Operating Instructions: MCA 122 Modbus TCP
Operating Instructions: MCA 122 Modbus TCP
Operating Instructions: MCA 122 Modbus TCP
Operating Instructions
MCA 122 Modbus TCP
Safety
Safety
Safety Note Safety Copyright, Limitation of Liability and Revision Rights
This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over an Ethernet serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries. Danfoss does not guarantee that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware, or software environment. Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, either express or implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose. In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including but not limited to the damages incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties. Danfoss reserves the right to revise this publication at any time and change its contents without prior notice or any obligation to notify previous users of such revisions or changes.
WARNING
HIGH VOLTAGE
The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter, or fieldbus may damage the equipment, cause serious personal injury, or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.
Safety Regulations
1.
The frequency converter must be disconnected from mains before carrying out repair work. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs. The off-command on the serial bus does not disconnect the equipment from mains and should not be used as a safety switch. Correct protective earthing or grounding of the equipment must be established. The user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations. The earth leakage currents are higher than 3.5 mA. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2.
3.
4. 5.
Safety
2. 3.
WARNING
ELECTRICAL HAZARD
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
Contents
Contents 1 Introduction
1.1 Introduction
1.1.1 About this Manual 1.1.2 Assumptions 1.1.3 Background Knowledge 1.1.4 Available Literature 1.1.5 Modbus Conformance 1.1.6 Abbreviations 3 3 3 3 3 3 3 4 5 5 5 6 7 8 8 10 11 11 11 12 15 17 17 17 17 17 17 17 17 18 18 18 18 18 19 19 20
1
2 How to Install
2.1 The Modbus TCP Option
2.1.1 How to Install Option in Frequency Converter 2.1.2 LED Behaviour 2.1.3 Topology 2.1.4 Network 2.1.5 Recommended Design Rules 2.1.6 EMC Precautions
3 How to Configure
3.1 IP Settings 3.2 Ethernet Link Parameters 3.3 Configuring the Scanner 3.4 IP Traffic
4 How to Control
4.1 How to Control the Frequency Converter
4.1.1 Function Codes Supported by Modbus TCP
Contents
21 23 24 25 25 27 27 30 30 31 32 32 33 33 34 36 36 37 37 37 41
5 Parameters
5.1 Parameter Group 8-** 5.2 Parameter Group 12-**
5.2.1 12-0* IP Settings 5.2.2 12-1* Ethernet Link Parameters 5.2.3 12-2* Process Data 5.2.4 Modbus TCP 5.2.5 12-8* Other Ethernet Services 5.2.6 12-9* Advanced Ethernet Settings
6 Troubleshooting
6.1 Step-by-step Troubleshooting 6.2 Alarm Word and Warning Word
Index
Introduction
1 Introduction
1.1.4 Available Literature 1.1 Introduction 1.1.1 About this Manual
First time users can find the most essential information for quick installation and set-up in these chapters: 1 Introduction 2 How to Install 3 How to Configure For more detailed information including the full range of set-up options and diagnosis tools, refer to the chapters: 3 How to Configure 4 How to Control 5 Parameters 6 Troubleshooting Terminology Ethernet is a common term used to describe the physical layer of the network and does not relate to the application protocol. Available Literature for FC 102/FC 202/FC 300 The Operating Instructions for VLT HVAC Drive FC 102, VLT AQUA Drive FC 202 and VLT AutomationDrive FC 302 provide the necessary information for getting the frequency converter up and running. The Design Guides for VLT HVAC Drive FC 102, VLT AQUA Drive FC 202 and VLT AutomationDrive FC 302 entail all technical information about the frequency converter design and applications including encoder, resolver, and relay options. The VLT AutomationDriveFC 302 Profibus Operating Instructions, provide the information required for controlling, monitoring, and programming the frequency converter via a Profibus Fieldbus. The VLT AutomationDriveFC 302 Operating Instructions, provide the information required for controlling, monitoring, and programming the frequency converter via a DeviceNet Fieldbus. The MCT 10 Set-up Software Operating Instructions, provide information for installation and use of the software on a PC. The VLT AutomationDriveFC 302 IP21/Type 1 Instruction, provides information for installing the IP21/Type 1 option. The VLT AutomationDriveFC 302 24 V DC Backup Instruction, provides information for installing the 24 V DC Backup option.
1 1
1.1.2 Assumptions
These operating instructions are under the conditions that the MCA 122 Modbus TCP option is used with a Danfoss FC 100/FC 202/FC 300 frequency converter, and that the installed option supports the interfaces described in this document and that all the requirements stipulated in the option, as well as the frequency converter, are strictly observed along with all limitations herein. -
Introduction
1.1.6 Abbreviations
Abbreviation API CC CIP CTW DHCP EMC I/O IP LCP LED LSB MAR MAU MAV MSB MRV N/A ODVA PC PLC PNU REF RTC s STP STW Definition Actual Packet Interval Control Card Common Industrial Protocol Control Word Dynamic Host Configuration Protocol Electromagnetic Compatibility Input/Output Internet Protocol Local Control Panel Light Emitting Diode Least Significant Bit Major Recoverable fail Major Unrecoverable fail Main Actual Value (actual output) Most Significant Bit Main Reference Value Not applicable Open DeviceNet Vendor Association Personal Computer Programmable Logic Controller Parameter Number Reference (=MRV) Real Time Clock Second Spanning tree Protocol Status Word
1 1
How to Install
2 How to Install
2 2
Ethernet Port 1
Ethernet Port2
MS LED NS LEDs
MS NS1 NS2
Option A 130B1196
MAC 00-1B-08-00-00-00
TM. ver. ON 8 7 6 5 4 3 2 1 OFF
SW. ver.
