4061-xx0

7. Parts catalog How to use this parts catalog

The following legend is used in the parts catalog: Units/mach - OR Units/option Units/ kit or pkg

AsmIndex

Part number

Description

Asm-index: identifies the assembly and the item in the diagram. For example, 3-1 indicates Assembly 3
and the item number 1. Part number : identifies the unique number that identifies this FRU. Units/mach: refers to the number of units actually used in the base machine or product. Units/option: refers to the number of units used in the option and does not include the base machine. Units/kit or pkg : refers to the number of units packaged together and identified by the part number. NS: (Not shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the illustration. PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.

Model information used in the parts catalog. Model name Lexmark T640 Lexmark T640n Lexmark T642 Lexmark T642n Lexmark T644 Lexmark T644n Configuration Non-network Network Non-network Network Non-network Network Machine type 4061-000 4061-010 4061-200 4061-210 4061-400 4061-410 Parts catalog 000 010 200 210 400 410

Parts catalog

7-1

4061-xx0

Assembly 1: Covers
1

4
3

17 16 6

15 14 13

6 10 7 11 5

12 9

7-2 Service Manual

4061-xx0

Assembly 1: Covers
AsmIndex 11 2 3 3 4 5 5 6 7 8 9 10 Part number 40X0001 40X0002 40X0003 40X0004 40X0005 40X0007 40X0008 40X0050 40X0151 40X0011 40X0017 40X0006 Units/ mach 1 1 1 1 1 1 1 2 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 Description Fuser wiper cover assembly Redrive cap cover assembly Laser cover assembly250-sheet output, 000/010 Laser cover assembly500-sheet output, 200/210/400/410 Paper support Right side cover250-sheet output, 000/010 Right side cover500-sheet output, 200/210/400/410 Counterbalance spring USB board assembly Upper front cover latch kit Lower front cover assembly Upper front cover hinge assembly, includes: 11 40X0010 1 1 12 12 12 13 14 40X0014 40X0233 40X0234 40X0013 40X0235 1 1 1 1 1 1 1 1 1 1 USB cable (1) Cover open switch and cable (1) Left cable cover (1) Right cable cover (1) Left hinge spring (1) Right hinge spring (1) Operator panel board (1) Stop button (1) Menu button (1) Back button (1) LED cap (1) Navigation buttons (4) Number pad buttons (1) Navigation select button (1) Number pad rubber dome sheet (1) USB board (1) Functional rubber sheet (1)

Upper front cover assembly with Lexmark logo, including

Operator panel outer bezel with Lexmark logo, T640 Operator panel outer bezel with Lexmark logo T642 Operator panel outer bezel with Lexmark logo T644 Clear LCD bezel Kit, upper front panel button, including: Stop button (1) Menu button (1) Back button (1) LED cap (1) Navigation buttons (4) Number pad buttons (1) Navigation select button (1) Number pad rubber dome sheet (1) Functional rubber sheet (1)

15 16 17 17 NS

40X0195 40X0009 40X0020 40X0023

1 1 1 1 5

1 1 1 1 10

Operator panel board assembly TLI/ID/serial number labelblank Left side door cover, 250-sheet1-slot, 000/010 Left side door cover, 500-sheet2-slot, 200/210/400/410 Parts packet (cable ties) (PP 40X0174)

Parts catalog

7-3

4061-xx0

Assembly 2: Frame 1

1 1 9 7 1 2 8

6 3 5

7-4 Service Manual

4061-xx0

Assembly 2: Frame 1
AsmIndex 1 2 3 4 5 6 7 8 9 40X0024 40X0026 40X0025 40X0060 40X0231 40X0285 Part number 40X0065 40X0225 Units/ mach 4 1 4 1 1 1 1 1 1 Units/ kit or pkg 1 1 4 1 1 1 1 1 1 Description Frame extension, nut plate, 200/210/400/410 Right side hand holder Parts packet (PP 40X0165) Right frame extension, 200/210/400/410 Right side frame ground contact Left frame extension, 200/210/400/410 External ground clip Left side hand holder Frame clip

