Concrete Design PDF
Concrete Design PDF
Concrete Design PDF
Formwork All formwork shall be of sufficient strength to carry all construction loads and the joints shall be sufficiently tight to prevent leakage of mortar. Inspection and cleaning of formwork Adequate space shall be provided in the forms of columns, walls or deep beams to enable inspection and cleaning. All loose material must be removed. Removal of formwork. Formwork may only be removed when the structure has developed enough strength to maintain the integrity of the structure. Cube tests are used to determine the concrete strength. The minimum period that shall elapse between mixing of the concrete and the removal of forms and shoring shall be as follows: 1 Positioning of shuttering 2 3 Minimum time, days, before stripping When using ordinary Use using rapidport-land cement hardening Portland cement 3 2 10 21 5 10
These times shall be increased by the time during which no concrete may be placed; such as during times of falling temperature and extremely cold weather. Concrete Structural Systems
Typical Beam/column/slab Floor slabs Transmit live loads as well as stationary dead loads to the horizontal beams, which are part of the frame. Slabs do this in bending and shear. Beams Transmit loads from the slabs to the vertical columns in bending and shear.
Design of elements
Page 1 of 37
11/13/2013
Columns Columns carry all vertical loads to the foundations in compression. There may be bending moments as a result of the frame action. Foundations Carry all vertical loads to the soil. Vertical loads include all dead load and live loads.
Slabs:
Slabs may be simply supported and span in one or two directions.
Simply Supported Slab Spanning In One Direction In this case one would look at a 1 m wide strip. The bending moment in the middle (maximum) and the shear w L2 w L force at the supports (Maximum) would be M = . Typical thickness of the slab would and V = 8 2 be span/20 span/25.
Concrete Slab Supported on Four Sides. If Ly/Lx < 2 the slab spans in two directions as shown in the sketch If Ly/Lx > 2 the slab spans only in the shorter direction. The span direction will determine the bending moment in that direction as well as the vertical load that is transferred to the supports. The following table gives the proportion of the bending moment for various Ly/Lx values.
Design of elements
Page 2 of 37
11/13/2013
M X = X w L2 X MY = Y w L2 X
Ly/Lx X Y
Table: Bending moment coefficients for slabs spanning in two directions at right angles, simply supported on four sides. These values are based on a unit wide strip in both directions that are bound to the same deflection. Typical thickness of slab that spans in two directions would be, Span/30 and as the Ly/Lx proportion gets bigger it would tend towards Span/25.
Design of elements
Page 3 of 37
11/13/2013
Design of elements
Page 4 of 37
11/13/2013
Design of elements
Page 5 of 37
11/13/2013
Columns:
Footings:
Design of elements
Page 6 of 37
11/13/2013
Wall Types
Design of elements
Page 7 of 37
11/13/2013
Materials
Introduction
Freshly mixed concrete is a combination of aggregates (inert material) and a paste of Portland cement and water. The aggregates used are generally sand and gravel or crushed stone. The aggregates have no cementing value of their own and serve purely as a filler. The final quality of the concrete depends on how effectively the hardened paste binds the aggregate together.
Design of elements
Page 8 of 37
11/13/2013
The concrete must be uniform, i.e., it must be mixed thoroughly The concrete must be workable so that t can be placed and consolidated, removing all air pockets.
Aggregate Gradation
Design of elements
Page 9 of 37
11/13/2013
Good gradation of aggregate Concrete properties such as relative proportions, workability, economy, porosity and shrinkage are affected by the grading and maximum size of the aggregate used. Air Entrainment The entrainment of air in concrete improves the resistance of the concrete to the adverse effects of freeze/thaw cycles. In addition, the ability of concrete to withstand the damaging effects of various deicing chemicals is improved. This resistance is particularly desirable in situations where the concrete is expected to be saturated with water.
Cement
Portland cement is finely ground material consisting of compounds of lime, silica, alumina and iron. When mixed with water it forms a paste that hardens and binds the aggregate together. Setting an Hardening When cement is mixed with water a paste is formed which first sets and then hardens. The setting and hardening are due to the chemical reaction between the cement and water called hydration. If the concrete is kept moist, the hydration reaction will continue for years and the concrete will become progressively stronger and more durable. Mixing Water for Concrete How Impure can it be. Generally if the water is clean enough to drink and has no pronounced taste or odour, it is clean enough to be used.