Fieldbus option adapter frame for the FC 102/FC 202/FC 300. This frame is deeper than the standard frame, to allow space for the fieldbus option beneath Strain relief (only for A1 and A2 enclosures)
How to Install
Instructions 1. Remove LCP panel from the frequency converter. 2. 3. 4. 5. 6. Remove the frame located beneath and discard it. Push the option into place. The Ethernet connectors must be facing upwards. Remove both knock-outs on the fieldbus option adapter frame. Push the fieldbus option adapter frame for the frequency converter into place. Replace the LCP and attach cable.
NOTICE
After installing the MCA 122 option, be aware of the following parameter settings: 8-01 Control Site: [2] control word only or [0] Digital and ctrl. word 8-02 Control Word Source: [3] Option A
2 2
NOTICE
Do not strip the Ethernet cable and ground it via the strain relief-plate! The grounding of screened Ethernet cable is done through the RJ-45 connector on the option.
Table 2.2 MS: Module Status State No IP-address (no power) Connected Duplicate IP Self test Green: Red: Red: Green Yellow LED Off Solid green Solid red Flashing red/ green Flashing yellow Steady yellow Description No link present (or is un-powered) Link present; but nor winked and no ACD The IP-address assigned to the device is already in use The Modbus TCP is in self-test mode Flash for 20 s Link present; but nor winked and no ACD
How to Install
2.1.3 Topology
The MCA 122 features a built-in Ethernet-switch, thus having two Ethernet RJ-45 connectors. This enables the possibility for connecting several Modbus TCP options in a line topology as an alternative to the typical star-topology. The two ports are equal, in the sense that they are transparent for the option. If only one connector is used, either port can be used.
2 2
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
130BA903.10
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
130BA904.10
NOTICE
For line topology, refer to 2.1.5 Recommended Design Rules. In a line topology all frequency converters must be powered, either by mains or by their 24 V DC option cards, for the built-in switch to work.
NOTICE
Observe that mounting frequency converters of different power-sizes in a line topology may result in unwanted power-off behaviour. Smaller frequency converters discharge faster than bigger frequency converters. This can result in loss of link in the line topology, which may lead to control word timeout. To avoid this, mount the frequency converters with the longest discharge time first in the line topology.
How to Install
2 2
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
VLT
AutomationDrive
130BA905.10
2.1.4 Network
It is of high importance that the media chosen for Ethernet data transmission are suitable. Usually CAT 5e and six cables are recommended for industrial applications. Both types of cable are available as Unshielded Twisted Pair and Shielded Twisted Pair. Shielded cables are recommended for use in industrial environments and with frequency converters. A maximum cable-length of 100 m is allowed between switches. Optical fibres can be used for gapping longer distances and providing galvanic isolation. For connecting Modbus TCP devices both hubs and switches can be used. It is, however, always recommended to use suitable industrial graded Ethernet switches. For
How to Install
2 2
Illustration 2.7
How to Install
NOTICE
Relevant national and local regulations, for example regarding protective earth connection, must be observed. For interference-free operation of the Ethernet network, take the following EMC precautions.
2 2
Maintain the greatest possible distance (min. 200 mm (8 inches)) between cables. Especially, where cables run in parallel over long distances. If crossing is unavoidable, the Ethernet cable must cross motor and brake resistor cables at an angle of 90
Keep the Ethernet communication cable away from motor and brake resistor cables to avoid
10
130BC509.10
How to Configure
3 How to Configure
Server DHCP Server, the IP address of the found DHCP or BOOTP server is displayed. For DHCP only: The remaining lease-time can be read-out in 12-05 Lease Expires Lease Expires. 12-09 Physical Address, Physical Address reads out the MAC address of option, which is also printed on the label of the option. If using fixed leases together with DHCP or BOOTP, the physical MAC address is linked with a fixed IP address.
3.1 IP Settings
All IP-related parameters are located in parameter group 12-0* IP Settings:
12-00 IP Address Assignment 12-01 IP Address 12-02 Subnet Mask 12-03 Default Gateway 12-04 DHCP Server 12-05 Lease Expires 12-06 Name Servers 12-07 Domain Name 12-08 Host Name 12-09 Physical Address
3 3
NOTICE
If no DHCP or BOOTP reply has been received after four attempts (for example, if the DHCP/BOOTP server has been powered off), the option will fallback to the last good known IP address. 12-03 Default Gateway, Default Gateway is optional and only used in routed networks. 12-06 Name Servers, Name Servers 12-07 Domain Name, Domain Name 12-08 Host Name, Host Name are used with Domain Name Server systems and are all optional. If DHCP or BOOTP is selected as IP address assignment, these parameters are read only.
The MCA 122 option offers several ways of IP address assignment. Setting up the frequency converter with manually assigned IP address
Parameter 12-00 IP Address Assignment 12-01 IP Address 12-02 Subnet Mask 12-03 Default Gateway Value [0] MANUAL 192.168.0.xxx* 255.255.255.0* optional
NOTICE
It is only possible to assign valid class A, B, and C IP address to the option. The valid ranges are shown in Table 3.3.
Class A 1.0.0.1 - 126.255.255.254 128.1.0.1 - 191.255.255.254 192.0.1.1 - 223.255.254.254
Table 3.1 Assigning IP Adresses Manually *= Class C IP address example. Any valid IP address can be entered.
