Notes

1) 2) 3) 4) Refer to the individual specification sheet or the drawing for details of a product. Main units of this catalog are shown in SI (MPa, , millimeter), bar, inch and psig. Refer to the attached P-T ratings about applicable pressure and temperature. Teflon is Du Pont's tradename.

Products guarantee
T erm of a guarantee: Within one year after the date of delivery from our factory to the original customer. Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.) are proper, necessary replacement and repair of our product will be carried out without charge. Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to the following reasons: 1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet 2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone 3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd. 4) Deterioration (such as shot rust, degradation, chemical changes, etc.) 5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility

In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the guarantee exceptions. Please contact our sales staff or distributor for details. The specification and the performance term of our product indicated in this catalog are based on the internationally governed standards and specifications, our products experience or the design calculation and our in-house examination. When using the product beyond the service conditions mentioned in this catalog, users are required to consult our sales staff or distributor for further advice in advance, or to conduct the verification or evaluation for the performance under users' responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by the customer. Items mentioned in this catalog are subject to change without prior notice to the customers.

Products Line

Toyo Butterfly Valves

h /Hig eat (Op e l d Mid ber S at

eries S e sur Pres tion)

F ry ota e b S R u ( r at be KR 16 Rub er Se b K 20 Rub n) ro K 20 tile i c u (D

) us oc

W LO eflon seeat) F ) s H (T on al HIG FLOW-T-H (Met uctile ir

s rie Se at)

D H OW l / HIG H FL stee s HIG inles a (St

2.0

ies r e re S n) u iro s s st a e Pr eat eat iron / C w o L ubber s ubber s uctile

D 0 R loy / KR 10 s 15 al s m Cla minu u (Al

1.6

Pressure (MPa)

1.0

2.0 1.8

20

0 38 90 100 177 232

0.9

Temperature ()

0.14

538

Pressure (MPa)

1.42 1.4

 DEW CONDENSATION-PROOF

JIS 10K Aluminum Butterfly Valves

Standard Specification
Fig. Applicable standard Body type Mating flange End-to-end dimension Maximum service pressure Service temperature Body Disc Material Rubber seat Stem Yoke O-Ring Test pres. Shell (Water) Seat (Water) 550 JIS B2032 Wafer type JIS5K/10KASME 150(PN16)* 3 JIS B2002 series 46 (ISO 5752 Basic Series 20) 1.0 MPa EPDM seat : -20* 4100 ADC 12 * 1 SCS 14A (316SS) EPDM * 2 SUS 410 SCS 13A (304SS) EPDM * 2 1.5 MPa 1.1 MPa

Remarks : *1 Two component polyurethane resin painting. *2 NBR or FKM seat available upon request. A FKM seat is recommended for hot wafer supply line. *3 Max. pressure is 10 Bar. *4 Please consult our sales staff or distributor for usage under 0.

Caution : 1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line. 2. An EPDM seated butterfly valve shall not be used for all oil applications.

Features
Conform

to the specification of JIS and Japanese government offices It conforms to the specification of JIS B2032 ( wafer type rubber-seated butterfly valves) and Japanese government offices as a valve used for supply water services or airconditioning facilities, etc. in buildings. Half of conventional type by weight! Super light-weight and slim body made of aluminum alloy Since a body is made of aluminum alloy die casting (ADC12), which has light weight and excellent mechanical strength, it is a general-purpose butterfly valve that weight is as light as 1/ 2 of cast iron butterfly valve, and 1/ 10 of JIS cast iron gate valve, and dimension and height are as compact as 1/ 4 and 1/ 2 when compared with a gate valve. Excellent seat sealing capability and durability By adopting spherical-surface disc and spherical-surface seat structure, high seat sealing capability and low torque performance are sufficiently improved as compared with former products, and the durability of rubber seat is improved immensely. Dew condensation-proof The thermal insulation yoke made of austenitic stainless steel is provided between valve body and actuator, and it blocks transfer of the fluid temperature to a valve operating device and will minimize the dew condensation. Moreover, it is designed with the easy structure for disassembly and recycle of the material. ( Refer to the 18-page graph for dew condensation-proof capacity.)