Design of elements
Page 10 of 37
11/13/2013
Number of bars 5 141.4 251.3 392.7 565.5 1005.3 1570.8 2454.4 4021.2 6 169.6 301.6 471.2 678.6 1206.4 1885.0 2945.2 4825.5 7 197.9 351.9 549.8 791.7 1407.4 2199.1 3436.1 5629.7 8 226.2 402.1 628.3 904.8 1608.5 2513.3 3927.0 6434.0 9 254.5 452.4 706.9 1017.9 1809.6 2827.4 4417.9 7238.2 10 282.7 502.7 785.4 1131.0 2010.6 3141.6 4908.7 8042.5
7 10 15 20 25 30 40 50 60
Plain Concrete of un-reinforced foundations and fill Reinforced concrete with light-weight aggregate Reinforced concrete with dense aggregate Concrete with post-tensioned tendons Concrete with pre-tensioned tendons
Design of elements
Page 11 of 37
11/13/2013
Reinforcing Details
Concrete Cover
Concrete protects the steel reinforcement from corrosion by the environment. Greater cover may be required to protect the steel from fire.
Condition of exposure Mild: Completely protected against weather or aggressive conditions, except for a brief period of exposure Moderate: Sheltered from severe rain and against freezing whist saturated with water. Buried concrete continuously under water Severe: Exposed to driving rain, alternate wetting and drying and freezing whist wet. Subject to heavy condensation or corrosive fumes Very Severe: Exposed to sea water or moorland water and abrasion Subject to salt for de-icing
20 MPa 25
50 or over 15
40
30
25
20
50
40
30
25
50*
60 40*
50 25
Reinforcement Spacing
Ensure that the spacing is such that the concrete flows easily between the bars. For example the minimum clear spacing between parallel bars on one layer and another should not be less than the bar diameter or 25 mm. The largest aggregate should not be greater than 75% of the clear space between bars.
Crack Control
Concrete has a low tensile strength and will be inclined to crack at low stress. Cracks are inevitable but their size must be restricted. Cracks reduce the effectiveness of concrete cover and decrease the stiffness and shear resistance of the member. Longitudinal reinforcement cannot eliminate cracks but will reduce the width while increasing the number giving small but closely spaced cracks. Three types of cracks occur namely, shrinkage cracks, temperature induced cracks and flexural cracks. Shrinkage and temperature cracks In one-way slabs reinforcement is placed vertical to the main reinforcement to prevent shrinkage and temperature cracks.
Design of elements
Page 12 of 37
11/13/2013
Flexural cracks Since steel and concrete are bonded in a reinforced concrete structure, the deformations are the same. Crack widths due to the flexure are therefore a function of the stress in the steel and the spacing of the bars. To minimize the width of the flexural cracks, the stresses in the bars and their spacing must be as small as possible. Anchorage and Development of Stress in Bars We assume that all bars are bonded so that no slip occurs between the concrete and the steel. Between the steel and the concrete a stress will develop and this is called the bond stress. Consider the horizontal equilibrium in the following sketch:
The bar has a cross-sectional area Ab and a stress of fs is developed. This must be in equilibrium with the forces induced in the bond. The bond stresses are = u and the shear area is the circumference times the bond length l. One would like to ensure that the bond does not break before the steel bar yields. If the maximum bond stress is umax, then:
d l umax Ab fy
d 2 fy
d fy 4 umax
Design of elements
Page 13 of 37
11/13/2013
The characteristic cube stress of the concrete = fcu and the compressive stress in the concrete = 0,4 fcu The maximum neutral axis depth (dn) is limited to 0,5 d. The internal moments are in equilibrium with the external moments.
Design of elements
Page 14 of 37
11/13/2013
A partial material factor of 1,15 is applied to the steel and 1,5 to the concrete. The following formula may be derived:
Mrt = 0,87 fy As z
Neutral axis depth and lever arm with known beam section details:
Note that b, d and As are known. Horizontal equilibrium of forces:
Design of elements
Page 15 of 37
11/13/2013
F c = Ft
0,4 fcu b d n = 0,87 fy As
dn =
0,87 fy As
it follows that z = d
= lever arm
Determination of the lever arm z = a1xd and tensile area As for a known section and known dimensions b and d with a moment Mu acting on the section.
d n = n1 d and z = a1 d dn n d n1 =d 1 = 1 d = a1 d 2 2 2 n1 = 2 (1 a1 ) d n = n1 d z=d
0,15 0,75
0,13 0,80
0,10 0,85
0,07 0,90
0,04 0,95
With a known value of a1 the lever arm z may be calculated. Once the lever arm is know, the steel may be calculated.