Class B Class C
NOTICE
A power-cycle is necessary after setting the IP parameters manually. Setting up the frequency converter with automatically (BOOTP/DHCP) assigned IP address
Parameter 12-00 IP Address Assignment 12-01 IP Address 12-02 Subnet Mask 12-03 Default Gateway Value [1] DHCP/[2] BOOTP Read only Read only Read only
12-10 Link Status 12-11 Link Duration 12-12 Auto Negotiation 12-13 Link Speed 12-14 Link Duplex
By IP address assigned by DHCP/BOOTP server, the assigned IP Address and Subnet Mask can be read out in 12-01 IP Address and 12-02 Subnet Mask. In 12-04 DHCP
MG90P202 - VLT is a protected Danfoss trademark
11
How to Configure
NOTICE
The Ethernet Link Parameters are unique per port. 12-10 Link Status and 12-11 Link Duration displays information on the link status, per port. 12-10 Link Status displays Link or No Link according to the status of the present port. 12-11 Link Duration displays the duration of the link on the present port. If the link is broken the counter resets. 12-12 Auto Negotiation is a feature that enables two connected Ethernet devices to choose common transmission parameters, such as speed and duplex mode. In this process, the connected devices first share their capabilities as for these parameters and then choose the fastest transmission mode they both support. By default this function is enabled. Incapability between the connected devices, may lead to decreased communication performance. To prevent this, Auto Negotiation can be disabled. If 12-12 Auto Negotiation is set to OFF, link speed and duplex mode can be configured manually in 12-13 Link Speed and 12-14 Link Duplex. 12-13 Link Speed displays/sets the link speed per port. None is displayed if no link is present.
12-14 Link Duplex displays/sets the duplex mode per port. Half-duplex provides communication in both directions, but only in one direction at a time (not simultaneously). Full-duplex allows communication in both directions, and unlike half-duplex, allows for communication in both directions, to happen simultaneously.
3 3
12
How to Configure
By selecting this menu, assign a name to the new network. In this example Danfoss has been chosen.
Setting NOE 0100, NOE 110 YES NO NO Configured 192.168.001.020 255.255.255.0 0.0.0.0 Ethernet II
IP address configuration
3 3
After clicking [OK], the network Danfoss should show up under Networks and by selecting the Network, the main configuration page is shown.
Table 3.4 Menu Settings In the IP Configuration tab, press the [Configured] key, and the IP address and fill out [Subnetwork mask]. In this example the address 192.168.1.20 is used as the address for the master.
The step assigns the protocol to the scanner, which is done by selecting the scanner and selecting the Function menu and enables the Ethernet by selecting ETH TCP IP This brings up the Net Link menu, where Danfoss has to be selected. At this time, the Danfoss Protocol is assigned to the Scanner and the last step is to configure the scanner to read and write holding registers of the FC 302.
13
How to Configure
3 3
14
How to Configure
At this time the Danfoss Protocol is assigned to the Scanner and the last step is to configure the scanner to read and write holding registers of the FC 302. By first selecting the Danfoss network and second, selecting the IO Scanning tab, the scanning list appears. Fill out the list as shown in Illustration 3.5.
130BB261.11
3 3
Menu IO Scanning
Menu point IP address Unit ID Health Timeout Repetitive rate RD Master Object RD Slave Index RD Length Last Value VR Master Object VR Slave Index VR Lenght Description
Setting 192.168.001.030 255 1500 60 %MW100 2910 10 Hold Last %MW200 2810 10 -
3.4 IP Traffic
The use of Ethernet-based network for industrial automation purposes, calls for careful and thorough network design. Especially the use of active network components like switches and routers requires detailed know-how about the behaviour of IP traffic. Some important issues IGMP IGMP (Internet Group Management Protocol) is an integrated part of IP. It allows hosts to join or leave a multicast host group. Group membership information is exchanged between a specific host and the nearest multicast router. Spanning Tree Protocol (STP) For an Ethernet network to function properly, only one active path can exist between two nodes. Spanning-Tree Protocol is a link management protocol that provides path redundancy while preventing undesirable loops in the network.
This configuration copies the information stored from %MW200 to %M209 in the PLC to the Holding register 2810 to 2819 of the FC 302. It reads the holding registers 2910 to 2919 of the FC 302 to the PLCs memory %MW100 to %M109.
15
How to Configure
When loops occur, some switches see stations appearing on both sides of them. This condition confuses the forwarding algorithm and allows for duplicate frames to be forwarded. To provide path redundancy, Spanning-Tree Protocol defines a tree that spans all switches in an extended network. Spanning-Tree Protocol forces certain redundant data paths into a standby (blocked) state. If one network segment in the Spanning-Tree Protocol becomes unreachable, or if Spanning-Tree Protocol costs change, the spanning-tree algorithm reconfigures the spanning-tree topology and reestablishes the link by activating the standby path. Spanning-Tree Protocol operation is necessary if the frequency converters are running in a ring/redundant line topology.
3 3
16
How to Control
4 How to Control
function code tells the slave what action to perform. When the slave responds to the master, it uses the function code to indicate either a normal (error-free) response, or that some error occurred (called an exception response). For a normal response, the slave echoes the original function code. For an exception response, the slave returns a code that is equivalent to the original function code with its most significant bit set to logic 1. In addition, the slave places a unique code into the data field of the response message. This tells the master what error occurred, or the reason for the exception. Refer also to sections 4.1.1 Function Codes Supported by Modbus TCP and 4.2.9 Modbus Exception Codes.