Parts catalog

7-5

4061-xx0

Assembly 3: Frame 2
20 1

19 2 18 16 17 3

15 14 4 13 10 9 8 12 11 5

7-6 Service Manual

4061-xx0

Assembly 3: Frame 2
AsmIndex 31 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 17 18 19 19 20 40X0048 40X0046 40X0049 40X0053 40X0054 40X0212 40X0211 40X0052 40X0051 40X0264 40X0057 40X0058 40X0210 40X0056 40X0232 40X0059 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 40X0029 40X0030 40X0032 40X0044 Part number 40X0027 40X0028 Units/ mach 1 1 2 1 1 1 1 Units/ kit or pkg 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Upper redrive deflector Upper diverter spring Parts packet, redrive mounting screws (P/N 40X0253) Redrive assembly250-sheet in/250 out, 000/010 Redrive assembly500-sheet in/500 out, 200/210/400/410 Transfer deflector Gear guard Parts packet (PP 40X0165) Paper switch activate spring Paper size sensing board assembly Gear release link Main fan with cable250-sheet output Main fan with cable500-sheet output Main fan duct, 200/210/400/410 Main fan duct, 000/010 Standard bin level sensor bracket Standard bin level sensor Standard bin level sensor cable Output paper level flag, 000/010 Output paper level flag, 200/210/400/410 Main fan cap Redrive door assembly 250 sheet 000/010 Redrive door assembly 500 sheet 200/210/400/410 Extension guide

Parts catalog

7-7

4061-xx0

Assembly 4: Frame 3

1 2 18

17 6

4 3

16 6 14 7 11

15 11 6

8 3 7

10 6

13

12

7-8 Service Manual

4061-xx0

Assembly 4: Frame 3
AsmIndex 41 2 3 3 4 5 6 7 8 9 40X0034 40X0035 40X0033 40X0223 40X0036 40X0306 Part number 40X0249 40X0208 Units/ mach 1 1 1 1 1 1 4 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 Description EP DC fan assembly, 200/210/400/410 Blower duct, 200/210/400/410 Parts packet (PP 40X0165) Parts packet (PP 40X0165) Signature button sensor assembly EP DC fan assembly, 000/010 Machine mounting pad HVPS/input sensor/toner sensor cable assembly Toner sensor assembly High voltage contact kit, including: 10 11 12 13 13 14 15 16 17 18 40X0213 40X0021 40X0040 40X0041 40X0042 40X0039 40X0043 40X0209 40X0045 40X0207 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Charge roll contact (1) Doc/TAR/Dev contact (3) PC drum contact (1) Screw (5) Screw block (4)

Tray bias assembly Cartridge holddown assembly Upper paper feed deflector Inner paper feed deflector, 000/010 Inner paper feed deflector, 200/210/400/410 Developer support roller Input sensor Gear #60 MPF shield ESD shield with label EP duct

Parts catalog

7-9

4061-xx0

Assembly 5: Printhead

2 1 3

7-10 Service Manual

4061-xx0

Assembly 5: Printhead
AsmIndex 41 2 3 40X0062 1 1 Part number 40X0061 Units/ mach 1 Units/ kit or pkg 1 Description Laser cable assembly Parts packet (printhead mounting screw) (PP 40X0165) Printhead assembly (includes all cables) CAUTION:The printhead is not a serviceable FRU. Do not disassemble the printhead.

Parts catalog

7-11

4061-xx0

Assembly 6: Paper feedautocompensator

6 5 4 2 1

7-12 Service Manual

4061-xx0

Assembly 6: Paper feedautocompensator

AsmIndex 61 1 2 Part number 40X0066 40X0067 40X0068 Units/ mach 1 1 1 Units/ kit or pkg 1 1 1 Description Pick arm assembly500-sheet, 200/210/400/410 Pick arm assembly250-sheet, 000/010 Parts packet, bellcrank assembly250-sheet tray, 000/010 Bellcrank (1) Spring (1) 2 40X0069 1 1 Parts packet, bellcrank assembly for500-sheet tray, 200/210/400/410 Bellcrank (1) Spring (1) 3 4 4 5 6 7 40X0074 1 1 40X0070 40X0071 40X0072 40X0073 2 1 1 1 2 1 1 1 Pick roll assembly Paper out flag250-sheet tray, 000/010 Paper out flag500-sheet tray, 200/210/400/410 Paper low/out sensor card assembly Parts packet (hanger) (PP 40X0165) Paper size/autocompensator cable

