DATRON Accessories

Information
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The information in this catalogue was checked with utmost care for correctness. However, no liability can be accepted for any incomplete or faulty information. We reserve the right to make changes for the purpose of further technical development. This catalogue refers to new machine orders plus accessories. For later accessory orders, the compatibility of accessory components, the retrofittability and any necessary extensions and adaptations / installation work has to be checked. We'll be happy to advise you.
Accessories Catalogue, Status: November 2009
2009 DATRON AG. All rights reserved.
DATRON Accessories
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From practice for practice DATRON machine accessories will make your machines more productive! You save time and money thanks to more effective machining, faster programming and shorter set-up times. The optimum accessories for the respective application will make you even more successful. DATRON delivers them! This catalogue provides you with an overview of additional and extension components available for DATRON CNC machines. Our experts would be happy to help you with your selection, configuration and how to most effectively use all articles introduced in this catalogue. We're looking forward to hearing from you! Info line: +49 (0) 61 51 - 14 19 - 0, E-mail: [email protected] Just get in touch with our experts!
DATRON Accessories
Contents
Page 6-13 14-15 16-17 19 20-22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 39 40 41 42 43 44 45 45 46 47 48 49 49 50 51-52 53 54 55 56 57 58 59 60 60 61 62
DATRON - General DATRON Accessories Overview DATRON high-frequency spindles DATRON high-frequency spindles HighS DATRON high-frequency spindles PowerS Spindle cooling device HI-KG-Cube Speed option for high-frequency spindles HFS-DO DATRON high-frequency spindles EcoS
DATRON tool changer systems Tool changer installation version TC-E Tool changer installation version TC-E11 Tool length sensor WLS
Standard tool changer TC-S
HF spindles and accessories

Z-Nano tool probing DATRON cooling/lubricating systems Storage tank and filling level monitoring VBF Basic module, cooling/lubrication system Microjet EK-M Circular spray head 4-nozzle microjet EK-VM-R Sprayhead 4-nozzle/2-nozzle microjet EK-VM-2/-4 Probing heads Probe tip for probing head TP-D XYZ TP-R precision sensor 3D (X,Y) extension for Z TP-D/TP-R sensor DATRON Renishaw NC4-F115 CCD camera Vision System
DATRON EK-D cooling/lubrication system
DATRON sensors
Sensors and automation

DATRON automation
Indumatik light IL DATRON automatic lift gate AH
PAP pick-and-place system DATRON module clamping technology Vacuum clamping technology table upgrade Module clamping plates MS-P T-slot module clamping plate MS-TN T-slot table upgrade MS-TNA Additional fixed jaw ZFB Vacuum clamping technology description VS-B Vacuum module clamping plate MS-VP-A Vacuum module clamping plate MS-VP-B Vacuum plate with meandering grooves for M10
DATRON module clamping technology
Clamping technique
Vacuum module clamping plate VacuPlate DATRON VacuCard DATRON VacuCard++ Vacuum pumps VP Vacuum distributor VV
Contents
Contents
Page DATRON pneumatic clamping technology 63 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 86 87 88 89 90 91 92 93 94 Short-stroke clamping element for automatic clamping operation KSE-AS 64 Pneumatic control unit PA-8 Pneumatic vertical clamping system PV Flat clamping system Qwik-Lok Pneumatic/hydraulic short-stroke clamping element KSE-PH
Clamping technique

Wedge clamping element KSE
DATRON rotary/swivel axes Precision rotary axis with tailstock PD-RS-360
Rotary/ swivel axes

Precision rotary axis PD-A-360 DST-M8/M10 rotary/swivel table DATRON chip/dust disposal Safety suctioner Alto type 22 DATRON industrial vacuum cleaner RI 331 for CleanCut DATRON CleanCut CC DATRON suction SAS Brush HSK-E 25 Chip conveyor M10 - NL Ion spray gun with filter pressure controller Graphite dust suction M7 GSA
Other accessories

DATRON pneumatic accessories
Membrane dryer unit MTE Compressor 24-40 KJ DATRON other accessories DATRON software DATRON machine software, upgrade CNCv7 to v8 DATRON machine software, upgrade CNCv8 to v9 System workshop trolley SW-6
DATRON PrimCAM
Software and
Operating terminal for M35 BT Two-fold control unit with sensor switch and emergency stop W switch DATRON CNC hand-held control unit HBE
DATRON protective keyboard membrane TS DATRON consumable material Coolant additives KMZ
Expendable material
Control accessories
DATRON control accessories
Contents
About DATRON
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About DATRON
DATRON has been offering innovative solutions for automation and production for 40 years. The key to our growing success lies in the creativity of our staff and the reliable support of our customers: Starting from the first day, and for many years after purchasing. DATRON offers products and services for production and automation. The common feature of our products is the high level of innovation and the strong orientation toward customer benefit. DATRON products are "problem solvers". Thanks to the practical layout of the overall systems and the technologically excellent characteristics, production or automation processes can be radically improved with these products. Standard solutions can be offered which can be largely configured to meet individual customer requirements thanks to consis tent modularisation. In addition, customers are supported with an extensive service offer.
DATRON offers: CNC machine tools for high-speed milling, drilling and engraving various materials, such as Aluminium, plastics, dental and ceramic materials, Steel (fine machining), composites and Graphite. With speeds of up to 60,000 rpm, high manufacturing speeds and good results are achieved. Dispensing machines for precise and fast gluing and sealing ("VDispenser"). The precise-volume DATRON dispensing technology is the leader worldwide and is patent-protected. Thanks to the high dispensing quality and speed of the systems, high cost advantages result in series production. Tools for high-speed machining In high-speed machining, the quality of the tools decisively determines the machining results. DATRON's technology and consulting expertise allow our customers to manufacture much more efficiently than the competition. After-sales services Qualified consulting in all sales phases and the professional support even after sales are DATRON's major strengths. DATRON offers system training sessions by experts, fast customer service, a telephone hotline with application consulting and fast replacement part service. Development and design We offer our customers the decisive advantage! A major maxim of the work of our engineers is the development of future-oriented technologies for our customers. Together with the continuous improvement of existing machines and components, our customers are always a nose ahead of the competition!
About DATRON
DATRON Quality assurance
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Quality from the very beginning At DATRON, high quality is produced in all phases of product development and manufacturing. The solid and professional design is the basis for the reliability and long life cycle of all components. Careful selection of the raw materials and all supplier parts and the precise manufacturing and adjustment of all machines and accessories result in extraordinarily high quality at DATRON. The manufacturing of all DATRON products and components is carried out completely and exclusively by our experienced personnel at the German manufacturing site. Quality assurance takes place in all manufacturing steps. An extensive acceptance record documents the completeness and the high quality of the systems and machines we deliver.
Quality assurance
CNC Milling Machines

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DATRON Machine Overview
DATRON CNC milling machines and DATRON quality tools are optimally tuned to one another. The combination of machine and tools guarantees a high degree of quality, precision and process reliability for your production.
Powerful
M10
Precise
M8 M7
Economical
M85 M75
Large-format
M8XL ML
Automated CNC manufacturing
ProfitCell Indumatik light
DATRON Machine Overview
CNC Manufacturing solutions for your Success!
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Precision machining with high and maximum speeds is used in more and more applications. DATRON's high-speed machining is used with great success in the following industries, among others:
Electronics industry n n n n n n Front plate and housing manufacturing Membrane keyboard Drilling test adapter Drilling and milling testing equipment Mill soldering frames Consolidated PCB milling
Aerospace n Aluminium plate machining n Aluminium extrusion machining n Precision drilling
Mould and model construction n n n n 3D Aluminium moulds 3D rapid prototyping Graphite electrodes Small Steel moulds
Printing industry n n n n Engraving of 3D stamps Die making Embossing dies Embossing tools
Automobile supplier industry n Aluminium extrusion machining n Small mould construction n Precision CNC machining
DATRON Manufacturing Solutions
DATRON Services
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DATRON Customer Service
Quick to react with expertise You can always count on the DATRON Customer Service. We offer you custom-made service solutions worldwide over the entire lifetime of your DATRON machine.
Training and technology consulting Training and technology consulting Save on time and money from the very beginning with our professional application consulting and specialised product training sessions. You can use DATRON machines effectively and efficiently within a minimum amount of time with our practical training sessions. Take advantage of our know-how from 2,000 machine installations!
Telephone hotline and tele-maintenance With our telephone hotline, we will support you with your application questions or in the event of machine malfunctions. Thanks to our tele-maintenance software, we can analyse machine states online. This saves you time and money, since that often saves on a service technician having to come to you on site. The free telephone hotline is available to you Monday through Friday from 7:00 a.m. to 6:00 p.m. (CET) at +49 (0) 6151 - 14 19 - 99. Outside of the named times, we can be reached from Monday to Friday from 6:00 p.m. to 10:00 p.m. (CET) as well as Saturday and Sunday from 9:00 a.m. to 3:00 p.m. (CET), but this service is at extra charge. Replacement part supply and repair service The DATRON replacement part service offers you the shortest possible delivery times. Our highly qualified service technicians are always there for you: for maintenance, repairs or application engineering. Upon request, we can also agree to on-call duty with a defined reaction time. Put together your individual service package and give us a call! Our Customer Service would be happy to help you! Infoline: +49 (0) 6151 - 14 19 - 99, E-mail: [email protected]
DATRON Customer Service
DATRON Tools
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DATRON Tools For more than 20 years, DATRON has developed and delivered Carbide tools of the highest quality. As a manufacturer of high-quality CNC milling and engraving systems, we have always given a lot of attention to cutting technology. The technological design and the quality of the CNC tools greatly influence the efficiency and quality of the CNC machining. As a result of our own developments and tests, as well as the experi ence of our customers, we can offer you optimised tools especially for high-speed machining.
Scope of Delivery n n n n n End mills with one, two, three, four and six flutes External radius end mills T-slotting mill Ball-nose end mills Micro-toothed mills n n n n n n Solid Carbide drills Milling thread mills Engraving tools Adapter collets Solid Carbide special purpose mills Face milling tools
The advantages for our customers: n Quality tools Made in Germany n Shorter production times thanks to optimal tool geometry n Cost savings thanks to long service life of the tools n Short delivery times: This saves on your own, expensive warehousing. n Custom-made products according to customer specification n Better and faster production results through expert consulting Do you have any questions about manufacturing technology? Our technology specialists Mr Murano and Mr Seelmann will be happy to answer your calls regarding all questions about technology, special applications or optimising your production. Info line: +49 (0) 61 51 -14 19 - 92, E-mail: [email protected]
Request our current tool catalogue today! Fax: +49 (0) 61 51 - 14 19 - 69 E-mail: [email protected]
DATRON Tools
DATRON Technologies
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DATRON Application Technology
DATRON application technology, CNC systems Even before your purchase, sound technical consulting and the creation of samples are among our most important services. DATRON will give you expert advice for solving your manufacturing or automation task. Here, the exact analysis of your production task forms the basis of our consulting. DATRON will support you in optimising the entire manufacturing process. Whether you need help solving particularly difficult programming problems or reducing the production time, our specialists can often give advice that makes all the difference.
We offer you n n n n n n The creation of customer-specific samples according to drawing specifications or in electronic form 2D data formats: DXF, DWG or HPGL 3D data formats: IGS, Step, VDAFS, Parasolid Product demonstrations of the CNC machining systems Developing clamping techniques for the above-named samples Technology consulting with regard to CAD/CAM selection, clamping technology, and high-speed mini tools from DATRON
Maschines/Software/Clamping technology partners n n n In the spacious DATRON technology centre, there are always different DATRON CNC machines available for systematic customer tests and live demonstrations. In the CAD/CAM area, we work with many well-known manufacturers (e.g. SolidWorks/SolidCAM, Mastercam, Type3, PrimCAM) In addition to the innovative DATRON clamping technology, we offer additional clamping systems, e.g. from Schunk and Chick Workholding Solutions.
Do you have any questions regarding the application technology? Our application specialist Dr. Kreis will be happy to answer your ques tions by phone regarding application technology. Info line: +49 (0) 61 51 -14 19 - 86, E-mail: [email protected]
DATRON Application Technology
DATRON Automation
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DATRON Automation solutions Automated production processes allow nearly constant production quality and high productivity. DATRON will support you in implementing your automation processes from the very beginning. With sound know-how in the area of sensors, process automation and process monitoring, DATRON also fulfils complex wishes and requirements for integrated and highly automated manufacturing solutions. The most effective automation solution usually comes from using DATRON standard machines. We also build and manufacture modular special-purpose machines upon request for large batch production or special requirements.
DATRON offers Indumatik light A closed automatic machine for automating small and medium batch production. Being connected to the side of the DATRON CNC machine, it is ready for use directly. Indumatik light is a special, compact system which elegantly combines milling, clamping and automation. In no-personnel operation, up to nine different programs can be run, one after the other. DATRON pick-and-place system The DATRON pick-and-place system ("PAP") was specially developed for the handling of small workpieces. It consists of a program-controlled gripper, which is directly attached to the Z axis of the CNC machine. The pick-and-place system is directly controlled via the CNC control. DATRON automatic lift gate With the short opening and closing times of only two seconds, the setup and non-productive times can be drastically reduced during CNC machining by the DATRON lift gate. In addition, the lift gate makes automatic loading possible, e.g. by robots. Customer-specific automation solutions Whether partial or full automation DATRON offers experience from a multitude of automation projects. Our experts can develop individual solutions based on a systematic analysis of the necessary manufacturing processes. Automation pays off, even after a short time. We'll be happy to advise you!
DATRON Automation
DATRON Accessories
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Accessories
DATRON Accessories Overview
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High-frequency spindles, tool changers and cooling/lubricating systems Our design engineers and application experts have selected the highfrequency machining spindles with special care. With dynamic control, durable temperature control and cooling devices and the robust tool changers, we guarantee precision and productivity. Together with the optimal tools and the minimum quantity cooling/lubrication systems, you're getting the finest cutting technology.
Sensors and automation Maximum production safety is standard with DATRON. Intelligent sensors monitor all operating states of the mechanics and the control. Tools are automatically measured and tool breakage is reliably detected. With the unique DATRON XYZ sensors, you even compensate for material tolerances fully automatically. This is an important precondition, especially for fully automatic operation without personnel. For this purpose DATRON offers an especially economical solution with the Indumatik light system.
Clamping technique Clamping raw parts must go quickly and easily! Who can afford long non-productive times nowadays? With DATRON clamping modules and clamping elements, you can fix the parts to be machined quickly, securely and with low vibrations.
Software and control Quick, highly dynamic technique and simple, intuitive operation The DATRON CNC control system combines efficiency with ease of use. With the latest PC technology and the Windows operating system, you are well-equipped also for the future. Of course, DATRON offers interfaces to (nearly) every CAD/CAM program.
Other accessories In addition, DATRON also offers practical and perfected accessories for the areas of rotary/swivel axes, chip/dust disposal and consumable materials.
Accessories Overview
HF Spindles and Accessories