4 4
17
How to Control
4.2.5 IND
Some parameters in the frequency converter are array parameters e.g. 3-10 Preset Reference. Since the Modbus does not support arrays in the Holding registers, the frequency converter has reserved the Holding register 9 as pointer to the array. Before reading or writing an array parameter, set the holding register 9. Setting holding register to the value of 2, will cause all following read/ write to array parameters to be to the index 2.
Meaning
The function code received in the query is not an allowable action for the server (or slave). This may be because the function code is only applicable to newer devices, and was not implemented in the unit selected. It could also indicate that the server (or slave) is in the wrong state to process a request of this type, for example because it is not configured and is being asked to return register values. The data address received in the query is not an allowable address for the server (or slave). More specifically, the combination of reference number and transfer length is invalid. For a controller with 100 registers, a request with offset 96 and length 4 would succeed, a request with offset 96 and length 5 generates exception 02. A value contained in the query data field is not an allowable value for server (or slave). This indicates a fault in the structure of the remainder of a complex request, such as that the implied length is incorrect. It specifically does NOT mean that a data item submitted for storage in a register has a value outside the expectation of the application program, since the Modbus protocol is unaware of the significance of any particular value of any particular register. An unrecoverable error occurred while the server (or slave) was attempting to perform the requested action.
4 4
18
How to Control
When bit 02="1", the frequency converter is in State 1: Switching on inhibited. Refer to Illustration 4.1. Bit 03, Coasting/No coasting Coasting stop Bit 03="0" leads to a stop. When bit 03="1", the frequency converter can start if the other start conditions are satisfied.
NOTICE
The selection in 8-50 Coasting Select determines how bit 03 is linked with the corresponding function of the digital inputs. Bit 04, Quick stop/Ramp Quick stop using the ramp time of 3-81 Quick Stop Ramp Time. When bit 04="0", a quick stop occurs. When bit 04="1", the frequency converter can start if the other start conditions are satisfied.
4 4
NOTICE
The selection in 8-51 Quick Stop Select determines how bit 04 is linked with the corresponding function of the digital inputs. Bit 05, Hold frequency output/Use ramp When bit 05="0", the current output frequency is being maintained even if the reference value is modified. When bit 05="1", the frequency converter can perform its regulating function again; operation occurs according to the respective reference value. Bit 06, Ramp stop/Start Normal ramp stop using the ramp times of the actual ramp as selected. In addition, activation of the output relay 01 or 04 if the output frequency is 0 Hz if Relay 123 has been selected in 5-40 Function Relay. Bit 06="0" leads to a stop. When bit 06="1", the frequency converter can start if the other start conditions are satisfied.
Explanation of the control bits Bit 00, OFF 1/ON 1 Normal ramp stops using the ramp times of the actual selected ramp. Bit 00="0" leads to the stop and activation of the output relay 1 or 2 if the output frequency is 0 Hz and if [Relay 123] has been selected in 5-40 Function Relay. When bit 0="1", the frequency converter is in State 1: Switching on inhibited. Refer to Illustration 4.1. Bit 01, OFF 2/ON 2 Coasting stop When bit 01="0", a coasting stop and activation of the output relay 1 or 2 occurs if the output frequency is 0 Hz and if [Relay 123] has been selected in 5-40 Function Relay. When bit 01="1", the frequency converter is in State 1: Switching on inhibited. Refer to Illustration 4.1. Bit 02, OFF 3/ON 3 Quick stop using the ramp time of 3-81 Quick Stop Ramp Time. When bit 02="0", a quick stop and activation of the output relay 1 or 2 occurs if the output frequency is 0 Hz and if [Relay 123] has been selected in 5-40 Function Relay.
NOTICE
The selection in 8-53 Start Select determines how bit 06 is linked with the corresponding function of the digital inputs. Bit 07, No function/Reset Reset after switching off. Acknowledges event in fault buffer. When bit 07="0", no reset occurs. When there is a slope change of bit 07 to "1", a reset occurs after switching off. Bit 08, Jog 1 OFF/ON Activation of the pre-programmed speed in 8-90 Bus Jog 1 Speed. JOG 1 is only possible if bit 04="0" and bit 00-03="1".
19
How to Control
Bit 09, Jog 2 OFF/ON Activation of the pre-programmed speed in 8-91 Bus Jog 2 Speed. JOG 2 is only possible if bit 04="0" and bit 00-03="1". Bit 10, Data invalid/valid Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10=0 causes the control word to be ignored, giving the opportunity to turn off the control word when updating/reading parameters. Bit 10=1 causes the control word to be used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used. Bit 11, No function/Slow down Is used to reduce the speed reference value by the amount given in 3-12 Catch up/slow Down Value value. When bit 11="0", no modification of the reference value occurs. When bit 11="1", the reference value is reduced. Bit 12, No function/Catch up Is used to increase the speed reference value by the amount given in 3-12 Catch up/slow Down Value. When bit 12="0", no modification of the reference value occurs. When bit 12="1", the reference value is increased. If both slowing down and accelerating are activated (bit 11 and 12="1"), slowing down has priority, that is, the speed reference value is reduced. Bits 13/14, Set-up selection Bits 13 and 14 are used to choose between the four parameter set-ups according to Table 4.5. The function is only possible if Multi Set-up has been chosen in 0-10 Active Set-up. The selection in 8-55 Set-up Select determines how bits 13 and 14 are linked with the corresponding function of the digital inputs. Changing setup while running is only possible if the set-ups have been linked in 0-12 This Set-up Linked to.
Set-up 1 2 3 4 Table 4.5 Parameter Set-ups Bit 13 0 1 0 1 Bit 14 0 0 1 1
NOTICE
Bit 15 causes reversing only when Ser. communication, Logic or or Logic and is selected.