Parts catalog

7-13

4061-xx0

Assembly 7: Paper feedmultipurpose feeder

1 2 3

7-14 Service Manual

4061-xx0

Assembly 7: Paper feedmultipurpose feeder

AsmIndex 71 2 3 4 5 5 5 NS 1 1 Part number 40X0079 40X0310 40X0076 40X0077 Units/ mach 1 1 1 1 Units/ kit or pkg 1 1 1 1 Description Multipurpose feeder lower deflector assembly Multipurpose feeder pick arm assembly with solenoid Pick roll assembly Multipurpose feeder paper out flag Parts packet (lower deflector mounting screw, 8 mm) (PP 40X0165) Parts packet (lower deflector mounting screw, 12 mm) (PP 40X0165) Parts packet (frame mounting screw) (PP 40X0165) Parts packet (pick roll shaft clip) (PP 40X0165)

Parts catalog

7-15

4061-xx0

Assembly 8: Paper feedalignment

2 3 4

7-16 Service Manual

4061-xx0

Assembly 8: Paper feedalignment

AsmIndex 81 2 3 4 40X0085 40X0086 1 1 Part number 40X0084 Units/ mach 1 Units/ kit or pkg 1 Description Paper feed alignment assembly paper feed Parts packet (clip ref ground mounting screw) (PP 40X0165) Reference ground clip Parts packet (reference adjust) Screw, paper reference adjust (1) Washer, paper reference adjust (1) Nut, paper reference adjust (1) NS Parts packet (alignment asm mounting screw) (PP 40X0165)

Parts catalog

7-17

4061-xx0

Assembly 9: Integrated 250-sheet paper tray

4 3

7-18 Service Manual

4061-xx0

Assembly 9: Integrated 250-sheet paper tray

AsmIndex 91 2 3 4 5 6 7 Part number 40X3231 40X0092 40X0093 40X0263 40X0094 40X0105 40X0090 Units/ mach 1 1 4 1 1 2 1 Units/ kit or pkg 1 1 1 1 1 1 1 Description Integrated 250-sheet tray Side restraint250-sheet tray Wear strips Pass thru plate250-sheet tray Wear plate250-sheet tray Restraint pad Back restraint250-sheet tray

Parts catalog

7-19

4061-xx0

Assembly 10: Integrated 500-sheet paper tray

4 3

7-20 Service Manual

4061-xx0

Assembly 10: Integrated 500-sheet paper tray

AsmIndex 101 2 3 4 5 6 7 Part number 56P4150 40X0099 40X0182 40X0103 40X0183 40X0105 40X0106 Units/ mach 1 1 4 1 1 2 1 Units/ kit or pkg 1 1 1 1 1 1 1 Description Tray assembly500-sheet tray Side restraint Wear strip Pass thru plate500-sheet tray Wear plate500-sheet tray Restraint pad Back restraint

Parts catalog

7-21

4061-xx0

Assembly 11: DrivesMain drive and developer drive

3 2 6

7-22 Service Manual

4061-xx0

Assembly 11: DrivesMain drive and developer drive

AsmIndex 111 2 2 3 4 Part number 40X0107 40X0110 40X0111 40X0112 40X0113 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 Description Gearbox with motor Power takeoff shaft250-sheet, 000/010 Power takeoff shaft500-sheet, 200/210/400/410 Power takeoff shaft spring Bevel gear with grease packet and washer Bevel gear (1) Instruction sheet (1) Grease packet (1) 5 6 40X0114 40X0115 1 1 Developer drive assembly Parts packet, developer drive Developer drive shaft (1) shaft, coupler gear #55 (1) 7 NS 3 4 Parts packet (developer drive ground screw) (PP 40X0165) Parts packet (gearbox mounting screw) (PP 40X0165)

