Shelby Shelving
Shelby Shelving
Shelby Shelving
Graphical Solution to
10 1 29 38 37 46 55 4 3 2 1 0 0
Constraints A B C Cost
Produced 11 5 3 14
Demand 10 5 3
X2
10 0
2 X1
A B C Isocost=14
4 X1
2 700 1200
Used 1 0.583333
Available 1 1
Given Data Production Costs Inventory Costs Produced Available Demand Inventory Cost
1 13 2 30 20 20 15 590
Week 2 14 2 10 20 10 15
3 15 2 0 15 15 0
Given Data Cheesecake Black Forest Cheesecake Produced Demand Inventory Black Forest Produced Demand Inventory Total Capacity Cost
1 3 2.5
3 3.8 3.4
45 40 5
25 30 0
20 20 0
20 20 0 65 65 464.5
40 30 10 65 65
0 10 0 20 65
Costs
Month 1 Month 2 Regular Time Overtime Regular Time Overtime 900 0 1200 0 1400 0 1300 0 2300 2500 2500 2500
Month 1 0 100
Cost
Cost
13233.33
Shelby Shelving Company LP Formulation Machine requirements (hours per unit) Model S Stamping 0.3 Forming 0.25 Model S 1900 <= 1900
Production per month Assembly capacity Constraints on hourly usage Stamping Forming
<= <=
Profit analysis - your job is to complete it and then run the Solver Unit selling price $1,800 $2,100 Unit variable costs Labor 175 210 Material $1,000 $1,200 Overhead $365 $445 Total $1,540 $1,855 Total revenue Total variable cost Fixed overhead Profit $4,785,000 $4,131,750 $385,000 $268,250
Shelby Shelving Data for Current Production Schedule Machine requirements (hours per unit) Model S Model LX 0.3 0.3 0.25 0.5 Model S Model LX 400 1400 Given monthly overhead cost data
Stamping Forming
Standard costs of the shelves -- based on the cu Model S Model LX 120 420 100 700 Totals 540 800 Direct materials Direct labor: Stamping Forming Assembly Total direct labor Overhead allocation Stamping Forming Assembly Total overhead Total cost
Percentages of time spent in departments Model S Model LX Stamping 22.2% 77.8% Forming 12.5% 87.5%
hly overhead cost data Fixed Variable S $125,000 $80 $95,000 $120 $80,000 $165 $85,000 $0 Variable LX $90 $170 $0 $185
sts of the shelves -- based on the current production levels Model S Model LX $1,000 $1,200 $35 $60 $80 $175 $149 $150 $365 $664 $1,839 $159 $229 $246 $635 $2,045 $35 $90 $85 $210