Design of elements
Page 16 of 37
11/13/2013
Design of elements
Page 17 of 37
11/13/2013
Design of elements
Page 18 of 37
11/13/2013
Example 1: Determine the neutral axis depth if the following beam dimensions are known. Also calculate n1 from the equation dn = n1 d.
bar diameter 2
20 = 353 mm 2
dn 98 = = 0,28 << 0,5 the max imum 353 d n1 is small because the steel is very little. 628 100 = 0,71% 250 353 From the graph it can be seen that Mu/Mr = 0,64 which tells us that the concrete in the beam still has additional capacity. % steel =
Example 2: A 220 mm wide beam is simply supported and spans 6 m. The beam carries the following loads. Dead load = 12 kN/m Live load = 18 kN/m
Concrete stress, fcu Reinforcing stress, fy = 30 MPa = 450 MPa
wu
= 1,2 x DL + 1,6 x LL
Reinforced Concrete
Page 19 of 37
11/13/2013
To this add cover and stirrup and round off to nearest 25 mm for practical reasons. Assume a 25 mm 25 reinforcing bar. h = 443 + 25 + 12 + = 492,5 . Set h = 500 mm 2 Assume a bar diameter of 25 mm, stirrup = 12 mm and a cover of 25 mm. The new d = 500 - 25-12 - 25/2 = 450 mm.
Mu 194 x106 = = 0,97 2 0,15 fcu b d 0,15 30 220 4502
From the graph we can read the percentage steel required: % steel = 1,45%, i.e., As = 0,0145 220 450 = 1436 mm 2 Bar size (mm) 1 6 8 10 12 16 20 25 32 28.3 50.3 78.5 113.1 201.1 314.2 490.9 804.2 2 56.5 100.5 157.1 226.2 402.1 628.3 981.7 1608.5 3 84.8 150.8 235.6 339.3 603.2 942.5 1472.6 2412.7 4 113.1 201.1 314.2 452.4 804.2 1256.6 1963.5 3217.0
Number of bars 5 141.4 251.3 392.7 565.5 1005.3 1570.8 2454.4 4021.2 6 169.6 301.6 471.2 678.6 1206.4 1885.0 2945.2 4825.5 7 197.9 351.9 549.8 791.7 1407.4 2199.1 3436.1 5629.7 8 226.2 402.1 628.3 904.8 1608.5 2513.3 3927.0 6434.0 9 254.5 452.4 706.9 1017.9 1809.6 2827.4 4417.9 7238.2 10 282.7 502.7 785.4 1131.0 2010.6 3141.6 4908.7 8042.5
Reinforced Concrete
Page 20 of 37
11/13/2013
Example 3:
A slab is placed over a double garage with dimensions 6 m x 10 m. The space above is to be used as a studio with office loading of 2,5 kN/m2. The floor finish has a weight of 1,0 kN/m2. Determine the slab thickness, the weight on the slab and the reinforcing. Assume that the slab is simply supported on all 4 sides. Use a 25 MPa concrete, high tensile reinforcing and 20 mm cover. Slab thickness = smaller span / 28 = 6000 / 28 = 214 mm Use standard brick plus mortar layer dimensions of 85 mm, therefore use 3 x 85 = 225 mm. Self weight of slab = 0,225 x 24 kN/m3 Floor finish Total permanent or dead load Live load Factored load wu = 1,2 x DL + 1,6 x LL = 5,4 kN/m2 = 1,0 kN/m2 = 6,4 kN/m2 = 2,5 kN/m2 = 1,2 x 6,4 + 1,6 x 2,5 = 11,68 kN/m2
Ly/Lx X Y
Table for moments in the two directions: = 0,110 SX = 0,040 SY 2 Mux = sx w u L2 x = 0,110 11,68 6 = 46,25 kN.m
2 Muy = sy w u L2 x = 0,040 11,68 6 = 16,82 kN.m
Assume 16 mm diameter bars. Depth to the centre of the reinforcing bars = 255 20 16/2 = 227 mm Mux 46,25 x106 = = 0,24 0,15 fcu b d 2 0,15 25 1000 2272
Muy 0,15 fcu b d 2 = 16,82 x106 = 0,101 0,15 25 1000 (227 16)2
From the graph we can determine the percentage steel: % ASX = about 0,24% % ASY = about 0,12% Use a minimum of 0,12% for the steel in the Y-direction. ASX = 0,24 x 1000 x 227 /100 ASY = 0,12 x 1000 x 211 /100 = 545 mm2 = 254 mm2
Reinforced Concrete
Page 21 of 37
11/13/2013
Spacing (mm) 100 125 150 175 200 225 250 275 300
Bar Diameter 16 2011 1608 1340 1149 1005 894 804 731 670
Reinforced Concrete
Page 22 of 37
11/13/2013
which this steel functions is limited by the strain at which the concrete functions at ultimate strength. The resistance of the steel is then limited by the strain.
