Sorensen DCS Datasheet

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The document discusses Sorensen DCS Series programmable power supplies and their applications in manufacturing test, automotive component testing, ATE systems integration, and battery charging.

Some applications discussed include manufacturing test and burn-in of automotive components, avionics electronics, telecommunications and consumer products as well as process control and laboratory R&D use.

Remote control options for the DCS Series include IEEE-488, LXI Standard Compliant Ethernet LAN, and RS-232 interfaces.

Sorensen DCS Series

General Purpose Systems Power Supply


High power density / low ripple and noise High programming resolution with Ethernet interface Constant voltage and current mode Remote sensing Isolated analog control and monitoring (optional)

13 kW 8600 V 1.7350 A
115
208

230
230

DCS Applications
The Sorensen DCS Series (hereafter DCS Series) is ideally suited for a wide range of applications requiring DC power in a small form factor. Applications range from manufacturing test and burn-in of automotive components, avionics electronics, telecommunications and consumer products to beam steering, process control and laboratory R&D use. The DCS Series is comprised of 1kW, 1.2kW and 3kW programmable power supplies utilizing switchmode technology to achieve high power density in a low profile chassis. The design platform provides a highly reliable power supply for years of constant use. The unique design is available in a variety of maximum voltages from 8V to 600V and maximum currents from 1.7A to 350A with low ripple and noise. This user-friendly platform can be controlled from the front panel with 10-turn potentiometers to adjust voltage, current and OVP settings. LEDs indicate over temperature, remote programming, shutdown and overvoltage protection Remote control options allow full computer control through IEEE-488 (option M9C), LXI Standard Compliant* Ethernet LAN (option M130) or RS-232 (options M9C, M130)

Automotive Component Test The 16-bit resolution of the Ethernet programming and hardware triggering allows for detailed sequencing associated with battery fluctuation simulation. The tight load regulation capability of the DCS series makes it a superior source for validation and acceptance testing and burn-in of automotive components. The 20V models, in particular, provide a full range of testing to simulate battery conditions. Margin testing of 12V and 14V nominal components, such as electronic control units (ECU) and electromechanical components, is easily achieved. Rackmount ATE Systems The high power density of the DCS series makes it ideal for ATE System integration. The wide variety of voltage and current combinations in 1U and 2U heights allows multiple voltage outputs in a small amount of space. The wide variety of control methods possible, allows easy integration into legacy systems as well as high speed systems. Battery Charging Battery charging requires high accuracy voltage and stable current output for fast bulk and absorption phase charging and high accuracy and stable voltage for float charging to avoid gassing the battery. The DCS series provides a high accuracy voltage output to optimize battery charging. With the remote interface options, the charging process can easily be automated for volume production.)

AMETEK Programmable Power 9250 Brown Deer Road San Diego, CA 92121-2267 USA

858.458.0223

[email protected]

05202013

43

DCS Series : Product Specifications


Common
Meter Accuracy Max. Voltage Differential from Output to Safety Ground Remote Start/Stop and Interlock Cooling Remote Sense Remote Programming Overvoltage Protection Remote Analog Programming Linearity Accuracy Regulatory 1% of full scale + 1 count 150 VDC TTL compatible input or 12-250 VAC (12-130 VDC) or a contact closure Internal fan, over temperature shutdown if internal heat sink exceeds set temperature The maximum allowed sense line drop is 4V per line (2V on the DCS 8/10V 1 kW/1.2 kW models and 1V/line for all 3 kW models). Line drop subtracts from the maximum available output voltage at full rated power. Enabled via external jumper on rear panel connector J3 Crowbar type adjustable from 5-110% of rated output using front panel control (local or remote program selectable via J3 jumper) 1% 5% Certified to UL/CSA 61010 and IEC/EN 61010-1 CE. Compliant (LVD and EMC directive)

Input
Voltage Ranges Phases Current

1 kW
200-250 VAC / 100-132 VAC Single Phase 8A typical, 47-63 Hz 15A typical, 47-63 Hz

1.2 kW
200-250 VAC / 100-132 VAC Single Phase 9A typical, 47-63 Hz 18A typical, 47-63 Hz

3 kW
190-250 VAC / 200-250 VAC Three Phase / Single Phase * (See Below) 190-250 VAC, three phase, 14A, 47-63Hz. * (See Below) User configurable for: 200-250VAC, single-phase operation, 20A, 47- 63Hz. * See the modified operation curve below.

