Conduit Recommended
9150-065-W-3-13 16
2.5
1.6 Pad, Post or Ceiling Mount without/with J-Box Setup
Post Mount with Conduit
Pad Mount with Conduit
21.5
26
Concrete Pad
Center
Concrete Pad
Concrete Foundation
Conduit
4 min. above ground.
4 min. above ground.
Underground depth of the
concrete pad is determined
by soil conditions and local
building codes. Reinforced
concrete recommended.
Underground depth of the
concrete foundation is
determined by soil
conditions and local
building codes. Reinforced
concrete recommended.
Concrete pad
MUST be level.
Base Plate
MUST be level.
Operator MUST
be level.
Pad, Post or Ceiling Mount Connected with Junction Boxes
All wire connections can be
made on either side of the
operator housing after it
has been installed.
Never run high
voltage and low
voltage in the
same conduit.
Conduit Knock-Out Sizes
Low
Volt
High
Volt
Note: Weld the posts to the base plate and mount
assembly into concrete BEFORE attaching the
operator. Conduit runs up through 6 x 6 steel posts.
Note: Operator must be mounted
1 min. away from gate.
Low
Volt
High
Volt
Conduit Conduit
Pad, post or
ceiling mount
Conduit
14.5
Conduit Area
Electronic Box
8.5
1 minimum from operator housing to gate.
Conduit area
inside 6 x 6
post.
Conduit area
inside 6 x 6
post.
Base Plate
P/N 2600-495
14
Min.
C
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F
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24
Min.
6.5
1 minimum from operator housing to gate.
1
.
5
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Do not stand in gate path or walk through path while gate is moving. Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO CAN/CSA C22.2 NO. 247
CONFORMS TO ANSI/UL-325
VEHICULAR GATE OPERATOR
HP
53382
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
1/2
1/2
1/2
1/2
1/2
3/4
3/4
Fail Secure
Key Lock
9150-065-W-3-13 17
1.7 Mounting Operator and Chain
Prior to mounting the operator, be sure that the correct chain knockouts have been removed and chain idler wheels are in the
correct position (top, center or bottom).
Fail-Secure Manual Release Kit Installation Note: It is easier to install the 2600-865 fail-secure manual release kit before
mounting the operator and attaching the chain. Refer to the instruction sheet supplied with the kit for installation.
Operator MUST be
parallel to gate!
Operator NOT
parallel to gate.
Chain bracket
does NOT
align with
idler wheels.
Chain bracket MUST
line up with chain
idler wheels!
Chain brackets MUST be
mounted so the chain
remains the same height
as it is on the idler wheels!
Positioning Operator and Chain Brackets
Chain
Bracket
Lines up
with Idler
Wheels
Correct
Chain
Bracket
Height
Correct
Chain
Bracket
Height
Chain brackets
positioned
too low.
NO
NO
Chain Idler Wheels
1 minimum from operator housing to gate.
YES
Chain Idler Wheels
YES
NO
Chain brackets
positioned
too high.
DoorKing recommends a
minimum of four (4) 3/8 x 2
sleeve anchors (not supplied).
Chain idler
wheels in
top position.
Use six (6) 1/2-13 x 1 1/2
bolts, lockwashers and nuts
(not supplied).
Attaching Operator
to Concrete
Attaching Operator
to Post Base Plate
Lock
Washer
Washers
3/8
Connect Chain Bracket
to Gate. Weld completely
around bracket. Chain nut
and chain bolt MUST NOT
protrude past gate frame.
Connect chain to chain bolt with
master link. Adjust the chain nuts to
tighten the chain. The chain should sag no
more than one (1) inch per 10 feet of travel.
Do not over tighten the chain.
Connect Chain to Chain Bracket.
Chain
Nut
Chain Bolt
Chain Bracket
O
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9150-065-W-3-13 18
Endless Idler Assembly (On Select Installations)
1.8 Installation of Warning Signs
This DoorKing Slide Gate Operator is shipped with two warning signs. The purpose of the warning
sign is to alert uninformed persons, and to remind persons familiar with the gate system, that a
possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce
exposure to the hazard. See page 5 for suggested mounting positions of signs.
Permanently install the supplied warning signs in locations so that the signs are visible
by persons on both sides of the gate.
Use appropriate hardware such as wood or sheet metal screws (not supplied) to install the
warning signs.
Lower chain does NOT align with upper chain.
Note: Be sure that the chain is aligned and
parallel to the gate. Installing the chain in any
other manner will cause excessive noise,
chain idler wheel wear and chain stretching.
Lower chain MUST
align with upper chain!
Upper and lower chain
MUST be the same
height as they are on
the operator idler
wheels.
NO
NO
NO
Gate Rail
Gate Rail
Chain
Bracket
Endless
Idler
Upper Chain
Lower Chain Chain
Bracket
Chain
Return Operator Idler Wheels
Operator Idler Wheel
Operator
Idler Wheel
Lower chain
mounted Too High.
Lower chain mounted
Too Low.
NO
NO
Lower chain
mounted Too High.
Lower chain mounted
Too Low.
DoorKing offers an endless idler assembly with a protective cover designed for the Model 9150 installations (P/N 2600-818).
Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be
used). Extreme force will be exerted on this assembly during gate cycling.
Lower chain MUST be
1 inch lower than the
endless idlers 180
chain return.
Center and Rear Mount Positions (Top View)
Rear Mount Position (Side View)
Center Mount Position (Side View)
Gate Rail
Chain
Bracket
Chain Brackets
Endless
Idler
Endless
Idler
Upper Chain
Lower Chain
Chain
Bracket
Chain
Return
1
YES
YES
YES
9150-065-W-3-13 19
1.9 Chain Tray Kit
Tip: Chain tray supporting brackets can be
mounted facing up (as shown on right),
facing down or extended depending on the
chain height and position. For further
information, refer to instructions provided
with the chain tray kit.
Chain Tray
Supporting
Bracket
A chain tray is recommended for gates longer than 20 ft. to support the weight of the chain. DoorKing offers a
chain tray kit in sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section)
Chain Tray
Supporting
Bracket
(Facing down)
Chain Tray
Supporting
Bracket
(Facing up)
Weep Hole
Carriage Bolts
Note: The chain should sag at least
one (1) inch per 10 feet of travel.
Post base plate (P/N 2600-495)
Base Plate Stop Brackets (P/N 2600-970) when using chain stops.
Note: All gate types can have
the chain tray installed on
them, V-rail V-wheel
ornamental is shown here.
1
0
F
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.
S
e
g
m
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n
t
Chain Tray
Segments
Connection
1
0
F
t
.
S
e
g
m
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n
t
Installing the Chain Tray Kit
1
G
a
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e
9150-065-W-3-13 20
2.1 High Voltage Wire Runs
This table illustrates the high voltage AC power wire size and distance limitations.
Model - Motor Voltage - Motor HP - Motor Amps
Wire Size / Max Distance in Feet
170 275 460 685
85 135 230 340
12 AWG 10 AWG 8 AWG 6 AWG
Single 9150 - 115 VAC - 1/2 HP - 5.4 Amps
Dual 9150s - 115 VAC - 1/2 HP - 5.4 Amps each, Single Power Source
Single 9150 - 115 VAC - 1 HP - 9.7 Amps
Dual 9150s - 115 VAC - 1 HP - 9.7 Amps each, Single Power Source
100 170 280 520
50 85 140 260
SECTION 2 - AC POWER TO OPERATOR(S)
Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF
position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a
licensed electrical contractor perform this work.
Since building codes vary from city to city, we highly recommend that you check with your local building department prior
to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local
code requirements.
THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!!
If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large
gauge wire is used, a separate junction box must be installed for the operator connection. The wire table is based on stranded
copper wire. Wire run calculations are based on a AC power source with a 3% voltage drop on the power line, plus an additional
10% reduction in distance to allow for other losses in the system.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
Typical Grounding Sources
Ground to metallic cold water pipe.
Ground
Wire
Ground
Wire
Ground to existing electrical system.
Electrical
Panel
Grounding rod 10 feet in soil.
IMPORTANT: Ground wire shown without
safety protection for clarity. Make sure
ground wire is protected from being
touched or electrical shock could occur!
Optional Heater Installation Note: When installing a heater, refer to the high voltage AC power wire size
and distance limitations table on the instruction sheet with the heater kit for AC power wire run limitations.
Optional High Voltage Kit Installation Note: When installing the high voltage kit for 208/230/460/575 VAC input power,
refer to the high voltage AC power wire size and distance limitations table on the instruction sheet with the
high voltage kit (P/N 2600-266) for AC power wire run limitations.
9150-065-W-3-13 21
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT LOOP
KEY SWITCH
DOORKING
4602-010
SW1
SW2
OPEN TIMER
2.2 High Voltage Terminal Connection
Use the existing wire restrainers
inside operator to keep wire
away from moving parts.
A separate power disconnect
switch may be needed in your
area. Check local building
codes before installation.
Note: Optional
High Voltage Kit
black and white wires
connect the same as
shown above.
115 VAC
AC Power Terminal
C
h
a
s
s
i
s
G
r
o
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d
White - Neutral
Black - 115 VAC Hot
Green - Chassis
Ground
DANGER
HIGH VOLTAGE
Route incoming AC power wire through the high voltage conduit and run wire in the operator as shown.
Be sure wiring is installed in accordance with local codes. Be sure to color code all wiring.
It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator
and circuit board from surges and power fluctuations.
Dual operators (Primary/Secondary) require AC power to each operator.
Hot Neu
L
o
o
s
e
n
t
h
e
2
n
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s
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o
n
i
c
b
o
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t
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s
w
i
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g
b
o
x
u
p
.
DO NOT power up and cycle the
operator until the Physical stops
have been installed. Damage could
occur to the gate and
operator.