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DATRON High-Frequency Spindles
DATRON offers the right machining spindle for every application. Perfect precision, durability and a very wide application range are offered. The professional selection of the machining spindle matching your application is an especially important point in configuring the CNC machine tool. You can choose from an extensive product range in order to implement the ideal high-frequency spindle for your specific application range. You can choose between extremely powerful high-frequency precision spindles or cost-effective and robust "work horses" here. All DATRON high-frequency spindles have high quality and durability in common. DATRON milling machines are specialised on extremely effective cutting, especially with smaller tools. High-quality and, at the same time, economic manufacturing requires high speeds for a high cutting capacity with smaller tools. With speeds of up to 60,000 rpm and high-quality precision bearings, DATRON machining spindles offer the solution for sophisticated precision cutting. The following high-frequency spindles are available: PowerS powerful and especially precise high-frequency spindles with HSK-E tool inserts. Ideal for high quality and efficiency in power cutting. Speeds of up to 40,000 rpm and high cutting capacity. HighS for high-speed machining: HighS high-frequency spindles with automatic tool change for milling, drilling and engraving; for easier high-speed machining. EcoS HighS high-frequency spindles with automatic HSK-E cone tool changer. For especially precise milling, drilling and engraving, the HighS machining spindles are equipped with the HSK-E cone tool changer. For plastic and non-ferrous metals: Especially robust high-frequency spindles with automatic tool changer for milling, drilling and engraving with speeds up to 30,000 rpm.
Please note: The following article numbers and specifications for the scope of delivery for high-frequency spindles refer to new machine orders. If you have any questions regarding upgrades for existing machines or for spare part supplies, please contact our Customer Service. We'll be happy to advise you. Info line: +49 (0) 6151 - 14 19 - 99
High-Frequency Spindles
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DATRON offers more At DATRON, you get a high-performance spindle system and the perfect periphery to go with it. The electronic control, the converter, the lubrication system, and the tool changer system are optimally adapted to each other. This guarantees the maximum quality and reliability of the overall system. Technology Solution of your cutting task in the DATRON technology centre: Our application technicians have a lot of accumulated know-how in highspeed machining. We will give you practical advice about your cutting task. Together with you, we will select the optimum spindle system and the right tools for your requirements. Cooling/lubrication DATRON intelligent minimum quantity cooling lubrication system: The program-controlled minimum quantity cooling and lubrication system allows the milling speed and quality to be drastically increased while increasing the tool life at the same time with better cooling. Very high quality is achieved thanks to the micro-lubrication of the tool. Thanks to the use of different lubricants, the system is suitable for all standard materials. Service DATRON offers service and support from one source. Our spindle overhaul and exchange service guarantees that your machine is ready for production within a minimum amount of time, even in the event of a malfunction.

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DATRON High-Frequency Spindles EcoS
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EcoS P 1.2 HF spindle

EcoS P1.2 HF spindles were developed specifically for efficient CNC machining at high speeds. The continuous power of 1.2 kW and speeds of up to 30,000 rpm allow the effective milling and engraving machining of Aluminium, plastics, and also composite materials, for example. Properties: n n n n n n n n Very good price/performance ratio High performance Aluminium cutting Very robust spindle Automatic tool change is possible Cost-effective since air-cooled (no cooling device required) Direct shank clamping system for tool diameter up to 8 mm Collet chucks available in 3 mm, 3.175 mm, 4 mm, 6 mm and 8 mm Durable ceramic ball bearings
Scope of delivery: n Spindle, set of cables and HF converter, a collet chuck 6 mm Options/accessories: n n n n n n Collet chucks 3 mm (article No. 0068320D) Collet chucks 3.175 mm (article No. 0068330D) Collet chucks 4 mm (article No. 0068324D) Collet chucks 6 mm (article No. 0068326D) Collet chucks 8 mm (article No. 0068328D) Tool changer systems
1.4 1.2 1.0 Power (kW) 0.8 0.6 0.4 0.2 0 Power (kW) Torque (Nm)
0,7 0,6 0,5 Torque (Nm) 0,4 0,3 0,2 0,1 0 5,000 10,000 15,000 20,000 25,000 30,000 Speed (RPM)
Advantages:
n Very good price/
performance ratio
n Very robust spindle EcoS P1.2 1.2 kW at 30,000 rpm 0.5 Nm from 9,000 rpm up to 30,000 rpm Direct tool clamping, up to 8 mm Article number 0A01051 n Durable ceramic ball bearings
Technical data Continuous power Torque Speed Tool insert Order specification HF spindle EcoS P1.2
Application:
n Milling and drilling of
non-ferrous metals, plastics wood and composite materials

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DATRON High-Frequency Spindles HighS
HighS L 0.6 HF spindle

HighS - High speed for high-speed machining: This high-frequency spindle provides 0.65 kW of continuous power. The maximum speed is 60,000 rpm. Cooling takes place via the spindle insert. This spindle is suitable for easier cutting with tools up to a maximum of 8 mm shank diameter and for engraving applications. Properties: n Machining precision and durability thanks to hybrid ball bearings made out of Steel and ceramics. n Very high concentricity precision of up to 3 m (on the inner cone) n Quiet and low-vibration running thanks to electronic fine-balancing n No penetration of dirt and dust into the spindle interior thanks to the air purge n Pneumatically actuated tool-clamping system n Automatic tool change n Cost-effective since air-cooled (no cooling device required) Scope of delivery: n Spindle, set of cables and HF converter, a collet chuck 6 mm Options/accessories: n Collet chucks 6 mm (article No. 0068326D) n Additional collet chuck diameters are available
700 600 500 Power (W) 400 300
0.16 0.14 0.12 0.10 0.08 0.06 Torque (Nm)
200 100 0 Power (kW) Torque (Nm)
0.04 0.02 0 10,000 20,000 30,000 40,000 50,000 60,000 Speed (RPM)
Advantages:
n Very good price/performance ratio n Speed up to 60,000 rpm n No cooling device necessary n Upgrade to HighS H2.0
Technical data Continuous power Speed Tool insert Tool change Order specification HF spindle 0.6 kW, type 2 with converter
HighS L0.6 0.65 kW of up to 60,000 rpm direct shank clamping up to 6 mm automatic Article number 0A01053L
HF spindle possible without high costs Application:

n Milling and drilling of non-ferrous
metals, plastics and wood
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HighS M1.8 HF spindle

HighS/K - High-speed with HSK-E 25 clamping cone: The high-frequency spindle with automatic HSK-E 25 tapered tool changer reaches speeds of up to 48,000 rpm and is suitable for especially precise milling, drilling and engraving. Properties: n Machining precision and durability thanks to hybrid ball bearings made out of steel and ceramics. n Very high concentricity precision of up to 3 m (on the inner cone) n Quiet and low-vibration running thanks to electronic fine-balancing n No penetration of dirt and dust into the spindle interior thanks to the air purge n Clamping diameters up to 10 mm n Very high holding forces thanks to the HSK clamping system Scope of delivery: n Spindle, set of cables and HF converter Options/accessories: n Different HSK-E 25 tool inserts are available
2.5
0.5
2.0
0.4
Power (kW)
1.5
0.3 Torque (Nm)
1.0
0.2
0.5 Power (kW) Torque (Nm) 0
0.1
10,000 20,000 30,000 40,000 50,000 Speed (RPM)
Advantages:
n Speed up to 48,000 rpm n HSK-E 25 tool insert n High concentricity precision
Technical data Continuous power Speed Tool insert Tool change Order specification
HighS M1.8 1.8 kW at 48,000 rpm up to 48,000 rpm HSK-E 25 clamping cone automatic Article number 0A01053I
Application:
n Steel engraving n Graphite machining
HF spindle 1.8 kW, HSK-E 25 with converter, without cooling device

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HighS H 2.0 HF spindle

HighS - High speed for high-speed machining: The high-frequency spindle with automatic tool changer for milling, drilling and engraving. The water-cooled precision high-frequency spindle H2.0 is designed for sophisticated cutting tasks. This high-speed spindle offers speeds of up to 60,000 rpm with maximum precision and quiet rotation. Properties: n Machining precision and durability thanks to hybrid ball bearings made of Steel and ceramics. n Very high concentricity precision of up to 3 m (on the inner cone) n Quiet and low-vibration running thanks to electronic fine-balancing n No penetration of dirt and dust into the spindle interior thanks to the air purge n Pneumatically actuated tool-clamping system n Automatic tool change n Powerful direct shank clamping Scope of delivery: n Spindle, set of cables and HF converter, a collet chuck 6 mm Options/accessories: n various collet chuck diameters available
2.5
0.5
2.0
0.4
Power (kW)
1.5
0.3 Torque (Nm)
1.0
0.2
0.5 Power (kW) Torque (Nm) 0 10,000 20,000 30,000 40,000 50,000 60,000 Speed (RPM)
0.1
Advantages:
n Powerful direct shank spindle n Speed up to 60,000 rpm n Water-cooled
Technical data Continuous power Speed Tool insert Tool change Order specification
HighS H2.0 2.0 kW of up to 60,000 rpm direct shank clamping, max. 8 mm automatic Article number 0A01053G
Application:
n Steel engraving
HF spindle, 2.0 kW (collet chuck 6 mm) with converter, without cooling device
DATRON High-Frequency Spindles PowerS
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PowerS Syncro 3.0 HF spindle

Concentrated force, maximum precision, full of innovative technology: With the powerful PowerS Syncro 3.0 HF spindle, you are all set for the especially sophisticated machining tasks of today and tomorrow. With this spindle, you can take things to the limit: The robust structure and the high error tolerance with extensive sensors can handle even the highest amount of stress in daily practice. Properties: n Synchronous motor with high energy density n 3 kW output for high chip volumes n Constant torque, also at low speeds n Operational safety guaranteed thanks to generous dimensioning and process monitoring n Very high surface quality thanks to optimum concentricity n Robust and durable n Short starting/stopping cycles n Fast tool change thanks to high acceleration/braking delay Scope of delivery: n Spindle, set of cables and HF converter Options/accessories: n Different HSK-E 25 tool inserts are available
3.0 2.5 2.0 Power (kW) 1.5 1.0 0.5 0 0 10.000 20,000 Speed (RPM) 30,000 40,000
3.0 2.5 2.0 1.5 1.0 0.5 0 Torque (Nm)
Power (kW) Torque (Nm)
Advantages:
n High-end spindle n High cutting capacity n High operational safety
Technical data Continuous power Torque Speed Tool insert Tool change Order specification
PowerS Syncro 3.0 3.0 kW at 30,000 - 40,000 rpm approx. 0.95 Nm starting from ca. 1,000 rpm up to 40,000 rpm HSK-E 25 clamping cone automatic Article number 0A01057
thanks to extensive sensors
Application:
n Milling and drilling of
non-ferrous metals, plastics and wood
n Milling and machining of Steel n Graphite machining HF spindle PowerS Syncro 3.0 with converter, without cooling device

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Spindle cooling device HI-KG-Cube

The spindle cooling device with its robust industrial design is fit for multi-shift operation. The control accuracy is 1K for load and standby operation. Process safety is guaranteed by monitoring temperature, filling level and flow. A spindle tempering device is available on request.
Properties: n Digital temperature display n Error status display via error code n Indication of flow upon pressing the button n Integrated water filter Scope of delivery: n Cooling device n Signal cable set n Filling funnel with hose piece Options/accessories: n Coolant additives (article No. 0069260S) n Additional water filter (article No. 0069259C)
Technical data Cooling capacity Control temperature Pump flow rate Coolant volume Order specification Spindle cooling device, type HI-KG-Cube Spindle cooling device, type HI-KG-M10Pro
Spindle cooling device HI-KG-Cube 1,000 W 25 C >240 l/h max. ca. 9 l Article number 0A01054E 0A01054F
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Speed option for HF spindles HFS-DO

Software extension for program-controlled standard speed for high-frequency spindles. Properties: n Tool-dependent standard speed from the tool database n Standard speed by means of macro command n Manual speed setting on the hand-held control unit n Speed transferred by CAM system Scope of delivery: n Software extension
Order specification Speed option for HF spindle
Article number 0A01070C

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DATRON Tool Changer Systems
Tool changer overview

The automatic tool changers for the DATRON machining systems with high frequency spindles increase the flexibility and efficiency of the machine. Thanks to the built-in tool length sensor, tools can automatically be checked for wear and breakage and exchanged during machining.
Tool changer types
For machine type M8, M8XL M35, M85 M7, M75 M25 M10 ML machines
Standard TC-S
Standard TC-S M7
Built-in version TC-E
Built-in version TC-E (HSK-E 25)
Built-in version TC-E11 (HSK-E 25)
Tool Changer Systems
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Standard tool changer TC-S

TC-S-10 The tool changer system TC-S is designed for direct shank clamping and is available with 5 or 10 individual stations. A precise mechanical sensor for tool length measurement is built in (not in TC-S-10-B). Properties: n Open tool magazine with 5 or 10 tool-changing stations n Automatic tool check Scope of delivery: n Tool magazine with tool-changing stations n Software for tool management n Tool length sensor (not for TC-S-10-B) Options/accessories: n Various tool-changing stations (see DATRON Tools Catalogue) TC-S-5
Version M2/M3/M5/M9/ M25/M35/ML
Version M7
Order specification Tool changer for 10 tools TC-S-10 Tool changer for 10 tools TC-S-10 Additional tool changer 10 x TC-S-10-B Tool changer for 5 tools TC-S-5
For machine type M25 M35/ML M35/ML M7
Article number 0A01110 0A01110K 0A01110L 0A01112C

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Tool changer built-in version TC-E

The automatic tool changer accommodates up to 15 tools per magazine with direct shaft clamping or up to five HSK-E 25 tools. A cover protects the tools from dirt and chips and folds up automatically during tool changes. An integrated tool length sensor (13 mm diameter) automatically measures the tools. Properties: n Tool magazine with tool-changing stations n Fold-away cover for protecting against chips n Automatic tool check Scope of delivery: n Tool magazine with up to 15 tool-changing stations with direct shaft clamping or up to five tool-changing stations for HSK-E 25 Collet chucks n Software for tool management n Tool length sensor (not applicable for additional tool changer) Options/accessories: n various tool changing stations (see tool catalogue)
Max. number of magazines per machine M7 M8 (XL) ML1000-X MV1000-1 ML1500-X /ML1600-5 MV1500-1
TC-E-15
Direct shank clamping version
TC-E-5
Version HSK-E 25
1 magazine
2 magazines
3 magazines
Order specification Tool changer 15x TC-E-15 Tool changer 15x TC-E-15 Tool changer 15x TC-E-15 Tool changer 5x TC-E-5 Tool changer 5x TC-E-5 Tool changer 5x TC-E 5 Tool changer 5x TC-E 5 Tool changer 5x TC-E 5
machines M8/M35/ML M8/M35/ML M8/M35/ML M8/M35/ML M8/M35/ML ML1500/ML1600 / MV1500 M8/M35/ML M7 pos. 1 - 15 with length sensor pos. 16 - 30 without length sensor pos. 31 - 45 without length sensor pos. 1 - 5 with length sensor pos. 6 - 10 without length sensor pos. 11 - 15 without length sensor pos. 1 - 5 without length sensor pos. 1 - 5 with length sensor
Article number 0A01112 0A01112B 0A01112E 0A01113A 0A01113B 0A01113K 0A01113L 0A01113J
29 5
Tool changer TC-E-11

