CONVEYOR EQUIPMENT

ROLLERS & COMPONENTS FOR BULK HANDLING

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Company Profile
Established in 1996, HORIZON CONVEYOR EQUIPMENT design and manufacture a high quality and competitively priced range of Steel & Polymer Conveyor Rollers and Idler Sets for the bulk handling industry. To meet growing customer demands and increase our production capacity the company re-located to new larger premises in the West Midlands, UK at the beginning of 2008. Rollers are manufactured to BS, ISO, DIN & CEMA standards. Our technical staff will help you to select the correct type and most economic products for your application. We are able to produce Bespoke Rollers and Frames, please contact us with your special design requirements.

QUALITY: At Horizon QUALITY is our prime concern - we are approved to ISO 9001:2000 quality standard and we continue to innovate and develop advanced products as a core company policy.

Alan Bowler Managing Director

Find out more about the Horizon range at: www.idlerrollers.co.uk

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GENERAL PRODUCT RANGE

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Steel Idler Rollers

Light/Medium Duty Range
Roll Diameter: Shaft Diameter: Seals Type: Housings: 89mm (3 ), 102mm/108mm (4) 20mm, 25mm Multi-labyrinth Pressed Steel Turned-Back Welded Construction

Medium/Heavy Duty Range

Roll Diameter: Shaft Diameter: Seal Type: Housings: 102mm (4), 127mm/133mm (5) 20mm, 25mm, 30mm Multi-labyrinth Pressed Steel Turn-Back Welded construction

Heavy/Extra Heavy Duty Range

Roll Diameter: 159mm (6 ) Note: 168mm (6 ) with straight flange Shaft Diameter: 30mm, 40mm Seal Type: Multi-labyrinth Bearing Housings: Pressed Steel Turn-Back, Welded Construction

Fully Automatic Twin Head Welding Machine

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Steel Roller Construction

Shaft/Brg Shaft/Brg

20 25 30 40

20 25

35 40

20 25 30

Fully Welded Construction Sealed Bearings Labyrinth Seals

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Plastic Idler Rollers

Trough & Return

Light/Medium Duty Range
Roll Diameter: Shaft Diameter: Seals Type: Housings: 89mm (3 ), 108mm (4) 20mm, 25mm Multi-labyrinth & Flinger Seal Moulded Plastic

Medium/Heavy Duty Range

Roll Diameter: Shaft Diameter: Seal Type: Housings: Roller Tubes: 108mm (4), 125mm/133mm (5), 159mm (6) 25mm, 30mm Multi-labyrinth & Flinger Seal Moulded Plastic HDPE (Black) Fire Resistant Polypropylene (Grey)

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Plastic Roller Construction

Shaft/Brg Shaft/Brg

20

25

25

30

25

Sealed Bearings Labyrinth Seals Dust & Water Flingers

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Vari-angle Trough Sets Roll Dia: 102mm (4) 127mm (5) 3 roll transome type
Belt Width (mm)
300 350 400 450 500 600 650 750 800 900 1000

A
584 584 635 686 737 838 889 991 1041 1143 1240

B
152 152 152 203 203 305 356 356 406 508 558

C
127 127 178 178 203 203 203 254 254 254 279

102mm Dia Rollers

HOR/AD 12T HOR/AD 12T HOR/AD 16T HOR/AD 18T HOR/AD 20T HOR/AD 24T HOR/AD 26TA HOR/AD 30T HOR/AD 32T HOR/AD 36T HOR/AD 40T

127mm Dia Rollers

HOR/AE 12T HOR/AE 12T HOR/AE 16T HOR/AE 18T HOR/AE 20T HOR/AE 24T HOR/AE 26TA HOR/AE 30T HOR/AE 32T HOR/AE 36T HOR/AE 40T

3 roll baseplate type

Belt Width (mm)
300 350 400 450 500 600 650 750 800 900 1000

A
254 254 305 305 330 406 483 483 533 635 685

B
152 152 152 203 203 305 356 356 406 508 558

C
127 127 178 178 203 203 203 254 254 254 279

102mm Dia Rollers

HOR/AD 12B HOR/AD 12B HOR/AD 16B HOR/AD 18B HOR/AD 20B HOR/AD 24B HOR/AD 26BA HOR/AD 30B HOR/AD 32B HOR/AD 36B HOR/AD 40B

127mm Dia Rollers

HOR/AE 12B HOR/AE 12B HOR/AE 16B HOR/AE 18B HOR/AE 20B HOR/AE 24B HOR/AE 26BA HOR/AE 30B HOR/AE 32B HOR/AE 36B HOR/AE 40B

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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3 Roll Trough Idler : 20 - 30 - 45

MDF-Type Frames

MDF-Type Frames
3 Roll Trough Idler : 20 - 30 - 45

Note: Impact roller disc diameters available: 108mm 133mm

Belt Width (mm)

C
Dia 102mm 108mm

C
Dia 127mm 133mm

D
Slot Size

500 600 650 750 800 900 1000 1050

740 840 890 990 1040 1140 1240 1300

200 240 250 295 315 350 380 410

200 200 200 200 200 200 200 200

225 225 225 225 225 225 225 225

18 W x 27 L 18 W x 27 L 18 W x 27 L 18 W x 27 L 18 W x 27 L 18 W x 27 L 18 W x 27 L 18 W x 27 L

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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3 Roll Trough Idler : 20 - 30 - 45

HDF-Type Frames

3 Roll Impact Idler : 20 - 30 - 45

HDF-Type Frames

Note: Impact roller disc diameters available: 108mm 133mm 159mm 193mm Belt Width (mm)