Parts catalog

7-23

4061-xx0

Assembly 12: Hot roll fuser

1

2 3 4 5

14 11 12 9 8

13

Rea

r vie

10

w
9 8

Fron t view
6 6

7-24 Service Manual

4061-xx0

Assembly 12: Hot roll fuser

AsmIndex 121 1 1 2 3 3 4 4 5 Part number 40X2592 40X2591 40X2590 40X0120 40X0122 40X0123 40X2665 40X2666 40X0121 Units/ mach 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 Description Fuser assembly w/115 V lamp Fuser assembly w/100 V lamp Fuser assembly w/220 V lamp Fuser wiper cavity cover Fuser lamp, 115V Fuser lamp, 220V Oil fuser wiper (black housing) Wax fuser wiper (gray housing) Fuser cover assembly kit, including: Thermistor (1) Thermostat (1) Left and right fuser lamp contact assemblies (1) 6 7 40X0239 1 Parts packet (fuser mounting screw) (PP 40X0254)) Exit sensor flag/spring kit, including: Spring (1) Flag (1) 8 9 10 11 12 40X0125 40X0230 40X0238 1 1 1 1 1 13 14 NS 40X0124 40X0229 40X0226 1 1 1 1 1 1 1 1 40X0236 1 1 Exit/narrow media sensor cover Parts packet (PP 40X0165) Exit sensor Exit sensor cable Narrow media flag/spring kit, including: Spring Flag Narrow media sensor Narrow media sensor cable Fuser AC to fuser lamp cable

Parts catalog

7-25

4061-xx0

Assembly 13: Transfer/charging

1

2 3

9 4 5

8 6 7

7-26 Service Manual

4061-xx0

Assembly 13: Transfer/charging

AsmIndex 131 2 3 4 5 6 7 8 9 NS NS Part number 40X0126 40X0127 40X0129 40X0130 40X0131 40X0132 40X0133 40X0134 40X0135 1 1 1 1 1 1 1 Units/ mach Units/ kit or pkg 1 2 1 1 1 1 1 1 1 1 1 Description Parts kit, charge roll link asm, left side Charge roll assembly, dual Parts kit, right side charge roll link assembly Transfer roll assembly Transfer roll assembly right arm Transfer roll right spring Transfer pivot shaft Transfer roll left spring Transfer roll left arm Parts packet (charge roll screw) (PP 40X0165) Parts packet (C-clip, pivot shaft) (PP 40X0165)

Parts catalog

7-27

4061-xx0

Assembly 14: Electronicspower supplies

4 2 5

7-28 Service Manual

4061-xx0

Assembly 14: Electronicspower supplies

AsmIndex 141 1 1 1 2 Part number 56P4232 56P4233 56P4234 56P4238 40X0260 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 Description LVPS115 V ac, 000/010 LVPS220 V ac, 000/010 LVPS115 V ac, 200/210/400/410 LVPS220 V ac, 200/210/400/410 Power cord set (8 ft right angle, 13 amp)United States, Canada, Caribbean countries, Colombia, Costa Rica, Dominican Republic, El Salvador, Ecuador, Guatemala, Honduras, Mexico, Nicaragua, Panama, Puerto Rico, Saudi Arabia, Venezuela, and Virgin Islands Power cord set (8 ft right angle)Bolivia and Peru Power cord set (8 ft right angle)Argentina Power cord set (8 ft right angle)Chile, Uruguay Power cord set (8 ft right angle)Arabic, Austria, Belgium, Bluemark, CIS, Czechoslovakia, Denmark, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Medmark, (1 and 2), Netherlands, Norway, Paraguay, Poland, Portugal, Russia, Slavic countries, Spain, Sweden, Turkey, and UK. Power cord set (8 ft right angle)Arabic, Austria, Belgium, Bluemark, CIS, Czechoslovakia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Medmark, (1 and 2), Netherlands, Poland, Portugal, Russia, Slavic countries, Spain, Turkey, and UK. Power cord set (6 ft right angle)Brazil Power cord set (8 ft straight)AS/NZS Power cord set (8 ft straight)Hong Kong Power cord set (8 ft right angle)Japan Power cord set (6 ft straight)Korea Power cord set (8 ft straight)PRC Power cord set (6 ft right angle)Taiwan Power cord set (8 ft right angle)Denmark, Norway, and Sweden Power cord set (8 ft right angle)Israel Power cord set (8 ft right angle)Botswana, Lesotho, Namibia, Pakistan, and South Africa Power cord set (8 ft right angle)Switzerland High voltage power supply Parts packet (PP 40X0165) 1 Front cable harness (HVPS/input sensor/toner sensor)