The automatic tool changer accommodates up to 11 HSK-E 25 tools per magazine. The tools are protected from chips and dirt in a drawer with a lifting device. This moves up automatically during a tool change. Automatic tool length measurement is made possible thanks to the highlyprecise integrated probe (tracer pin diameter 22 mm). Properties: n n n n Tool magazine with tool-changing stations Drawer system to protect against chips Tool length up to 45 mm (length for Schunk Tribos HSK collet chucks) Tool diameters up to 20 mm
Scope of delivery: n Tool magazine with 11 tool-changing stations n Software for tool management n Tool length sensor (not applicable for additional tool changer) Options/accessories: n Changing station for HSK-E 25, (article No. 0690234)
Version 0A01114
Order Order specification specification Tool Tool changer changer 11 11 x x Tool Tool changer changer 11 11 x x Tool Tool changer changer 11 11 x x
Machining Machining system system M10 M10 M10 M10 M7 M7 pos. pos. 1 1 -- 11 11 with with length length sensor sensor pos. pos. 12 12 -- 22 22 without without length length sensor sensor pos. pos. 1 1 -- 11 11 with with length length sensor sensor
Item Article number number 0A01114H 0A01114H 0A01114I 0A01114I 0A01114J 0A01114J

30 4 30
Tool length sensor WLS

The DATRON tool length sensor automatically measures the tool length. A precision probe is controlled via the measuring tappet. The DATRON CNC software supports the following measuring functions: n Automatic measurement of the tool length n Automatic tool length correction n Tool-breakage detection Properties: n Mechanical tool length sensor n Tracer pin diameter 13 mm n Suitable for tools with a diameter up to max. 12 mm Scope of delivery: n Tool length sensor n Software for tool management
Advantages:
n No presetting of the tool length n High precision n Small space requirement
Application:
n Tool length measurement n Automatic correction of
length tolerances Tool breakage datection

Order specification Tool length sensor, single station, incl. software Article number 0A01114S
31 5
Z-Nano tool probing

The Z-Nano precision probing head allows tool lengths to be measured quickly, precisely and automatically, as well as a wide variety of tools to be checked. The functional principle with linear guidance is absolutely free of transverse forces, so that even sensitive and very small tools can be measured. The precise tool length sensor Z-Nano can be used for the machine systems M8, M35, M7, ML, MV and M10. The DATRON CNC software supports the following measuring functions: n Automatic measurement of the tool length n Automatic tool length correction n Tool breakage detection Scope of delivery: n Sensor n Depending on the type of machine, a special mounting plate might be required Options/accessories: n Blow-off station for Z-Nano, (article No. 0A01115N)
Technical data Device protection Repeat ability Tool diameter (min) Max. tool diameter Diameter of the measuring surface Planeness of the measuring surface Measuring force Maximum stroke
Z-Nano IP67 0.5 m > 0.5 mm 20 mm 22 mm 10 m 2.5 N 10 mm
Advantages:
n Very low measuring force n For tools up to 20 mm diameter n Very high precision
Application:
n Precise tool length measurement n Automatic correction of
Order specification Z-Nano tool sensor, M8, M35 Z-Nano tool sensor, M7 , ML, MV Z-Nano tool sensor, M10
Article number 0A01115A 0A01115B 0A01115D
length tolerances
n Tool breakage control

32 4 32
DATRON Cooling/Lubricating Systems
DATRON EK-D cooling/lubrication system

The DATRON cooling/lubrication system for Ethanol is for conducting heat away from the milling location. Ethanol coolant is sprayed through two Venturi nozzles with compressed air near the milling cutter and comes out as a fine mist on the workpiece and tool. The heat energy which is generated in the milling process is removed from the milling location by means of the evaporation process. In addition, the coolant lubricates the cutting edge of the tool and increases the tool life. Thanks to the complete evaporation of the Ethanol coolant, it is not necessary to clean the workpiece after machining. Properties: n n n n n Can be electronically dispensed via hand-held control unit Flexible spray nozzle holder Direction-dependent spraying behaviour can be programmed Program-controlled spray volume Coolant consumption 0 - 1 l/h
Scope of delivery: n 2 micro spray nozzles with holder n 5-litre storage tank (plastic) n Software extension for automatic mode
Advantages:
n Optimum tool cooling n Very close to milling cutter n Directed spray n Complete evaporation of the coolant
Application:
n Workpiece cooling n Tool cooling n Lubricating the cutting edge n Not suitable for HSK spindles Order specification Cooling system "alcohol" Article number 0A01005
Cooling/Lubricating Systems
33 5
Storage tank with filling level monitoring VBF for DATRON EK-D cooling/lubrication system
Robust metal tank for the standard cooling/lubricating system DATRON EK-D. The storage tank with five l capacity is fastened directly to the machine. An automatic filling-level check with a warning message via the control guarantees process safety. A visual filling check is also a component. Properties: n n n n n Industrial version (metal) 5-litre capacity Visual filling level control Automatic filling-level check with warning message 4 mm hose connection
Scope of delivery: n 5-litre storage tank n Funnel tube n Filling level monitor
Advantages:
n Easy tank filling n Process safety by means of sensors n Robust metal design n Filling level monitor
Application:
n For cooling/lubrication system
DATRON EK-D
Order specification Cooling system tank with sensor (DA), industrial design, 5 Liter
Article number 0A01005E

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Basic module Microjet EK-M cooling/lubrication system

Minimum volume cooling/lubrication system for DATRON CNC machines The Microjet cooling/lubrication system is used everywhere where lubrication is to be done with especially small volumes of liquid, directly, reproducibly and process-safely during milling and engraving. Adjustable pressure is applied to the cooling lubricant liquid in a pressure tank, which is pressed into capillary hoses which feed into the two-component nozzles. The capillary hose here is for dosing the amount. The desired minimal liquid volume is set via the container pressure, which can be read off a manometer. The flow speed in the capillaries changes by changing the pressure. This way, the liquid volume can be controlled reliably and evenly up to nearly zero consumption. Please note: Depending on the application, a 2-nozzle or 4-nozzle spraying unit will be required. Properties: n n n n n Can be switched on and off electronically via the hand-held control unit and control system Coolant consumption 0 - 1 l/h Various cooling media can be used The air jacket can be adjusted via a setting screw Automatic filling-level check with warning message
Scope of delivery: n 5 l/9 l storage tank n Software extension for automatic mode Options/accessories: n 4-nozzle spraying unit for applications with CleanCut or 11fold Tool changer, (article No. 0A01106S) n 4-nozzle spraying unit, adjustable for HSK and direct shank spindles (article No. 0A01106U) n 2-nozzle spraying unit, (article No. 0A01106Q)
Advantages:
n Various cooling media can be used n Finely dispensable spray volume n Filling level monitor
Application:
n Workpiece cooling n Tool cooling n Lubricating the cutting edge Order specification Microjet cooling lubricant system without spraying unit, 5 l tank with level switch Microjet cooling lubricant system without spraying unit, 9 l tank with level switch Article number 0A01106G 0A01106F
35 5
Circular spray head 4-nozzle microjet EK-VM-R

The spray system consists of a spray head with four nozzles. Their setting angles are designed such that the milling cutter is optimally sprayed. The round spray head is only used with HSK-E 25 spindles and is used in connection with CleanCut, the rotary-swivel table and machines of type M7 or M10 with an 11fold tool changer. Application: n Used with CleanCut, rotary-swivel table and M7 or M10 with 11fold tool changer
Sprayhead 4-nozzle microjet EK-VM-4

The spray system consists of four adjustable nozzles with a bundled jet which are arranged 90 apart around the milling cutter. The spray head can be mounted instead of the EK-VM-2 standard head. With this, the coolant/lubricant is optimally distributed. The coolant always gets to the tool cutting edge, independent of the milling direction. The tool changer must be equipped with long tool-changing stations (required: 70 mm), (article No. 0690234). Application: n Used on all spindles with direct shank clamping and DATRON HSK high-frequency spindles Scope of delivery: n 4-nozzle spraying unit
Sprayhead 2-nozzle microjet EK-VM-2

In the case of the 2-nozzle spraying unit, the cooling jet can be optimally adjusted to the machining task with the flexible jointed hoses. This spraying unit is designed for all spindles with direct shank clamping and with HSK collet chucks. Application: n Used for all DATRON HF spindles with direct shank clamping and HSK collet chucks Scope of delivery: n 2-nozzle spraying unit Properties, EK-VM-2 and EK-VM-4: n Can be electronically switched on/off via the hand-held control unit n Coolant consumption 0 - 1 l/h n Various cooling media can be used
Advantages:
n Finely dispensable spray volume n Better distribution of the coolant/lubricant n No obstruction of the cooling
jet by workpiece edges
Application:
Order specification CleanCut spraying unit, nozzles not adjustable, HSK-E 25 4-nozzle spraying unit, nozzles adjustable, HSK-E 25, M7, M8, ML 2-nozzle spraying unit, microjet, standard Article number 0A01106S 0A01106U 0A01106Q n Workpiece cooling n Tool cooling n Lubricating on the tool blade
Sensors and Automation

36 4 36
DATRON Sensors
The "online" quality system - sensor XYZ

Simply swivel into the work area and increase the production quality within seconds, or check the dimensional stability: With the sensor XYZ, you can consistently optimise your method of production. With this sensor we will navigate you quickly, easily and conveniently over all obstacles.
Ingenious in every dimension - sensor XYZ

The you You The and sensor XYZ is a three-dimensional probing sensor. With its help, can considerably reduce the set-up times of your milling machine. increase the precision and reliability of your referencing. sensor XYZ will make your production more efficient. Long tedious setup is a thing of the past.
Material surfaces
A material surface is measured by means of point-like digitalisation. The created height profile is immediately corrected by the CNC or engraving program. Advantage: Also uneven or imprecisely clamped workpieces can be absolutely precisely machined at the right depth. Application examples: Finding the centre of cylindrical bodies; apply precise chamfers or radii (e.g. on view windows, for front plates); rough digitalisation of a mould for further processing in the CAD system; engraving on curved surfaces; setting the workpiece zero point on the material surface; milling switch breakouts in curved passenger car consoles; engraving with constant width on materials which have thickness tolerances; exact countersinking, drilling and milling of woodwind instruments (e.g. raw oboes); introducing screw counterbores, always at the right depth, even on large boards; midpoint determination of an internal rectangle; exact depth machining of acrylics or other plastics with thickness tolerances; machining PCB circuit cards specifically in one layer; engraving stamps or cutting dies on concave surfaces.
Advantages:
n Finding reference edges
of the workpiece even in the case of free-form surfaces or uneven materials of material tolerances
n Exact depth machining

n n
n Automatic compensation
Clear reduction of set-up times Fast and exact

material measurement
Sensor System
DATRON Sensors
37 5
Probing heads for measuring and setting up workpieces

DATRON provides sensors of varying precision for measuring and setting up workpieces. With these sensors, program-controlled height measurements of surfaces can be carried out in connection with the standard machine control. The respective probing head is fastened to a swivel arm directly on the Z axis of the machine and is swivelled down for measuring. This way, unnecessary traversing movements for fetching the probe are avoided. All measuring operations can be carried out both manually as well as with program control. Measuring points in the Z direction can be recorded with the standard software and the spindle height corrected accordingly. This way, various workpiece heights can be corrected when machining from above. It is also possible to place a measuring field over a curved surface and to use this measuring field as a reference for the machining. This way, curved surfaces can be engraved with a constant depth. The 3D extension opens up other measuring options, which drastically increase the machine's productivity. DATRON probing heads are also suitable for probing reflective and nonconductive materials.
Technical data Max. number of measuring points Max. height difference between two points Measuring duration 3.455 +/- 2 mm Single measurement takes approx.10 sec. Field with 10 measuring points, approx. 30 sec. (measured on a DATRON M8)
Sensor System

38 4 38
DATRON Sensors
Sensor Z TP-D
Type TP-D is for more simple measurements, e.g. in the case of engravings, designed for achieving constant engraving depths. It provides a measuring accuracy of 0.05 mm. The type TP-D is characterised by its especially low probing forces and is therefore also suitable for soft and sensitive surfaces. To avoid damage to the probing head, the probe tip has an intended breaking point, where it breaks if it is overloaded, and it can be easily exchanged. Properties: n Complete software control Scope of delivery: n Z sensor, complete with swivel arm n User software n Installation and alignment (for new machines) Options/accessories: n 3D (X,Y) extension, (article No. 0A01121B) n Special probe tip, (article No. 0A01121T) n Replacement probe tip, (article No. 0690219H)
Advantages:
n High precision in all dimensions n Reduction in set-up times n Automatic compensation of
surface tolerances
Application:
n For highly precise engraving n Fast setup of workpieces n Determination of reference points Technical data Measurement precision Order specification Sensor Z TP-D Sensor Z TP-D +/- 0.05 mm Article number 0A01121
on workpieces
Sensor System
DATRON Sensors
39 5
Probe tip for probing head
TP-D
Special probe tip for DATRON probing head TP-D For surfaces which are even more curved, small workpieces or workpieces with small geometries, a probe tip with a radius of 0.5 mm is available. Bore holes from 1.2 mm in diameter can be measured with the special probe tip. The special probe tip has higher precision for workpieces with inclines. Sensitive surfaces should be measured with the standard probe tip, since the load per unit area is lower here due to the larger radius. Properties: n Tip radius 0.5 mm n Even higher probing precision for curved surfaces n For sensor Z TP-D Scope of delivery: n Three probe tips n Special keys n Mounting material
r = 1.5 mm r = 0.5 mm Measuring error Much more precise measuring result with the tip r = 0.5 mm
Advantages:
n Very high precision in all dimensions n Reduction in set-up times n Automatic compensation of
Standard
Special probe tip
surface tolerances
Application:
n For highly precise engraving n Fast setup of workpieces n Determination of reference points
on workpieces
n Measurement of inclined surfaces n Measurement of small recesses Order specification Exchange kit for special probe tip sensor Z TP-D-2, red probing head Article number 0A01121T
Sensor System