Suitable for rusty water prevention

By only disc and rubber seat contacting fluid, red water (rusty water) doesn't come out of valve body. Disc : 18Cr(s)-12NiMo steel (SCS14A-316SS) Rubber seat : EPDM (NBR or FKM available upon request) Long neck structure in consideration of construction method and operability For the minimum 62mm long neck structure under the actuator, the heat and cold thermal insulation is easily carried out, and it does not have trouble in valve operation. ( When thermal insulation is also carried out with gear actuator, the extended indicator kit is available upon request. --- Refer to 14-page) Wide range of selecting operators Lever handle Worm gear + Fig.550 Pneumatic actuator (double/ single action) Electric actuator

 DEW CONDENSATION-PROOF

JIS 10K Aluminum Butterfly Valves

10K/150 Lever Operated Aluminum Wafer Butterfly Valve
Fig. 550LA

L2

L1

D1 H3

H2

(mm)

size 40 50 65

d 42 50 66

H1

H2

H3

L1

L2

D1

Actuator No.
L

H1

33 162 40.0 127.5 43 166.5 64.5 132.0 46 174.5 72.5 140.0 34.5 46 184.5 84.0 150.0 52 194.5 94.0 160.0 56 239 56 251 124.5 195.0 136.0 207.0 44.0 48 58 260 35 56 188

L-1A

80 79 100 101 125 125 150 148

L-1B L-2A

10K/150 Gear Operated Aluminum Wafer Butterfly Valve

Fig. 550GA

L3 L1 L2

D1 H3 H2 S H

(mm)

size 40 50 65 80

d 42 50 66 79

H1

H2

H3

L1

L2

L3

D1

Actuator No. G-00AN

L

H1

33 200.5 40.0 127.5 150.5 43 205 46 213 46 223 52 233 56 269 56 281 60 335 68 445 78 470 64.5 132.0 155.0 72.5 140.0 163.0 84.0 150.0 173.0 94.0 160.0 183.0 124.5 195.0 219.0 136.0 207.0 231.0 165.0 234.0 265.0 238 263 328 353 360 385 41 58 63 39 48 51 67 132 34 30 52 131 100 G-00BN G-01AN

100 101 125 125 150 148 200 198 250 245 300 295

89 149 140 G-02AN 91 180 170 No.2

Class 200/150/PN16 Ductile Iron Butterfly Valves

Standard Specification
Fig. Applicable standards Body type Mating flange End-to-end connection Maximum service pressure Service temperature Body Material Disc Rubber seat Stem Test pres. Shell (Water) Seat (Water) Size range 300 psi 220 psi 2"12" 225 psi 165 psi 14"24" Ductile iron 200 psi 917 907 Wafer type ASME Class 125/150 MSS SP-67 150 psi Cast iron EN PN16 BS5155 wafer short 16 bar Ductile iron Ductile iron 316 Stainless steel NBR or EPDM 410 or 420 Stainless steel 24 bar 17.6 bar 50mm600mm 300 psi 220 psi 2"12" 225 psi 165 psi 14"24" 200 psi Ductile iron 957 EN 593 918 Lug type ASME Class 125/150 MSS SP-67 150 psi Cast iron 908 MSS SP-67 and API 609 MSS SP-67 and API 609

NBR : 070EPDM : 20130* 1 (Continuous service : 0100) Aluminum bronze, Ductile iron 316 Stainless steel

Aluminum bronze

Remarks : *1 There are some fluid type restrictions for the service at 130. Contact our sales staff or distributor for the details.

Caution : 1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line. 2. An EPDM seated butterfly valve shall not be used for all oil applications.

<Lever Operated> Fig. 918-L Fig. 917-L Fig. 957-L

D1

D1

H H1

dD C H2

Lug

Wafer

ASME 200 psiEN PN16 Design Dimensions

Nominal Size inch mm 2 50 21 65 2 3 80 4 100 5 125 6 150 8 200 d 50 65 80 100 125 150 197 H 191 199 217 227 265 277 295 H1 147 155 173 183 211 223 248 H2 67 75 91 101 127 139 169 L 43 46 46 52 56 56 60 D 90 104 124 146 176 206 257 C ASME 200 120.5 139.5 152.5 190.5 216 241.5 298.5 EN PN16 125 145 160 180 210 240 295 D1 180 180 180 180 230 230 350

(mm)

Class 200/150/PN16 Ductile Iron Butterfly Valves

<Gear Operated> Fig. 917-G Fig. 918-G Fig. 907-G Fig. 908-G Fig. 957-G

E F

L1 H3

L1

D1

D1

H H1

dD H2

Wafer

Lug
(mm)

ASME 150/200 psi Design Dimensions

Nominal Size inch mm 2 50 21 65 2 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 d 50 65 80 100 125 150 197 246 295 333 385 434 482 579 H 194 202 236 246 274 286 325 381 406 447 502 526 587 635 H1 147 155 173 183 211 223 248 304 329 360 415 439 488 536 H2 67 75 91 101 127 139 169 219 244 309 348 372 423 472 H3 19 19 24 24 24 24 32 32 32 47 47 47 60 60 L 43 46 46 52 56 56 60 68 78 78 102 114 127 154 D 90 104 124 146 176 206 257 312 364 407 466 522 575 680 C 120.5 139.5 152.5 190.5 216 241.5 298.5 362 432 476.5 539.5 578 635 749.5 D1 80 80 110 110 110 110 170 170 170 310 310 310 500 500 L1 122 122 135 135 150 150 180 180 180 220 220 220 360 360 E 29 29 36 36 36 36 51 51 51 54 54 54 68 68 F

28 28 40 40 40 40 63 63 63 66 66 66 89 89

*: ASME 200 psi for size 2 to 12, 150 psi for size 14 to 24.