2 2 2 2

40X0256 40X0255 40X0257 40X0258

1 1 1 1

1 1 1 1

40X0293

2 2 2 2 2 2 2 2 2 2 2 3 4 5

40X0259 40X0301 40X0271 40X0272 40X0280 40X0303 40X0281 40X0294 40X0295 40X0304 40X0305 40X0138 40X0223

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

Parts catalog

7-29

4061-xx0

Assembly 15: Electronicscard assemblies

1 2

5 4

Note:

7-30 Service Manual

4061-xx0

Assembly 15: Electronicscard assemblies

AsmIndex 151 2 3 3 3 4 4 4 5 5 5 5 Part number 40X0148 40X0147 40X3459 40X3461 40X3463 40X3460 40X3462 40X3464 40X3212 40X3378 40X0199 40X0265 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 Description Interconnect card assembly (2 slot), 200/210/400/410 Interconnect card assembly (1 slot), 000/010 System board assembly (non-network), 000 (Board ID Q0016034) System board assembly (non-network), 200 (Board ID Q0016035) System board assembly (non-network), 400 (Board ID Q0016036) System board assembly (network), 010 (Board ID Q0016031) System board assembly (network), 210 (Board ID Q0016032) System board assembly (network), 410 (Board ID Q0016033) Bar code card assembly IPDS/SCS card assembly PrintCryption card assembly PRESCRIBE card assembly

Note: The system board has a label with an board ID and barcode. Use the first eight numbers to identify the board with the part number in the table above:

Parts catalog

7-31

4061-xx0

Assembly 16: Electronicsshields

3 1 2 4 5 2

2 4

6 2

7-32 Service Manual

4061-xx0

Assembly 16: Electronicsshields

AsmIndex 161 2 2 2 3 4 5 6 7 40X0149 40X0153 40X0152 40X0154 40X0222 1 1 1 1 1 1 1 1 1 1 Part number 40X0150 Units/ mach 1 Units/ kit or pkg 1 Description Outer shield2 slot, 200/210/400/410 Parts packet (INA cover mounting screw) (PP 40X0165) Parts packet (outer shield mounting screw) (PP 40X0165) Parts packet (inner shield mounting screw) (PP 40X0165) Inner shield assembly2 slot, 200/210/400/410 INA flat cover (blank) Ethernet shield (blank), 010/210/410 Inner shield assembly1 slot. 000/010 Outer shield1 slot, 000/010

Parts catalog

7-33

4061-xx0

Assembly 17: Cabling diagrams 1

AsmIndex 171 2 3

Part number 40X0223 40X0160 40X0264

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description HVPS/input sensor/toner sensor cable assembly MPF sensor cable Output bin sensor cable

7-34 Service Manual

4061-xx0

Assembly 18: Cabling diagrams 2

AsmIndex 181 2 3

Part number 40X0061 40X0074 40X0046

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description Laser printhead cable assembly Autocompensator motor cable Paper size sensing board/Tray 1 autocompensator paper out/low cable

Parts catalog

7-35

4061-xx0

Assembly 19: Cabling diagrams 3

5 4

7-36 Service Manual

4061-xx0

Assembly 19: Cabling diagrams 3

AsmIndex 191 2 3 4 5 Part number 40X0034 40X0156 40X0223 40X0157 40X0224 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 Description Signature button contact assembly with cable Bottom/front autoconnect cable assembly HVPS/input sensor/toner sensor cable assembly Top autoconnect cable assembly LVPS to system board cable assembly

Parts catalog

7-37

4061-xx0

Assembly 20: Cabling diagrams 4

7-38 Service Manual

4061-xx0

Assembly 20: Cabling diagrams 4

AsmIndex 201 Part number 40X0006 Units/ mach 1 Units/ kit or pkg 1 Description Upper front cover hinge assembly, includes: USB cable (A) (1) Operator panel cable (B) (1) Cover open switch/cable (C) (1) 2 3 4 40X0162 40X0163 40X0226 1 1 1 1 1 1 System board to fuser board cable assembly Fuser AC lamp to LVPS cable assembly Fuser connector (fuser AC to fuser lamp)