40 40
DATRON Sensors
Precision sensor XYZ
TP-R
The TP-R sensor, as opposed to the TP-D sensor, is characterised by its higher measuring precision of +/- 0.01 mm. The process safety is increased with the TP-R sensor since the probing head is fastened to the swivel arm with a magnetic coupling, which disengages if the horizontal forces are too high before damage can occur. The TP-R sensor also reacts exactly and measures exactly to the point, even when the mechanics have increased vibration behaviour. Various probe tips are available as accessories for the TP-R precision sensor. Properties: n Complete software control Scope of delivery: n n n n XYZ probing head complete with swivel arm Probing tip (length: 13.5 mm, diameter: 3 mm) User software Installation and alignment (for new machines)
Required accessories: n 3D (X, Y) extension, (article No. 0A01121B) Option: n Additional probe tip (length: 20 mm, diameter: 1 mm) for delicate parts, (article No. 0049005F)
Advantages:
n Very high precision
in all dimensions
n Reduction in set-up times n Automatic compensation of
surface tolerances
Application:
n For highly precise engraving n Fast setup of workpieces n Determination of reference points
Technical data Measurement precision Order specification Precision sensor XYZ TP-R
Precision sensor XYZ TP-R +/- 0.01 mm Article number 0A01121R
on workpieces
Sensor System
DATRON Sensors
41 5
3D (X,Y) extension for Z sensor TP-D/XYZ TP-R

The 3D extension allows measurements to also be made in the X and Y directions, so that the milling cutter can be exactly positioned above the centre of a hole or workpiece edge, for example. Corners and edges A workpiece edge or the workpiece height can be determined exactly with one measurement. Both the material height as well as the exact position of a right-angle workpiece edge can be determined with three measurements. Advantage: The determination of reference points on workpieces can be done much more precisely with the DATRON sensor and in a fraction of the time compared with conventional methods. Midpoints Midpoints of circular or rectangular materials or breakouts can be determined automatically. Advantage: Centring on the material can be done precisely in a few seconds without a long set-up time. With the measurement of two reference bore holes, for example, a nonangled clamping can also be compensated by rotating the coordinate system accordingly. All measurements can be done manually as well as completely automatically.
Order specification 3D (x,y) extension for X,Y,Z sensors
Article number 0A01121B
Sensor System

42 42
DATRON Sensors
DATRON Renishaw NC4-F115 Contact-free tool control system

Compact laser module with integrated transmitter and receiver. Fast, precise and automatic, contact-free tool measurement and breakage detection on turning tool. The times for tool measurement can be reduced by up to 90%. The automatic tool breakage control ensures reliable manufacturing in fully automatic operation. The minimum tool length depends on the spindle, spray system, other attachments and the installation location. Properties:
n Measurement of tool lengths and diameters on turning tool n Contact-free measurement of tools
Scope of delivery: n Sensor and attachment parts, software option n Depending on the type of machine, a special mounting plate might be required Compatibility:
n Starting from software version V8.xx
Advantages:
n Measurement of the effective
tool diameter
n contact-free, and therefore no
measuring forces on sensitive tools

n Integrated in the software n Very exact n Fast measurement Technical data Measurement precision Minimum tool diameter Maximum tool diameter Type of protection Laser type Order specification Tool control system Renishaw NC4-F115 Tool control system Renishaw NC4-F115 for M10 Renishaw NC4-F115 < +/- 10 m (according to milling cutter calibration) type 0.2 mm (measurement), 0.1 mm (breakage detection) < 20 mm Protection in accordance with IPX 8 (air purge and mechanical shutter) Visible red laser light (670 nm), < 1 mW Article number 0A01116A 0A01116B
Application:
n Measurement of tool length
and diameter
n Monitoring of tool wear and tool
breakage
n Increase in machine reliability by
means of tool control in the machining process
Sensor System
DATRON Sensors
43 5
DATRON CCD camera

With the camera, it is possible to show the workpiece surface as an image and to show it with crosshairs with the software included in delivery. This way, fiducial marks or other marks can be exactly approached. Properties: n n n n Black/white camera with 1,280 x 1,024 pixels 25 mm lens, C-mount Image cut-out approx. 36 mm x 29 mm Chip-proof IP 65
Scope of delivery: n Camera n Fixture, installation n Software for showing images with crosshairs Options/accessories: n LED lighting system, (article No. 0A01065F) n LED lighting system red, (article No. 0A01065G) Compatibility: n Starting from software version V8.xx
Note: A more powerful controller is necessary for using the CCD camera; the ex isting computer must be exchanged when the camera is installed later.
Advantages:
n Display of the workpiece
surface as an image or other marks
n Exact approach of fiducial marks
Order specification CCD camera IP65, PC update 1.3 M pixels with crosshairs, M7 CCD camera IP65, PC update 1.3 M pixels with crosshairs, M8
Article number 0A01065B 0A01065D
Sensor System

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DATRON Sensors
DATRON Vision System

The DATRON Vision System is integrated in the DATRON CNC software and makes it possible to quickly teach in and recognize markings and fiducial marks which are on the surface of a workpiece. The workpiece surface can be shown as an image with the camera and crosshairs can be shown. Markings, for example, are automatically approached under the program control and the distance to the setpoint position is determined. With this, the workpiece zero point and the rotation of the coordinate system can be corrected so that the workpiece is machined at the correct position and at the correct angle. Since fiducial marks and workpiece surfaces can strongly vary, it is recommended to have the application tested by DATRON's Application and Consulting department. Properties: n n n n n Black/white camera with 1,280 x 1,024 pixels 25 mm lens, C-mount Image cut-out approx. 36 mm x 29 mm Image-processing software Chip-proof IP 65
Scope of delivery: n n n n n Camera Fixture, installation Software for showing images with crosshairs Software for image evaluation Software for using the Vision System within the DATRON macro programming
Options/accessories: n LED lighting system, (article No. 0A01065F) n LED lighting system red, (article No. 0A01065G) Compatibility: n Starting from software version V8.xx Note:
Advantages:
n Very high machining
A more powerful controller is necessary for using the CCD camera; the ex isting computer must be exchanged when the camera is installed later.
precision
n Reduction of setup time Technical data Camera resolution Max. distance from the lens to the workpiece surface Image cut-out Order specification CCD camera IP65, PC update 1.3 M pixels with Vision System, M7 CCD camera IP65, PC update 1.3 M pixels with Vision System, M8 Vision System 1,280 x 1,024 pixels, monochrome approx. 100 to 150 mm 28 x 22.4 to 41.25 x 33 mm Article number 0A01065C 0A01065E
Application:
n Teaching and recognizing geometries n Storage of taught images n Position detection
Sensor System
DATRON Automation
45 5
Indumatik light IL
Automate now DATRON CNC machines and Indumatik light! DATRON CNC milling systems can now manufacture with even higher productivity with the specially adapted Indumatik light automation cell. The Indumatik light is a closed automation cell which is connected on the side of the DATRON M8, M35 or M10 and is immediately ready to use. The Indumatik light changes pallets automatically with the clamped workpiece. Up to 60 consecutive workpieces can be produced with fewer operators. It is a compact system which elegantly combines three functions, namely, milling, clamping and automation. Properties: n n n n n n Automates small and medium batch production Low space requirement Works robustly and quietly Runs up to nine different programs one after the other in low-personnel mode Short set-up times Manual insertion in the machine tool always possible
Scope of delivery: n Indumatik light automation cell n Automatic opening/closing of side access door n Zero-point clamping system including extensive accessories Options/accessories: n Tool breakage n Change pallets n Centring clamp Note: To attach an Indumatik light, the respective milling machine must be prepared. Electronic interfaces and mechanical conversions are required. Our specialists will be pleased to help you.
Technical data Automation unit Transfer grippers, handling weight Workpiece changing time Workpiece magazine Dimensions (L x W x H) Weight
Indumatik light IL Linear axis system, servo-motoric and pneumatic for workpiece handling max. 25 kg approx. 30 sec. 60 workpiece places approx. 1,800 mm x 1,300 mm x 2,400 mm approx. 1,000 kg
Order specification Indumatik light IL for M8/M35 Indumatik light IL for M10
Article number on request on request
Automation

46 46
DATRON Automation
PAP pick-and-place system
The DATRON pick-and-place system (PAP) was specially developed for the handling of small workpieces. It consists of a program-controlled gripper, which is directly attached to the Z axis of the CNC machine. The pick-and-place system is controlled via the CNC control. Customised grippers take up small workpieces with a positive fit and with high positioning accuracy. The pick-and-place system allows loading and unloading to be done automatically in workpiece carriers, such as pallets, pneumatic clamping chucks, rotary/swivel axes and other depots. Thanks to its integration directly in the DATRON CNC machine, this automation solution is especially cost-effective. Scope of delivery: n n n n Gripping unit Stroke cylinder Gripper finger for blank Blow-off unit
Options/accessories: n Compact rotary axis n Pneumatic clamping system
Advantages:
n Increase in productivity thanks to
shorter clamping cycle
Technical data Dimensions in retracted state (L x W x H) Stroke cylinder operating pressure Z axis
PAP pick-and-place system 355 mm x 120 mm x 66 mm 0.2 - 0.6 MPa 0.1 - 0.6 MPa 70 l/min at 0.6 MPa approx. 1.0 kg Article number 0A01129
n Avoidance of insertion errors n High process safety
Application:
n Repeatable positioning of small
Gripper operating pressure Flow per connection Weight Order specification
workpieces
n Multi-side machining n Automatic workpiece loading
Pick-and-place gripper arm with accessories for Z axis
Automation
DATRON Automation
47 5
DATRON automatic lift gate AH

Thanks to short opening and closing times of only two seconds (easy-toprogram directly in the milling macro), set-up and non-productive times can be considerably reduced during CNC machining by the DATRON lift gate. It provides a generous opening 1200 mm wide and 760 mm high, with a full view through a large window, also, a user-friendly hand-held control unit with large buttons with an enable display and a clever magnetic holder. The lift gate can be completely swung up by hand for cleaning and servicing work, guaranteeing full accessibility. The locking safety device as well as the safety connecting block of the lift gate with stop function guarantee the protection of the machine operator during the machining operation. The lift gate can be retrofitted on the machine types M8 and M35. Properties: n n n n n n Automatic opening and closing Automatic stopping when safety connecting block is touched Can be retrofit on the DATRON milling machines M8/M35 Controllable via additional hand-held control unit Full machine accessibility by swinging up the lift gate No separate power supply required
Scope of delivery: n Lift gate n Control software n Hand-held control unit
Advantages:
n Shorter workpiece change times n Easy opening at the push of a button n Automatic opening at the end of the
programme
Technical data Opening/closing time Lift gate cut-out Order specification DATRON automatic lift gate M8, M35 DATRON automatic lift gate AH approx. 2 sec. 1,200 x 760 mm Article number 0A01168I
Application:
n Series production n Parts with short machining times n Easy access (robot loading)
Automation
DATRON Clamping Technology

48 48
DATRON Module Clamping Technology
Module clamping technology overview

Module clamping plate types For machine types M8/M35 With cut-out M8/M35 Without cut-out M7/M25 ML Machines M8XL - 1600 M8XL - 2500 MV M10
Module clamping plate MS-P
n
T-slot module clamping plates MS-TN
n
T-slot table upgrade MS-TNA
n
Vacuum module clamping plate MS-VP-A
n
Vacuum module clamping plate MS-VP-B
n
VacuPlate clamping plates
n
Vacuum plate with meandering grooves for M10
Module Clamping Technology
49 5
Module clamping technology

The DATRON module clamping technology makes a high degree of flexibility possible with a considerable reduction in the set-up times. Module clamping plates with conical centring sleeves can either be screwed on or be suctioned directly on the machine table or on a base plate with a vacuum. The clamping modules can be exchanged extremely quickly this way, and the reproducibility of the clamping position is only a few hundredths of a millimetre. When fastening by means of a vacuum, the module plates are suctioned and are pressed to the machine table or base module with a pressure of 7 N/cm. For a small clamping module of only 200 mm x 200 mm, for example, holding forces of over 2,800 N are generated. If no vacuum table upgrade is available, the module clamping plates can also be screwed on. DATRON offers a multitude of ready-made module clamping solutions. Customised applications can be developed upon request.
Table upgrade, vacuum clamping technology

In order to be able to use DATRON module clamping technology with vacuum suctioning, a table upgrade is required on the machine tables (M8, M8XL, M7, M10, M25, M35 and ML in cabins) for the modular clamping system. Here, the module plates can be connected to a vacuum pump included in the scope of delivery with quick couplings. The vacuum pump can be switched on and off via the machine control. The negative pressure on the module clamping plate is displayed on the screen on machines of the current series and can be queried in the program. When retrofitting older machines, it might be necessary to connect a pressure monitor. Scope of delivery: n n n n n Vacuum pump Vacuum connections to table with quick coupling Software extension with I/O Sensor for pressure monitor Display on the screen
Advantages:
n Flexible take-up options n Fast set-up times n Precise positioning <0.03 mm n Reduction of non-productive times
Application:
n Module clamping plates, vacuum n Module clamping plates, T-slots
(optional with short-stroke clamping elements) with clamping chuck
n Module clamping plates Order specification Table upgrade for modular clamping system, M7, M25, PR0500 Table upgrade for modular clamping system, M8, M10, M8XL, ML, MV, PR1750 Article number 0A01604C 0A01604D n Module clamping plates
with vice
n Module clamping plates with
customised pallet changing system

50 4 50
Module clamping plates MS-P

Clamping devices, such as vices or workpieces, can be fastened to module clamping plates. The modules are fastened on the machine table either with a screw connection or with the vacuum suctioning system. Scope of delivery: n Module clamping plate complete with centring sleeves and seal Options/accessories: n 4-jaw clamping chuck n Rotary axis
Advantages:
n Flexible take-up options n Fast set-up times n Precise positioning n Reduction of non-productive Technical data Length Width Height Weight Order specification Module clamping plate 280 x 180 x 15 mm, MS-P-1 Module clamping plate 380 x 280 x 15 mm, MS-P-2 Module clamping plate 500 x 500 x 15 mm, MS-P-3 MS-P-1 280 mm 180 mm 15 mm approx. 2.0 kg MS-P-2 380 mm 280 mm 15 mm approx. 4.3 kg MS-P-3 500 mm 500 mm 15 mm approx. 10.5 kg Article number 0A01620A 0A01620B 0A01621D
times Application:
n Accommodates customised
clamping fixtures
51 5
T-slot module clamping plate MS-TN for M8