Output
Stability Line Regulation Load Regulation Voltage Resolution Transient Response 0.05% of maximum voltage or current over 8 hours after 30 minute warm-up time at fixed line, load and temperature For input voltage variation over the AC input voltage range, with constant rated load. For 0-100% load variation, with constant nominal line voltage. 0.02% Typically recovers in 500 s (1 & 1.2 kW) or 1ms (3k W) to 1% of steady-state output voltage (within 1% of Vmax) for 70-100% or 100-70% load change.

Output : Voltage and Current 1 kW Model


DCS 8-125E DCS 10-100E DCS 20-50E DCS 33-33E DCS 40-25E DCS 50-20E DCS 60-18E DCS 80-13E DCS 100-10E DCS 150-7E DCS 300-3.5E DCS 600-1.7E

Voltage
0-8 0-10 0-20 0-33 0-40 0-50 0-60 0-80 0-100 0-150 0-300 0-600

Current
0-125 0-100 0-50 0-33 0-25 0-20 0-18 0-13 0-10 0-7 0-3.5 0-1.7

1.2 kW Model
DCS 8-140E DCS 10-120E DCS 20-60E DCS 33-36E DCS 40-30E DCS 50-24E DCS 60-20E DCS 80-15E DCS 100-12E DCS 150-8E DCS 300-4E

Voltage
0-8 0-10 0-20 0-33 0-40 0-50 0-60 0-80 0-100 0-150 0-300

Current
0-140 0-120 0-60 0-36 0-30 0-24 0-20 0-15 0-12 0-8 0-4

3 kW Model
DCS 8-350E DCS 12-250E DCS 20-150E DCS 40-75E DCS 55-55E DCS 60-50E DCS 80-37E DCS 150-20E

Voltage
0-8 0-12 0-20 0-40 0-55 0-60 0-80 0-150

Current
0-350 0-250 0-150 0-75 0-55 0-50 0-37 0-20

Modified Operation Curve for DCS Series 3 kW

Single Phase AC Input


Rated Current 2.5kW Rated Voltage

Current Voltage

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DCS Series : Product Specifications


Environmental
Operating Temperature Storage Temperature Humidity (Non-condensing) 0C to 50C (no derating) -55C to 85C 0 to 85% RH

13 kW

Physical
Dimensions

1kW
Width: 19 (483 mm) Height: 1.72 (43 mm) - 1U Depth: 17.52 (445 mm) 19 lbs. ( 8.6 kg ) 24 lbs. ( 10.9 kg )

1.2kW
Width: 19 (483 mm) Height: 1.72 (43 mm) - 1U Depth: 17.52 (445 mm) 19 lbs. ( 8.6 kg ) 24 lbs. ( 10.9 kg )

3kW
Width: 19 (483 mm) Height: 3.46 (87 mm) - 2U Depth: 17.52 (445 mm) 33 lbs. ( 15 kg ) 42 lbs. ( 19 kg )

Weight Shipping Weight

Programming Accuracy Model M130 / M131 / M9C / M85 Options Voltage 0.1%+
DCS 8-125E DCS 10-100E DCS 20-50E DCS 33-33E DCS 40-25E DCS 50-20E DCS 60-18E DCS 80-13E DCS 100-10E DCS 150-7E DCS 300-3.5E DCS 600-1.7E 8mV 10mV 20mV 33mV 40mV 50mV 60mV 80mV 100mV 150mV 300mV 600mV

Readback Accuracy Voltage 0.1%+


12mV 15mV 30mV 50mV 60mV 75mV 90mV 120mV 150mV 225mV 450mV 900mV

Current 0.1%+

OVP 0.5%+
44mV 55mV 110mV 182mV 220mV 275mV 330mV 440mV 550mV 825mV 1650mV 3300mV

Current 0.1%+
500mA 400mA 200mA 132mA 100mA 80mA 72mA 52mA 40mA 28mA 14mA 7mA

DCS Series 1 kW
500mA 400mA 200mA 132mA 100mA 80mA 72mA 52mA 40mA 28mA 14mA 6.8mA

DCS Series 1.2 kW


DCS 8-140E DCS 10-120E DCS 20-60E DCS 33-36E DCS 40-30E DCS 50-24E DCS 60-20E DCS 80-15E DCS 100-12E DCS 150-8E DCS 300-4E 8mV 10mV 20mV 33mV 40mV 50mV 60mV 80mV 100mV 150mV 300mV 560mA 480mA 240mA 144mA 120mA 96mA 80mA 60mA 48mA 32mA 16mA 44mV 55mV 110mV 182mV 220mV 275mV 330mV 440mV 550mV 825mV 1650mV 12mV 15mV 30mV 50mV 60mV 75mV 90mV 120mV 150mV 225mV 450mV 560mA 480mA 240mA 144mA 120mA 96mA 80mA 60mA 48mA 32mA 16mA