Tension force
0,87 fy As
Example 4:
A 220 x 500 x 25 MPa beam has an applied ultimate moment of 200 kN.m. Determine the required reinforcing in the member. The ultimate maximum resistance moment of the concrete. Estimate the bar size to be 2 layers of 25 mm with a 25 mm between. The cover is 25 mm. The depth d = 500 25 (cover) 12 (stirrup) 25 (bar size) 25/2 (half distance between bars) = 425 mm
Mrc (max) = 0,15 fcu b d 2 = 0,15 25 220 4252 10 6 = 149 kN.m . The beam requires compression steel.
Reinforced Concrete
Page 23 of 37
11/13/2013
Assume 25 mm bars in compression with 25 mm cover to the steel. The distance to the centre of the compression steel, d, = 25 + 12 (stirrup) + 25/2 = 50 mm
A 's = Mu 0,15 fcu b d 2 (200 149) 106 = = 420 mm 2 (2 20 mm bars with area of 628 mm2) 0,72 fy (d d ') 0,72 450 (425 50)
Determine the tension reinforcement: As = 0,23 fcu b d 0,23 25 220 425 + 0,82 A 's = + 0,82 420 = 1539 mm 2 fy 450
T and L beams
T and L beams are found when concrete is saved by using hollow block floors, waffle (coffer) slabs, slabs with ribs or trough slabs.
Reinforced Concrete
Page 24 of 37
11/13/2013
Design Procedure:
Two cases are possible:
Assume that the neutral axis is in the flange: Calculate the lever arm, z = a1 d.
1+ 1 a1 = 5 Mu fcu b d 2 2
Reinforced Concrete
Page 25 of 37
11/13/2013
This will happen if dn is greater than hf. The resistance moment of the concrete is given by: h Mrc = 0,4 fcu bf hf d f and this must be greater than the applied ultimate moment, Mu. If Mu is greater 2 than the resistance moment of the concrete, compression steel must be added. If Mrc > than Mu:
As = Mu h 0,87 fy d f 2
Example 5: A hollow block floor spans 8 m. The blocks are 500 x 375 mm and weigh 1 kN/m. The floor finish has a weight of 0,9 kN/m2. A live load of 2,5 kN/m2 is applied to the floor. Determine the required reinforcing to the beam. Concrete 25 MPa after 28 days. Preliminary size
In a 650 mm wide strip: Dead load hollow block: Concrete Area x unit weight Floor finish width x unit weight = 1,00 kN/m = 2,52 kN/m = 0,586 kN/m
Total dead load Live load width x unit load = 0,65 x 2,5
Mu =
Reinforced Concrete
Page 26 of 37
11/13/2013
Cover = 25 mm. Assume 25 mm high tensile bars. d = 450 25 10 (stirrups) 25/2 = 402,5 mm, lets call it 400 mm Calculate the lever arm
1+ 1 a1 = 5 Mu fcu b d 2 2 1+ 1 = 5 60,24 106 25 650 4002 = 0,97 2
Use 2 x 16 mm bars with an area of 402 mm2. Cover = 25 mm. Assume 16 mm high tensile bars. d = 450 25 10 (stirrups) 16/2 = 407 mm z = a1. d 0,95 . 407 = 386 mm 6 Mu 60,24 10 = = 399 mm 2 As = 0,87 fy z 0,87 450 386
Reinforced Concrete
Page 27 of 37
11/13/2013
Failure of columns.