EN PN16 Design Dimensions

Nominal Size inch mm 2 50 21 65 2 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 d 50 65 80 100 125 150 197 246 295 333 385 434 482 579 H 194 202 236 246 274 286 325 381 406 461 516 540 623 671 H1 147 155 173 183 211 223 248 304 329 360 415 439 488 536 H2 67 75 91 101 127 139 169 219 244 309 348 372 423 472 H3 19 19 24 24 24 24 32 32 32 60 60 60 65 65 L 43 46 46 52 56 56 60 68 78 78 102 114 127 154 D 90 104 124 146 176 206 257 312 364 407 466 522 575 680 C 125 145 160 180 210 240 295 355 410 470 525 585 650 770 D1 80 80 110 110 110 110 170 170 170 500 500 500 500 500 L1 122 122 135 135 150 150 180 180 180 360 360 360 410 410 E 29 29 36 36 36 36 51 51 51 68 68 68 90 90 F

(mm)

28 28 40 40 40 40 63 63 63 89 89 89 134 134

Valve Figure Number Coding

Disc : Aluminum bronze 917, 907, 957, : Ductile iron 918, 908 : 316 stainless steel Fig. No. Seat : NBR : EPDM Stem : 410/420 stainless steel : 316 stainless steel Valve operation : Lock lever handle : Worm gear

917- B N S L

(Class 200 Cast iron butterfly valve, Al-bronze disc, NBR seat, SUS410/420 stem, Lever operator) Valve operation Stem material Seat material Disc material Basic Figure Number (Type of Butterfly valves)

JIS 10K Ductile Iron Butterfly Valves

Standard Specification
Fig. Applicable standard Body type Mating flange End-to-end dimension Maximum service pressure Service temperature Body Material Disc Rubber seat Stem Test pres. Shell (Water) Seat (Water) 562 JIS B2032 10K Wafer type JIS5KJIS10K JIS B2002 series 46 (ISO 5752 Basic Series 20) 1.0 MPa NBR seat : 070 * 2 EPDM seat : 0100 * 2 FCD 450 / FC250 * 1 SCS13A NBR / EPDM SUS 403 or SUS 410 1.5 MPa 1.1 MPa

Remarks : *1 Sizes 350 to 600 : Body material : FC250. *2 Please see Pressure-Temperature Rating on page 18. Please consult our sales staff or distributor for usage under 0.

Caution : 1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line. 2. An EPDM seated butterfly valve shall not be used for all oil applications.

Features
cast iron butterfly valve Upgrading the strength is accomplished with using spheroidal graphite cast iron ( Ductile iron FCD 450) from conventional gray cast iron (FC 200). : sizes 50 to 300 mm Excellent seat sealing capability and durability By adopting spherical-surface disc and spherical-surface seat structure, high seat sealing capability and low torque performance are sufficiently improved when compared with former products, and the durability of rubber seat is improved immensely. Non-peeling Seat-to-body Construction Molded-in (bonded) seat structure is employed (size 50 to 300mm). This non-peeling seat-to-body construction assures maintenance-free application for h i g h fl u i d ve l o c i ty s e rvic e * 1 , vac u u m s e rvic e * 2 and handling surging fluid velocity. It also guarantees peel-free valve mounting on pipelines.
* 1 Maximum 4 meters / s econd for on-off s ervice for valves up to s ize 3 0 0 . * 2 Up to 3 0 torr. Vac u u m s e rvic e is option for s ize 3 5 0 and larger.
ISO 5211 (Part-turn valve actuator attachment) Upgrade the conventional Easy automation is available upon request

Pneumatic actuated

Electric actuated

Top flange for actuator complies with ISO 5211.

Long neck structure

Providing minimum 50mm length under actuator, thermal insulation can be easily applied.

* JIS 1 0 K / 1 6 K ductile iron butterfly valves with double flanged are available upon reques t.