DCS Series 3 kW
DCS 8-350E DCS 12-250E DCS 20-150E DCS 40-75E DCS 55-55E DCS 60-50E DCS 80-37E DCS 150-20E 8mV 12mV 20mV 40mV 55mV 60mV 80mV 150mV 1400mA 1000mA 600mA 300mA 220mA 200mA 148mA 80mA 44mV 66mV 110mV 220mV 303mV 330mV 440mV 825mV 12mV 18mV 30mV 60mV 83mV 90mV 120mV 225mV 1400mA 1000mA 600mA 300mA 220mA 200mA 148mA 80mA

858.458.0223

[email protected]

45

DCS Series : Product Specifications


Output Power Constant Voltage Mode* Combined Regulation Line and Load % Transient Response Time s (Typ) Temp. Coeff. Voltage% /C (Typ) Voltage Drift %Vmax (Typ) Programming Constants Voltage Mode

Model
Voltage VDC

Current ADC@ 50 C

Ripple** (rms) mV

Noise** (p-p) mV

Ohms / V

V/V

DCS Series 1 kW
DCS 8-125E DCS 10-100E DCS 20-50E DCS 33-33E DCS 40-25E DCS 50-20E DCS 60-18E DCS 80-13E DCS 100-10E DCS 150-7E DCS 300-3.5E DCS 600-1.7E 0-8 0-10 0-20 0-33 0-40 0-50 0-60 0-80 0-100 0-150 0-300 0-600 0-125 0-100 0-50 0-33 0-25 0-20 0-18 0-13 0-10 0-7 0-3.5 0-1.7 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 4 4 4 4 4 4 4 4 6 12 20 50 60 60 60 60 60 60 60 60 60 160 200 300 500 500 500 500 500 500 500 500 500 500 500 500 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 625 500 250 151.5 125 100 83 62.5 50 33.3 16.67 8.33 0-10V = 0-100% V or 0-5V = 0-100% V

DCS Series 1.2 kW


DCS 8-140E DCS 10-120E DCS 20-60E DCS 33-36E DCS 40-30E DCS 50-24E DCS 60-20E DCS 80-15E DCS 100-12E DCS 150-8E DCS 300-4E 0-8 0-10 0-20 0-33 0-40 0-50 0-60 0-80 0-100 0-150 0-300 0-140 0-120 0-60 0-36 0-30 0-24 0-20 0-15 0-12 0-8 0-4 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 5 5 5 5 5 5 5 5 10 15 25 60 60 60 60 60 60 60 60 60 160 200 500 500 500 500 500 500 500 500 500 500 500 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 625 500 250 151.5 125 100 83 62.5 50 33.3 16.67 0-10V = 0-100% V or 0-5V = 0-100% V

DCS Series 3 kW
DCS 8-350E DCS 12-250E DCS 20-150E DCS 40-75E DCS 55-55E DCS 60-50E DCS 80-37E DCS 150-20E 0-8 0-12 0-20 0-40 0-55 0-60 0-80 0-150 0-350 0-250 0-150 0-75 0-55 0-50 0-37 0-20 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 15 10 10 20 20 20 20 30 100 100 100 100 100 100 100 200 1000 1000 1000 1000 1000 1000 1000 1000 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 625 416.7 250 125 90.9 83 62.5 33.3 0-10V = 0-100% V or 0-5V = 0-100% V

* Typical resolution is 0.02% ** Typical P-P noise and ripple (20Hz to 300kHz)

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DCS Series : Product Specifications


Constant Current Mode* Programming Constants, Current Mode Temperature Coefficient %/C (Typ.) Current Drift %I out Max. (Typ.)

13 kW

Model

Regulation Line and Load% Combined

Ripple (rms)** mA

Ohms/A

V/A

Efficiency % (Typ.)