Columns may fail in one of or a combination of the following failure mechanisms.
Reinforced Concrete
Page 28 of 37
11/13/2013
Reducing the spacing of columns will lead to reduced slab and beam thicknesses. Too many columns close together will limit the floor space and the structure will appear to be busy. For planning, a minimum column spacing of 4 m in the one direction and 5 m in the other direction is recommended with an ideal spacing of between 6 m and 7,5 m in both directions. In some situations such as the basement of high buildings, a column spacing of 10 m may be both functional and economical. Beam and slab construction, coffer slabs and post-tensioned slabs make bigger column spacing possible, i.e., 10 m to 12 m.
Reinforced Concrete
Page 29 of 37
11/13/2013
It is uneconomical to change the column dimensions on each floor of multi-storey buildings just to reflect the change in the load. The dimensions are usually kept constant and the amount of reinforcing is varied between 1% and 6%. Shutter suppliers generally keep standard shutter sizes. Deviation from standard sizes can increase the cost of the building. The following sizes should be considered: Typical column boxes.
Typical minimum parking bay size. The following table may be used to estimate the size of concrete columns in multi-storey office or apartment buildings.
Reinforced Concrete
Page 30 of 37
11/13/2013
300 x 300
Number of storeys offices or apartments 6 8 10 400 x 400 400 x 400 500 x 500 375 x 375 450 x 450 600 x 600 4
12
le is the effective length bmin is smaller cross-sectional dimension. Slender columns require special design considerations, this course will be restricted to stocky columns.
= characteristic concrete cube strength = yield stress of the reinforcing = cross-sectional area of the concrete = cross-sectional area of the reinforcing steel.
The resistance, Cr must be greater than the ultimate load, Cu. Cu is usually based on 1,2 x DL + 1,6 x LL. For initial design purposes it is recommended that Asc < 2% of the concrete cross-sectional area.
Asc < 0,02 Ag where Ag = b x b. Because Ag = Ac + Asc It follows that Ac = 0,98 Ag Then Cr = 0,35 fcu 0,98 Ag + 0,60 fy 0,02 Ag Cu If Cu, fcu and fy are known it is easy to calculate Ag = b2
Reinforced Concrete
Page 31 of 37
11/13/2013
Example 1: A reinforced concrete column is 5 m long and carries the service loads of: Dead load = 600 kN Live Load = 400 kN. Assume fcu = 35 MPa and fy = 450 MPa.
The column is fixed top and bottom. Determine a suitable column size and reinforcing. Ensure that the column is stocky, i.e., Le/b < 12. Le = 0,7 x L = 0,7 x 5000 = 3500 mm.
Le L 3500 12 b e 292 mm 12 12 b Use a 300 x 300 mm column. Cu = 1,2 x DL + 1,6 x Imposed Load
Cr = 0,35 fcu Ac + 0,6 fy Asc Cu 0,35 35 (300 x 300 Asc ) + 0,6 450 Asc 1360 x103 3 1102500 12,25 Asc + 270 Asc > 1360 x 10 2 Asc > 999 mm
Example 2: Determine preliminary sizes of the columns of the 5 storey office block. Assume: 2,5 kN/m2 for live load 0,5 kN/m2 for partition loads Concrete strength = 35 MPa Steel yield strength = 450 MPa
Reinforced Concrete
Page 32 of 37
11/13/2013
Imposed load (live load), IL wu = 1,2 x DL + 1,6 x IL Total load on column = 1,2 x 6,5 + 1,6 x 2,5 = Area x wu = 240 x 11,8
= 11,8 kN/m2
= 2832 kN
Ag > 162711 mm2 b2 > 162711 mm2 b > 403 mm Use a 400 x 400 mm cross-section. 0,35 35 (400 x 400 Asc ) + 0,6 450 Asc 2832 x103 1969 x 103 12,25 Asc + 270 Asc > 2832 x 103 Asc > 3384 mm2 Use 8 Y 25 reinforcing rods.