High Voltage
AC Power Wire
External Power
Disconnect Switch
MOV - Helps protect operator
from power surges.
AC Power AC Power
Dual Operators
Every time the 9150 is powered up, the First open command will automatically run Multiple
gate cycles that will locate and remember the gates open and close positions (See page 25).
AC POWER
ON
OFF
High
Voltage
Conduit
9150-065-W-3-13 22
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
9410
9409
3.1 4602 Circuit Board Description and Adjustments
SECTION 3 - ADJUSTMENTS
The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is
complete. Whenever any of the programming switches on the circuit board are changed, power must be shut-off, and then
turned back on for the new setting to take effect. Every time the 9150 is powered up, the First open command will automati-
cally run Multiple gate cycles that will locate and remember the gates open and close positions (See page 25).
Auto-close timer (when
turned on) SW 1, switch 2.
Adjust from 1 second
(full counter clockwise) to
approximately 23 seconds
(full clockwise).
Dry relay contacts
(terminals 15-16) can be
set for Normally Open
(NO) or Normally Closed
(NC) operation by placing
the relay shorting bar on the
N.O. or N.C. pins respectively.
SW 1, switches 4 and 5 must
be set to control relay. See
next page for descriptions.
1 23
Auto-Close Timer
Dual Channel Loop Detector Single Channel Loop Detector
Dry Relay Contact
N
C
N
O
Set the DIP-switches
on the circuit board
to the desired
setting. See switch
setting charts on
next 2 pages.
DIP-Switches
O
N
1
2
3
4
5
6
7
8
SW 2
O
N
1
2
3
4
5
6
7
8
SW 1
O
N
1
2
3
4
5
6
7
8
SW 1
Cycles the operator
when pressed. Gate
opens to full open
position ONLY.
Surface Mounted LEDs Indicates that low voltage power is applied to the circuit board.
Input LEDs should be OFF and will only illuminate when the input is activated. Pulse LEDs will
blink as the operator is running. They can be either ON or OFF when the operator is stopped.
Key Switch
Adjust reversing sensitivity.
Full counter clockwise for
minimum sensitivity, full
clockwise for maximum
sensitivity. See page 26.
Min Max
Sensitivity
Inherent Reverse Sensor
Self-test (when
turned on) SW 1,
switch 6.
CAUTION
Do not run self-test with the operator
connected to the gate. The drive chain
must be disconnected before running
the self-test. This feature is designed
for bench testing ONLY.
Self-Test
O
N
1
2
3
4
5
6
7
8
SW 1
UL 325
Terminal
Power LED
Pulse LEDs
I
n
p
u
t
L
E
D
s
Magnetic
Sensors
See page 26.
O
N
1
2
3
4
5
6
7
8
SW 1
Typical Settings
Exit Loop Port Reverse Loop Port
See page 30. See page 34.
9150-065-W-3-13 23
7-OFF
7-OFF
7-ON
7-ON
8-OFF
8-ON
8-OFF
8-ON
Gate Open
Back-Off
Position
Normal Setting. Gate fully opens.
Gate stops short 1 from full open position. Used for a reversing edge device.
Gate stops short 2 from full open position. Used for a reversing edge device.
Gate stops short 3 from full open position. Used for a reversing edge device.
3.2 DIP-Switch SW 1 and SW 2 Settings
The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on
or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then
turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator.
SW 1 Switch 1 Must OPEN the gate upon initial AC power up and open command. If the first open command begins to close the
gate, turn AC power off and reverse this switch. Opening direction will vary depending on the type of installation (See above).
SW 1 Switch 2 Turns the auto-close timer on or off. Can be adjusted from 1 to 23 seconds to close gate.
SW 1 Switch 3 This switch should be left in the OFF position when the slide gate is running on a level track and the gate does not
coast after it has stopped. If the gate is on an incline, turning this switch on will apply a small DC voltage to the motor windings
after the gate has stopped. This applies braking power to the motor to prevent the gate from coasting after it has stopped.
SW 1 Switches 4-5 These work in conjunction with each other and determine when the relay on the board will be activated. This
relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving, or turning on a
green light when the gate is full open. If a magnetic lock is used with the gate operator, these switches must be set for magnetic
lock operation which limits the relay to activate only when the gate is opening and full open.
SW 1 Switch 6 This switch is a self-test feature that checks various functions of the circuit board and is used for bench test only.
Do not run this test with the operator connected to the gate.
SW 1 Switches 7-8 These work in conjunction with each other and determine if the operator will stop the gate at the full open
position, or if the gate should stop 1, 2 or 3 inches short of the full open position. Needed only when using a reversing edge
entrapment protection device on the opening edge of the gate with an end post as the physical stop.
Switch Function Setting Description
SW 1 (Left 8 Switches)
OFF
ON
4-OFF
4-OFF
4-ON
4-ON
5-OFF
5-ON
5-OFF
5-ON
Auto-Close
Timer
Relay Activation
and
LED Indicator
Light Activation
2
1
Motor
Hold
OFF
ON
3
4 and 5
7 and 8
Normal Setting. No voltage to motor when gate is stopped (Level gate).
Voltage applied to motor always. Keeps inclined gate from coasting when stopped.
Auto-close timer is OFF. Manual input required to close gate.
Auto-close timer is ON. Adjustable from 1-23 seconds to close gate.
OFF
ON
Self-Test
6
Normal Setting.
Runs self-test. Caution: Bench testing ONLY!
Relay activates and LED is ON when the gate is fully open.
Relay activates and LED is ON when the gate is not closed.
Relay activates and LED is ON when the gate is opening and open.
Relay activates and LED is ON when the gate is opening and closing.
Every time the operator is powered up, the First open command will automatically run Multiple
gate cycles that will locate and remember the gates open and close positions (See page 25).
Changes the direction the operator will open/close the gate depending on the different chain configurations.
Opening
direction
using OFF
setting.
Opening
direction
using ON
setting.
Post
Mounts
Center or
Opens
with
ON
setting.
Mounts
Right
All Rear
Opens
with
OFF
setting.
Mounts
Left
All Rear
Opening
direction
using ON
setting.
Opening
direction
using OFF
setting.
Mount
Front
9150-065-W-3-13 24
3.2 Continued
OFF
ON
Operator Model
Select
5
7-OFF
7-OFF
7-ON
7-ON
8-OFF
8-ON
8-OFF
8-ON
Gate Close
Back-Off
Position
Normal Setting. Gate fully closes.
Gate stops short 1 from full close position. Used for a reversing edge device.
Gate stops short 2 from full close position. Used for a reversing edge device.
Gate stops short 3 from full close position. Used for a reversing edge device.
Switch Function Setting Description
SW 2 (Right 8 Switches)
2
7 and 8
Built-in
Solenoid
Lock
OFF
ON
4
Normal Setting. Fail-safe logic. Lock engages only if attempt is made to force gate
open (Factory setup).
Fail-secure logic. Lock engages after each gate cycle (2600-865 Lock kit required).
Normal Setting. Switch must be OFF for Model 9150.
DO NOT use ON setting for Model 9150.
OFF
ON
Partial Open
(14 Ft)
3
Normal Setting. Switch must be OFF for terminal #5 input to open gate 14 Ft.
DO NOT use ON setting. NOT associated with partial open feature for the 9150.
OFF
ON
OFF
ON
Normal Setting. Input to terminal #6 and/or reverse loops will reverse gate
during close cycle.
Input to terminal #6 and/or reverse loops will stop gate during close cycle gate
will continue to close after input to terminal #6 and/or reverse loops are cleared
(Helps prevent tailgating vehicles from unauthorized entry).
OFF
ON
6
Normal Setting. Timer will function normally.
Opening gate will stop and begin to close as soon as all reversing inputs (Reverse
loops, photo sensors) are cleared regardless of the distance the gate has opened.
1
SW 2 Switch 1 Switch 1 ON, plug-in exit loop detector is a normal full open input. Switch 1 OFF, the normal exit loop port
function is bypassed and a jumper wire is needed to open and close gate(s) for certain applications (Single operator automatic
exit loop partial open or dual operator application) depending on the type of loop detector used and position of jumper wire.
SW 2 Switch 2 Determines if an input to terminal #6 (Photo Sensors) AND/OR reverse loops will reverse OR stop a CLOSING gate.
A tailgating vehicle can activate terminal #6 (Photo sensors) and/or reverse loops while the gate is in the closing cycle from the
previous vehicles authorized entry:
If switch 2 is turned OFF (Reverse), the closing gate that gets activated by a tailgating vehicle will reverse back to the open
position, possibly allowing the tailgating vehicle unauthorized entry while the gate is reversing back to the open position.
If switch 2 is turned ON (Stop), the closing gate that gets activated by a tailgating vehicle will stop, partially or completely
blocking the pathway, NOT allowing the tailgating vehicle to enter without proper authorization. The gate will not move until all
sensors are clear, usually forcing the tailgating vehicle that activated the sensors to back away from the gate. The gate will then
continue until closed, helping prevent the tailgating vehicle from unauthorized entry.
SW 2 Switch 3 Switch must be in the OFF position. Inputs connected to terminal #5 will open and reverse the gate only 14 Ft.
SW 2 Switch 4 This switch determines the operation of the built-in solenoid lock. The OFF setting is the factory setup. Caution:
Do not set this switch to ON unless the 2600-865 fail-secure manual release kit has been installed in the operator.
Changing this switch to the ON setting without installing the lock kit will damage the operator. See pages 37 and 38 for more
information about Fail-Safe vs. Fail-Secure release systems.
SW 2 Switch 6 Turning the quick-close feature on will cause the auto-close timer to close the gate after 1 second, regardless of
the setting of the auto-close timer potentiometer. This will also cause an opening gate to stop and reverse when the reverse
loops and/or photo sensors are cleared. This feature, along with turning SW 2, switch 2 ON above, is useful to help prevent
tailgating vehicles from unauthorized entry.