The T-slot module clamping plate offers room for application-specific fastening solutions or the combination of a short-stroke clamping element and fixed clamping jaw. The modules are fastened on the machine table either with a screw connection or with the vacuum suctioning system. If several T-slot module clamping plates are arranged next to each other, the two- and three-row ones must alternate, or a gap of 50 mm will be formed. If you would like to completely fit your machine with a table cut-out with 760 mm T-slot plates, please select the table upgrade MS-TNA. Properties: n n n Top side 10 x T-slots 8.1 for T-nut M6 DIN 508, 25 mm grid size in longitudinal direction. Contact pressure: 6 N/cm at -0.6 bar vacuum suction By combining two- and three-rows of T-slot plates it is possible to completely cover the table with T-slot plates. Type B
Type A
Scope of delivery: n T-slot module clamping plate complete with centring sleeves and seal Options/accessories: n Short-stroke clamping elements, (article No. 0A01084A)
Technical data
MS-TN two-rowed 460
MS-TN two-rowed 760
MS-TN three-rowed 460 460 mm 250 mm 20 mm 83 mm approx. 5.0 kg approx. 6.0 kg
MS-TN three-rowed 760 760 mm 250 mm 20 mm 83 mm approx. 7.5 kg approx. 8.5 kg
Length Width Height (Type A) Height (Type B) Weight (Type A) Weight (Type B)
460 mm 250 mm 20 mm 83 mm approx. 5.0 kg approx. 6.0 kg
760 mm 250 mm 20 mm 83 mm approx. 7.5 kg approx. 8.5 kg
Advantages:
n Fast changing times Order specification MS-TN three-rowed 460, type A MS-TN three-rowed 460, type B MS-TN three-rowed 760, type A MS-TN three-rowed 760, type B MS-TN two-rowed 460, type A MS-TN two-rowed 460, type B MS-TN two-rowed 760, type A MS-TN two-rowed 760, type B Article number 0A01623 0A01623M 0A01623A 0A01623N 0A01622 0A01622M 0A01622A 0A01622N n Precise reproducibility
Application:
n Type A for customised
clamping devices
n Type B with fixed jaw for
DATRON Short-stroke clamping elements

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T-slot module clamping plate MS-TN for ML, M7, MV, M10
Thanks to the use of T-slot module clamping plates, the milling machines M7, M10, ML and MV can also profit from the versatile fastening options of module clamping technology. Scope of delivery: n T-slot module clamping plate complete with centring sleeves and seal Options/accessories: n Short-stroke clamping elements, (article No. 0A01084A)
Without fixed jaw
With fixed jaw
Technical data
T-slot module clamping plate 0A01622Q 500 mm 250 mm 20 mm approx. 4.9 kg -
T-slot module clamping plate 0A01622R 700 mm 250 mm 20 mm approx. 6.9 kg -
T-slot module clamping plate 0A01622S 1,000 mm 250 mm 20 mm approx. 9.8 kg -
T-slot module clamping plate 0A01623Q 500 mm 250 mm 83 mm approx. 6.5 kg 263 mm
T-slot module clamping plate 0A01623R 700 mm 250 mm 83 mm approx. 8.5 kg 460 mm
T-slot module clamping plate 0A01623S 1,000 mm 250 mm 83 mm approx. 14.3 kg 760 mm
Length Width Height Weight Max. clamping length with shortstroke clamp
Advantages:
n Fast changing times n Precise reproducibility Order specification T-slot module clamping plate (without fixed clamping jaw), length 500 mm T-slot module clamping plate (without fixed clamping jaw), length 700 mm T-slot module clamping plate (without fixed clamping jaw), length 1,000 mm T-slot module clamping plate (with fixed jaw), length 500 mm T-slot module clamping plate (with fixed jaw), length 700 mm T-slot module clamping plate (with fixed jaw), length 1,000 mm Article number 0A01622Q 0A01622R 0A01622S 0A01623Q 0A01623R 0A01623S
Application:
n Clamping of large workpieces n Clamping of several small
workpieces at the same time
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T-slot table upgrade MS-TNA

In order to take advantage of the high flexibility of T-slot clamping systems even on the milling machines M8, M8XL and M35, the machine table can be upgraded with four T-slot module clamping plates. The modules can be alternatively fastened with screws or with the vacuum suctioning system. Scope of delivery: n A set of T-groove module clamping plates, complete with centring sleeves and seals Options/accessories: n Fixed clamping jaw n Short-stroke clamping elements n Manual clamping systems n T-nuts n Cover for T-slots n Short-stroke clamping elements, (article No. 0A01084A)
Technical data
T-slot plate for concrete polymer table MS-TNA-1
T-slot plate for concrete polymer table MS-TNA-2 (with cut-out) 760 mm 1,000 mm 83 mm 20 mm approx. 30.3 kg
T-slot plate for concrete polymer table MS-TNA-3 (without cutout) 760 mm 1,000 mm 83 mm 20 mm approx. 30.3 kg
T-slot plate for granite table M10 MS-TNA-4 (with cut-out) 700 mm 1,000 mm 83 mm 20 mm approx. 34.3 kg
Width Length Height (with fixed clamping jaw) Height (without fixed clamping jaw) Weight
460 mm 1,000 mm 83 mm 20 mm approx. 17.5 kg
Order specification T-slot plate for concrete polymer table MS-TNA-1 (with fixed clamping jaw) T-slot plate for concrete polymer table MS-TNA-1 (without fixed clamping jaw) T-slot plate for concrete polymer table MS-TNA-2 (with fixed clamping jaw) T-slot plate for concrete polymer table MS-TNA-2 (without fixed clamping jaw) T-slot plate for concrete polymer table MS-TNA-3 (with fixed clamping jaw) T-slot plate for concrete polymer table MS-TNA-3 (without fixed clamping jaw) T-slot plate for granite table MS-TNA-4 (with fixed clamping jaw) T-slot plate for granite table MS-TNA-4 (without fixed clamping jaw)
Article number 0A01624 0A01624A 0A01624B 0A01624C 0A01624D 0A01624E 0A01624G 0A01624H
Advantages:
n Maximum upgrade with short-
stroke clamping elements
n Fast changing times n Precise reproducibility
Application:
n Clamping of large workpieces n Clamping of several small
workpieces at the same time

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Additional fixed clamping jaw ZFB

Additional fixed clamping jaws are suitable for retrofitting existing T-slot plates without fixed jaw or for upgrading the machining surface with more clamping options. The fixed clamping jaw is screwed with the T-slot plates and thus forms the counterpart to the movable short-stroke clamping elements. The fixed clamping jaw is equipped with a lateral stop, which can easily be swivelled out of the work area, if necessary. Scope of delivery: n 1 fixed clamping jaw, including mounting material n Lateral stop Options/accessories: n Short-stroke clamping elements, (article No. 0A01084A) n T-groove cover, (article No. 0069420)
Advantages:
n Extension of the clamping
options for small workpieces
Application:
n Additional stop for short-stroke
clamping elements
Technical data Length Height Weight Order specification
Additional fixed jaw ZFB 250 mm 63 mm approx. 1.6 kg Article number 0A01625
Fixed jaw, L = 250 mm, accessory for module clamping plates
DATRON Vacuum Clamping Technology
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Vacuum clamping technology Description

DATRON vacuum clamping technology is especially suited for clamping workpieces which have a large surface area and plate materials. Several identical or different workpieces can be set up. Thanks to the additional use of micro-perforated special cardboard - the VacuCard - the workpiece must only cover about 2/3 of the clamping surface, depending on its size; this way, the vacuum clamping plate can be used very flexibly for a variety of parts. Dealing with sealing strips is not necessary. The special cardboard serves as a "sacrifical layer" at the same time and protects the vacuum clamping plates from damage. Depending on the machine type, several vacuum clamping plates can be combined to form a large-format plate. Vacuum clamping technology is especially suitable for n n n PCB machining when one wants to produce many individual parts from one plate Plate machining, for the safe and vibration-free set-up of large and also thin plates Finishing of machined parts, since the parts can be completely milled around using the sacrificial layer.
Advantages:
n Simple and secure clamping
of plate materials the workpieces possible
n Complete milling around n Deformation-free clamping
Application:
n Clamping of plate materials n Clamping of flat housings

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Vacuum module clamping plate MS-VP-A

Take advantage of the vacuum force! DATRON vacuum module clamping plates offer maximum clamping force and simplest handling. The vacuum module clamping plates are available in different sizes. They are divided up into segments which can be operated separately from each other with a vacuum distributor. Several identical or even different workpieces can be set up simultaneously. The special DATRON cardboard VacuCard distributes the vacuum under the workpiece and also acts as sacrificial layer. All vacuum plates are equipped with the DATRON modular clamping system. The MS-VP-A vacuum plates can both be screwed down or be suctioned to the table with a vacuum. Scope of delivery: n Vacuum module clamping plate, complete n Vacuum connections n 10 pieces VacuCard special cardboard Options/accessories: n Vacuum pumps n Vacuum distributor n VacuCard special cardboard n VacuCard++ special cardboard
Advantages:
Technical data Length Width Height Weight
Vacuum module clamping plate MS-VP-A-3 for M8 500 mm 500 mm 40 mm approx. 20.8 kg
Vacuum module clamping plate MS-VP-A for M7 500 mm 500 mm 40 mm approx. 20.8 kg
Application:
n Clamping of plate materials n Clamping of flat housings Order specification Vacuum module clamping plate, 500 x 500 mm, 2 connections, M8, MS-VP-A-3 Vacuum module clamping plate, 500 x 500 mm, 2 connections, M7, MS-VP-A Article number 0A01621B 0A01621C
Vacuum Clamping Technology
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Vacuum module clamping plate MS-VP-B

The DATRON vacuum module clamping plate is divided into two clamping areas. These can be activated separately from each other with a vacuum distributor. All vacuum plates are equipped with the DATRON modular clamping system. The vacuum plates must be screwed onto the table. To achieve the highest possible accuracy, the vacuum plates are milled over by our experts before delivering new machines. Scope of delivery: n Vacuum module clamping plate, complete n Fastening set n Vacuum connection Options/accessories: n Vacuum pumps n Vacuum distributor n VacuCard special cardboard n VacuCard++ special cardboard
Technical Data
MS-VP-B-1 (M8/M35)
MS-VP-B-2 (M8/M35)
MS-VP-B-3 (M7/ML)
MS-VP-B-4 (ML/M10)
Length Width Height Weight Segments
1,000 mm 500 mm 60 mm approx. 42.0 kg 2
1,000 mm 700 mm 60 mm approx. 58.0 kg 2
500 mm 500 mm 60 mm approx. 19.5 kg 1
1,000 mm 500 mm 60 mm approx. 39.0 kg 2
Advantages:
Order specification MS-VP-B-1 Vacuum plate sandwich MS-VP-B-2 Vacuum plate sandwich MS-VP-B-3 Vacuum plate sandwich MS-VP-B-4 Vacuum plate sandwich
Article number 0A01672D 0A01672E 0A01672P 0A01672Q
Application:
n Clamping of plate materials n Clamping of flat housings

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Vacuum plate with meandering grooves for M10

The vacuum plate with meandering groove is for vacuum-clamping plate materials. The special cardboard VacuCard serves as sacrificial layer. Properties: n The vacuum is distributed via meandering grooves n Vacuum plate has stops which can be folded away n Two 700 x 500 mm fields which can be activated by the vacuum distributor n Minimum leakage currents and optimal clamping surface geometry thanks to 100 x 100 mm fields which can be individually disabled n To be screwed onto the machine Scope of delivery: n Vacuum hoses n Grounding cable Options/accessories: n Vacuum pumps n Vacuum distributor n VacuCard special cardboard n VacuCard++ special cardboard
Advantages:
n Good distribution of the vacuum
on the plate
Application:
n Clamping of plate materials
Order specification Vacuum plate with meandering grooves; 1,000 x 700 mm, for M10
Article number 0A01672R
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Vacuum module clamping plate VacuPlate

The DATRON VacuPlates are the result of many years of experience in vacuum clamping technology. Properties: n Individual plates which can be strung together and cascaded, which makes it easier to handle thanks to low weight and flexible clamping surface arrangement n Optimised for effective vacuum distribution, which increases holding forces; individual segments can be blocked n Especially high holding forces thanks to: Microperforated special cardboard - VacuCard Scope of delivery: n Vacuum module clamping plate VacuPlate Options/accessories: n Vacuum pumps n Vacuum distributor n VacuCard special cardboard n VacuCard++ special cardboard
Advantages:
n Drastically shortened clamping times n Vibration-free machining n Easy milling of breakthroughs
Application:
Order specification Module clamping plate VacuPlate 1000, 1,000 x 200 mm Module clamping plate VacuPlate 1000-AS, 1,000 x 200 mm, over cut-out Module clamping plate VacuPlate 500, 500 x 200 mm Article number 0A01680A 0A01680C 0A01681A n Clamping of non-magnetic workpieces n Clamping of thin-walled work
pieces and foils and sheet metal
n Especially for machining plates

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DATRON VacuCard
The use of the special cardboard, DATRON VacuCard, drastically simplifies the application of vacuum clamping technology. Thanks to this microperforated special cardboard, the time-consuming and tedious covering of unused clamping areas is no longer necessary. The tedious handling of sealing strips is now a thing of the past! The VacuCard also serves as sacrificial layer. This way, your vacuum clamping plate will be effectively protected from damage. Properties: n Even distribution of the vacuum over the entire clamping surface n Microperforated special cardboard VacuCard n Serves as sacrificial layer Scope of delivery: n 50 VacuCards per packaged unit
DATRON VacuCard++
- Patent pending The VacuCard++ is an especially well-adhering piece of cardboard, which is used as a sacrificial layer between the workpiece and the vacuum plate. It has an additional grid-like sealed adhesive layer which considerably improves the adhesive properties during vacuum clamping and drastically reduces the vacuum loss. VacuCard++ is especially suitable for milling out small parts.
Properties: n Combination of adhesion and vacuum clamping n Holds workpieces with a rough or structured surface since the drawing of ambient air is prevented by the sealing effect of the sealed adhesive layer. n Prevents raising of edges in soft and flexible workpieces
Advantages:
n Homogeneous vacuum n Protects your vacuum plate n Optimum holding force Order specification 50 VacuCards 500 g/qm, 650 mm x 450 mm x 0.7 mm 50 VacuCards 500 g/qm, 1,000 mm x 500 mm x 0.7 mm 50 VacuCards 500 g/qm, 1,000 mm x 700 mm x 0.7 mm 10 VacuCards++, 650 mm x 450 mm x 0.7 mm 50 VacuCards++, 650 mm x 450 mm x 0.7 mm 10 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 50 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 10 VacuCards++, 1,000 mm x 700 mm x 0.7 mm 50 VacuCards++, 1,000 mm x 700 mm x 0.7 mm Article number 0A01616 0A01617 0A01617A 0A01618G 0A01618D 0A01618H 0A01618E 0A01618I 0A01618F
Application:
n Milling through, milling out and
drilling through on the vacuum plate
n Clamping of filigree parts
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Vacuum pumps VP
DATRON offers the right vacuum pump for every application. The required pump size is mostly dependent on the clamping surface of the used vacuum plate. Scope of delivery VP-A-2: n Rotary slide vacuum pump n Pressure difference switch n Vacuum reservoir n Motor protection switch n Overcurrent relay n Suction filter n Three-phase current contactor Scope of delivery VP-B-1/2: n Rotary slide vacuum pump n Double-sided rotor bearing n Oil/air cooler n Suction filter n Suction side check valve Options/accessories: n Electr. activation via the machine control, (article No. 0A02660T) n Connecting cable extension, 10 m, (article No. 0075075F) VP-B-1 n Gas ballast valve n Oil mist separator n Motor protection switch n Connection hose n Three-phase current contactor
VP-A-2
Technical data Clamping surface Type Lubrication Suction capacity End pressure Vacuum reservoir Motor rated power Operating voltage Sound pressure level Dimensions Weight Oil filling volume Order specification
VP-A-2 up to 500 x 800 mm Rotary slide Oil lubrication 21 m/h 20 mbar 12 l 0.75 kW 1 x 230 V 45 db(A) 555 x 315 x 325 mm 45 kg 0.4 l
VP-B-1 up to 1,000 x 1,500 mm Rotary slide Oil sump 100 m/h 20 mbar 3.0 kW 3 x 400 V 67 db(A) 748 x 433 x 310 mm 70 kg 2l
VP-B-2 from 1,000 x 1,500 mm Rotary slide Oil sump 200 m/h 10 mbar 5.5 kW 3 x 400 V 72 db(A) 776 x 582 x 420 mm 150 kg 6l Article number 0A01631 0A01633A 0A01633F
VP-B-2
Advantages:
n High suction capacity
Application:
n Reliable vacuum supply
VP-A-2 Vacuum pump with reservoir, 21 cbm/h, 230 V VP-B-1 Vacuum pump, 100 cbm/h, 3 x 400 V, including three-phase current contactor VP-B-2 Vacuum pump, 200 cbm/h, 3 x 400 V, including three-phase current contactor