Parts catalog

7-39

4061-xx0

Assembly 21: Cabling diagrams 5

1 2 3 4

7-40 Service Manual

4061-xx0

Assembly 21: Cabling diagrams 5

AsmIndex 211 2 3 3 4 4 5 Part number 40X0083 40X0159 40X0035 40X0249 40X0053 40X0054 40X0161 Units/ mach 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 Description Frame assembly with solenoid and cable Main drive motor cable assembly EP fan with cable250 sheet, 000/010 EP fan with cable500 sheet, 200/210/400/410 Main fan, 250 sheet Main fan, 500 sheet Ground cable

Parts catalog

7-41

4061-xx0

Assembly 22: Optional 250-sheet paper drawer

1 3

5 4 6

5 14 13 12 7 9 8 10

11

AsmIndex 221 2 3 4 5 5 6 7 8 9 10 11 12 13 14

Part number 40X3230 99A0063 56P4129

Units/ option 1 1 1 1 3 4

Units/ kit or pkg 1 1 1 1 3 4 1 1 1 2 1 1 1 1 1

Description 250-sheet paper drawer, complete assembly Parts packet, screw (switch spring) (PP 99A0263) Switch activate spring Paper out arm250-sheet Parts packet, screw (auto comp mounting) (PP 99A0263) Parts packet (PP 99A0263) Pick arm assembly Bellcrank250-sheet paper tray Bellcrank spring250-sheet paper tray Pick roll assembly Bin low sensor with cable Option pass thru sensor Drive shaft250-sheet Power takeoff spring Base assembly

40X3232 56P1228 99A1929 40X0070 40X3234 40X3233 99A0272 99A0275 40X3237

1 1 2 2 1 1 1 1 1

7-42 Service Manual

4061-xx0

Assembly 23: Optional 250-sheet paper tray

4
3

AsmIndex 231 2 3 4 5 6 7

Part number 40X3231 40X3235 56P1279 56P4230 99A0121 99A0120 40X3236

Units/ option 1 1 1 1 1 1 1

Units/ kit or pkg 1 1 4 1 1 2 1

Description Tray assembly, option250-sheet Side restraint250-sheet tray Wear strips Clip250-sheet pass thru Plate250-sheet tray wear Restraint pad Back restraint250-sheet tray

Parts catalog

7-43

4061-xx0

Assembly 24: Optional 500-sheet paper drawer

AsmIndex 241 2 3 4 5 6 7 8 9 10 11 12 13 14

Part number 40X3243 40X3246 56P1228 56P2540 40X0070 40X3233 99A0275 99A0447 40X3234 40X3247 56P4145 99A0063

Units/ option 1 3 1 1 1 1 1 1 1 1 1 1 1 1

Units/ kit or pkg 1 3 1 1 1 2 1 1 1 1 1 1 1 1

Description Drawer assembly, complete500-sheet Parts packet (auto comp mounting screw) (PP 99A0263) Pick arm assembly500 sheet Bellcrank spring arm Bellcrank spring500-sheet option tray Pick roll assembly Option pass thru sensor Power takeoff spring Drive shaft500-sheet Bin low sensor with cable Base assembly, 500-sheet Paper out arm500-sheet drawer Switch activate spring Parts packet (screw) (PP 99A0263)

7-44 Service Manual

4061-xx0

Assembly 25: Optional 500-sheet paper tray

4 3

AsmIndex 251 2 3 4 5 6 7

Part number 56P4150 56P4137 99A0292 56P4196 56P4195 99A0120 56P4147

Units/ option 1 1 1 1 1 1 1

Units/ kit or pkg 1 1 4 1 1 2 1

Description Complete tray assembly500-sheet Side restraint500-sheet tray Wear strips Pass thru plate Plate500-sheet wear Restraint pad Back restraint500-sheet tray

Parts catalog

7-45

4061-xx0

Assembly 26: Duplex option

AsmIndex 261 1

Part number 56P4100 56P4102

Units/ option 1 1

Units/ kit or pkg 1 1

Description Duplex assembly.250-sheet Duplex assembly500-sheet

7-46 Service Manual

4061-xx0

Assembly 27: Envelope feeder

1

AsmIndex 271

Part number 40X3248

Units/ option 1

Units/ kit or pkg 1

Description Complete envelope option

Parts catalog

7-47

4061-xx0

Assembly 28: Output expander 1

1 6 3 2

5 3

3 3

AsmIndex 281 2 3 4 5 6

Part number 40X3270 99A0104 56P4198 56P4163 40X3265

Units/ option 1 1 1 1 1 1

Units/ kit or pkg 1 1 11 1 1 1

Description Complete output expander assembly Upper diverter spring Parts packet (PP 99A0263) Output expander tray Left side cover Bin full dual sensor upper stacker assembly

