EPD H2O2-Eka Chemicals

EPD
Certified Environmental Product Declaration (EPD) for Hydrogen peroxide (H2O2)

Description of the product and the company
The product
Hydrogen peroxide (H2O2) is an efficient oxidising agent. Hydrogen peroxide from Eka Chemicals is supplied as aqueous solution at a maximum concentration of 70 wt%. Hydrogen peroxide (H2O2) is produced from hydrogen and atmospheric oxygen. The reactions take place in an organic solvent, which is circulated in the process, with palladium as a catalyst. In the first step hydrogen gas is added, and the solvent is hydrogenated. The next step is the oxidation where oxygen from the air is added. Now hydrogen peroxide is formed. The peroxide is extracted from the solvent with water and distilled to the wished concentration, varying from 5-70 wt%. Finally, a small quantity of stabiliser is added. The manufacturing of hydrogen peroxide takes place in Bohus and Alby, Sweden and in Rjukan, Norway. The functional unit in this study is 1000 kg of 100 wt% hydrogen peroxide. This means that the environmental load presented is valid for 1000 kg of hydrogen peroxide. The displayed
figures include all production processes but the results have been recalculated as 100% product and are given as an average for Eka Chemicals production in Sweden and Norway. The average is weighted according to production volumes from the plants. Since the product is sold as a water solution it is very important to notice the concentration referred to. Hydrogen peroxide from Eka Chemicals contains max 500 mg/kg stabiliser and 30-95 wt% water. Hydrogen peroxide (100%) is classified and labelled corrosive and oxidising.
Table 1 Declaration of content and labelling Category of Symbol danger letters Hydrogen Corrosive, C, O peroxide Oxidising Stabiliser Water R8: Contact with combustible material may cause fire R34: Causes burns
Risk phrases R8, R34 -
Figure 1 Manufacturing of hydrogen peroxide
The company
Akzo Nobel serves customers throughout the world with healthcare products, coatings, and chemicals. Akzo Nobel run operations in 80 countries and has about 70,000 employees. Eka Chemicals, who manufactures hydrogen peroxide, is a Business Unit within Akzo Nobel and has 3000 employees in 30 countries. The headquarters are located in Bohus, just north of Gothenburg, Sweden. Eka Chemicals is a supplier of chemicals for pulp bleaching processes and paper manufacturing but also markets chemicals for certain speciality applications as well as fine chemicals.
Presentation of environmental performance

All major steps, from the extraction of natural resources until the products leave the gates in Alby, Bohus and Rjukan are included in the environmental performance of the manufacturing phase. A few of these are displayed in the simplified flowchart below.
Hydrogen production Oxygen from air
Aiding chemicals Aloxide (catalysator)
Hydrogen peroxide production
Heat and electricity
Figure 2 Flowchart for production of hydrogen peroxide
The data used were collected for year 2000 and others are said to be valid for that time according to suppliers. Site-specific data have been retrieved for all major raw materials or have been guaranteed to correspond with site-specific data according to suppliers. In this study economical allocation has been the base for calculations, meaning the environmental load from a production has been divided according to economical value of the products produced. From the hydrogen peroxide production no by-products are produced and there is no need for any allocations in that specific process.
The manufacturing phase

The figures displayed below cover not only the environmental load derived from the production site of hydrogen peroxide. All other steps during the life cycle up until the product leaves the gates in Alby, Bohus and Rjukan are included like natural resource extraction, raw material production, energy production and transportation. All figures are given for 1000 kg of hydrogen peroxide.
Table 2 Non renewable resources Without energy kg With energy content content Bauxite 13 Nuclear energy Sodium chloride 9,1 Crude oil Limestone 2,5 Natural gas Copper ore 1,1 Coal Phosphate rock 0,9
This table displays the total use of non renewable resources, including feedstock, needed for 1000 kg hydrogen peroxide.
MJ 5400 2100 2100 80
Table 3 Renewable resources Without energy kg With energy content content Hydro energy Biomass Wind energy
MJ 4400 50 1
The net electricity consumption is not a resource use since the resources used for, and emissions and waste derived from, electricity production are included in the other displayed figures. It simply displays how much electricity that has been consumed within the system studied. Within the system 1-2 MWh has been consumed.
Table 4 Electricity sources Electricity production source Hydro power Nuclear power Natural gas Biofuel Coal Unspecified % 64 35 <0,5 <0,5 <0,5 <0,5 Note that energy is not the same as electricity. For example nuclear energy is a measure of the total energy content in the uranium fuel in the same way as crude oil is a measure of energy content. Hence nuclear energy is not the same as nuclear electricity (here named Nuclear power), like crude oil is not the same as electricity produced from oil.
Unspecified means that the electricity grid is not known and is represented by a mix of electricity production sources.
In accordance with the guidelines for EPDs, the most important air and water emissions are expressed both as inventory data and as influence on different environmental impact categories. The result is displayed below.
Table 5 Emissions to air Emissions to air CO2 HC NOx SO2 Particles CH4 CO Hg g 371 000 640 400 180 90 70 50 0,002 Table 6 Emissions to water Emissions to water COD NaCl N total Hg g 190 80 0,5 3,1E-05
Table 7 Waste generation Waste Other waste Hazardous waste
kg 116 0,14
Table 8 Emissions, expressed in terms of environmental impact Category of impact Equivalent unit Impact Global warming (GWP) g CO2 373200 + Acidification (AP) mole H 14 Ozone depletion (ODP) g CFC-11 0,004 Photochemical ozone g ethene 230 creation (POCP) Eutrophication (EP) g O2 2600
An explanation of these impact categories is found at the end of this EPD.
Some of the emissions presented as special parameters have indexes in the different impact categories and are therefore influencing them. The environmental flows shown are in some cases demanded by the ProductSpecific Requirements (PSR) for chemical products. In other cases they are displayed because they are considered to be significant for the production of hydrogen peroxide.
The use phase