SW 2 Switches 7-8 These work in conjunction with each other and determine if the operator will stop the gate at the full close
position, or if the gate should stop 1, 2 or 3 inches short of the full close position. Needed only when using a reversing edge
entrapment protection device on the closing edge of the gate with an end post as the physical stop.
Quick-Close
Timer Override
Exit Loop Port
Output
Jumper
Wire
Needed
Full Open Input
A plug-in exit loop detector plugged into the EXIT Loop port will partially open single
operator or fully open dual operators depending on type of loop detector used).
Normal Setting. Plug-in exit loop detector will fully open gate (Single operator).
Reverses Gate
Stops Gate
9150-065-W-3-13 25
3.3 Automatic Open / Close Limit Adjustment
Gate MUST open until it contacts the physical open stop. (if gate starts to close, turn power off and
change the direction operator opens (SW 1, switch 1). Turn power back on and give open command again).
Auto-close timer will close the gate until it contacts the physical close stop. (Manual close command
required if timer is turned off).
Gate will automatically open until it gets approximately 12 inches away from the full open position and
stop, then continue opening until it contacts the physical open stop again.
Auto-close timer will close the gate until it gets approximately 12 inches away from the full close position
and stop, then continue closing until it contacts the physical close stop again. (Manual close command
required if timer is turned off).
Sequence of Automatic Multiple Gate Cycles to Set Gate Limits
Open
Open
Close
Close
Sequence
Finished
After the first open command is given to the operator (gate can be in any position):
Open and close gate positions are now set and will be remembered by the 9150 (until it loses AC power).
Gate will function normally after automatic Multiple Gate Cycles sequence has finished.
The 9150s open/close limits DO NOT have to be physically adjusted. Every time the 9150 is powered up, the first open
command will automatically run Multiple gate cycles that will locate and remember the gates open and close positions.
These positions are determined by the physical stops that have been installed (See section 1.2, page 10).
Timer: The Auto-Close Timer should be turned ON (SW 1, switch 2) to allow the multiple gate cycles to run automatically,
otherwise manual close commands will be required to complete this sequence.
Clutch: The clutchs factory setting will work correctly for most installations. The clutch must NOT slip while the gate is cycling
between the full open and full closed position or the gate limits will be incorrect. If the clutch slips during this period, it must be
tightened before running this sequence (See section 3.4 on the next page).
Safety Devices: Run this sequence before testing any safety features (primary inherent reverse sensor, secondary entrapment
protection, entrapment alarm and reset features).
Reversing Edge mounted on the Gate using End Posts: When using a reversing edge on either end of the gate with an end
post as the physical stop, the reversing edge must be disconnected from the circuit board everytime this sequence will be run
(the UL 325 terminal can be unplugged from the circuit board).
CAUTION: Keep pedestrians and vehicles clear of the gate while this sequence is running!
Note: If gate encounters an obstruction during this sequencing,
it will automatically continue after obstruction has been cleared.
M
u
l
t
i
p
l
e
G
a
t
e
C
y
c
l
e
s
9150-065-W-3-13 26
3.4 Clutch Adjustment
Test the operator clutch adjustment:
CAUTION: Keep pedestrians and vehicles clear of the gate while
testing clutch!
Place an immobile object along the gate path, allowing the gate to strike
it while in the open and close cycles. The clutch must slip and the gate
must reverse direction after striking the object. If it does not, readjust
the clutch. Repeat this test until the correct clutch adjustment has been
achieved. The operator will assume a soft shutdown after striking and
reversing the gate which will require a key switch command to cycle
operator again.
1
2
3
4
In addition to the inherent reverse sensor, this operator is equipped with a mechanical slip clutch (UL 325 Type C) to further reduce the
possibility of injury should an entrapment occur. DO NOT over tighten the clutch to compensate for a gate that is damaged, poorly constructed
or too heavy. Over tightening the clutch would create a hazard which could result in serious injury or death to persons who may become
entrapped.
Hex Bolt
Magnetic
Spring Assembly
To adjust clutch:
Hex nut is connected to black plastic magnet holder.
Important Note: 2 magnetic sensors located on the bottom of
the circuit board sense when the magnetic spring assembly is
slipping during operation. Keep all high voltage wires away from
the 2 sensors to avoid any electrical interference between the
sensors and magnets.
Note: After power has been turned back on, the first open command will
automatically run the multiple gate cycles to locate and remember the open
and close gate positions (See section 3.3 on previous page).
Make sure power to operator is OFF when adjusting clutch.
Hold large pulley to loosen the hex bolt counter clockwise.
Magnetic spring assembly can now be loosened (counter clockwise) or tightened
(clockwise) to adjust the clutch.
Tighten the hex bolt to lock assembly after adjustment.
3.5 Inherent Reverse Sensor Adjustment
Test the operator reversing sensitivity:
Press the Key Switch button to cycle the gate.
While gate is cycling, slowly rotate reverse sensor clockwise until the gate reverses direction.
Rotate reverse sensor back counter-clockwise approximately 1/8 turn.
Cycle the gate a few times to be sure that it cycles completely.
Place an immobile object along the gate path, allowing the gate to strike it while in the open and close cycles. The gate must reverse direction
after striking the object. If it does not, increase the reverse sensitivity (step ) and repeat this test until the correct sensitivity has been set. The
operator will assume a soft shutdown after striking and reversing the gate which will require a key switch command to cycle operator again.
1
2
2
3
Min Max
Sensitivity Key Switch
Reverse
Sensitivity
Note: Each operator must be individually
adjusted if dual operators have been installed.
Ideal Clutch Adjustment: The operator will cycle the gate without the clutch slipping. The clutch
will slip and the gate will reverse ONLY after striking an obstruction with no more than 75 Lbs of force.
This force can be measured with a gate scale, DoorKing P/N 2600-225.
This vehicular gate operator is equipped with an inherent adjustable reversing sensor (Type A) used as the primary entrapment protection
system according to UL 325 standards. The gate will reverse direction after physically encountering an obstruction in either the
opening or closing gate cycle.
If the Auto-Close Timer (DIP-switch SW 1, switch 2) is ON and the gate physically encounters an obstruction during the CLOSING cycle, it
will reverse to the open position and HOLD the gate at this position (Soft shutdown condition). Another input command is needed before the
gate will reset and close again.
If the Partial Open Feature is being used and the gate physically encounters an obstruction during the CLOSING cycle, the gate will only
reverse to the FULL open position and NOT the partial open position.
For the reverse system to function correctly, the gate must be properly installed and work freely in both directions. The clutch must be
properly adjusted before adjusting the reverse sensor.
9150-065-W-3-13 27
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Note: The 5-pin terminal can be unplugged
from circuit board for easy wire connections.
All inputs are normally open (NO).
5-Pin UL 325 Terminal
Secondary Entrapment Protection
Device Connection
115 VAC Convenience
Outlets
Secondary Entrapment Protection Devices:
In addition to the inherent reversing sensor system, the Model 9150 has a 5-pin UL 325 terminal for the connection of photo sensors-Type B1
and reversing edges-Type B2 secondary entrapment protection devices required by UL 325 standards. Entrapment protection devices must
be installed to reduce the risk of injury. Install these devices where the risk of entrapment or obstruction exists while the gate is moving.
The Model 9150 offers numerous options to meet your specific needs. The next 2 pages show wiring and typical positioning of the entrapment
protection devices but specific installations will vary.
OPEN Entrapment Sensor
CLOSE Entrapment Sensor
OPEN Contact Sensor
CLOSE Contact Sensor
Low Voltage Common
SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION
4.1 UL 325 Terminal Description
Closed Gate
Wall / Fence
Opening-Direction Photo Beam
Wall / Fence
Filler Post if necessary
Gate Support Post if Installed
Closed Gate
Wall / Fence
Closing-Direction Photo Beam
Closed Gate
Wall / Fence
CLOSE Entrapment Sensor (Photo Sensor): Obstructed
closing-direction photo beam will stop the gate during the
closing-direction only. Gate will resume the close cycle
when the obstructed photo beam has been cleared.
Closed Gate
Low Voltage Common: Common terminal for all the secondary entrapment protection device inputs.
CLOSE Contact Sensor (Reversing Edge): Obstructed closing-direction reversing edge will stop, then reverse the gate to the open position, during the
closing-direction only.
After the gate reverses to the open position, the timer will
automatically close the gate (if it is turned on). If the
closing-direction reverse edge is activated a second time prior to the gate reaching the
close position, the operator will stop and enter a soft shutdown condition (See page 36).
When the closing-direction reversing edge gets obstructed and the gate is traveling back to the open
position and the opening-direction revering edge gets obstructed, the gate will stop and enter a soft shutdown condition (See page 36).
1
2
3
4
5
OPEN Entrapment Sensor (Photo Sensor): Obstructed
opening-direction photo beam will stop the gate during the
opening-direction only. Gate will resume the open cycle
when the obstructed photo beam has been cleared.
OPEN Contact Sensor (Reversing Edge(s)): Obstructed opening-direction reversing edge(s) will stop, then reverse the gate to the close position during the
opening-direction only.
After the gate reverses to the full close position, any
opening input will cycle the gate again. Note: If the gate is
opening by a time clock and an opening-direction reversing
edge gets obstructed, the gate will return to the closed
position and another input (automatic exit loop, reverse loop. etc.) is needed to cycle the gate open
again.
When the opening-direction reversing edge(s) gets obstructed and the gate is traveling back to the close position and
the closing-direction reversing edge gets obstructed, the gate will stop and enter a soft shutdown condition (See page 36).