7-48 Service Manual

4061-xx0

Assembly 29: Output expander 2

2 3

AsmIndex 291 2 3 4

Part number 40X3267 56P4235 40X3264

Units/ option 1 1 1

Units/ kit or pkg 1 1 1

Description Rear access door assembly Right side cover Parts packet, screw (PP 99A0263) Output expander pass thru sensor

Parts catalog

7-49

4061-xx0

Assembly 30: High-capacity output expander 1

1 2 3

3 8

3 2 3

AsmIndex 301 2 3 4 6 7 8 NS

Part number 40X3263 40X3267 56P4211 56P4204 56P4205 40X3268 56P4203 56P4208

Units/ option 2 4 1 1 1 1 1

Units/ kit or pkg 1 1 1 1 1 1 1 1

Description Complete high-capacity output expander Rear access door assembly Rear door latch Right cover Front cover Output tray assembly Left cover Tray sensing switch assembly

7-50 Service Manual

4061-xx0

Assembly 31: High-capacity output expander 2

5

4 3 1

2 3

AsmIndex 311 2 3 4 5 NS

Part number 99A0104 99A0415 56P4212 40X3265 56P4210

Units/ option 2 1 1 1 2

Units/ kit or pkg 1 1 31 1 1 1

Description Upper diverter spring Swing arm spring Parts packet (PP 99A0263) Bin full dual sensor upper stacker assembly flag Bin full dual sensor upper stacker assembly Output spring

Parts catalog

7-51

4061-xx0

Assembly 32: High-capacity output expander 3

7-52 Service Manual

4061-xx0

Assembly 32: High-capacity output expander 3

AsmIndex 321 Part number 40X3264 Units/ option 2 Units/ kit or pkg 1 Description Stacker pass thru sensor

Parts catalog

7-53

4061-xx0

Assembly 33: 5-bin mailbox 1

1

16

15

3 4 5 6 7

14 13

10

11

12

7-54 Service Manual

4061-xx0

Assembly 33: 5-bin mailbox 1

AsmIndex 331 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 56P4179 1 1 56P4186 40X3240 Part number 40X3238 56P4176 56P4180 56P4181 56P4211 99A0104 56P4183 56P4178 40X3242 56P4182 56P4191 Units/ option 1 1 1 1 2 1 1 1 2 5 1 1 5 5 1 1 1 2 1 1 1 1 1 1 1 1 1 Units/ kit or pkg Description Complete 5-bin mailbox option Redrive cap cover Wire cover Top bin cover Rear access door latch Upper diverter spring Rear access door Right side cover 5-bin mailbox pass thru sensor Paper cap tray 5-bin mailbox assembly kit 5-bin mailbox assembly kit, order 56P4191 Bin full flag Dual paper height sensor Parts packet (board mounting screw) (PP 99A0263) Left side cover

Parts catalog

7-55

4061-xx0

Assembly 34: 5-bin mailbox 2

7-56 Service Manual

4061-xx0

Assembly 34 (cont.): 5-bin mailbox 2

AsmIndex 341 2 40X2061 4 Part number Units/ option Units/ kit or pkg 12 1 Description Parts packet (board mounting screw) (PP 99A0263) Diverter solenoid

Parts catalog

7-57

4061-xx0

Assembly 35: High-capacity feeder 1

2 3

10

6 9

7-58 Service Manual

4061-xx0

Assembly 35: High-capacity feeder 1

AsmIndex 351 2 3 4 5 6 7 8 9 10 40X3252 99A0658 Part number 40X3249 99A1818 99A0681 40X3254 56P4157 Units/ option 1 1 4 1 1 4 4 4 1 2 Units/ kit or pkg 1 1 1 1 2 1 1 1 1 2 Description Complete option assembly (A4) Wear dimple strip Wear strip Front door assembly Door hinge Parts packet (6-32 hinge mounting nut) (PP 99A0676) Parts packet (hinge mounting flat washer) (PP 99A0677) Parts packet (hinge mounting star washer) (PP 99A0677) 2000-sheet option control card assembly Door magnet