JIS 10K Ductile Iron Butterfly Valves

10K Lever Operated Ductile Iron Wafer Butterfly Valve
Fig. 562-UNSL (SCS13A disc, NBR seat) Fig. 562-UESL (SCS13A disc, EPDM seat)
L2 L1 D1 H3

H H2

(mm)

size 50 65 80

d 50 65 80

H1

H2

H3

L1

L2

D1

Actuator No.

43 191 46 199 46 217

67 147 75 155 91 173

H1

44 50 54 64

180

No.1

100 100 125 125 150 150

52 227 101 183 56 265 127 211 56 277 139 223

230

No.2

10K Gear Operated Ductile Iron Wafer Butterfly Valve

Fig. 562-UNSG (SCS13A disc, NBR seat) Fig. 562-UESG (SCS13A disc, EPDM seat)

L3 L1 L2

D1

(mm)

size 50 65 80

d 50 65 80

H1

H2

H3

L1 28

L2 29

L3

D1 80

Actuator No. No.0

H2

H3

43 206 46 214 46 252

67 147 166 75 155 174 91 173 197

49 122 135

H1

100 100 125 125 150 150 200 197 250 247 300 296 350 333

52 262 101 183 207 56 290 127 211 235 56 302 139 223 247 60 365 169 248 280 68 461 219 304 336 78 486 244 329 361 78 562 309 360 407 66 63 40

36

64 150

110

No.1
L

51 60 91

180 170 250 250

No.2

No.3 54 95 220 310

400 385 102 617 341 415 462 450 434 114 641 365 439 486 500 482 127 728 414 488 548 600 579 154 776 463 536 596

89

68

122 350 360

No.4

JIS 10K Ductile Iron Butterfly Valves

10K Center Handle Operated Ductile Iron Wafer Butterfly Valve
Fig. 562-UNSC (SCS13A disc, NBR seat) Fig. 562-UESC (SCS13A disc, EPDM seat)

D1

(mm)

size 50 65 80 100 125 150 200 250 300

d 50 65 80 100 125 150 197 247 296

L 43 46 46 52 56 56 60 68 78

H 271 279 297 307 341 353 397 453 497

H1 67 75 91 101 127 139 169 219 244

D1

Actuator No.

110 VG1 170 200 310 VG2

L H1 d

10K Gear Operated Ductile Iron Wafer Butterfly Valve (Nylon Lined)
Standard Specification
Fig. Applicable standard Body type Mating flange End-to-end dimension Maximum service pressure Service temperature Body Material Disc Rubber seat Stem Test pres. Shell (Water) Seat (Water) 565 JIS B2032 Wafer type JIS 5K, JIS 10K JIS B2002 series 46 (ISO 5752 Basic Series 20) 1.0 MPa 060 FCD 450 + Nylon 11 FCD 450 (+ Nylon 11) or SCS 13A NBR* SUS 410 or SUS 403 1.5 MPa 1.1 MPa
L1
(mm)

Fig. 565-NNSG (Nylon lined disc, NBR seat) Fig. 565-UNSG (SCS13A disc, NBR seat)

L3 L2

Remarks : *1 Seat material for size 300 is EPDM.

size 50 65 80

d 49 65 79

H1

H2

H3

L1 34

L2 30

L3 52

D1

Actuator No. G-00AN

S H2 H3

D1 H

43 205 46 213 46 224 52 234

60 132 155 68 140 163 79 150 174 89 160 184

131 100 G-01BN 41 39 67 132 63 67 51 61 63 91 97 180 170 178 200 G-01AN No.2 W3 W4
L

100 100 125 125 150 147 200 196 250 248 300 297

56 269 110 195 219 56 281 122 207 231 60 351 155 234 266 68 428 220 282 328 78 461 255 315 361

H1

10

ROTARY FOCUS / JIS 20K Ductile Iron Butterfly Valves

20K (10K/16K) Ductile Iron Wafer Butterfly Valve
Standard Specification
Fig. Applicable standard Body type Mating flange End-to-end dimension Maximum service pressure Service temperature Body Disc Material Rubber seat Stem O-Ring Test pres. Shell (Water) Seat (Water) 646 10K, 16K and 20K

(Flow Control Type)

Fig. 646-UNSG (Gear)

ROTARY FOCUS
L1

Wafer type JIS10K/16K/20K, ASME 125/150 JIS B2002 series 46 (ISO 5752 Basic Series 20) 2.0 MPa NBR seat : 070 EPDM seat : 0100 FCD450 SCS13A NBR or EPDM SUS 420J2 NBR or EPDM 3.0 MPa 2.2 MPa size 50 65 80 d 52 67 80 L 43 46 46 H1 H2 H3 H4
L H1 H3 H2 H4

D1

(mm)

D 90 115

L1

D1

Actuator No.

Remark: Please inform the standard No. of the mating flange when ordering.