Opening-Direction Reversing Edges
Closing-Direction Reverse Edge
Entrapment Area
Entrapment Area
Entrapment Area
Entrapment Area
1
2
3
4
5
W
ARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate. Do not stand in gate path or walk through
path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR HP
53382
MODEL SERIAL VOLTS
PHASE
AMPS
60 Hz
MAX GATE LOAD DoorKing, Inc., Inglewood, CA
ON
ONREVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1
SW2
OPEN
TIMER
NC
1
23
45
NO
9150-065-W-3-13 28
O
N
EXIT
LOOP
4602
SW1
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
G
a
t
e
F
r
a
m
eG
a
t
e
F
r
a
m
e
Non-Secure Side
Outside Property
Secure Side
Inside Property
Filler Post or Barrier
Reversing Edge (Open Contact Sensor)
4.2 Secondary Entrapment Protection Device Locations
Typical UL Photo Sensor mounting height
and distance away from gate.
If the distance between the gate
and wall is greater than 2 1/4.
Wall
U
L
s
e
n
s
o
r
m
o
u
n
t
e
d
o
n
p
o
s
t
.
U
L
s
e
n
s
o
r
m
o
u
n
t
e
d
o
n
w
a
l
l
.
A filler post or barrier may need to be installed between the
gate and wall area to reduce the distance to 2 1/4 or less.
A reversing edge should be installed on the post or barrier
for safety (See page 4 for more information).
Photo Sensors (With Filler Post and Reverse Edge) Sample Setup
Closed Gate
Wall
Normally Open
Normally Open
Normally Open
Common
Common
Normally Open
Photo Sensor Power Note: Photo sensors can be powered by the built-in
convenience outlets located on the operator (See previous page).
Closing-direction photo sensors wired to UL 325 terminal.
Closing-Direction Photo Beam
Opening-Direction Photo Beam
5-Pin UL 325 Terminal Wiring
Reverse Closing-Direction Option
Filler Post with Opening-Direction Reversing Edge (If necessary, see above)
OPEN Entrapment Sensor
CLOSE Entrapment Sensor
OPEN Contact Sensor
CLOSE Contact Sensor
Low Voltage Common
IF the closing-direction photo sensor is wired to the UL 325 terminal, a
closing-direction photo beam that gets obstructed will STOP the gate, then
resume closing the gate when the obstructed photo beam has been cleared.
IF the closing-direction
photo sensor is wired
to the #6 main terminal,
a closing-direction
photo beam that gets
obstructed will
REVERSE the gate back
to the open position.
See pages 31 and 32
for more information.
1
2
3
4
5
O
N
1
2
3
4
5
6
7
8
SW 2
SW 2, switch 2
must be OFF.
Main Terminal
Photo sensors may be installed on either side of gate frame, as close as
practical to the gate but no further away than 5.
No higher than
27.5 above grade.
21 is typical for
most installations.
Note: Additional
photo sensors can
be added above
the 27.5 height.
5
or
Less
5
or
Less
9150-065-W-3-13 29
O
N
EXIT
LOOP
4602
SW1
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
N
EXIT
LOOP
4602
SW1
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Wireless Reverse Edge Sample Setup - Single Receiver
Photo Sensor and Wireless Reverse Edge Sample Setup
Closed Gate
Wall
Normally Open
Common
Normally Open
Install Jumper Wire
Normally Open
Normally Open
Common
Filler Post Note: Install reversing edges on all
the gate support posts or filler post in this area
(e.g. cantilever gate installations, See below).
Wireless Note: Refer to the
instruction sheet that comes
with the receiver/transmitter
for more specific wiring and
mounting instructions.
Closing-
Direction
Reversing
Edge
Closing-
Direction
Reversing
Edge
Opening-Direction Reversing Edge
5-Pin UL 325 Terminal Wiring
Opening-Direction Reversing Edge (If filler post is used).
9 V battery operated transmitter mounted on gate.
Filler Post
(If necessary)
Edge
Transmitter
Coax Antenna Kit
P/N 1514-073
Com
Com
Antenna mounted
outside operator cover.
24 VAC Receiver
Place receiver in operator.
5-Pin UL 325 Terminal Wiring
Normally Open
N
o
r
m
a
l
l
y
O
p
e
n
Common
Com
Opening-Direction Photo Beam
Normally Open
Common
Wireless Note: Refer to the
instruction sheet that comes
with the receiver/transmitter
for more specific wiring and
mounting instructions.
24 Volt
24 Volt
24 VAC Receiver
Place receiver in operator.
Photo Sensor Power Note:
Photo sensors can be powered
by the built-in convenience
outlets located on the operator
(See page 27).
Install Opening-Direction
reverse edges on the gate
support post(s) in this area.
Cantilever Gate
Coax Antenna
Kit
P/N 1514-073
Antenna mounted
outside operator
cover.
OPEN Entrapment Sensor
CLOSE Entrapment Sensor
OPEN Contact Sensor
CLOSE Contact Sensor
Low Voltage Common
OPEN Entrapment Sensor
CLOSE Entrapment Sensor
OPEN Contact Sensor
CLOSE Contact Sensor
Low Voltage Common
Power is
limited to
250 mamps.
Power is limited
to 250 mamps.
Main
Terminal
Main
Terminal
Edge
Transmitter
9 V battery operated
transmitter mounted on gate.
1
2
3
4
5
1
2
3
4
5
When either direction reversing
edge gets obstructed, the gate will
STOP and reverse direction.
When a reversing edge gets obstructed, the
gate will STOP and reverse direction. When
a photo beam gets obstructed the gate will
STOP, then continue in the same direction
after obstructed photo beam has been
cleared until the gate cycle is complete.
9150-065-W-3-13 30
9410
R
e
v
e
r
s
e
4
F
t
.
m
in
.
t
o
a
v
o
id
g
a
t
e
m
o
v
e
m
e
n
t
in
t
e
r
f
e
r
e
n
c
e
.
4
F
t
.
m
in
.
t
o
a
v
o
id
r
e
v
e
r
s
e
lo
o
p
in
t
e
r
f
e
r
e
n
c
e
.
4
F
t
.
m
in
.
t
o
a
v
o
id
g
a
t
e
m
o
v
e
m
e
n
t
in
t
e
r
f
e
r
e
n
c
e
.
R
e
v
e
r
s
e
A
u
t
o
m
a
t
i
c
E
x
i
t
Note: Loop detector wiring is shown for
DoorKing plug-in loop detector P/N 9410-010
(Single Channel) only. If other loop detectors
are used, refer to the installation instructions
supplied with those detectors for wiring and
separate power instructions.
9410
Single Channel Single Channel
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
L
o
o
p
L
e
a
d
I
n
W
ir
e
s
L
o
o
p
L
e
a
d
I
n
W
ir
e
s
DoorKing
Plug-in
Loop Detectors
A B
Note: The plug-in exit loop detector can
be wired to partially open gate 14-Ft. if
SW 2, switch 1 is turned OFF. A jumper
wire must be connected from terminal
#10 to terminal #5 (See next page for
more information).
O
N
1
2
3
4
5
6
7
8
SW 2
SW 2,
switch 1
must be
ON to fully
open gate
(Normal
function).
B
L
O
O
P
1
PVC Conduit
P
a
r
t
i
a
l
O
p
e
n
Automatic Exit Loop
Automatically opens the gate for exiting vehicles
without having to use a transmitter or keypad. The
exit loop can be placed a minimum of 4 feet away
from the reverse loop or far enough away from the
gate so the gate has started or completely opened
by the time you drive up to it (Free exit).
Exit loop lead-in
wires are twisted
approx. 6 twists
per foot.
To help protect the operator from accidentally closing on vehicles in the gates path, DoorKing highly recommends that loops
and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and
earth driveways. A loop detection system will sense a vehicle like a metal detector and send a signal to the gate operator
preventing the gate from automatically opening or closing on a vehicle when it is in the gates path. DoorKing recommends that
a licensed installer perform this work.
DoorKing offers a free Loop and
Loop-Detectors Information
Manual PDF located at
Doorkings web site for more
information. www.dkaccess.com
4.3 Loop Detector Wiring
Reverse Loops
Reverse loops are placed on each
side of the gate to prevent the gate from
closing on a vehicle in the gates path. They will
reverse OR stop the cycling of the gate while a
vehicle is in or near the gates pathway.
O
N
1
2
3
4
5
6
7
8
SW 2
Reverse loop
lead-in wires are
twisted approx.
6 twists per foot
and are wired in
series.
A
L
O
O
P
1
PVC Conduit
Note: See page 24,
SW 2, switch 2 for
reverse loop
options.
9150-065-W-3-13 31
5.1 Main Terminal Description
15
10
6
5
Low Voltage Common
LED Indicator Output
Dry Relay Contact
Gate Tracker - Data
Gate Tracker - Busy
Entrapment Alarm
Alarm Reset
3-Button Close
(DoorKing 3-Button station ONLY)
Exit Loop Logic Output
(DoorKing Loop Detectors ONLY)
3-Button Full Open
(DoorKing 3-Button station ONLY)
Dry Relay Contact
24 VAC - 250 mamp max.
Full Open
Partial Open
Standard Reverse or Stop
Not Used
Low Voltage Common
Full Open
KEY SWITCH
4602
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
When gate is closed, this input will fully open
gate.
When gate is open and auto close timer SW 1,
switch 2 is turned ON, input will re-set and hold
timer.
When gate is open and auto close timer SW 1,
switch 2 is turned OFF, input will close gate.
When gate is closing, input will reverse gate.
O
N
1
2
3
4
5
6
7
8
SW 1
17
Provides 24 VDC, 250 ma. maximum to power
LED. Operation of LED is dependent on setting of
SW 1, switches 4 and 5 (See page 23).
O
N
1
2
3
4
5
6
7
8
SW 1
Operation of relay is dependent on
setting of SW 1, switches 4 and 5.
Relay contacts can be set for Normally
Open (NO) or Normally Closed (NC)
operation.
Contact rating is 1 amp
maximum at 24-volts DC.