C
Dia 102mm 108mm

C
Dia 127mm 133mm 225 225 225 225 225 225 225 225 240 240 240 240 240 240

C
Dia 159mm 275 275 275 275 275 275 275 275 275 275 275 275 275 275

C
Dia 168mm 290 290 290 290 290 290 290 290 290 290 290 290 290 290

500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000

740 840 890 990 1040 1140 1240 1300 1450 1650 1700 1900 2300 2300

200 240 250 295 315 350 380 410 465 530 530 600 670 750

200 200 200 200 200 200 200 200 215 215 215

75 75 75 75 75 75 75 75 100 100 100 100 100 100

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Impact Rollers & Sets

Standard Impact Roll Diameters:
Dim (A) 108mm 133mm 159mm
193mm (More sizes are available on request)

Shaft Sizes: 20mm, 25mm, 30mm,

35mm, 40mm

Bearing Sizes: 20mm, 25mm, 30mm,

35mm

For more information please contact our technical office

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Drop-in Flat Return Roller

Belt Width (mm)

500 600

600 700

650 750

750 900

800 950

900

1000 1050 1200 1350 1400 1600 1800 2000

Dim (A)

1050 1150 1200 1350 1500 1600 1800 2000 2200

Drop-in Disc Return Roller

Note: Disc return roller disc diameters available: 108mm 133mm 159mm 193mm Belt Width (mm) 500 600 6 600 700 6 650 750 7 750 900 7 800 950 7 900 1050 8 1000 1150 9 1050 1200 9 1200 1350 10 1350 1500 10 1400 1600 11

Dim A
No Disc's

2 Roll Vee Return Idler

Belt Width (mm) Dim A Dim B

500 740 N/A

600 840 N/A

650 890 N/A

750 990 N/A

800

900

1000 1050 1200 1350 1400 1600 1800 2000

1040 1140 1240 1300 1450 1650 1700 1900 2300 2300 465 530 600 600 670 750 800 900 1000 1100

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Screwed Shaft End Return Roller

Belt Width (mm)

400 483

450 533

500 584

600 686

650 737

750 838

800 889

900 1000 1050 1200 1400 1500 991 1092 1143 1295 1448 1600

Dim (A)

Screwed Shaft End Disc Return Roller

Belt Width (mm)

400 483 5

450 533 5

500 584 6

600 686 6

650 737 7

750 838 7

800 889 7

900 1000 1050 1200 1400 1500 991 1092 1143 1295 1448 1600 8 9 9 10 11 12

Dim (A)
No Disc's

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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3 Roll Trough Tracker: 20 - 30 - 45

Belt Width (mm)

C
Dia 102mm 108mm

C
Dia 127mm 133mm

C
Dia 159mm

C
Dia 168mm

500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000

740 840 890 990 1040 1140 1240 1300 1450 1650 1700 1900 2300 2300

200 240 250 295 315 350 380 410 465 530 530 600 670 750

200 200 200 200 200 200 200 200 215 215 215

225 225 225 225 225 225 225 225 240 240 240 240 240 240

275 275 275 275 275 275 275 275 275 275 275 275 275 275

290 290 290 290 290 290 290 290 290 290 290 290 290 290

75 75 75 75 75 75 75 75 100 100 100 100 100 100

Flat Return Tracker

Note: Sizes conform to BS 2890 BS 8438 : 2004 Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Fixed /Flexing Garland Idler

Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200

A 190 224 240 280 295 330 360 380 432

B 813 889 940 1041 1092 1194 1280 1346 1499

Field Return Roller

Belt Width (mm)

500 600

600 700

650 750

750 900

800 950

900 1050

1000 1150

1050 1200

1200 1350

Dim (A)

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Conveyor Accessories
Guide Rollers

Skirt Clamps & Skirts

Return Brackets

Screwed end type Drop-in type

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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PULLEY DESIGN (Turbine -T Bottom)

As a major supplier to the bulk handling industry, we pride ourselves on our vast experience & our in-house facility for designing conveyor pulleys. Horizon conveyor pulleys are computer designed to withstand high stresses imparted on the end discs. In the event of shaft damage all shafts are removable.

Customer Information Required Pulley Dia (mm) Face Width (mm) Bearing Cnt (mm) T1 kN T2 Kn Wrap Angle (Deg)

Turbine

T Bottom

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Pulley Picture Gallery

1200mm Dia Turbine Pulley Turbine Design Pulleys

T Bottom Machined End Disc

1000mm Dia - Heavy Duty T Bottom Pulley

Turbine Design Design Pulleys

Machining Operation Tubine Disc

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Picture Gallery
Heavy Duty Trough Sets 60mm Shaft/Brgs

Special Steel Rollers

1800mm B/W Heavy Duty Impact Frames

159mm Dia Trough Rollers

1800mm B/W Trough Tracker

Rubber Disc Impact Rollers

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Custom Rollers & Sets

159 Heavy duty Impact roller/sets
In-house designed and manufactured, 1800mm belt width feeder conveyor carrying idler frames fitted with 88.9mm adjustable steel rollers to help STOP belt damage.

Sets shown in operation

Special Machine Rollers 159mm Specially designed & manufactured bull nose conveyor rollers

Find out more about the Horizon range at: www.idlerrollers.co.uk

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Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us

Find out more about the Horizon range at: www.idlerrollers.co.uk

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ROLLERS AND COMPONENTS FOR BULK HANDLING

Distributor

Horizon (GB) Limited

Unit 1, Hayseech Road, Halesowen, West Midlands B63 3PD Tel. +44 (0)121 550 2218. Fax. +44 (0)121 550 2243

Email: [email protected]
Internet: http://www.horizonconveyors.co.uk Find out more about the Horizon range at: www.idlerrollers.co.uk