68 105 141 83 115 151 98 125 161 45

Caution :

126 146 181 206

155 110 42 160 160 67 178 200

W12

100 102 125 126 150 150 200 199

52 115 140 176 56 135 165 201 56 140 180 216 60 180 205 251

1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line. 2. An EPDM seated butterfly valve shall not be used for all oil applications.

W20 W3

57

257

20K Gear Operated Ductile Iron Wafer Butterfly Valve

Standard Specification
Fig. Applicable standard Body type Mating flange End-to-end dimension Maximum service pressure Service temperature Body Disc Material Rubber seat Stem O-Ring Test pres. Shell (Water) Seat (Water) 570 JIS B2032 Wafer type JIS10K/16K/20K, ASME 125/150 JIS B2002 series 46 (ISO 5752 Basic Series 20) 2.0 MPa NBR seat : 070 * 1 EPDM seat : 0100 * 1 FCD 450 SCS 13A NBR or EPDM SUS 420J2 NBR or EPDM 3.0 MPa 2.2 MPa
(mm)
D1 L1 L3

Fig. 570-UNSG (SCS13A disc, NBR seat) Fig. 570-UESG (SCS13A disc, EPDM seat)

L2

Remark: *1 Please see Pressure-Temperature Rating on page 18.

size 50 65 80

d 52 67 80

L 43 46 46

H1

H2

H3

L1

L2

L3

D1

Actuator No. W11

H3 H2

68 105 141 83 115 151 98 125 161 42 42 51 67 61 97 70 160 160 178 200 155 110

100 102 125 126 150 150 200 199

52 115 140 176 56 135 165 201 56 140 180 216 60 180 205 251

W12 W20 W3
L

H1

Remarks: Size 250 or 300 available upon request. Please inform the standard No. of the mating flange when ordering.

11

High Performance Double Off-Set Butterfly Valve

HIGH FLOW -T/H Series (Stainless steel / Ductile iron body)

Standard Specification
Type Fig. Mating flange End-to-end dimension Pressure-Temperature Rating Maximum service pressure Flow direction Body type Service temperature Test pres. Shell (Water) Seat Allowable leakage Body Disc Material Stem Seat ring Gland packing Actuator type Applicable media Body paint No paint PTFE / R-PTFE Grafoil with Teflon Lever, worm gear, air cylinder, motor Steam, emissions gas, air, industrial water, food, oil, powder * 3, grain * 3 Primer : Wash primer Finish : Silver No paint Primer : Wash primer Finish : Silver SCS 13A SCS 13A SUS 304 SUS 316L Grafoil Tight shutoff FCD-S -29232 -10232 2.0 MPa HIGH FLOW-T (Teflon seat) 580 (10K) 581 (20K) 582 (Class150) HIGH FLOW-H (Metal seat) 593 (10K) 594 (16K) 595 (Class150) 590 (10K) 583 (10K) 591 (16K) 584 (20K) 592 (Class150) 585 (Class150) JIS 10K/16K/20K, ASME 125/150 BS 4504 PN10/16, DIN PN10/16 JIS B2002 series 46 / ISO 5752 Basic Series 20 JPI-7S-83, API 609, JV-9 Class 150 1.75 MPa 2.0 MPa Reverse pressure (pressure from stem side) :1.0 MPa Disc side to Stem side * 1 Wafer type -29538 -10350 Design pressure x 1.5 Air : 0.6 MPa (Optional test : Design pressure x 1.1 in water) JIS B2003 rate 2 * 2 SCS 13A FCD-S SCS 13A (Chrome plated)

1.75 MPa

Remarks : *1. Regardless flow pressure, Disc side should be pressurized in the normal direction of the flow. *2. Zero leakage is available upon request. Please consult our sales staff or distributor. *3. For some media, this valve cannot be used depending on some operating condition.

Features
Improvement of the flow rate characteristics

Table 1 : Comparison table for Cv Value (Toyo 150mm)

HIGH FLOW Conventional Globe valve -T/H HP butterfly Cv Value 1330 830 485 Ratio 100 62 36 Gate valve 1920 144

To compare with, when Cv value of the conventional high performance butterfly valve is 100, the value of gate valve becomes 200 and more. It was difficult to achieve high flow with lower pressure loss. Then, HIGH FLOW -T/ H is developed for the purpose that pressure loss is lowered immensely with high flow. Thereby, Cv value which was below a half of a gate valve has been improved to about 70% , and the performance which customes demand has been realized sufficiently. (Refer to Table 1 and sectional drawing)
Lower torque

Sectional drawing

Disc

With setting up an optimum position for the sealing point of disc and seat ring, and an eccentricity of disc and seat ring in the valve, we developed new high performance butterfly valve, HIGH FLOW -T/ H, with lower and excellent operation torque.
Upgrade the temperature characteristic

ore eb Pip

The volume of Teflon seat has been lessened and the excellent seat sealing capability from low temperature to high temperature is realized by reducing the influence from thermal expansion.