4 4
Explanation of the status bits Bit 00, Control not ready/ready When bit 00="0", bit 00, 01 or 02 of the Control word is "0" (OFF 1, OFF 2 or OFF 3) - or the frequency converter is switched off (trip). When bit 00="1", the frequency converter control is ready, but there is not necessarily power supply to the unit present (in the event of external 24 V supply of the control system). Bit 01, VLT not ready/ready Same significance as bit 00, however, there is a supply of the power unit. The frequency converter is ready when it receives the necessary start signals. Bit 02, Coasting/Enable When bit 02="0", bit 00, 01 or 02 of the Control word is "0" (OFF 1, OFF 2 or OFF 3 or coasting) - or the frequency converter is switched off (trip). When bit 02="1", bit 00, 01 or 02 of the Control word is "1"; the frequency converter has not tripped. Bit 03, No error/Trip When bit 03="0", no error condition of the frequency converter exists.
Bit 15, No function/Reverse Bit 15=0 causes no reversing. Bit 15=1 causes reversing.
NOTICE
In the factory setting reversing is set to digital in 8-54 Reversing Select.
20
How to Control
When bit 03="1", the frequency converter has tripped and requires a reset signal before it can start. Bit 04, ON 2/OFF 2 When bit 01 of the Control word is "0", then bit 04="0". When bit 01 of the Control word is "1", then bit 04="1". Bit 05, ON 3/OFF 3 When bit 02 of the Control word is "0", then bit 05="0". When bit 02 of the Control word is "1", then bit 05="1". Bit 06, Start possible/Start not possible If PROFIdrive has been selected in 8-10 Control Word Profile, bit 06 will be "1" after a switch-off acknowledgment, after activation of OFF2 or OFF3, and after switching on the mains voltage. Start not possible is reset, with bit 00 of the Control word being set to "0" and bit 01, 02 and 10 being set to "1". Bit 07, No warning/Warning Bit 07=0 means that there are no warnings. Bit 07=1 means that a warning has occurred. Bit 08, Speedreference/Speed=reference When bit 08="0", the current speed of the motor deviates from the set speed reference value. This may occur, for example, when the speed is being changed during start/ stop through ramp up/down. When bit 08="1", the current speed of the motor corresponds to the set speed reference value. Bit 09, Local operation/Bus control Bit 09="0" indicates that the frequency converter has been stopped with the stop button on the LCP, or that [Linked to hand] or [Local] has been selected in 3-13 Reference Site. When bit 09="1", the frequency converter can be controlled through the serial interface. Bit 10, Out of frequency limit/Frequency limit OK When bit 10="0", the output frequency is outside the limits set in 4-52 Warning Speed Low and 4-53 Warning Speed High. When bit 10="1", the output frequency is within the indicated limits. Bit 11, No operation/Operation When bit 11="0", the motor does not turn. When bit 11="1", the frequency converter has a start signal, or the output frequency is higher than 0 Hz.
Bit 12, Drive OK/Stopped, autostart When bit 12="0", there is no temporary overloading of the inverter. When bit 12="1", the inverter has stopped due to overloading. However, the frequency converter has not switched off (trip) and will start again after the overloading has ended. Bit 13, Voltage OK/Voltage exceeded When bit 13="0", the voltage limits of the frequency converter are not exceeded. When bit 13="1", the direct voltage in the intermediate circuit of the frequency converter is too low or too high. Bit 14, Torque OK/Torque exceeded When bit 14="0", the motor torque is below the limit selected in 4-16 Torque Limit Motor Mode and 4-17 Torque Limit Generator Mode. When bit 14="1", the limit selected in 4-16 Torque Limit Motor Mode or 4-17 Torque Limit Generator Mode is exceeded. Bit 15, Timer OK/Timer exceeded When bit 15="0", the timers for the thermal motor protection and thermal frequency converter protection have not exceeded 100%. When bit 15="1", one of the timers has exceeded 100%.
4 4
21
How to Control
4 4
22
How to Control
Bit 02, DC brake Bit 02=0 leads to DC braking and stop. Braking current and duration are set in 2-01 DC Brake Current and 2-02 DC Braking Time. Bit 02=1 leads to ramping, 3-41 Ramp 1 Ramp Up Time Bit 03, Coasting Bit 03=0 causes the frequency converter to immediately release the motor (the output transistors are "shut off"), so that it coasts to a standstill. Bit 03=1 enables the frequency converter to start the motor if the other starting conditions have been fulfilled.
NOTICE
In 8-50 Coasting Select a selection is made to define how Bit 03 gates with the corresponding function on a digital input. Bit 04, Quick stop Bit 04=0 causes a stop, in which the motor speed is ramped down to stop via 3-81 Quick Stop Ramp Time. Bit 05, Hold output frequency Bit 05=0 causes the present output frequency (in Hz) to freeze. The frozen output frequency can then be changed only with the digital inputs (5-10 Terminal 18 Digital Input to 5-15 Terminal 33 Digital Input) programmed to Speed up and Speed down.
4 4
Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
Bit value=0 Reference value Reference value DC brake Coasting Quick stop Hold output frequency Ramp stop No function No function Ramp 1 Data invalid No function No function Parameter set-up Parameter set-up No function
Bit value=1 External selection LSB External selection MSB Ramp No coasting Ramp Use ramp Start Reset Jog Ramp 2 Data valid Relay 01 active Relay 04 active Selection LSB Selection MSB Reverse
NOTICE
If Freeze output is active, the frequency converter can only be stopped by the following:
Bit 03 Coasting stop Bit 02 DC braking Digital input (5-10 Terminal 18 Digital Input to 5-15 Terminal 33 Digital Input) programmed to DC braking, Coasting stop or Reset and coasting stop
Explanation of control bits Bits 00/01 Bits 00 and 01 are used to choose between the four reference values, which are pre-programmed in 3-10 Preset Reference according to Table 4.8.