Hydrogen peroxide from Eka Chemicals is mainly used at pulp mills for bleaching of pulp but is also used for bleaching of recycled paper in the de-inking process, and in textile bleaching. Hydrogen peroxide is also used in many other important applications in the chemical industry. The product is not considered to contribute to an increased environmental load during the use phase and its decomposition products are water and oxygen. The environmental impact from the transport to customer is given for the transport of 1000 kg of product, 100 km for the means of transport in question. This makes it possible for customers to assess the environmental load derived from transportation of hydrogen peroxide. The actual means used depend on where the customer is situated. Some times all three means are used.
Table 9 Envrionmental impact from transport to customer 1 2 3 Impact Unit Train Truck Ship Crude oil MJ 91 22 Hydro energy MJ 23 CO2 g 0,4 6720 1540 CO g 0,01 6 0,9 HC g 0,001 6 2 NOx g 0,001 42 43 SO2 g 0,0006 1,4 26 Particles g 0,0001 0,7 2
The means of transport are approximated with a train transport, a truck transport and a ship transport. 1. The train is a Swedish electric train. 2. The truck has a maximum weight of 60 ton, a Euro III engine and is using EC1-diesel. The loading factor is 50%. 3. The ship has a maximum weight of more than 8000 ton and a loading factor of 50-60%.
Information from the company and the accredited certification body

Contact person: ke Brodn Eka Chemicals AB, PO Box 11553, SE-100 61 Stockholm, Sweden. Phone +46 8 743 40 00. Fax +46 8 641 11 90. http://www.ekachemicals.com
Information from the accredited certification body

This Environmental Product Declaration has been reviewed and approved by an accredited certification body - the Swedish National Testing and Research Institute (SP) - according to the Product-Specific Requirement, PSR 2000:5 for Chemical Products and the Swedish Environmental Council requirements for environmental product declarations, MSR 1999:2. Valid until: August 30, 2005 Registration number: S-P-00031 SP, Box 857, SE-501 15 Bors, Sweden Phone: +46 33 16 50 00. Fax: +46 33 13 55 02.
Other information
More information about environmental product declarations - the EPD system can be found on the Internet: http://www.environdec.com References LCA documentation for hydrogen peroxide, 2002 Product-Specific Requirements Chemical Products, (PSR 2000:5) Requirements for Environmental Product Declarations, EPD (MSR 1999:2) an application of ISO TR 14025.
Glossary Acidification potential, AP. Chemical alternation of the environment, resulting in hydrogen ions being produced more rapidly than they are dispersed or neutralised. Occurs mainly through fallout of sulphur and nitrogen compounds from combustion processes. Acidification can be harmful to terrestrial and aquatic life. Eutrophication potential, EP. Enrichment of bodies of water by nitrates and phosphates from organic material or the surface runoff. This increases the growth of aquatic plants and can produce alga blooms that deoxygenate water and smother other aquatic life. Global warming potential, GWP. The index used to translate the level of emissions of various gases into a common measure to compare their contributions to the absorption by the atmosphere of infrared radiation. GWPs are calculated as the absorption that would result from the emission of 1 kg of a gas to that from emission of 1 kg of carbon dioxide over 100 years. Life Cycle Assessment, LCA.. A management tool for appraising and quantifying the total environment impact of products or activities over their entire life cycle of particular materials, processes, products, technologies, services or activities. Ozone depletion potential, ODP. The index used to translate the level of emissions of various substances into a common measure to compare their contributes to the breakdown of the ozone layer. ODPs are calculated as the change that would result from the emission of 1 kg of a substance to that from emission of 1 kg of CFC-11 (a freon) Photochemical ozone creation potential, POCP. The index used to translate the level of emissions of various gases into a common measure to compare their contributions to the change of ground-level ozone concentration. POCPs are calculated as the change that would result from the emission of 1 kg of a gas to that from emission of 1 kg of ethene.

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EPD

Certified Environmental Product Declaration (EPD) for Hydrogen peroxide (H2O2)

Risk phrases R8, R34 -

Figure 1 Manufacturing of hydrogen peroxide

Presentation of environmental performance

Aiding chemicals Aloxide (catalysator)

Hydrogen peroxide production

Heat and electricity

Figure 2 Flowchart for production of hydrogen peroxide

The manufacturing phase

MJ 5400 2100 2100 80

Table 7 Waste generation Waste Other waste Hazardous waste

The use phase

Information from the company and the accredited certification body

Information from the accredited certification body

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