Concrete Footings
The primary purpose of a footing is to ensure that the axial loads from columns and walls are safely transferred to the ground and that the stress on the ground does not cause undue displacement. To ensure that the displacement is not too large, the stress as a result of service loading may not exceed the allowable. For the design of the reinforcing in the footing, ultimate loads must be used. The following structural aspects must be investigated in the design of the footing.
Reinforced Concrete
Page 33 of 37
11/13/2013
The plan surface area must be large enough to safely transfer the service loads The footing must have sufficient resistance moment to resist the ultimate moment induced by the soil pressure The footing must have sufficient shear resistance to resist the ultimate shear induced by the soil pressure. The punching resistance must be large enough.
Foundations should be thick enough that punching shear and normal shear are not a problem.
Example 3: Design a reinforced footing for the following: 300 x 300 mm column service load Dead load = 600 kN, Imposed load = 400 kN Allowable soil pressure = 300 kN/m2 (kPa) = 25 MPa, fcu = 250 MPa fy
Solution:
Area of footing Use a square footing, Set b = 1850 mm Assume a preliminary thickness of : Use a thickness of 450 mm. Design the footing for bending moment; we must therefore use ultimate forces and moments. Ultimate load = 1,2 x DL + 1,6 x IL Pressure under the footing = 1,2 x 600 + 1,6 x 400 = 1360 kN
= Force 1360 = = 397 kN / m 2 = 397 kPa Area 1,850 x1,850 t= b 1850 = = 463 mm 4 4 A= Service load 600 + 400 = = 3,333 m 2 Allowable pressure 300
A = b 2 b = 3,333 = 1,825 mm
Calculate the moment at the interface between the column and the footing:
Reinforced Concrete
Page 34 of 37
11/13/2013
As =
Mu 220,6 x106 = = 2966 in 1850 mm width 0,87 fy z 0,87 250 y (0,95 360)
2966 = 1603 mm 2 / m width 1,850 Use R25 @ 300 mm (1636 mm2) in both directions. As =
Reinforced Concrete
Page 35 of 37
11/13/2013
Shear stress =
Vu 172,6 x103 = = 0,259 MPa Cross sec tional area 1850 360
If % steel =
With fcu = 25 MPa and % steel = 0,246%, the design table gives a vcr = 0,38 MPa which is greater than the induced shear stress.
Punching Shear
Punching circumference
Hatched area will tend to stay behind as column tries to punch through. Hatched area = 18502 (300x300 + 4x300x675 + x6752) 6 2 = 1,091 x 10 mm 2 = 1,091 m = 1,091 x 397 = 433,13 kN
Vpunching Circumference d = 433,13 x103 = 0,221 MPa < 0,38 MPa 5441 360
Reinforced Concrete
Page 36 of 37
11/13/2013
Determine the neutral axis depth as well as the resistance moment of the concrete beam with the following cross-sectional dimensions. Concrete is a grade 30 MPa, i.e., fcu = 30 MPa, bars are high tensile with a yield stress of 450 MPa. (Answer dn = 146 mm, M = 150,1 kN.m)
Question 2:
A simply supported 250 mm wide beam, spans 8 m and carries the following serviceability (unfactored) loads. Determine the required height, h, and the tensile steel. (One possible set of answers: h = 575 mm, As = 1512, i.e., 2 x 25 mm + 2 x 20 mm bars) DL = 10 kN/m LL = 12 kN/m Concrete grade Reinforcing stress = 25 MPa = 450 MPa
Question 3:
You are asked to design a simply supported concrete slab over a garage with dimensions 4,5 m x 6 m. The floor carries a live load of 1,5 kN/m2 and an additional dead load from the floor finish of 1,2 kN/m2. Use a grade 25 MPa concrete and high tensile steel, fy = 450 MPa with the cover to the steel = 20 mm. Determine the thickness of the slab and the reinforcing in both directions. (Possible answers: Thickness = 170 mm, wu = 8,736 kN/m2, Mux = 17,5 kN.m, Muy = 9,73 kN.m, Asx = 331 mm2/m, Asy = 198 mm2/m)
Question 4:
A 250 x 600 mm concrete beam with a concrete strength of 25 MPa has an ultimate applied moment of 330 kN.m. Yield stress of bars = 450 MPa, cover to bars = 25 mm. Determine the tension and compression 2 2 steel. (Answers: As = 369 mm , As = 2018 mm )
Reinforced Concrete
Page 37 of 37
11/13/2013