Programmed ref. value 1 2 3 4 Parameter 3-10 [0] 3-10 [1] 3-10 [2] 3-10 [3] Bit 01 0 0 1 1 Bit 00 0 1 0 1
Bit 06, Ramp stop/start Bit 06=0 causes a stop, in which the motor speed is ramped down to stop via the selected ramp down parameter. Bit 06=1 permits the frequency converter to start the motor, if the other starting conditions have been fulfilled.
NOTICE
In 8-53 Start Select Start select a selection is made to define how Bit 06 Ramp stop/start gates with the corresponding function on a digital input. Bit 07, Reset Bit 07=0 no reset. Bit 07=1 resets a trip. Reset is activated on the leading edge of the signal, that is, when changing from logic 0 to logic 1. Bit 08, Jog Bit 08=1 causes the output frequency to be determined by 3-19 Jog Speed [RPM].
NOTICE
In 8-56 Preset Reference Select select a selection is made to define how Bit 00/01 gates with the corresponding function on the digital inputs.
23
How to Control
Bit 09, Selection of ramp 1/2 Bit 09=0 means that ramp 1 is active (3-40 Ramp 1 Type to 3-47 Ramp 1 S-ramp Ratio at Decel. Start). Bit 09=1 means that ramp 2 (3-50 Ramp 2 Type to 3-57 Ramp 2 S-ramp Ratio at Decel. Start) is active. Bit 10, Data not valid/Data valid Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10=0 causes the control word to be ignored, giving the opportunity to turn off the control word when updating/reading parameters. Bit 10=1 causes the control word to be used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used. Bit 11, Relay 01 Bit 11=0 Relay not activated. Bit 11 = 1 Relay 01 activated, provided Control word bit 11 has been chosen in 5-40 Function Relay. Bit 12, Relay 02 Bit 12=0 Relay 02 has not been activated. Bit 12=1 Relay 02 has been activated, provided Control word bit 12 has been chosen in 5-40 Function Relay. Bit 13/14, Selection of set-up Bits 13 and 14 are used to select one of 4 menu set-ups according to Table 4.9:
Set-up 1 2 3 4 Table 4.9 Menu Set-ups Bit 14 0 0 1 1 Bit 13 0 1 0 1
4 4
Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
Bit value=0 Control not ready Drive not ready Coasting No error No error Reserved No error No warning Speed reference Local operation Out of frequency limit No operation Drive ok Voltage ok Torque ok Thermal ok
Bit value=1 Control ready Drive ready Enable Trip Error (no trip) Trip lock Warning Speed = reference Bus control Frequency limit ok In operation Stopped, auto start Voltage exceeded Torque exceeded Thermal exceeded
The function is only possible when Multi-Set-ups is selected in 0-10 Active Set-up.
NOTICE
In 8-55 Set-up Select a selection is made to define how Bit 13/14 gates with the corresponding function on the digital inputs. Bit 15 Reverse Bit 15=0 causes no reversing. Bit 15=1 causes reversing.
Explanation of the status bits Bit 00, Control ready Bit 00=0 means that the frequency converter has tripped. Bit 00=1 means that the frequency converter controls are ready, but that the power component is not necessarily receiving any power supply (in the event of external 24 V supply to controls). Bit 01, Drive ready Bit 01=1. The frequency converter is ready for operation. Bit 02, Coasting stop Bit 02=0. The frequency converter has released the motor. Bit 02=1. The frequency converter can start the motor when a start command is given. Bit 03, No error/Trip Bit 03=0 means that the frequency converter is not in fault mode. Bit 03=1 means that the frequency converter is tripped, and that a reset signal is required to re-establish operation. Bit 04, No error/Error (no trip) Bit 04=0 means that the frequency converter is not in fault mode.
NOTICE
In the factory setting reversing is set to digital in 8-54 Reversing Select. Bit 15 causes reversing only when Ser. communication, Logic AND or Logic OR is selected.
24
How to Control
Bit 04=1 means that there is a frequency converter error but no trip. Bit 05, Reserved Bit 05 is not used in the status word. Bit 06, No error/Trip lock Bit 06=0 means that the frequency converter is not in fault mode. Bit 06 = 1 means that the frequency converter is tripped, and locked. Bit 07, No warning/Warning Bit 07=0 means that there are no warnings. Bit 07=1 means that a warning has occurred. Bit 08, Speed reference/Speed=reference Bit 08=0 means that the motor is running, but that the present speed is different from the preset speed reference. For example, this might occur while the speed is being ramped up/down during start/stop. Bit 08=1 means that the present motor speed matches the preset speed reference. Bit 09, Local operation/Bus control Bit 09=0 means that [Stop/Reset] is activated on the control unit, or that Local control in 3-13 Reference Site is selected. It is not possible to control the frequency converter via serial communication. Bit 09=1 means that it is possible to control the frequency converter via the fieldbus/serial communication. Bit 10, Out of frequency limit Bit 10=0, if the output frequency has reached the value in 4-11 Motor Speed Low Limit [RPM] or 4-13 Motor Speed High Limit [RPM]. Bit 10=1 means that the output frequency is within the defined limits. Bit 11, No operation/In operation Bit 11=0 means that the motor is not running. Bit 11=1 means that the frequency converter has a start signal or that the output frequency is greater than 0 Hz. Bit 12, Drive OK/Stopped, auto start Bit 12=0 means that there is no temporary over temperature on the inverter. Bit 12=1 means that the inverter has stopped because of over temperature, but that the unit has not tripped and resumes operation once the over temperature stops. Bit 13, Voltage OK/Voltage exceeded Bit 13=0 means that there are no voltage warnings. Bit 13=1 means that the DC voltage in the frequency converters intermediate circuit is too low or too high. Bit 14, Torque OK/Torque limit exceeded Bit 14=0 means that the motor current is lower than the torque limit selected in 4-16 Torque Limit Motor Mode and 4-17 Torque Limit Generator Mode Torque limit. Bit 14=1 means that the torque limit in 4-16 Torque Limit Motor Mode and 4-17 Torque Limit Generator Mode Torque limit has been exceeded. The nominal torque can be read in 16-16 Torque [Nm].