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Vacuum distributor
VV
The distributor stop cocks allow the specific actuation of suction surfaces with negative pressure. The stop cock with deaeration is used for clamping or venting without influencing the distribution of the individual cocks. By venting, the suction pressure is immediately removed. To save space, the vacuum distributor is installed under the machine table. Special sizes are available upon request. Properties: n Input connection: 1 hose n Distributor connection: " hose Scope of delivery: n n n n n Shut-off valves Additional stop cock with deaeration Passage through the cabin wall All hose lines Mounting material, complete
Please note: When retrofitting existing machines, it might be necessary to connect a pressure monitor/manometer, as well as to use special hose lengths. If need be, contact our Customer Service. We'll be happy to advise you. Infoline: +49 (0) 6151 - 14 19 - 99
Advantages:
n Fast interruption of the vacuum
by means of main stop cock plate segments workpieces

Order specification Vacuum distributor, 3-fold, VV-3 M8 Vacuum distributor, 6-fold, VV-6 ML Vacuum distributor, 8-fold, VV-8 ML Vacuum distributor, 3-fold, VV-3 M7/M10 Other sizes available upon request Article number 0A01673C 0A01673D 0A01673B 0A01673H
n Individual actuation of the vacuum n Better suctioning of the individual
Application:
n Actuation for several vacuum
plates
DATRON Pneumatic Clamping Technology
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Pneumatic/hydraulic short-stroke clamping element KSE-PH

The DATRON short-stroke clamping element is a smart high-tech timesaving element. It is used everywhere where high flexibility, high operating comfort and short conversion times are required. The clamping element is designed for operation on a T-slot plate, but can also be used stationary. Properties: n Clamping jaw as easy-to-exchange wear part n Variable clamping jaw design possible n Horizontal clamping movement n Functions "Release clamping", "Clamp" and "Retract clamping jaw " n Safe one-hand operation via push-buttons; with this, minimised reclamping times n Reliable clamping by means of pneumatic/hydraulic solution with integrated pressure intensifier n Can be continuously shifted in the T-slot n Clamping jaw can be easily exchanged n Chip-tight Scope of delivery: n Short-stroke clamping element n Compressed air hose Options/accessories: n Fixed clamping jaw
Technical data Dimensions (L x W x H) Weight Operating pressure Clamping force Clamping path Range of rotation
Pneumatic/hydraulic short-stroke clamping element KSE-PH 130 mm x 110 mm x 65 mm 1.6 kg 1 to 6 bar 100 - 600 N 4 mm 360
Advantages:
n One-hand operation n Fast conversion n Adjustable clamping pressure n Compact design
Application:
n Flexible clamping of different
workpieces
Order specification Pneumatic/hydraulic short-stroke clamping element KSE-PH
Article number 0A01084A
Pneumatic Clamping Technology

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Short-stroke clamping element for automatic clamping operation KSE-AS

The short-stroke clamping element KSE-AS allows for automatic clamping operation. The clamping element is designed for operation on a T-slot plate, but can also be installed in devices so that it is fixed. Properties: n Clamping jaw as easy-to-exchange wear part n Variable clamping jaw design possible n Chip-tight n An external valve is necessary for activation (e.g. pneumatic activation unit) Scope of delivery: n Short-stroke clamping element n Compressed air hose Options/accessories: n Fixed clamping jaw n Pneumatic control unit
Advantages:
n Automatic opening and closing n Fast conversion n Adjustable clamping pressure n Compact design Dimensions (L x W x H) Weight Operating pressure Clamping force Clamping path Order specification Short-stroke clamping element for automatic clamping operation KSE-AS Technical data Short-stroke clamping element for automatic clamping operation KSE-AS 125 mm x 110 mm x 65 mm 1.2 kg 1 to 6 bar 100 - 600 N 4 mm Article number 0A01084B
Application:
n Flexible clamping of different
workpieces
n for small batch and series pro
duction
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Wedge clamping element KSE

The wedge clamping elements can be configured for single as well as for multiple clampings. Due to their clamping screw and the T-nut, they can be flexibly used on the DATRON T-slot plate. The compact design allows the work area to be optimally used. KSE 21-8
KSE 21-G8
Technical data Jaw width Clamping force (per jaw) Clamping screw L min.-max. H1 H2 B Order specification
KSE 21-8 21 mm 15,000 N for 25 Nm M8 40 44.5 mm 15 mm 19 mm 21 mm
KSE 21-G8 21 mm 15,000 N for 25 Nm M8 35 39.5 mm 15 mm 19 mm 21 mm Article number 0078930 0078931
Advantages:
n Simple handling n Pull-down clamping n Flexible n Fast conversion n High clamping force n Stable design thanks to
special guides
Application:
n Clamping of mechanical parts
Wedge clamping element KSE 21-8 with smooth clamping surface Wedge clamping element KSE G21-8 with rippled clamping surface

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Pneumatic control unit PA-8

The pneumatic control unit is suitable for controlling the short-stroke clamping elements in automatic clamping mode, for example. Up to eight elements can be controlled individually from the program or via the handheld control unit or keyboard. Properties: n Up to 8 valves can be individually actuated n "Pressure on", "Pressure off" controllable via Programme Keyboard Hand-held control unit n Actuation via program, keyboard or hand-held control unit Scope of delivery: n 8x pneumatic control unit n Digital in-/output Module Options/accessories: n Short-stroke clamping element for automatic clamping operation KSE-AS
Advantages:
n 8 valves can be individually actuated n Controllable from the program n Controllable from the hand-held Technical data Dimensions (L x W x H) Weight Operating pressure Flow per connection Order specification Pneum. control unit, 8x, including digital I/O module, 8 in/8 out Pneumatic control unit PA-8 170 mm x 80 mm x 60 mm 1.0 kg 1 to 6 bar 70 l/min at 6 bar Article number 0A01604P
control unit
Application:
n Control of automatic short-stroke
clamping elements
n Control of customised clamping fixtures
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Pneumatic vertical clamping system PV

The pneumatic short-stroke clamping system for DATRON machines with table cut-out is especially suited for the fast and easy clamping of housings. The clamping plate equipped with T-slots is vertically fastened in the cut-out of the machine table. Fitted with several pneumatic short-stroke cylinders, the vertical clamping beam is easily held via groove wedges. The adjustable cylinders are continuously actuated individually via pneumatic valves. Properties: n The clamping force changes linearly with the operating pressure Scope of delivery: n Clamping fixture n Short-stroke cylinders according to table below n Compressed air hose n Pneumatic valve Options/accessories: n Short-stroke cylinder Version 0A01087B
Article designation Pneumatic vertical clamping system for M8/ M35/M10 Pneumatic vertical clamping system for M8 Pneumatic vertical clamping system for M8 with height stop Pneumatic vertical clamping system for M8 with height stop Pneumatic vertical clamping system for M8 with height stop tiltable by 3 degrees Pneumatic vertical clamping system for MV
Article number
Clamping range in X and Y X = 575 mm Y = 215 mm X = 610 mm Y = 215 mm X = 610 mm Y = 207 mm X = 610 mm Y = 207 mm
Number of shortstroke cylinders
Height stop
Operating Pressure
Clamping force per cylinder 750 N at 6 bar 750 N at 6 bar 750 N at 6 bar 750 N at 6 bar
0A01087B
1 - 6 bar
0A01087C
1 - 6 bar
0A01087D
yes, adjustable
1 - 6 bar
0A01087E
yes, adjustable
1 - 6 bar
0A01087F
X = 610 mm Y = 207 mm X = 660 mm Y = 310 mm
yes, adjustable
1 - 6 bar
750 N at 6 bar 750 N at 6 bar
0A01087G
1 - 6 bar
Advantages:
n Quick and easy clamping n Vertical clamping of long parts n Short-stroke cylinders which can Order specification Pneumatic vertical clamping system for M8/M35/M10 Pneumatic vertical clamping system for M8, clamping width Y = 215 mm Pneumatic vertical clamping system for M8 with height stop Pneumatic vertical clamping system for M8 with height stop Pneumatic vertical clamping system for M8 with height stop, tiltable 3 Pneumatic vertical clamping system for MV Article number 0A01087B 0A01087C 0A01087D 0A01087E 0A01087F 0A01087G
be continuously shifted
n Minimisation of the danger of
injury Application:
n Front-sided machining of
workpieces
n Clamping of housings

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DATRON Manual Clamping Technology
Flat clamping system Qwik-Lok

DATRON puts its trust in innovation when it comes to manual clamping technology. In order to overcome the limits of conventional workpiece clamping and to completely exploit the technical capabilities of DATRON milling machines, the flat clamping system offers very good solutions. Both single-part clampings as well as double-clampings are possible. Properties: n Compact design n Closed system n Simple maintenance n Clamping operation made of Stainless Steel, corrosion-resistant n Optimised pull-down effect despite the flat design n Centre jaw/fixed jaw for single part clamping n Precision positioning by means of diamond-shaped and round adapter n Maximum reproducibility n Plastic bearings prevent the jaws from blocking when lifting n Quick-changing jaws n Very quickly converted thanks to "click" mechanism n Jaws can be used on both sides Scope of delivery: n Five QL 1040 flat clamping system mounted on 280 mm x 380 mm module plate (which fits on all standard DATRON machine tables) Options/accessories: n Standard set of jaws, (article No. 0069082E) n Set of high jaws, (article No. 0069082H) n Set of wide jaws, (article No. 0069080F) n Set of oversized jaws, (article No. 0069082I)
Advantages:
n High flexibility n Single part and double clamping n High clamping force up to 2 t Technical data Dimensions (L x W x H) Weight Maximum clamping capacity, double-clamping (2 clamping stations) Maximum clamping capacity, single-clamping (1 clamping station) Order specification Flat clamping system Qwik-Lok 1040 Flat clamping system Qwik-Lok 1040 400 mm x 100 mm x 95 mm 11 kg 180 mm 380 mm
Application:
n All types of mechanical components
Article number 0A01088B
Manual Clamping Technology
DATRON Rotary/Swivel Axes
69 5
Overview Economic multi-side machining with DATRON CNC rotary axes

Fine-mechanic parts can be precisely machined on multiple sides with the DATRON rotary axes. Small electrodes, round engraving or even jewellery moulds are typical applications. All DATRON rotary axes are delivered with integrated servo-positioning units and additional software. They can also be installed easily at a later time. Precision rotary axis PD-A-360 Suitable for applications where workpieces must be turned in front of the vertical clamping surface of the DATRON M8/M35 series or for applications with high demands on precision. Robust gears running in an oil bath allow for low-friction operation and provide long-term reliability. The axis is characterised by top precision and has a resolution of 864,000 steps/revolution. Its dimensions are 352 mm x 185 mm x 148 mm (L x W x H).
Rotary swivel table Five workpiece sides can be machined in one set-up. The DATRON control also supports complex five-axis simultaneous machining here. Centring sleeves ensure that the rotary/swivel table can be reproducibly inserted in the cut-out of the machine.
Figure is similar
Rotary/Swivel Axes

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Precision rotary axis PD-A-360

This DATRON rotary axis is characterised by an especially high-quality structure, very high resolution and a maximum of backlash freedom. It offers high holding forces, e.g. for taking up clamping fixtures. Available in a single-turn or multi-turn design. Robust gears running in an oil bath allow for low-friction operation and provide long-term reliability. For DATRON milling machines with lower portal passage, the traverse path must be adapted. Properties: n SK40 insert n Resolution: 864.000 steps/revolution n Multi-turn version: Axis can be freely rotated, reference point can be freely selected n Single-turn version: Fixed zero point of the axis, only one revolution possible Scope of delivery: n n n n n n Rotary axis Connection cable User software Collet chuck 20 mm SK40 collet chuck holder for collet chucks ER32, (article No. 0069783) Reference switch, (article No. 0690223H)
Options/accessories: n n n n Collet chuck set ER32, inner diameter 3 mm to 20 mm (article No. 0068360) Module clamping plate, (article No. 0690211G) Three-jaw chuck, (article No. 0A01123M) Four-jaw chuck, (article No. 0A01123N)
Advantages:
n High precision n High twisting rigidity n Stop-free rotary axis
87 mm
400 mm
175 mm
Technical data Dimensions (L x W x H) Resolution Speed Order specification Precision rotary axis, multi-turn, PD-A-360 Precision rotary axis, single-turn, PD-A-360
Precision rotary axis PD-A-360 425 mm x 185 mm x 148 mm 864,000 steps/revolution 30 rpm Article number 0A01125 0A01125E
Application:
n Multi-side machining n Machining of cylindrical bodies,
also for larger diameters
n Round engraving (scales, etc.) n Turning and milling
Rotary/Swivel Axes
148 mm
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Precision rotary axis with tailstock PD-RS-360