O
N
1
2
3
4
5
6
7
8
SW 1
N
O
N
C
4
This input ONLY fuctions when gate is fully
opened or in the closing cycle.
When gate is open: auto close timer SW 1,
switch 2 is turned ON, input will re-set and hold
timer.
When gate is open: auto close timer SW 1,
switch 2 is turned OFF, input will prevent gate
from closing.
When gate is closing: input will stop gate when
SW 2, switch 2 is ON.
When gate is closing: input will reverse gate
when SW 2, switch 2 is OFF.
O
N
1
2
3
4
5
6
7
8
SW 2
O
N
1
2
3
4
5
6
7
8
SW 1
J
u
m
p
e
r
W
i
r
e
S
W
2
,
s
w
i
t
c
h
2
O
F
F
(
D
u
a
l
O
p
e
r
a
t
o
r
s
o
n
l
y
)
J
u
m
p
e
r
W
i
r
e
S
W
2
,
s
w
i
t
c
h
2
O
F
F
(
E
x
i
t
L
o
o
p
P
a
r
t
i
a
l
O
p
e
n
)
For long gate application. SW 2, switch 3
must be OFF. Same operation as #4
terminal above but will only open a closed
gate 14-Ft. or reverse a closing gate to the
14-Ft. open position.
O
N
1
2
3
4
5
6
7
8
SW 2
O
N
1
2
3
4
5
6
7
8
SW 2
- Terminal #10 connected to terminal #5 will PARTIALLY open
plug-in exit loop detector (Single channel) for a single operator.
- Terminal #10 connected to terminal #4 will FULLY open
bi-parting gates. Dual operators ONLY using DoorKings
plug-in DUAL channel loop detector. (Page 34).
lf SW 2, switch 1 is ON, the plug-in exit loop detector
(Single channel) will FULLY open the gate (Normal Setting).
Single operator use ONLY.
lf SW 2, switch 1 is OFF, the normal exit loop port
function is bypassed and a jumper wire is needed to open
and close gate(s) for certain applications:
SECTION 5 - WIRING
9150-065-W-3-13 32
KEY SWITCH
4602
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Optional REVERSES GATE for
Closing Direction Photo Sensors
Functions ONLY during gate closing cycle.
SW 2, switch 2: After photo sensor beam
gets obstructed:
OFF Setting - REVERSES GATE.
ON Setting - Stops gate then continues
closing when gate is clear (Same function
as UL 325 terminal #2).
Note: The ON setting is used to help prevent tailgating
but the photo sensor should be wired to the UL 325
terminal #2 when the stop gate function is desired,
see page 28 for more information.
W
ARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate. Do not stand in gate path or walk through
path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR HP
53382
MODEL SERIAL VOLTS
PHASE
AMPS
60 Hz
MAX GATE LOAD DoorKing, Inc., Inglewood, CA
ON
ONREVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1
SW2
OPEN
TIMER
NC
12345
NO
5.2 Control Wiring for Single/Primary Operator
O
N
1
2
3
4
5
6
7
8
SW 2
Red Full Open
Green Close
White Com
Key Switch
Stand-Alone
Keypad
Stand-Alone
Card Reader
Telephone
Entry
Fire Box
3-Button Control Station DoorKing ONLY
Note:
All stand-alone and
telephone entry
devices must use a
separate power
source.
#4-Connected device fully opens gate.
#5-Connected device opens gate 14-feet.
#2-Full Open
Com
Com
Com
Relay - #2 - Full Open.
#5 - Opens 14-feet.
Relay N.O. - #2 - Full Open.
#5 - Opens gate 14-feet.
250 mamp.
max.
3-Wire Radio Receiver
O
N
1
2
3
4
5
6
7
8
SW 2
SW 2,
switch 3
must be
OFF.
Relay Com
24 Volt Com
24 Volt - 250 mamp. max.
4-Wire
Receiver
#5 Terminal Note (Single Operator Only):
Any opening device connected to terminal #5
will open the gate to the partial open 14-ft setting.
Secondary entrapment protection devices will also
open the gate to the partial open setting. If the
Inherent Reverse Sensor gets activated during the
close cycle, it will always fully open the gate.
24 volt
Full Open
Full Open
Partial Open
Wiring opening device when using
Manual Mode Operation for
convenience open operator(s):
The opening device should be wired
to the 2340 circuit board when
using the convenience open
system to manually open
the gate(s) during a power
failure. This will allow normal
daily operation as well as AC
power failure operation. This
should ONLY be wired this
way when operating in the
manual mode with
convenience open operators
(See page 39 for more info).
Important: Controls intended for user activation must be located at least six (6) feet away from any moving part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate the controls. Emergency access controls only accessible by authorized personnel (e.g., fire, police,
EMS) may be placed at any location in the
line-of-sight of the gate.
9150-065-W-3-13 33
KEY SWITCH
4602
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5.3 Auxiliary Device Wiring
Gate Tracker
(Quad Box Shown)
Remote Alarm Reset Station
(DoorKing P/N 1404-080 Only)
MUST be located in the line-of-sight
of the gate and no further than 50 feet
from the gate.
Red Alarm Output Terminal
Blue Alarm Reset Terminal
White Common Terminal
DoorKing Access Control System (Model 1833, 1835, 1837 or 1838)
tracker system can be connected.This system can keep track of gate
operator
cycle count, shorted inputs, loop detector problems, any forced entry
attempts, if the gate has struck anything during the open or close cycle,
power interruptions, etc.
For more detailed information refer to the Tracker Installation and Wiring
Manual, DoorKing P/N 2351-010.
Terminal #4 (Full open) or #5 (14-Ft. open) required only if the tracker
board will activate the gate operator. Refer to the manual 2351-065 for
detailed information.
9150-065-W-3-13 34
O
N
EXIT
LOOP
KEY SWITCH
4602
SW1
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
KEY SWITCH
4602
NC
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3
2
1
Open Photo
Close Photo
Open Edge
Close Edge
Common 3
2
1
Open Photo
Close Photo
Open Edge
Close Edge
Common
UL 325
Terminal
UL 325
Terminal
Secondary
Operator
Primary
Operator
To Close Photo #2 To Close Photo #2
To Close Photo #2 To Open Edge #3
To Open Edge #3
T
o
C
o
m
m
o
n
#
5
T
o
C
o
m
m
o
n
#
5
To Open Photo #1 To Open Photo #1
Fence
Gate
Opening Non-Contact Sensor
Closing Non-Contact Sensor
Opening Contact Sensor Opening Contact Sensor
Opening Non-Contact Sensor
Fence
Gate
Convenience Open Note: The gray wire is needed when using the
convenience open in the manual mode (See page 40 for wiring
information about Wiring dual operators in manual mode).
5.4 Bi-Parting Gates Wiring - Dual Gate Operators
Secondary Entrapment Protection Devices for Bi-Parting Gates
Separate power source for
photo sensors (See page 27).
Interconnection Cable
Sold separately from DoorKing.
6 wires used (8 - 18 AWG wires total).
Reverse loop lead-in
wires are wired in series.
When using Dual
Channel plug-in
loop detector.
Connect #4 to #10:
fully opens gates.
SW 2, switch 1
must be OFF.
Plug into Primary Operator Exit Loop Port
Dual Channel
9409
Automatic
Exit Loop
Reverse
Loop
Reverse
Loop
KEY SW KEY SWW
S
e
c
o
n
d
a
r
y
O
p
e
r
a
t
o
r
Yellow
24 Volt
Relay
Com
Purple
Brown
Yellow
Purple
Brown
Orange
J
u
m
p
e
r
W
i
r
e
Orange
Green to
primary
operator
chassis
ground.
Green to
secondary
operator
chassis
ground.
R
e
d
t
o
C
l
o
s
e
P
h
o
t
o
#
2
Blue
Blue Gray
Gray
L
o
o
p
L
e
a
d
-
I
n
W
i
r
e
s
R
e
d
t
o
C
l
o
s
e
P
h
o
t
o
#
2
N.O.
Com
Loop Detectors
3-Wire Receiver
(Fully Opens Gates)
Jumper Wire
250 mamp. max.
4-wire receiver wiring,
see page 32.
O
N
1
2
3
4
5
6
7
8
SW 2
1
2
3
4
5
1
2
3
4
5
EY SWI EY SWWI
P
r
i
m
a
r
y
O
p
e
r
a
t
o
r
Requires AC power to each operator.
Both operator DIP-switches must to be set.
Connect all control devices, auxiliary devices
and loops to the primary operator only.
Filler Post if necessary (See page 4 for more information). Filler Post if necessary (See page 4 for more information).
9150-065-W-3-13 35
W
A
R
N
IN
G
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR HP
53382
MODEL SERIAL VOLTS
PHASE
AMPS
60 Hz
MAX GATE LOAD DoorKing, Inc., Inglewood, CA
SECTION 6 - OPERATING INSTRUCTIONS
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving and power has been shut-off.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate
hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
Unlock the power switch cover and open to access
the Main Power, and the operator Reset switch.
AC
POWER
OFF
DC
POWER
OFF
R
E
S
E
T
6.1 AC Power and Reset Switch
Reset Button - Used to turn off the
entrapment alarm and to reset the
operator after a HARD shutdown
has occurred.
Alarm Siren
AC Power Switch - Powers the
operator ON (toggle up) or
OFF (toggle down).
DC Power Switch - Turns the DC
system power ON (toggle up) or
OFF (toggle down).
This switch is only installed on
model 9150 operators with the DC
convenience open system installed.
IMPORTANT SAFETY INSTRUCTIONS
Every time the 9150 is powered up, the First open command will automatically run Multiple
gate cycles that will locate and remember the gates open and close positions (See page 25).
Important: The operator
WILL NOT lose its open
and close limit positions
after pressing the reset
button.