Parts catalog

7-59

4061-xx0

Assembly 36: High-capacity feeder 2

7-60 Service Manual

4061-xx0

Assembly 36: High-capacity feeder 2

AsmIndex 361 2 3 4 40X3262 40X2669 1 1 1 1 Part number 99A0654 Units/ option 1 Units/ kit or pkg 1 Description Paper low switch Parts packet (nuts) (PP 99A0676) AC external jumper cord Power supply board

Parts catalog

7-61

4061-xx0

Assembly 37: High-capacity feeder 3

1 2

AsmIndex 371 2

Part number 99A0275 99A0272

Units/ option 1 1

Units/ kit or pkg 1 1

Description Power takeoff spring Drive shaft250-sheet

7-62 Service Manual

4061-xx0

Assembly 38: High-capacity feeder 4

1

AsmIndex 381 2 3 4

Part number 40X3255 40X0070 40X3233

Units/ option 3 1 2 1

Units/ kit or pkg 1 2 1

Description Parts packet (auto comp assembly mounting screw) (PP 99A0263) Pick arm assembly2000-sheet Pick roll assembly Option pass thru sensor

Parts catalog

7-63

4061-xx0

Assembly 39: Kioskvertical and horizontal paper adapters

AsmIndex 391 2

Part number 40X3280 40X3269

Units/ option

Units/ kit or pkg 1 1

Description Complete vertical kiosk option Complete horizontal kiosk option

7-64 Service Manual

4061-xx0

Assembly 40: StapleSmart finisher I

10

8 3

2 3

4 6 5

AsmIndex 401 2 3 4 5 6 7 8 9 10

Part number 40X3273 40X3276 56P4211 56P4214 56P4216 40X3274 40X3277 56P4219 56P4213 56P4218

Units/ option 1 2 1 1 1 1 1 1 1

Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1

Description Complete option Rear access door Rear access door latch Right base assembly cover Stapler access cover Stapler access door switch assembly Output assembly tray Stacking bail kit Left base assembly cover Top assembly cover

Parts catalog

7-65

4061-xx0

Assembly 41: StapleSmart finisher 2

AsmIndex 411

Part number 40X3278

Units/ option 1

Units/ kit or pkg 1

Description Stapler assembly

7-66 Service Manual

4061-xx0

Assembly 42: StapleSmart finisher 3

1 2

AsmIndex 421 2

Part number 40X3279 99A0104

Units/ option 1 1

Units/ kit or pkg 1 1

Description Switch assembly, top cover open Spring, upper diverter

Parts catalog

7-67

4061-xx0

Assembly 43: StapleSmart finisher 4

1

AsmIndex 431

Part number 56P4228

Units/ option 1

Units/ kit or pkg 1

Description StapleSmart wheels maintenance kit

7-68 Service Manual

4061-xx0

Assembly 44: Options

AsmIndex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 40X1508 40X1509 40X1510 40X1564 40X1565 40X3212 40X3378 40X0199 40X0252 40X0250 40X0251 40X0265 40X0171 40X1375 40X1376 40X1377 40X1378 40X1562 40X0291 40X0290 56P4116 40X3377 40X1513 40X1514 40X1515 40X1512 40X0179 7375084 7375085 Units/ option 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 128MB memory option 256MB memory option 512MB memory option 32MB Flash card 64MB Flash card Bar code card assembly IPDS SCS/Tne card assembly PrintCryption card assembly 9-pin to 9-pin cable assembly 9-pin to Twinax cable 9-pin to Coax (BNC) cable PRESCRIBE card assembly Cartridge shipping package, empty MarkNet 8000 Fast Ethernet MarkNet 8020 Gigabit Ethernet MarkNet 8030 Fiber Ethernet MarkNet 8050 wireless, US MarkNet 8050 wireless, non-US Parallel 1284-B interface card RS232C serial interface card Universal adjustable tray assembly400-sheet Forms card assembly Simplified Chinese font card Traditional Chinese font card Korean font card Japanese font card Nyogel 744 grease packet Relocation kit250/250-sheet printer Relocation kit500/500-sheet printer

Parts catalog

7-69