This rotary axis is especially suited for all-round machining of long workpieces or for drilling in the radial direction. The rotary axis with tailstock is available with module clamping technology. Properties: n SK40 insert Scope of delivery: n n n n n n n n Rotary axis PD-A-360 Connection cable User software Collet chuck 10 mm SK40 collet chuck holder for collet chucks ER32 (article No. 0069783) Reference switch (article No. 0690223H) Linear guide with tailstock Module plate
Options/accessories: n Collet chuck set ER32, inner diameter 3 mm to 20 mm, (article No. 0068360) n Module clamping plate, (article No. 0690211G)
Advantages:
n Stop-free rotary axis n Counterbearing of long workpieces n High precision n High twisting rigidity Technical data Dimensions (L x W x H) Resolution Speed Max. tool diameter Maximum workpiece length Precision rotary axis with tailstock PD-RS-360 1,050 mm x 430 mm x 161 mm 864,000 steps/revolution 30 rpm 110 mm 650 mm n Variable clamping length
thanks to modular clamping system
Application:
n Multi-side machining of

Article number 0A01125A 0A01125G
long, rotationallysymmetrical workpieces
Order specification Precision rotary axis with tailstock PD-RS-360, multi-turn, M8 Precision rotary axis with tailstock PD-RS-360, multi-turn, M10, ML
n Round engraving (scales, etc.) n Turning and milling
Rotary/Swivel Information Axes

72 4 72
DST-M8/M10 rotary/swivel table

The massive unit consists of a horizontally aligned swivel axis in a U design, which supports the compact rotary table with a face plate diameter of 135 mm. Centring sleeves ensure that the rotary/swivel table can be reproducibly inserted in the cut-out of the machine. Included in the scope of delivery is a zero-point clamping tower, which allows the pneumatic clamping of workpiece carriers with a repeat accuracy of 1/100 mm. Application-specific workpiece carriers can be set up on the empty module clamping plate (available as an option), which then can be used as a changing system without additional set-up work. Five workpiece sides can be machined in one set-up. The DATRON control also supports complex five-axis simultaneous machining here. Scope of delivery: n Rotary swivel table with zero-point clamping system and vise n Adapter plate n Mounting flanges for inserting in the machine n Connection cable n User software Options/accessories: n Adapter plate, (article No. 0069080Y) n Centring clamp on adapter plate, (article No. 0069080X) n Torque wrench, (article No. 0069080W) n Stepped jaw, (article No. 0069080U) n Raw jaw, (article No. 0069080V) n Equipment carrier, (article No. 0069080T) n 3-jaw chuck for zero-point clamping system, (article No. 0691221Q) n 4-jaw chuck for zero-point clamping system, (article No. 0691221R) n Collet chuck ER32 for zero-point clamping system, (article No. 0691221S) Compatibility: n Starting from software version V8.03 O
Advantages:
n Precise 5-side machining in
Technical data Dimensions (L x W x H) Weight Type of protection Swivel range (swivel axis) Turning range without stop (rotary axis) Axial running Concentricity Positioning error (absolute) Repeat accuracy Order specification
DST-M8/M10 rotary/swivel table 170 mm x 600 mm x 285 mm approx. 38 kg IP65 -10 - 100 360 < 0.01 mm < 0.01 mm < = 50" < = 25" Article number 0A01126K 0A01126L
one set-up
n Integrated zero-point clamping system n Extensive software support with
automatic set-up function and zero-point tracking
n Automatable
Application:
n Multi-side machining n Suitable for workpiece sizes from
60 x 60 mm to 150 x 150 mm, larger workpieces on request
CNC rotary-swivel table DST, M10 cpl. with zero-point clamping system CNC rotary-swivel table DST, M8 cpl. with zero-point clamping system
Rotary/Swivel Axes
DATRON Chip/Dust Disposal
73 5
Graphite dust suctioning M7 GSA

The specially powerful graphite dust suctioning for the machining system M7 offers the greatest possible protection from fine graphite dust for the machine and its surroundings. A round suction nozzle on the machine table encloses the workpiece and the clamping fixture. In connection with the high suction power of the suction unit, there are eddy currents in the nozzle which surround the workpiece and effectively suction any dust created during machining. Larger particles remain in the nozzle and can be vacuumed up with the manual suction nozzle present on the suction unit after machining. Properties: n In stage one, course particles are separated from the rest of the dust in the "cyclone" and are caught in a 50 l tank. n In stage two, graphite dust is separated from the suctioned air in the main filter element. The filter element is cleaned by means of a mechanical device. Scope of delivery: n n n n n n n Industrial vacuum cleaner on rollers Back wall with hose connection ( 70 mm) Suction nozzle 225 mm All necessary connections Tubing approx. 4 m Additional manual suction nozzle Collection tank with PE sack for dust-free emptying
Table nozzle
Technical data Nominal power Nominal capacity Operating voltage Sound pressure level Main filter area Dimensions (L x W x H) Weight Order specification Graphite dust suctioning M7 with accessories
Graphite dust suctioning M7 GSA 4 kW 520 m/h 400 V 68 dB(A) 1.75 m, category "M" according to DIN EN 60335-2-69 850 mm x 760 mm x 1,820 mm 161 kg (suction unit only) Article number 0A01179B 0A01179C
Application:
n Dust suctioning n Graphite dust suctioning n Green ceramic dust suctioning
Table nozzle for graphite dust suctioning M7, including accessories
Chip/Dust Disposal
DATRON other Accessories

74 4 74
Safety suctioner Alto type 22

Here you will find the ideal wet/dry vacuum cleaner for working in environments with potentially explosive dusts in accordance with ATEX Zone 22. The vacuum cleaner has a 70 l Stainless Steel tank, which can be tilted or can be lifted out of the frame for emptying. A robust steel chassis and large wheels ensure its mobility and durability, while the automatic switch-on function increases the working efficiency. Properties: n Approved for environments with explosive dusts in accordance with ATEX Zone 22 Scope of delivery: n n n n Filter bags, 5 x Suction hose ( 50 mm, length 4 m) Suction hose ( 27 mm, length 3.5 m) Bushing
Options/accessories: n Filter element "M", (article No. 0069655B) n Filter bags, 5 x, (article No. 0A01180K) n Safety filter sack, (article No. 0069655A)
Advantages:
n Chip-free milling n Suitable for dangerous dusts in
Technical data Air volume Power Operating voltage Working noise
Safety suctioner SAS-WAP 3,400 l/min 1,500 W 230 V 59 dB(A) 70 l 605 mm x 580 mm x 970 mm 25 kg Article number 0A01180A
accordance with ATEX Zone 22
n Anti-static suction hose
Application:
n Graphite machining n Plastic machining
Tank volume Dimensions (L x W x H) Weight Order specification Safety suctioner Alto type 22 with suction hose
Chip/Dust Disposal
75 5
Industrial vacuum cleaner RI 331 for CleanCut

The RI 331 industrial vacuum cleaner is particularly suitable for use with the DATRON CleanCut suction system. A large volume pre-separator allows the vacuum cleaner to be operated for a long time. The sound-insulated and splash-proof housing is made of painted Steel. The vacuum cleaner is also equipped with a pressure manometer for volume flow monitoring. Pre-separator: The pre-separator has a collection vessel volume of 160 litres with a tilting undercarriage which can be tilted by a forklift or a crane. The pre-separator can be rolled with two steering and fixed rollers. Properties: n n n n For metallic chips and general dust Suitable for use in the dust EX area For toxic substances and dusts Longer filter service life since the pocket filter can be washed out
Scope of delivery: n n n n n n Industrial vacuum cleaner on rollers Back wall with hose passage All necessary connections Tubing approx. 3 m 160 litre pre-separator Vacuum cleaner control
Technical data Nominal power Nominal capacity Operating voltage Sound pressure level Main filter area Dimensions (L x W x H) Weight
Industrial vacuum cleaner RI 331 for CleanCut 3.0 kW 320 m/h 400 V 60 dB(A) 1.75 m, category "M" according to DIN EN 60335-2-69 850 mm x 760 mm x 1,700 mm 142 kg
Pre-separator
Advantages:
n Large collection volume n Chips can be emptied easily
Application:
Technical data Volume Dimensions (L x W x H) Weight Order specification CleanCut industrial vacuum cleaner with pre-separator station Pre-separator for industrial vacuum cleaner RI331 160 l 720 mm x 820 mm x 1,360 mm 87 kg Article number 0A01177 n Optimised for the DATRON
CleanCut suction system
Chip/Dust Disposal

76 4 76
CleanCut CC
With the DATRON CleanCut System, chips can be removed very efficiently. Nearly chip-free working is possible thanks to this suctioning technology developed especially for plate machining. Time-consuming machine clean ing is no longer necessary. Due to non-contact removal of chips, CleanCut suctioning is also suitable for highly sensitive surfaces. The automatic extension/retraction of the suction head also saves time. Tool measurement and 3D measurement can be performed without any restrictions. If the suction funnel disturbs during machining, it can remain fixed in the retracted position or be dismantled. With the optionally available four-nozzle cooling lubrication head, you can remove chips and effectively cool the machining tool at the same time. This combination of suction and minimum quantity cooling leaves almost no residue. Note: The portal passage is reduced by CleanCut from 200 mm to 160 mm. CleanCut must be operated with suitable minimum lubrication. Properties: n n n n n n n Program-controlled extension/retraction Distance to the surface can be precisely set Non-contact suction Compatible with tool changing station and precision sensor Automatic swinging in and out with parking function Can be used for spindles with HSK-E 25 insert Minimum quantity lubrication is necessary
Scope of delivery: n CleanCut basic module and suction funnel Options/accessories: n n n n CleanCut industrial vacuum cleaner with pre-separator station, (article No. 0A01177) CleanCut M8 hose connection, (article No. 0A01177B) CleanCut M8XL hose connection, (article No. 0A01177C) Four-nozzle lubrication system for CleanCut, (article No. 0A01106S)
Advantages:
n Chip-free machining n Reduction of non-productive time n Clean CNC machine Technical data Max. distance to the table surface Max. distance to vacuum module clamping plate MS-VP-A and sandwich vacuum plate VSP Max. distance to vacuum module clamping plate MS-VP-B Max. distance to vacuum module clamping plate VacuPlate Order specification CleanCut basic module with suction funnel CleanCut CC 98 mm 40 mm
Application:
n Plate material made of Non-
38 mm 58 mm
Ferrous Metal, Plastic, Graphite and Wood
Chip/Dust Disposal
77 5
DATRON suctioning SAS

Combining SAS and SAS-SH makes a variable system which makes it possible to quickly and easily convert between cool-spraying mode and suctioning. The DATRON suctioning system SAS is used in order to dispose of any accumulated chips and dust which form during sheet-metal machining. A brush which surrounds the milling cutter keeps chips and dust in the drawing area of the suction. SAS suctioning is suitable for spindles with direct shaft clamping. Scope of delivery: n n n n n n Suction head Basic module for brush Brush Suction hose 36 mm Cabin wall passage Spray nozzle holder SAS-SH
Spray nozzle holder for basic suction module SAS-SH

If spraying equipment is used, this can be fastened to the machine as an alternative to the brush head. The spray nozzle holder for the basic SAS-SH suction module makes installation work easier, since the SAS suctioning does not have to be completely dismantled when it is used. Limitations: It is not possible to suction chips in spray mode. When the brush and the closed 15fold tool changers are used, tool positions 1, 15 and 16 cannot be used. Depending on the machine type, limitations in the machining area are to be expected.
Advantages:
n Chip-free working n No scratches due to chips n No cleaning up later
Application:
n Graphite machining n Plastic machining Order specification SAS suctioning for spindles with direct shaft clamping, for M7/M8 Suctioning for spindles with direct shaft clamping, for ML machines Spray nozzle holder for basic suction module SAS-SH Article number 0A01173F 0A01173M 0A01175B n GRP machining n For sheet metal machining only n Not suitable for M7
Chip/Dust Disposal

78 4 78
DATRON brush HSK-E 25

The DATRON suctioning can be used to dispose of dusts and chips which accumulate during plate machining. The brush surrounding the milling cutter prevents chips and dusts from getting out of the drawing area of the suction. The HSK-E 25 brush is designed for M8 and M8XL-1600 machines. It can also be used on other types of machines. Limitations can also result in the travel path. As an alternative to the brush head, a microjet spray head can be attached. Scope of delivery: n n n n n n n n Suction head Brush Fixture Blow-off device Extended fixture for the precision sensor Suction hose 36 mm Cabin wall passage Submacro "Abblasen.mcr"
Properties: n Brush for HSK-E 25 spindles n Brush pushes itself upward during a tool change n Automatic blowing off of chips via submacro
Advantages:
n Chip-free working n No scratches due to chips n No cleaning up later
Application:
n Plastic machining n GRP machining n For sheet metal machining only n (Graphite machining) n Not suitable for M7 Order specification Suctioning with HSK-E 25 spindle suction connection Article number 0A01173L
Chip/Dust Disposal
79 5
Chip conveyor M10-NL

The robust and durable design of the DATRON chip conveyor, made of anodised Aluminium extrusions, allows dry and slightly moist chips to be transported out of the machine. In addition, chips can be conveyed up to 60 upward and are conducted directly away into a container. Properties: n Programmable drive with constant or cyclical belt movement n Continuous adjustment of the belt bend between 0 and 60 Scope of delivery: n Chip conveyor with cycle switching device
Technical data Flat belt length L1 Inclined belt length L2 Nominal belt width Max. conveying height up to top edge of the chip container Running cover Supply/power
Chip conveyor M10-NL 1,250 mm 1,000 mm 450 mm 650 mm Polyester 400 V; 0.18 kW
Advantages:
n Automatic removal of
chips from the machine
n High working safety
Application:
n Suitable for M10 machine
Order specification Chip conveyor M10-NL
Article number 0A01170
Chip/Dust Disposal

80 4 80
Ion spray gun with filter pressure controller

Ionised compressed air is given off with the ion spray gun. This way, electrically charged chips, which adhere to the machine after machining plastics or other materials, are discharged. The chips hit by the ionised air discharge and fall to the floor. This drastically reduces the time for the tedious cleaning of workpieces and machine walls. The ion spray gun can be retrofit on any machine. All that is needed is a connection for the compressed air supply and a 230 V electrical socket. Scope of delivery: n n n n Pressure reducer Ion gun Power supply Compressed air hose extension
Advantages:
n Considerably simplifies
machine and workpiece cleaning

n Shortens the machine-
cleaning time
Technical data Compressed air connection Weight Supply Order specification
Ion spray gun with filter pressure controller At least 2 bars, max. 10 bars 6 kg 230 V Article number 0A01182
Ion spray gun with filter pressure controller and power supply
Chip/Dust Disposal
DATRON Pneumatic Accessories
81 5
Membrane dryer unit MTE