Stem Fluid flows through the area except diagonal section in pipe bore.

12

(Stainless steel / Ductile iron body) HIGH

Fig. 580-G (10K, SCS13A body, Teflon seat) Fig. 581-G (20K, SCS13A body, Teflon seat) Fig. 582-G (Class 150, SCS13A body, Teflon seat) Fig. 583-G (10K, SCS13A body, SUS316L seat) Fig. 584-G (20K, SCS13A body, SUS316L seat) Fig. 585-G (Class 150, SCS13A body, SUS316L seat)

FLOW -T/H

10K/16K/20K/150 Gear Operated Teflon Seated/Metal Seated Wafer Butterfly Valves

Fig. 590-G (10K, FCD-S body, Teflon seat) Fig. 591-G (16K, FCD-S body, Teflon seat) Fig. 592-G (Class 150, FCD-S body, Teflon seat) Fig. 593-G (10K, FCD-S body, SUS316L seat) Fig. 594-G (16K, FCD-S body, SUS316L seat) Fig. 595-G (Class 150, FCD-S body, SUS316L seat)

L1

S H4 D1

H3 H2

FLOW

(mm)

size 50 65 80 100

d 50 65 79 99

H1

H2

H3

H4

L1

D1

Actuator No. W11

H1

43 88 170 206 46 101 188 224 46 108 195 231 52 120 207 243 56 145 235 271 56 167 252 298 60 189 275 321 68 232 325 371 78 262 351 401 57 68 67 90 45 42 155 110

W12 W2 160 W20 W3 W40 W5

125 126 150 148 200 190 250* 239 300* 288

178 200 260 300

Remarks: * Sizes 250 and 300 are available in Fig. 580/581/582.

Pressure-Temperature Rating for HIGH FLOW T/H

(Psi) 300 (MPa) 2.0 1.75

SCS 13A Body FCD-S Body

Please contact our sales staff or distributor for service under the lower temperature below -10. Upper limit of metal seat Upper limit of Teflon seat

Pressure (MPa/Psi)

200

1.5 1.5 1.4

1.0 100 0.5 0.14 0 0 50 0 50 38 100 200 300 100 150 200 177 200 400 250 232 500 600 300 350 350 700

400

450

500

550 ( C) 538

2910 0

800

900

1000

( F)

Temperature ( C/ F)

13

Special Specification
Attachment position for actuator
Due to the operation or the piping space, the position of an actuator such as lever, worm gear, electric or pneumatic actuators can be changed as mentioned below.
Position I

Position

Open

Open

Position

III / Position IV (the quarter-turned position from the standard) It is possible to adjust the actuator at the site. However, since the delicate adjustment for disc positioning is required, we recommend you to advise this request when ordering.

Although this example figure is for worm gear type, other actuators can also be changed as same. The arrow in the figure shows the turn direction of a handle.

Indicator kit (extended indicator for thermal insulation)

This kit is for an indicator that can be installed in case of covering worm gear unit with thermal insulation material.
For Fig.
Indicator plate

550GA This indicator is for Fig. 550GA, 10K Aluminum alloy butterfly valves on page 4. The indicator can be easily installed to mount on a worm gear unit. Only by inserting on the existing gear unit, it is simply attached. Because indicator is made with a plastic material, dew condensation is minimized in case of cold water service. It is possible to adjust length from 62mm to 75mm depending on thermal insulation thickness. Since the back of indicator plate is adhesive, they can attach on thermal insulation. Available in size 40 to 200.
For ductile iron butterfly valves

Indicator

Fig. 550GA

This indicator kit is used in the following models.

Fig. No. 562 565 570, 646 High Flow-T/H
Depending

Actuator

Valve size From 50 to 300 From 50 to 200 From 50 to 200

Page 8 - 10 10 11

Worm gear type

From 50 to 250 12 - 13

on thickness of thermal insulation material, it is possible to adjust within 35mm to 55mm.

Fig. 570, 646

14

/ Position II (Standard position) In case that the flow direction is restricted in High Performance Butterfly Valves, Position I becomes the standard position when the flow comes from the left in the figure shown, and Position II comes from the right. When installing the valve, please check the flow direction is the same as the arrow on the valve body.

Open

Open

Fig. 562, 565

The status in thermal installation

Technical Data
Pressure Loss Coefficient / Equivalent Pipe Length
Fig.