Bit 15, Thermal OK/limit exceeded Bit 15=0 means that the timers for both motor thermal protection and frequency converter thermal protection, have not exceeded 100%. Bit 15=1 means that one of the limits has exceeded 100%.
4 4
0% (0hex)
100% (4000hex)
The actual reference [Ref. %] in the frequency converter depends on the settings in the following parameters: 1-23 Motor Frequency 1-25 Motor Nominal Speed 3-02 Minimum Reference 3-03 Maximum Reference All references provided to the frequency converter are added to the total reference value. If a reference is to be controlled by the fieldbus only, ensure that all other reference inputs are zero. This means that digital and analogue input terminals should not be used for reference signals. The default setting (0%) should be maintained for preset references in 3-10 Preset Reference.
25
How to Control
CAUTION
If the bus speed reference is negative, and the control word contains a run reverse signal, the frequency converter will run clockwise (- to - is +). MAV is scaled in the same way as the reference.
4 4
26
Parameters
5 Parameters
8-03 Control Word Timeout Time
Range:
1 s* [ 0.1 18000 s]
Function:
Enter the maximum time expected to pass between the reception of two consecutive telegrams. If this time is exceeded, it indicates that the serial communication has stopped. The function selected in 8-04 Control Word Timeout Functionis then carried out. A valid control word triggers the time-out counter.
5 5
Option:
[0] Off
Function:
Resumes control via serial bus (fieldbus or standard) using the most recent control word.
NOTICE
This parameter cannot be adjusted while the motor is running.
Select the source of the control word: one of two serial interfaces or four installed options. During initial power-up, the frequency converter automatically sets this parameter to [3] Option A if it detects a valid fieldbus option installed in slot A. If the option is removed, the frequency converter detects a change in the configuration, sets 8-02 Control Word Source back to default setting RS-485, and the frequency converter trips. If an option is installed after initial power-up, the setting of 8-02 Control Word Source does not change, but the frequency converter trips and displays: Alarm 67 Option Changed. When retrofitting a bus option into a frequency converter, that did not have a bus option installed to begin with, take an ACTIVE decision to move the control to Bus based. This is done for safety reasons to avoid an accidental change. [0] [1] [2] [3] [4] [5] [6] None FC RS485 FC USB Option A Option B Option C0 Option C1 [8] [9] [1] [2] [3] [4] [5]
Freeze output Freezes output frequency until communication resumes. Stop Jogging Max. speed Stop and trip Stops with auto restart when communication resumes. Runs the motor at JOG frequency until communication resumes. Runs the motor at maximum frequency until communication resumes. Stops the motor, then resets the frequency converter to restart: via the fieldbus, via [Reset], or via a digital input.
[7]
Select setup 1 Changes the set-up upon reestablishment of communication following a control word time-out. If communication resumes after a time-out, 8-05 End-of-Timeout Function defines whether to resume the set-up used before the time-out, or to retain the set-up endorsed by the time-out function. Select setup 2 See [7] Select setup 1 Select setup 3 See [7] Select setup 1
NOTICE
To change the set-up after a time-out, the following configuration is required: Set 0-10 Active Set-up to [9] Multi set-up and select the relevant link in 0-12 This Set-up Linked to.
27
Parameters
Function:
The bit indicates the status of terminal 18. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 19. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 27. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 29. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 32. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 33. 0 indicates that the terminal is low 1 indicates that the terminal is high The bit indicates the status of terminal 37. 0 indicates T37 is low (safe stop) 1 indicates T37 is high (normal) The thermal warning turns on when the temperature exceeds the limit in the motor, the frequency converter, the brake resistor, or the thermistor. Output is Logic 1 when the brake IGBT is short-circuited. Use this function to protect the frequency converter if there is a fault on the brake modules. Use the output/relay to cut out the main voltage from the frequency converter.
5 5
Option:
Function:
Word Timeout Function, following a control word time-out.
[0] Do not reset Retains the set-up specified in 8-04 Control [16] T37 DI status
[1] Do reset
Returns the frequency converter to the original set-up following a control word time-out. The frequency converter performs the reset and then immediately reverts to the [0] Do not reset setting
[40] Out of ref. range [60] Comparator 0 See parameter group 13-1* Comparators. If Comparator 0 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If Comparator 1 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If Comparator 2 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If Comparator 3 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If Comparator 4 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If Comparator 5 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If Logic Rule 0 is evaluated as TRUE, the output goes high. Otherwise, it is low.