The membrane air dryer with maintenance unit protects the high-frequency spindle and pneumatic valves from damage due to moist compressed air. The air dryer is pneumatically operated and requires no connections of its own. It is simply inserted in the compressed air line. For this reason, the air dryer is especially suitable where no other connection option exists. Function: The membrane draws the moisture out of the compressed air and releases it again on the atmosphere side. To keep the membrane safely dry, a part of the dried air is branched off and conducted to the outside via the membrane. This results in air consumption of about 10% of the nominal flow rate. If the machine is not operated, the compressed air line can be closed with a stop cock in front of the air dryer. Properties: n For max. 15 m/h volume flow n No other connections are required n Max. air consumption approx. 1.5 m/h Scope of delivery: n n n n Membrane dryer unit for one machine Stop cock Fastening material Connection material
Order specification Air dryer unit 15 m/h + 1/2" (13 mm) hose
Pneumatic Accessories

82 4 82
DATRON Pneumatic Accessories
Compressor 24-40 KJ
The DATRON KJ compressors for operating dispensing machines are characterised by their compact and robust design as well as their quiet and low-vibration running. The compressors are designed for minimum maintenance effort and simplest operation. Scope of delivery: n Compressor n Pressure reducer n Quick coupling
Advantages:
n Operation as quiet as a whisper n Compact design n Runs with low vibrations
Technical data Nominal power Pressure Air volume Tank Operating voltage Sound pressure level Weight Order specification Compressor JUN-AIR, 24-40, 40 l tank
Compressor 24-40 KJ 1.35 kW 8 bar 200 l/min 40 l 230 V 56 dB(A) 84 kg Article number 0A01181E
Application:
n Compressed air generation for
DATRON Dispensing machines
Pneumatic Accessories
83 5
System workshop trolley SW-6

The system workshop trolley with its six lockable drawers provides sufficient space and organisation options for tools, manufacturing documents and other utensils. Properties: n n n n n Extremely robust structure Easy-to-open drawers TV-tested industrial quality Rollable Can be locked
Scope of delivery: n Complete workshop trolley
Advantages:
n Systematic organisation n Mobile use possible n Large storage space
Application:
Technical data Dimensions (L x W x H) Weight Order specification System workshop trolley SW-6 System workshop trolley SW-6 559 mm x 505 mm x 1,050 mm 55 kg Article number 0A01185 n Stashing tools, documents,
spare parts and other utensils
Other Accessories
Software and Control Accessories

84 4 84
DATRON software overview DATRON machine software CNCv8/v9
CNCv8 CNCv9
The DATRON CNC software offers high performance with easiest handling for the operator at the same time. This is reached by means of a clearly structured user interface based on Windows, intuitive user guidance and the programming of plain language commands. Already existing data is used via CAD interfaces.
DATRON CAM modules

The DATRON CNC control is compatible with all common CAD/CAM programmes on the market. The following programs are used at DATRON and can therefore be especially recommended by us:
The 2.5D CAD/CAM system PrimCAM implements the philosophy of DATRON machine software consistently for the CAD/CAM area: Easy to learn, easy to operate, but still powerful. The clearly structured menu guidance allows even CAM beginners to create their own CNC programmes within a minimum amount of time. Many special functions of the DATRON CNC control are directly integrated in PrimCAM.
Mastercam offers a wide range of complete machining software for 2- to 5-axis milling. Thanks to the modular structure, Mastercam can be tailored to special applications (Mastercam, milling entry, Level1, Level2, Level3). Mastercam is the most frequently used PC-based CAD/CAM software of the world today with more than 85,000 installations.
SolidCAM is the complete manufacturing solution for efficient NC programming in SolidWorks. SolidCAM in successfully used in many industrial applications (mechanical manufacturing, electronics, automobile and aerospace industry).
Type3 from Vision Numeric is a specially perfected software solution for 3D CNC machining in the artistic and creative area. 3D engraving, complex dies, coins, jewellery elements and many other more artistic applications can be effectively realised and manufactured on the DATRON machine. Further powerful software solutions in this application area are also provided by AH-Soft (HCAM) and Delcam (ArtCAM).
Software
DATRON Software
85 5
DATRON machine software CNC v8

The DATRON CNC software offers high performance with simplest handling for the operator at the same time. This is achieved by means of a clearly structured user interface based on Windows and programming with plain language commands. The menu guidance is intuitive, so that even complex applications can be easily programmed. There are many simple and complex commands available for milling, drilling and engraving. Also, existing library functions can be used, or new ones created by the operator. Already existing data is used via CAD interfaces. The DATRON CNC software has extensive software help and is also available as a work preparation version.
Properties: n Very simple programming by means of menu guidance and powerful macro functions n Easy to learn, easy to operate n Very fast programming: With two presses of a button, you can reach most basic functions. n Macro programming system with plain language commands n Library of basic elements; e.g. DSUB, BNC, Lemosa n Many ready-to-use commands, e.g. thread, counterbore, rectangles, circles and pocket cycles n Automatic tool radius correction n Powerful engraving commands n Extensive font libraries available n Graphic display of the machining paths in several display modes n Machining simulation with display of the actual tool diameter n Measuring function on the screen n Simple pre-calculation by specifying machining duration and machining path n Fast and simple interfaces for CAD/CAM programs: Data converters are available for the following formats: HPGL, DXF, DIN 66025, drilling data, CL data, customer-specific formats Options/accessories: n Partial measuring field
Software

86 4 86
DATRON Software
Upgrade CNC v7 to CNC v8

Upgrading the machine software from CNCv7 to v8 offers the following new functions:
CNCv8
n n n n n n n n n n n n n n n n n n n n n n
Ethernet connection from the PC to CBox (increase in the data transmission rate to up to 2,800 vectors/second) Macro projects in libraries (own macros can be integrated in the user interface of the DATRON CNC) Macros before and after macro projects (before and after every macro, a macro is executed automatically) Open command interface ISO converter: Support of M commands Tool length sensor maximum 45 tools User management Finding and replacing in the macro editor Arithmetic rules in a macro line Variable input in input fields Using the mouse in the macro editor Macro which is executed after termination 'Rotation' Macro with parameter 'Angle XZ' New variables for Feed, Rotation Tele-diagnostics Daily backup of machine data Shortcuts and machine outputs Faster tool change Microjet spraying/cooling system Tool changer for 11 tools Macro 'Csink' with drilling cycles parameter
Order specification Machine software CNCv8 upgrade v7 -> v8
Software
DATRON Software
87 5
Upgrade CNC v8 to CNC v9

The upgrade of the machine software from CNCv8 to v9 offers the following new functions: n n n n n n n n n n n n n n n n n Extension of 'Condition' macro Order of submacros Deviation in the Z correction Tool data, position data Macro command 'Environment' New macros 'Arca' and 'Arci' New macro parameters 'Mload' (execution of external files MCR and ISO) 'Checktool' 'Tcheck' extended Text in the macro Execute macro project in nesting mode Order displayed in libraries 'Mservice' macro 'Dynamic' macro Revision and extension of 'thread' command Extension of 'Repeat' macro
CNCv9
Order specification Machine software CNCv9 upgrade v8 -> v9
Software

88 4 88
DATRON Software
DATRON PrimCAM
The CAD/CAM system PrimCAM puts the DATRON machine software philosophy consistently into action for the CAD/CAM area: Easy to learn, easy to operate, but still powerful. Graphically interactive and with predefined libraries, you solve complex milling and engraving tasks within minutes. Properties: n Convenient, and therefore fast and economical CAD drawing creation n Easy data transfer from other CAD programs (from AutoCAD, for example, even SHX fonts are accepted) n Graphically interactive NC program creation with direct CNC machine communication n Complete and extendable CAD/CNC library modules for CNC manufacturing in electronics n Engraving functions with several text fonts n CAD: Powerful and user-friendly n Easy to learn, easy to operate n Easy to understand and practical n CAM machine data can be transferred from the drawing with only a few steps n Graphically interactive CNC program creation n Data transfer from other CAD programs n Ergonomic "symbol" control for minimum learning time n Complete and easy-to-extend CAD/CAM library functions for manufacturing in electronics n Convenient tool management n Powerful CAM functions, such as pocket spaces, roughing/finishing operations, etc.
Order specification PrimCAM-ET V 2.98 CAD/CAM software system
Software
DATRON Control Accessories
89 5
Operating terminal for M35 BT

The retrofitting of the operating terminal offers the user the advantages of the swivelling terminal and the TFT screen, even on the DATRON machine system M35. Scope of delivery: n Terminal n 17" TFT monitor n Keyboard (keyboard layout D, GB, USA, F, I)
Advantages:
n More comfort thanks to
swivelling terminal and flicker-free monitor Application:

n Retrofitting of the
machine system M35
Order specification TFT 17" monitor, keyboard and keyboard holder (M35 retrofit)
Control Accessories

90 4 90
Two-fold control unit with sensor switch and emergency stop

This console is for continuing programme sequences when these are interrupted by messages. Thanks to the external placement of the W sensor, user-friendliness is enhanced, since the use of the W key on the terminal keyboard can be avoided. Thanks to the contactless sensor switch with LED display, up to four operating states can be displayed. The two-fold control unit makes operation especially ergonomic since it is not necessary to mechanically actuate switches. The two-fold control unit is fastened to the machine via magnetic clamp plates on the bottom or the housing. Scope of delivery: n Small housing with emergency stop button and sensor switch Note: If it is installed later, additional measures must be taken on the machine wiring.
Advantages: n User-friendly external arrangement

n Clearly structured machine operation n Sensible use for limited
user management
n Ergonomic operation of the machine n Flexible position on the machine n Optical display of operating states n Additional emergency stop Dimensions (L x W x H) Weight Sensor switch principle Technical data Two-fold control unit with sensor switch and emergency stop 153 mm x 80 mm x 98 mm approx. 1.0 kg Capacitive proximity sensor
Application: n Continuation of programme sequences
Order specification Two-fold control unit with sensor switch and emergency stop
Article number 0A01571V
Control Accessories
91 5
W switch
The W switch is a re-start-up button. It is used to continue programme sequences when they are interrupted by messages. Thanks to the external placement of the W sensor, user-friendliness is enhanced, since the use of the W key on the terminal keyboard can be avoided. Scope of delivery: n Sensor in the housing n Cable, length 5 m Note: If it is installed later, additional measures must be taken on the machine wiring.
Advantages: n User-friendly external arrangement n Clearly structured machine operation n Sensible use for limited user management
Application:
n Continuation of programme sequences Order specification W switch (external actuation button) for CNC machines Article number 0A01571W
Control Accessories

92 4 92
CNC hand-held control unit HBE

The CNC hand-held control unit makes it easier for the user to set up the CNC machine. Thanks to the dust-protected keyboard and robust structure, the hand-held control unit is ideally suited for hard workshop use. Properties: n Emergency Stop switch n Axis pre-selection for up to six axes n Handwheel for machine movements in steps of 0.1 or 0.01 mm n Speed regulator for feed and positioning feed n Set zero point n Z height measurement n Cooling agent select key n Volume controller for coolant n Eight freely assignable function keys n 'Stop' switch n 'Continue' switch n Macro execute n Enter switch n Cancel switch n Go to parking position n Spindle on/off Scope of delivery: n Hand-held control unit n Magnetic holder Options/accessories: n Reinforced cable, length 2 m, (article No. 0075073D) n Reinforced cable, length 4 m, (article No. 0075073E)
Advantages:
n Quick and easy positioning n Calling and controlling of
special functions
n Freely programmable keys
Application:
n Set-up of workpieces
Order specification CNC hand-held control unit (standard)
Control Accessories
93 5
Protective keyboard membrane TS

The protective keyboard membrane protects the keyboard of the operating terminal from the usual contamination one finds in workshops. The touchpad function is not impaired by the protective membrane. Properties: n Protects the keyboard against contamination and moisture n No impairment in operability Scope of delivery: n Protective membrane for the keyboard
Advantages:
n Protection against damage n Prolongation of lifetime n Exchangeable
Application:
n Terminal keyboard cover
Order specification Protective membrane for the TS keyboard which fits US 615-5142 Protective membrane for TS keyboard with fits D, GB, F and I 615-5141
Article number 0048282Y 0048282Z
Control Accessories
Expendable Material
94 4 94
DATRON Consumable Material
Coolant additives KMZ

When used regularly, the coolant additives protect the spindle cooling system from corrosion, uncontrolled growth of algae and calcification, and therefore prolong the lifetime of all coolant-circulated components. Properties: n Protects the spindle and cooling system from corrosion, uncontrolled algae growth and calcification n Six-months protection for each maintenance package Scope of delivery: Sufficient for six months: n One bottle AO-100 Anti-Oxidation, 100 ml each n Six bottles B-100 Biozid, 100 ml each
Advantages:
n Prolongs the lifetime of the
spindle cooling system
n Increases the cooling water quality n User-friendly single dosing
Order specification Coolant additives, 7 x 100 ml
Article number 0069260S
Expendable Material
95 5

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Accessories Catalogue, Status: November 2009

2009 DATRON AG. All rights reserved.

Standard tool changer TC-S

HF spindles and accessories

DATRON EK-D cooling/lubrication system

Sensors and automation

Indumatik light IL DATRON automatic lift gate AH

DATRON module clamping technology

Wedge clamping element KSE

DATRON rotary/swivel axes Precision rotary axis with tailstock PD-RS-360

Rotary/ swivel axes

DATRON pneumatic accessories

DATRON control accessories

DATRON Quality assurance

CNC Milling Machines

DATRON Machine Overview

Automated CNC manufacturing

ProfitCell Indumatik light

DATRON Machine Overview

CNC Manufacturing solutions for your Success!

Aerospace n Aluminium plate machining n Aluminium extrusion machining n Precision drilling

DATRON Manufacturing Solutions

DATRON Customer Service

DATRON Customer Service

DATRON Application Technology

DATRON Application Technology

DATRON Accessories Overview

HF Spindles and Accessories

DATRON High-Frequency Spindles

DATRON High-Frequency Spindles

HF Spindles and Accessories

DATRON High-Frequency Spindles EcoS

EcoS P 1.2 HF spindle

non-ferrous metals, plastics wood and composite materials

HF Spindles and Accessories

DATRON High-Frequency Spindles HighS

HighS L 0.6 HF spindle

700 600 500 Power (W) 400 300

0.16 0.14 0.12 0.10 0.08 0.06 Torque (Nm)

200 100 0 Power (kW) Torque (Nm)

HF spindle possible without high costs Application:

metals, plastics and wood

DATRON High-Frequency Spindles HighS

HighS M1.8 HF spindle

0.3 Torque (Nm)

0.5 Power (kW) Torque (Nm) 0

10,000 20,000 30,000 40,000 50,000 Speed (RPM)

metals, plastics and wood

n Steel engraving n Graphite machining

HF spindle 1.8 kW, HSK-E 25 with converter, without cooling device

HF Spindles and Accessories

DATRON High-Frequency Spindles HighS

HighS H 2.0 HF spindle

0.3 Torque (Nm)

metals, plastics and wood

DATRON High-Frequency Spindles PowerS

PowerS Syncro 3.0 HF spindle

3.0 2.5 2.0 1.5 1.0 0.5 0 Torque (Nm)

Power (kW) Torque (Nm)