9150-065-W-3-13 36
6.2 Shutdown Conditions
Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what
type of reset action is required, you will need to understand how the different entrapment conditions affect the gate
operator.
This occurs in various situations where the inherent or secondary entrapment protection devices have been activated.
In a soft shutdown condition, the operator will not respond to any input that was present when the entrapment
protection device sensed an obstruction. If the gate stops at the open position, the operator will not respond to the
automatic close timer.
Note: In some systems, the time clock input comes from the telephone entry system relay. This same relay may also
provide open commands for a card reader, MicroPLUS transmitters and the visitor telephone entry. If so, these devices
will also be disabled in a soft shutdown condition.
In some conditions, a soft shutdown will reset as soon as the entrapment condition clears. For example, if a
non-contact sensor (photo cell) is sensing an obstruction, the operator will stop the gate and assume a soft
shutdown condition. When the photocell clears, the operator will return to normal operation.
When the operator is in a soft shutdown, activation of any "intended input" will reset the operator. An "intended
input" includes any command, any standard safety input and any loop input. Activating any of these inputs will reset
the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will
then time out and close the gate.
Example 1 - A time clock keys the gate open in the morning and an entrapment protection device senses
an obstruction prior to the gate reaching the full open position. If the entrapment is sensed by the inherent
system, the gate will reverse and run back to the closed position. The time clock input is still present, but
the gate will not re-open.
Example 2 - If the gate is closing and an entrapment protection device is activated, the gate will either stop
or reverse and run back to the open position, depending upon if the secondary or inherent device was
activated. The automatic close timer will not close the gate.
Example 3 - Vehicle arrives at exit loop and gate runs towards the open position. If the inherent entrapment
protection gets activated during this opening cycle, the gate reverses and runs back to the closed position.
After the inherent entrapment protection is cleared, If the vehicle is still present at the exit loop, a soft
shutdown condition does not occur. The exit loop input provides an immediate reset of the operator and the
gate will again run to the open position.
Soft Shutdown
Resetting a Soft Shutdown
Hard Shutdown (Alarm Activated)
A hard shutdown condition occurs when: (1.) The inherent entrapment protection system (Type A) gets activated
TWO consecutive times before the gate completes the open or close cycle. (2.) The reversing edge (Type B2) gets
activated and reverses but before the gate completes the reverse cycle the inherent entrapment protection system
(Type A) gets activated.
Example of a Hard Shutdown - The gate is closing and the inherent entrapment protection system senses
an obstruction and causes the gate to reverse direction. As the gate begins to run in the open direction, a
second obstruction is sensed prior to the gate reaching the full open position. Once the second obstruction
has been sensed, the operator will stop, the audio alarm will sound and all standard inputs are shut
down (including open commands, safety commands, loop inputs, etc.).
To silence the alarm, press the reset button or after 5 minutes, the audio alarm will shut off but will
chirp every 5 seconds. This indicates that the operator is in a hard shutdown condition (The reset
button must be pressed to reset the operator and stop the alarm chirping).
9150-065-W-3-13 37
6.3 Manual Gate Operation
Fail-Safe Manual Release System (Factory Installed)
This operator is equipped with one of two types of manual release systems, Fail-Safe (required by many city codes) or
Fail-Secure that will allow the gate to be pushed open in the event of a power outage or equipment failure.
This manual release system is the most reliable and safest method for placing the gate operator in manual
operation. It is the preferred method of emergency gate operation under worse case conditions by many Fire Chiefs
and Building Inspectors and is typically used in Class I and Class II applications. This system is accessible from
either side of the gate and requires NO keys, cranks or other tools to manually operate the gate. This prevents any
delays for emergency vehicle access in the event of a power outage. The operator Fails (Loss of AC power) in a
Safe (Manually operable) condition.
Solenoid lock does NOT secure the clutch plate during an
AC power failure or turning AC power off. Gate can be
immediately manually operated during these conditions.
Solenoid lock WILL retract and secure the clutch plate during
normal operation ONLY if operator senses an unauthorized
manual open attempt. Gate will NOT be allowed to move.
Caution: Never attempt to manually push open any gate with an operator attached to it until you
have verified that power to the operator has been shut-off.
Solenoid Lock Clutch Plate
SW 2, switch 4
must be OFF.
O
N
1
2
3
4
5
6
7
8
SW 2
Note: DoorKing operators have a built-in alarm reset push button mounted on the operator above the power ON-OFF
toggle switch. Activating this button will return the gate operator to normal operation, but will not cycle the gate
operator. A remote alarm/reset station (P/N 1404-080) can be mounted external of the gate operator provided that it
is installed in the line-of-sight of the gate and gate operator.
The operator is in a hard shutdown condition when the audio alarm is sounding OR chirping every 5 seconds.
Once the gate has been reset, an open or close command is needed to start the gate operator. Most activating
commands will cause the gate operator to cycle to the open position. This includes activation of a key switch or
open command and activation of an automatic exit loop. Activation of a close command will run the gate to the
closed position.
Before resetting a hard shutdown, determine why the shutdown occurred. Inspect the gate for any
obstructions along its path that could have activated the inherent entrapment sensing system. Inspect
the gate and gate hardware.
The gate operator WILL NOT lose its open and close positions after resetting a hard shutdown.
Resetting a Hard Shutdown
The audio alarm will sound for five minutes, or until the operators reset button is pushed. After (5) five minutes the
alarm will chirp every 5 sec. and the hard shutdown condition will remain in affect until the reset button is pushed.
9150-065-W-3-13 38
Key Release
Emergency Vehicle Access Conditions
Fail-Secure Manual Release System (Owner Installed)
Solenoid lock does NOT allow the clutch plate to rotate when:
The AC power is on but the operator is not cycling.
The AC power is turned off.
AC power failure.
1. During normal AC powered operation, emergency vehicles access the gate by a separate emergency access
device individually installed and wired to your gate system. The type of devices that can be used in your commu-
nity depends on your city codes. These devices may include (but are not limited to) Fire Department lock boxes,
Click-2-Enter radio receivers, strobe light sensors, siren sensors, etc.
2. In the event of an AC power failure, the emergency vehicle access device will not function because the gate
operator is un-powered. Fail-Safe or Fail-Secure release systems for the 9150 allow the gate to be manually
operated during AC power failure. ONLY the Fail-Safe release system allows the gate to be manually operated
without unlocking the operator first and has been designed that way to allow emergency personnel to immediately
manually operate the gate from either side under emergency situations.
This automatic vehicular gate system is designed to allow access to emergency vehicles under different operating conditions.
Solenoid
Lock
Clutch Plate
Clutch Plate
Operator
Housing
Solenoid lock automatically retracts and allows clutch
plate to rotate ONLY during normal gate cycling.
Turning key 1/2 turn
retracts solenoid lock
and allows clutch plate
to rotate for manual
operation with or
without AC power.
O
N
1
2
3
4
5
6
7
8
SW 2
W
ARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owners manual and safety instructions.
SERIOUS INJURY OR DEATH
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR HP
53382
MODEL SERIAL VOLTS
PHASE
AMPS
60 Hz
MAX GATE LOAD DoorKing, Inc., Inglewood, CA
This manual release system (Installed 2600-865 Fail-Secure Manual Release Kit) allows the gate to be manually
operated ONLY after unlocking the gate operator. Power outages or turning power off WILL NOT allow gate to be
manually operated without physically unlocking the gate operator with the key first. This option is typically used in Class
III and Class IV applications. The gate operator Fails (Loss of AC power) in a Secure (Manually in-operable) condition.
SW 2, switch 4 must be ON.
Important: solenoid lock
MUST be in position shown.
9150-065-W-3-13 39
SECTION 7 - OPTIONAL CONVENIENCE OPEN ADJUSTMENTS
The optional convenience open system installed in your vehicular gate operator is designed as a convenience enhancement only.
It is not designed or intended to provide continuous gate operation during a power outage. Its sole purpose is to provide a
method to open the vehicular gate to allow unimpeded traffic flow when the gate and access control system is without power. If
your access control system requires 100% power backup and continuous operation when primary (AC) power has failed, a
power inverter / backup system, such as DoorKings Model 2000, is required.
The convenience open system cannot provide continuous gate operation during a power outage.
The gate will cycle (Manual or Automatic Mode) to the open position ONE TIME ONLY after AC power failure.
The convenience open system requires testing on a monthly basis to insure the batteries are fully charged and that the
system is operational.
The convenience open system uses two 12-volt, 3.0 amp-hour gel-cell batteries. These batteries should be replaced
every two years on average, or sooner if required.
Batteries are affected by temperature. Cold temperatures will reduce the effectiveness of the batteries. High temperatures
will result in a shortened battery life.
Batteries are not covered under warranty.
7.1 Circuit Board (2340) Setup
The Convenience Open system will automatically
open the gate approximately 3 seconds after loss
of AC power. The DC timer will run the DC motor.
NO devices need to be connected to the 2340
board. Automatic mode is always used for gates in general access
applications such as gated communities, apartment complexes, etc.
The system will NOT automatically open the gate
after loss of AC power. A manual input is needed
(Remote, push button or a key switch) to open
the gate from one of the Manual Mode Devices
physically wired to the 2340 circuit board (The DC timer will run the DC
motor). Any control devices wired to the 4602 main terminal will NOT
function after loss of AC power.
Note: If the gate operator is controlled by a DoorKing access controller
(Models 1833, 1835, 1837 or 1838), the Manual Mode will NOT function
during a power outage.
DC Timer: MUST be adjusted so the gate stops approximately six inches from the full open position. Clockwise increases
the DC motor run time, counter-clockwise decreases the run time. Do not allow the DC motor to run long enough to hit the
gate stop and continue to run. The operator clutch will slip and stall the DC motor. The circuit board may get damaged!
This radio receiver will work during
normal daily operation as well as
during a power outage. The radio
receiver will be powered from the
operators batteries during a power
outage.