DCS Series 1 kW
DCS 8-125E DCS 10-100E DCS 20-50E DCS 33-33E DCS 40-25E DCS 50-20E DCS 60-18E DCS 80-13E DCS 100-10E DCS 150-7E DCS 300-3.5E DCS 600-1.7E 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 160 128 25 10 7 7 6 4 3 2 1 1 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 40 50 100 151.5 200 250 277.8 384.6 500 714.3 1428.6 2941.2 0-10V = 0-100% I or 0-5V = 0-100% I 82 82 82 84 84 84 86 86 86 86 86 86

DCS Series 1.2 kW


DCS 8-140E DCS 10-120E DCS 20-60E DCS 33-36E DCS 40-30E DCS 50-24E DCS 60-20E DCS 80-15E DCS 100-12E DCS 150-8E DCS 300-4E 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 180 153 30 11 9 8.5 6.6 6 3.6 2.3 1.2 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 35.7 41.7 83.3 138.9 166.7 208.3 250.0 333.3 416.7 625.0 1250.0 0-10V = 0-100% I or 0-5V = 0-100% I 82 82 82 84 84 84 85 85 85 85 85

DCS Series 3 kW
DCS 8-350E DCS 12-250E DCS 20-150E DCS 40-75E DCS 55-55E DCS 60-50E DCS 80-37E DCS 150-20E 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0-10V = 0-100% I or 0-5V = 0-100% I 82 82 82 86 82 86 86 86

* Typical resolution is 0.02% ** rms ripple typical from 20 Hz to 300 kHz

858.458.0223

[email protected]

47

DCS Series : Diagram


1 kW and 1.2 kW
1.10 (28)

3 kW
1.10 (28)

17.52 (445)

17.52 (445)

1.00 (25)

Top View

1.00 (25)

Top View

1.72 (43)

19.00 (482)
Front View

1.25 (32)

19.00 (482) 3.46 (87)


Front View

3.00 (76)

16.90 (429)
Rear View
Dimensions in inches (millimeters)

16.90 (429)

Rear View

J3 Connector
1 2 3 4 5 6 7 8 9 10 11 12 13 90-250 VAC Remote Shutdown Shutdown Return OVP Program Remote/Local Status Indicator Mode Status Indicator Ground 0-5V Current Monitor Voltage Control Voltage Program Input Current Program Unit Current Control Return Sense POS Sense (8-100V Models Only) 14 15 16 17 18 19 20 21 22 23 24 25 TTL Shutdown +12 VDC 1 mA Current Source (OVP) OVP Indicator Thermal S/DN Status 0-5V Voltage Monitor Remote Voltage Select 1 mA Current Source (V) 1 mA Current Source (I) Remote Current Select Return POS Output (8-100V Models Only)

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DCS Series
Model Number Description

13 kW

DCS 20 50E (MXX)


Series Voltage
Options and Accessories
M1 M9C M13 M32 M33 M51A Factory configured for 115 VAC input (1 kW and 1.2 kW units only) Internal IEEE-488/RS-232 Interface (can only support 12-bit slaves) Locking shafts (front panel potentiometers) Master/slave paralleling cable configured for two units Replace input connector with terminal block (3 kW only) Isolated analog programming control of V/I/OVP and isolated V/I monitor outputs up to 500V relative to the supplys return line. This isolation allows users to control power supplies not connected to a common ground. In addition, in systems with high ambient noise or with large ground loop currents the control ground can be isolated from the power ground eliminating problems. 12-bit slave interface option for use with M9 or M130 master (3 ft. control cable included) Front panel binding posts for 1 kW or 1.2 kW, Models 30A, 100V. Not compatible with M9C, M85, M130, M131, M133, M135, M136 LXIcompliant 10/100 Base T Ethernet remote control master interface; includes web server for direct control of power supply via web browser (MS Internet Explorer 6.0 or later) 16-bit slave interface option for use with a M130 master (3 ft. control cable included) Output disconnect and polarity reversal relays controlled via SCPI commands. Limited to 1kW or 1.2 kW, 100V, 60A M130 & M133 combination. Limited to 1kW or 1.2 kW, 100V, 60A M131 & M133 combination. Limited to 1kW or 1.2 kW, 100V, 60A Rack slide kit (3 kW only)

Options Current

M85 M102 M130 M131 M133 M135 M136 105-300-26

Software
IVI-Com and Labview drivers available for free download at http://www.elgar.com/products/DCS/DCS_Downloads.htm

2009 AMETEK Programmable Power All rights reserved. AMETEK Programmable Power is the trademark of AMETEK Inc., registered in the U.S. and other countries. Elgar, Sorensen, California Instruments, and Power Ten are trademarks of AMETEK Inc., registered in the U.S.

858.458.0223

[email protected]

49

Notes

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