570

High Flow-T/H

10000.0

10000.0

Pressure loss coefficient

1000.0

Pressure loss coefficient

Size 50mm 65mm 80mm 200mm 250mm 300mm 70 50 30 10

1000.0

100.0

100.0

Size 50mm 65mm 100mm 125mm 150mm 200mm

10.0

10.0

1.0

1.0

0.1 90

0.1 90

70

50

30

10

Valve opening (Degrees)

Valve opening (Degrees)

Equivalent pipe length for Fig.

570
150 3.4 200 2.8 250

(m)

Equivalent pipe length for High Flow-T/H

(m)

40mm

50 2.4

65 2.0

80 2.6

100 3.3

125 3.1

300

40mm

50 3.6

65 3.1

80 2.9

100 4.0

125 4.2

150 5.0

200 7.5

250 8.5

300 9.9

Pressure Loss (Fig. 562 / 565 / 917 / 918 / 957)

Pressure loss can be determined by the following formula using pressure loss coefficient.
2 2 P= 106 P= 104

Full open position with clear water (Non-Pulsate)

(kPa) 100 150 50A 65 80 125 (kgf/cm2) 250 350 450

2g

2g

PPressure lossMPa kgf/cm2 Pressure loss coefficient Flow velocity of pipem/s g Acceleration of gravitym/s2 (=9.8m/s2)
3 3 Specific gravityN/mkgf/m 3 3 In case of water, use 9800N/m1000kgf/m

200 300 400 500 600

9.8

0.1

The flow velocity () can be obtained by the following formula. Q = A QFlow rate ACross-sectional area of pipe

Pressure loss
0.98

0.01

m3/s m2
0.098 0 10 100 1000 10000 0.001

Flow rate (m3/h)

15

Technical Data
Flow Coefficient (Cv Value)
The Cv value _ which is used by TOYO VALVE to indicate the capacity of a valve _ is a flow rate represented in terms of U.S. gallons per minute when clear water at 60 F flows through a valve, in which the differential pressure between its _ outlet and inlet is kept at 1 psi 6.89kPa. The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop, when the fluid is water. In case of water, the pressure drop or the flow rate can be obtained by the following formulas.

P 0.134

Q2GL Cv2

Q 2.735Cv

P GL

P pressure drop MPa Q flow rate m3/s

GL specific gravity of fluid when setting water to 1 Cv Cv value

Fig.

550
Valve opening (Degrees) 0 0 0 0 0 0 0 0 0 0 0 20 1 7 12 16 22 36 55 113 261 412 30 7 15 24 30 57 79 115 237 326 508 40 13 26 39 46 89 135 196 361 805 1269 50 21 35 64 72 145 189 283 615 1283 2024 60 31 50 95 105 224 303 426 974 2170 3360 70 46 70 141 162 352 463 671 1410 3132 4939 80 66 92 236 253 526 695 948 2156 4067 6414 90 77 106 253 369 901 1022 1190 2746 4350 6860

Size 40mm 50 65 80 100 125 150 200 250 300

Fig.

562 / 565
Valve opening (Degrees) 0 0 0 0 0 0 0 0 0 0 20 5 12 17 29 44 66 120 160 258 30 10 22 33 55 83 126 230 325 493 40 18 39 57 96 145 219 400 575 859 50 29 64 94 158 239 362 660 950 1418 60 47 102 149 252 381 576 1050 1514 2260 70 75 163 240 404 610 922 1680 2423 3618 80 107 232 341 577 871 1318 2400 3462 5168 90 124 270 397 671 1013 1532 2792 4025 6010

Size 50mm 65 80 100 125 150 200 250 300

Fig.

570
Valve opening (Degrees) 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 10 1 2 2 4 8 12 26 20 5 10 14 24 43 64 144 30 12 23 32 56 101 152 340 40 21 42 59 103 186 279 625 50 33 66 92 160 289 434 973 60 56 112 157 273 493 739 1658 70 91 180 252 439 792 1188 2664 80 118 235 329 573 1034 1551 3478 90 126 250 350 610 1100 1650 3700

Size 50mm 65 80 100 125 150 200

16

Technical Date
Fig.