Automatic Mode after loss of AC Power, Switch 1 ON.
Manual Mode after loss of AC Power, Switch 1 OFF,
Residential Use ONLY.
Manual Mode Device Connection
Once AC power is restored, the systems control
board can be set to automatically re-key the
gate operator (switch 3 ON) to establish normal
operation, or can be set to require a manual input from the 2340 OR
4602 circuit board (switch 3 OFF) before the operator resumes normal
operation.
Restart Options once AC Power is restored,
Switch 3 ON or OFF.
2340
Com
Relay
24 Volt
Stand-Alone Radio Receiver
Push
Button
Dry Contact
Emergency
Vehicle Access
Dry Contact
DIP-Switches
2340 Board Terminal
DC Timer
See next page for specific dual operator wiring.
8
10 9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
ON
ONN
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
9150-065-W-3-13 40
D
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P
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O
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p
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B
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y
N
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a
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I
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p
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B
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y
P
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I
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p
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t
2
4
V
A
C
C
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m
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2
4
V
A
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A
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O
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P
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7.3 DIP-Switch Settings
7.2 DC System Description
Switch Function Setting Description
Power Failure
Operating Modes
Restored
AC Power
Operator
Response
OFF
ON
OFF
OFF
Operator Type
Manual input from 2340 board needed to open gate when a power outage occurs.
Do Not
Adjust
Do Not Adjust DC Timer needs
to be adjusted.
Charging LED
Not Used
1
2
3
4
5-8
Gate will automatically open when a power outage occurs.
OFF
ON
When AC power is restored, a manual input (push button, loop, radio receiver, etc.)
is required to return the gate to normal operation from 2340 or 4602 board.
When AC power is restored, a 1-second pulse is sent to the gate operator input to
automatically restore normal operation.
Must be in the OFF position for the 9150.
Must be in the OFF position.
2340
Gate will automatically OR be manually OPENED and
STAY open during an AC power failure. DIP-Switch 3
setting will determine how operator will return to
normal operation once AC power has been restored.
If the operators will be in Manual
mode (Switch 1 OFF) to OPEN the
gates after an AC power failure,
connect terminal #2 on each of
the 2340 boards together.
This wiring will NOT affect the
Auto mode function if the
operators are switched from
Manual mode (Switch 1 OFF) to
Auto mode (Switch 1 ON) in the
future.
Primary Operator
2340 Board Terminal
DC
ON/OFF
Power
Switch
I
n
t
e
r
c
o
n
n
e
c
t
i
o
n
C
a
b
l
e
W
i
r
e
R
e
d
/
W
h
i
t
e
R
e
d
/
W
h
i
t
e
D
C
M
o
t
o
r
Green to 4602 Main Terminal #4
Purple to 4602 Main Terminal #3
White to 4602 Main Terminal #18
Secondary Operator
2340 Board Terminal
See
previous
page.
DIP-Switches
2340 Board Terminal
DC Timer
Wiring DUAL operators
in Manual Mode.
B
l
a
c
k
/
W
h
i
t
e
Batteries
12 V
3 Amp/Hr
Battery
12 V
3 Amp/Hr
Battery
8 7 6 5 4 3 2 1
ON
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
Gray
Opening Direction. Setting must be the same as SW 1, switch 1 on the 4602 circuit board.
Opening
direction
using OFF
setting.
Opening
direction
using ON
setting.
Opens
with
ON
setting.
Mounts
Right
All Rear
Opens
with
OFF
setting.
Opening
direction
using ON
setting.
Opening
direction
using OFF
setting.
Mount
Front
Post
Mounts
Center or
Mounts
Left
All Rear
9150-065-W-3-13 41
8.1 Maintenance
SECTION 8 - MAINTENANCE AND TROUBLESHOOTING
Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or
suspected. High cycle usage may require more frequent service checks.
When servicing the gate operator, always check any secondary
(external) reversing devices (loops, photocells, etc.) for proper
operation. If external reversing devices cannot be made operable,
do not place this operator in service until the malfunction can be
identified and corrected.
Always check the inherent reversing system when performing any
maintenance. If the inherent reversing system cannot be made
operable, remove this operator from service until the cause of the
malfunction is identified and corrected. Keeping this operator in
service when the inherent reversing system is malfunctioning
creates a hazard for persons which can result in serious injury or
death should they become entrapped in the gate.
When servicing this gate operator, always turn power OFF!!
Operator
Component
Maintenance
Monthly Interval
6 3 12
Alarm
Chain
Drive Belt
Fire Dept.
Gate
Loop(s)
Release
Primary Reverse System
Secondary Reverse Device
Complete System
Activate the primary (inherent) reverse system by blocking the
gate with a solid object. When the gate reverses, block the gate
in the opposite direction prior to the limit being reached. The
entrapment alarm should activate. Press the reset button to
silence the alarm.
Check for sagging. Tighten if necessary.
Clutch
Check for proper slippage when an obstruction is encountered.
Check for alignment, tightness and wear.
Check vehicular exit and reverse loops for proper operation.
Check manual release for proper operation.
Pulleys Check for alignment. Check setscrews.
Complete check of gate and gate operating system.
Check emergency vehicle access device for proper operation.
Grease
Wheels and guide rollers if necessary.
Inspect for damage. Check gate wheels. rollers and guides for
wear and grease if necessary.
Check that the gate reverses on contact with an object in both
the opening and closing cycles.
Adjust the reversing sensor and/or clutch if necessary.
Check secondary (external) reverse device(s) stop or reverse the
gate when activated.
Align clutch plate
holes with screws to
repair solenoid lock.
D
O
N
O
T
r
e
m
o
v
e
c
lu
t
c
h
p
la
t
e
.
R
e
m
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e
P
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y
A
s
s
e
m
b
ly
Every time the 9150 is powered up, the First open
command will automatically run Multiple gate
cycles that will locate and remember the gates
open and close positions (See page 25).
Batteries
DC Open System
If operator is equipped with optional DC open system, check the
batteries for any leakage or loose connections. Batteries should
be replaced every two years.
If operator is equipped with optional DC open system, check to
be sure the system opens the gate upon loss of AC power.
9150-065-W-3-13 42
8.2 Troubleshooting
Have a good VOM meter to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of
resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to
one of three areas: 1. the operator, 2. the loop system, 3. the keying devices. Use caution when checking high voltage
terminals, motor capacitor and the motor.
1. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is activated.
If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the keying devices one
at a time until the LED goes OFF.
2. Check any external secondary entrapment protection devices. Any short or malfunction in these devices can cause the gate
operator to stop or to hold open.
3. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is
present over the loop. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction
persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, refer to
your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual.
4. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator. If a keying
device fails to open the gate, press the Key Switch or momentarily jumper across terminals 4 and 18 on the operator circuit
board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the gate operator.
5. If a three-button control station (open-close-stop) is connected to this gate operator, check for proper wiring. Only a
DoorKing three button control station (P/N 1200-006 or 007) can be used with this gate operator. Others will cause a
malfunction.
6. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage wires) will
cause the operator to malfunction. Refer to the wire size chart in section 2.1 on page 20.
Symptom Possible Solution(s)
Check that AC power to the operator is turned ON.
Transformer may be overheated. Turn power off and allow board to cool for several minutes then
retest. Check for low 115 VAC power and low voltage shorts.
Check for 115 VAC at high voltage terminal. If voltage measures 0, check the incoming power wires
or replace the circuit board.
If a photo-cell is used as a secondary entrapment prevention device, check to be sure that the beam
is not blocked.
Be sure that the chain is not too tight. A too tight chain may cause the operator to stall.
Bypass circuit board and Check Motor:
Turn power switch OFF and remove the circuit board. Place a jumper wire from the 117 VAC
SWITCHED terminal to the BLUE wire on the 8 pin POWER connector on the control board.
CAUTION HIGH VOLTAGE. Turn the power switch on. The motor should run. Turn the power
switch OFF and remove the jumper.
With power still OFF, place a jumper wire from the 117 VAC SWITCHED terminal to the RED wire on
the 8 pin POWER connector on the control board. CAUTION HIGH VOLTAGE. Turn the power
switch on. The motor should run in the opposite direction. Turn the power switch off and remove
the jumper.
If the motor runs in both steps above, replace the control board. If the motor does not run, or runs
in only one direction, problem can be a bad motor, motor capacitor, motor resistors, wire
connections from the control board to the motor or a bad control board.
Operator will
not run. Power
LED is OFF.
Operator will
not run. Power
LED is ON.
Every time the 9150 is powered up, the First open command will automatically run Multiple
gate cycles that will locate and remember the gates open and close positions (See page 25).
9150-065-W-3-13 43
Symptom Possible Solution(s)
Check the input LEDs. Any ON will hold the gate open and indicates a problem with a keying device.
Check the secondary safety devices. Any activated will hold the gate open and indicates a problem
with the safety device.
Check the loop detectors. Any activated can hold the gate open and indicates a problem with the
loop detector or ground loop.
Operator may be in a soft shutdown. Activate any keying device to determine if operator returns
to normal operation.
If automatic close is desired, be sure SW 1, switch 2 is ON and set timer open from 1-23 seconds.
Bypass circuit board and check motor as described on previous page.
Gate opens but
will not close.
Gate closes but
will not open.
Operator may be in a soft shutdown. Check input LEDs. If any are ON, momentarily disconnect,
then re-connect the wire going to the respective terminal. Operator should open.
Check to be sure that the operator is running in the proper direction. Turn power OFF, and then back
ON. Activate a keying device. Operator should run in the open direction. If operator runs in the
close direction, turn power OFF and change direction switch SW 1, switch 1. Go to above section if
operator now opens but will not close.