646
Valve opening (Degrees) 0 0 0 0 0 0 0 0 5 1 2 3 5 5 6 10 10 4 6 8 12 15 20 31 20 11 18 22 34 50 71 109 30 19 30 43 67 104 152 231 40 29 46 73 115 181 265 405 50 44 69 111 181 282 411 628 60 60 95 154 266 406 582 889 70 76 121 195 367 542 765 1168 80 92 145 227 462 675 950 1450

Size 50mm 65 80 100 125 150 200

High Flow-T/H

Size 50mm 65 80 100 125 150 200 250 300

Valve opening (Degrees) 0 0 0 0 0 0 0 0 0 0 5 1 2 4 7 13 18 31 51 77 10 3 6 10 17 29 42 71 117 174 20 7 15 25 42 73 104 174 287 427 30 14 28 46 76 131 188 314 516 768 40 22 44 72 121 207 297 496 816 1213 50 32 65 106 177 303 436 727 1195 1777 60 45 90 148 247 423 607 1012 1665 2476 70 61 122 199 332 568 816 1360 2236 3325 80 80 159 260 433 741 1065 1775 2919 4339 90 102 202 330 550 940 1350 2250 3700 5500

Fig.

917 / 907 / 957 / 918 / 908

Size Valve opening (Degrees) 30 2"
21 2

45 23 50 74 125 189 286 522 743 1123 1371 1787 2441 2969 4449

60 47 102 149 252 381 576 1050 1514 2260 2829 3760 4933 6012 8907

90 124 270 397 671 1013 1532 2792 4025 6010 7525 10080 13120 15990 23690

50mm 65 80 100 125 150 200 250 300 350 400 450 500 600

10 22 33 55 83 126 230 325 493 617 826 1076 1311 1942

3 4 5 6 8 10 12 14 16 18 20 24

17

Pressure-Temperature Rating
Rubber Seat
(Psi) 300 2.0 (MPa) 10 Max. allowable pressure for 20K type 70 90

Application of Pressure-Temperature Rating

1.8

Max. allowable pressure for 16K type/PN16

1.8

1.6

Max. allowable pressure for class 200 Upper limit of EPDM seat

1.44

200 Pressure (MPa/Psi)

1.4 Max. allowable pressure for class 150

1.2

1.0

Max. allowable pressure for 10K type Upper limit of NBR seat Upper limit of Nylon Lining Lower limit of valve body made of FC250/FCD450 Lower limit of NBR seat

0.9

0.8 100 0.6

(1) This diagram is prepared with based on maximum allowable working pressure and temperature, pressuretemperature characteristics of EPDM in JIS B2032 (Wafer type rubber-seated butterfly valves). In actual application, it is necessary to expect the safety allowance in consideration of piping design conditions, etc. Generally, the following safety allowance is recommended. For large size 10 - 15% . For pulsated flow or steam (Teflon or metal seat) 20 - 25% . (2) In case of applying some regulations, such as Japanese government standards, etc., it may be restricted in material, temperature, design, strength, etc. Beforehand, please refer to related regulation or standard. (3) In JIS B2032, the maximum allowable flow verocity of fluid when the valve is fully opened is specified as 3m/ s at nominal pressure 10K and 4m/ s at nominal pressure 16K, and 30m/ s in case of gas. If the flow verocity exceeds these criteria, the pipe diameter should be revised.

0.4

0.2 Lower limit of EPDM seat 0 0 40

20 0

0 32

20

40

60

80

100 ( C) 200 ( F)

100 Temperature ( C/ F)

Note: 1. The maximum allowable working pressure is affected by the mating flange when installing the valve with JIS5K flanges. Static water flow: 0.7MPa Pulsated water flow: 0.6MPa

Caution :
1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line. 2. An EPDM seated butterfly valve shall not be used for all oil applications.

Dew condensation-proof capacity (Fig. 550) Relation between environment (temperature and humidity) and dew point temperature
Env tem ironme pera nt ture (
Environment humidity (%) 98 95 90

24

34
35

18

20

22

26

28

30

32

Dew condensation zone

85

Critical zone

80 75 70 65 60 Non-dew condensation zone

15

20

25

30

Dew point temperature (%)

<Note> Critical zone Boundary zone between dew condensation zone and non-dew condensation zone
The figure is given certain range in consideration of atmospheric pressure by the difference in height above sea level and climate, the circumstance around pipe, temperature change of the fluid in pipe (cold water), dispersion of data, etc.

18

40

38

36

Quality Policy
ISO9001 ISO14001

Valve Figure Number Coding 562 U N S L (10K Ductile wafer butterfly valve, SUS304 disc, NBR seat, SUS403 stem, Lever operator)

Stem material : 403/410/420 stainless steel : 316 stainless steel Valve operation : Lever handle : Worm gear : Center handle : Bare stem : Pneumatic : Electric

Basic Figure Number (Type of Butterfly Valves) Disc Material : Aluminum bronze : Ductile iron : 304 stainless steel : 316 stainless steel : Nylon lined ductile iron Seat material : NBR (Buna-N) : EPDM : FKM : Teflon : Metal (316L)

19