Be sure that the each LED on the control board lights when the keying device connected to the
that terminal is activated. If LED does not light, momentarily place a jumper wire from terminal 1 to
the input terminal being checked. If LED lights and gate opens, problem is with the keying device. If
LED does not light, replace control board.
Bypass circuit board and check motor as described on previous page.
Check that the clutch is adjusted properly and is not slipping.
Disconnect the gate from the gate operator and check that the gate slides freely without any binding.
Re-adjust the reverse sensitivity.
Check that the magnetic pickup transistors on control board are not obstructed by excess wires.
Electrical interference from excess wires can diminish magnetic field.
Check that the magnetic pickup transistors on control board are within 1/8 inch of the clear plastic
protective cover above the black plastic magnetic spring assembly on the main shaft.
Contunue troubleshooting or replace the circuit board.
Gate opens a short
distance, then stops
and reverses.
Gate closes then
re-opens.
Gate starts to close,
then reverses to
open.
Alarm chirps once
every 5 seconds.
Operator will not
run.
Alarm is sounding.
Operator will not
run.
Check that the clutch is adjusted properly and is not slipping.
Re-adjust the reverse sensitivity.
Disconnect the gate from the gate operator and check that the gate slides freely without any binding.
Check the loop detector LEDs and input LEDs. Any that flash ON will cause the gate to reverse.
Check the Magnetic Sensor LEDs on the circuit board. If either LED is not blinking as the operator is
running, check that the magnetic pickup transistors are within 1/8 inch of the protective plastic
cover above the magnet assembly on the main shaft.
Contunue troubleshooting or replace the circuit board.
Operator has been in a hard shutdown condition in excess of 5 minutes. Reset button must be
pushed to return operator to normal operation, see Section 6.2 Shutdown Conditions, pages 36-37.
Operator is in a hard shutdown condition. Reset button must be pushed to return operator to
normal operation, see Section 6.2 Shutdown Conditions, pages 36-37.
Check for any input or loop detector LEDs that are ON.
Check that the operator is running in the proper direction (see gate closes but will not open).
Check the SELF-TEST DIP switch setting, SW 1, switch 6 should be OFF.
9150-065-W-3-13 44
8.3 Accessory Items
The following accessory items are available for the model 9150 slide gate operator.
Contact Sensors - For use as a secondary entrapment protection device. Miller Edge, Inc., MGO20, MGR20, MGS20
Photo Cell - Non-contact (photocell) sensors for use as a secondary entrapment protection device.
MMTC, Inc. Model IR55 - P/N 8080-010 MMTC, Inc. Model 60-278 - P/N 8080-011
Carlo Gavazzi Type PMP12 - P/N 8080-030 Carlo Gavazzi Type PMT - P/N 8080-031
Loop Detector - Detectors plug directly into ports on circuit board simplifying wiring.
Single channel detector - P/N 9410-010 Dual channel detector - P/N 9409-010
Loop Wire - 18 AWG loop wire with XLPE insulation is ideal for ground loops. Available in 500 and 1000 foot rolls. Red, blue or
black insulation.
Pre-Fab Loops - Prefabricated ground loops. 24-foot circumference with 50-foot lead-in. Available in yellow, red or blue jackets.
Not for use in asphalt roadways.
Loop Test Meter - Meg-ohm meter checks the integrity of ground loops. P/N 9401-045
Remote Alarm/Reset Station - Provides a remote station to reset an operator in a hard shutdown condition. Must be mounted
in line-of-site of the gate and operator. Includes visual alarm light and audible siren. P/N 1404-080.
3-Button Control Station - Provides open-close-stop manual operation of the gate.
Stand Alone Box - P/N 1200-006 Interior (fits in single gang box) - P/N 1200-007
Interconnect Cable - Interconnect wire cable contains all the necessary wires to interconnect primary / secondary operators.
Cable length: 30 ft. - P/N 2600-755 40 ft. - P/N 2600-756 50 ft. - P/N 2600-757
Time Clock - 7 day and 365 day time clocks can be used to automatically open gate at pre-set time and days. Compact clock fits
inside the operator. 7 day clock - P/N 2600-791 365 day clock - P/N 2600-795
V-Wheels - 4 inch and 6 inch. UHMW or Steel. Roller bearings or sleeve bearings. Single or tandem wheel configurations.
Endless Idler Assembly with Protective Cover - Use when gate operator chain needs 180 return. P/N 2600-818
Guide Rollers with Protective Covers - A variety of sizes to support slide gates.
Gate End Retainer - Fits on top of end post and helps stabilize the end of the gate in the open or closed position (End post NOT
provided). P/N 1204-004
Base Plate for 9150 - Required for post mount installation. P/N 2600-495 (6 x 6 steel posts NOT provided).
Base Plate Stop Brackets for 9150 - Required for post mount installation when using chain stops. P/N 2600-970
Additional #40 Chain - 20 ft. per box. P/N 2600-442
9150 Fail-Secure Manual Release Kit - Changes the Fail-Safe manual release to a Fail-Secure manual release. P/N 2600-865
High Voltage Kit - Alter the input AC voltage on a 115 VAC 9150 to 208, 230, 460 or 575 VAC. P/N 2600-266
115 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments.
For 115 VAC input power ONLY. P/N 1601-154
208/230 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments.
For 208/230 VAC input power ONLY. P/N 1601-197
460 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments.
For 460 VAC input power ONLY. P/N 1601-198
Surge Devices - High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and
power surges. High Voltage - P/N 1879-080 Low Voltage - P/N 1878-010
Gate Scale - Use to test torque required to move gate. P/N 2600-225
Speed Bumps - Prefabricated six-foot speed bump reduces traffic speed through gate system. P/N 1610-150
9150-065-W-3-13 45
MOV Assembly
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Brown
White
White
Green
Black
Black
White White
Black
W
h
i
t
e
R
e
d
Yellow
White
Chassis
Ground
Board
Ground
Convenience Outlets
Power
Neutral
Model 9150 1/2 HP 115 VAC
Reset
AC Power
Alarm
115 VAC
Blue
Green
Red
Yellow
Red
White
White
Black
Blue
Red
Brown
Hot Neu Hot Neu Hot
Motor
Resistors
Red Blue
Blue
Red
50uf Capacitor
1/2 HP
Motor
Ground
1 Ohm
30 Watt
1 Ohm
30 Watt
Built-In
Solenoid Lock
9150-065-W-3-13 46
2340
Red/White
Red/White
Red/White
Red/White
MOV Assembly
Black/White
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Brown
White
White
Green
Black
Black
Green
White
Purple
White White
Black
White
W
h
i
t
e
Green
Purple
R
e
d
R
e
d
B
l
a
c
k
Yellow
White
Chassis
Ground
Board
Ground
Convenience Outlets
Power
Neutral
Batteries
12 V
3 Amp/Hr
Battery
12 V
3 Amp/Hr
Battery
Model 9150 1/2 HP 115 VAC / Convenience Open
Reset
AC Power DC Power
Alarm
115 VAC
DC Motor DC Motor
Blue
Green
Red
Yellow
Red
KEY KEY
Purple
Green
White
White
Black
Blue
Red
Brown
Hot Neu Hot Neu Hot
Motor
Resistors
Red Blue
Blue
Red
50uf Capacitor
1/2 HP
Motor
Ground
1 Ohm
30 Watt
1 Ohm
30 Watt
Built-In
Solenoid Lock
9150-065-W-3-13 47
MOV Assembly
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Brown
White
White
Green
Black
Black
White White
Black
W
h
i
t
e
R
e
d
Yellow
White
Chassis
Ground
Board
Ground
Convenience Outlets
Motor
Resistors
Power
Neutral
Model 9150 1 HP 115 VAC
Reset
AC Power
Alarm
115 VAC
Yellow
Yellow
Orange
Orange
Red
Blue
Blue
Red
Orange
Ground
1 HP Motor
Orange
Green
Yellow
Yellow
Red
White
White
Black
Blue
Red
Brown
Hot Neu Hot Neu Hot
1 Ohm
30 Watt
1 Ohm
65 Watt
1 Ohm
65 Watt
1 Ohm
30 Watt
Built-In
Solenoid Lock
9150-065-W-3-13 48
2340
MOV Assembly
Black/White
O
N
O
N
REVERSE
SENSITIVITY
REVERSE
LOOP
EXIT
LOOP
KEY SWITCH
DOORKING
4602-010
SW1 SW2
OPEN
TIMER
NC
1
2
3
4
5
NO
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Brown
White
White
Green
Black
Black
Green
White
Purple
Red/White
Red/White
Red/White
Red/White
White White
Black
White
W
h
i
t
e
Green
Purple
R
e
d
R
e
d
B
l
a
c
k
Yellow
White
Chassis
Ground
Board
Ground
Convenience Outlets
Motor
Resistors
Power
Neutral
Batteries
12 V
3 Amp/Hr
Battery
12 V
3 Amp/Hr
Battery
Model 9150 1 HP 115 VAC / Convenience Open
Reset
AC Power DC Power
Alarm
115 VAC
Yellow
Yellow
Orange
Orange
Red
Blue
Blue
Red
Orange
DC Motor DC Motor
Ground
1 HP Motor
Orange
Green
Yellow
Yellow
Red
KEY KEY
Purple
Green
White
White
Black
Blue
Red
Brown
Hot Neu Hot Neu Hot
1 Ohm
30 Watt
1 Ohm
65 Watt
1 Ohm
65 Watt
1 Ohm
30 Watt
Built-In
Solenoid Lock
9150-065-W-3-13 49
Installation/Owners Manual
Series 9150 Series 9150
Use this manual for circuit board 4602-010 Revision A or higher.
www.doorking.com
Vehicular Slide Gate Operator
DoorKing, Inc.
120 Glasgow Avenue
Inglewood, California 90301
U.S.A.
Phone: 310-645-0023
Fax: 310-641-1586
Convenience Open Optional
9150-065-W-3-13