Option:
[0] [1] [5] [7] [8] FC profile PROFIdrive profile ODVA CANopen DSP 402 MCO
Function:
[61] Comparator 1
[62] Comparator 2
[63] Comparator 3
[65] Comparator 5
28
Parameters
Function:
See parameter group 13-4* Logic Rules. If Logic Rule 1 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If Logic Rule 2 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If Logic Rule 3 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If Logic Rule 4 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If Logic Rule 5 is evaluated as TRUE, the output goes high. Otherwise, it is low. See 13-52 SL Controller Action. The output goes high whenever the Smart Logic Action [38] Set digital out A high is executed. The output goes low whenever the Smart Logic Action [32] Set digital out A low is executed.
5 5
See 13-52 SL Controller Action. The input goes high whenever the Smart Logic Action [39] Set digital out B high is executed. The input goes low whenever the Smart Logic Action [33] Set digital out B low is executed.
See 13-52 SL Controller Action. The input goes high whenever the Smart Logic Action [40] Set digital out C high is executed. The input goes low whenever the Smart Logic Action [34] Set digital out C low is executed.
See 13-52 SL Controller Action. The input goes high whenever the Smart Logic Action [41] Set digital out D high is executed. The input goes low whenever the Smart Logic Action [35] Set digital out D low is executed.
[3] Logic OR
See 13-52 SL Controller Action. The input goes high whenever the Smart Logic Action [42] Set digital out E high is executed. The input goes low whenever the Smart Logic Action [36] Set digital out E low is executed.
See 13-52 SL Controller Action. The input goes high whenever the Smart Logic Action [43] Set digital out F high is executed. The input goes low whenever the Smart Logic Action [37] Set digital out F low is executed.
Option:
[0] [1] [2] [3] Digital input Bus Logic AND Logic OR
Function:
29
Parameters
NOTICE
Only selection [0] Digital input is available when 1-10 Motor Construction is set to [1] PM non-salient SPM.
[0] Digital input [1] Bus Activates Start command via a digital input. Activates Start command via the serial communication port or fieldbus option.
5 5
[3] Logic OR
[2] Logic AND Activates Start command via the fieldbus/serial communication port, AND additionally via one of the digital inputs. [3] Logic OR Activates Start command via the fieldbus/serial communication port OR via one of the digital inputs.
[3] Logic OR
[3] Logic OR
Function:
Select control of the frequency converter reverse function via the terminals (digital input) and/or via the fieldbus. Activates the Reverse command via the serial communication port or fieldbus option. Activates the Reverse command via the fieldbus/serial communication port, AND additionally via one of the digital inputs. Activates the Reverse command via the fieldbus/serial communication port OR via one of the digital inputs.
Function:
Configure the IP address of the option. Read-only if 12-00 IP Address Assignment set to DHCP or BOOTP.
[3] Logic OR
30
Parameters
Applies for whole parameter group. Index [0] is used for Port 1 and Index [1] is used for Port 2. For EtherCAT, Index [0] is for In Port and Index [1] is for Out port. 12-10 Link Status Option: Function:
Read only. Displays the link status of the Ethernet ports. [0] No Link [1] Link
Function:
Configure the IP default gateway of the option. Read-only if 12-00 IP Address Assignment set to DHCP or BOOTP.
Function:
Read only. Displays the IP address of the found DHCP or BOOTP server.
5 5
Function:
NOTICE
A power-cycle is necessary after setting the IP parameters manually. 12-05 Lease Expires Range:
Size related*
[ 0 - 0 ] Read only. Displays the duration of the present link on each port in dd:hh:mm:ss.
Function:
[0 - 2147483647 ] IP addresses of Domain Name Servers. Can be automatically assigned when using DHCP.
Function:
[0 - 2147483647 ] Domain name of the attached network. Can be automatically assigned when using DHCP network.
Option:
Function:
Forces the duplex for each port to Full or Half duplex. If 12-12 Auto Negotiation is set to: [ON], this parameter is read only.
Function:
[0] Half Duplex [1] Full Duplex
NOTICE
In POWERLINK this parameter is locked to half duplex.
31
Parameters
In POWERLINK this parameter is read only. Same applies for 12-22 Process Data Config Read, 12-23 Process Data Config Write Size and 12-24 Process Data Config Read Size. 12-22 Process Data Config Read Range: Function:
[[0 - 9] PCD read 0 - 9] Configuration of readable process data.
5 5
5 6 7 8 9 10 11 12 13 14 15
No
Yes Yes Yes Yes Enabled Enabled Enabled Enabled Enabled Enabled
Modbus No timeout (30 s) Duplicate IP Register 7 error FTP server HTTP server SMTP service Cable diagnosis Auto crossover IGMP snooping No No Disabled Disabled Disabled Disabled Disabled Disabled
32
Parameters
Function:
Disables the built-in FTP server. Enables the built-in FTP server.
Function:
Function:
If Cable Diagnostics is enabled in 12-90 Cable Diagnostic, the built-in switch is possible via Time Domain Reflectometry (TDR). This measurement technique detects common cabling problems such as open circuits, short circuits, and impedance mismatches or breaks in transmission cables. The distance from the option to the error is displayed in meters with an accuracy of 2 m. The value 0 means that no errors detected.
Function:
5 5
Function:
[09999] Configures the TCP port-number for the transent socket channel. This enables Frequency convertertelegrams to be sent transently on Ethernet via TCP. Default value is 4000, 0 means disabled.
Function:
The built-in switch is capable of protecting the switch system from receiving too many broadcast packages, which can use up network resources. The value indicates a percentage of the total bandwidth that is allowed for broadcast messages. Example: The OFF means that the filter is disabled - all broadcast messages passes through. The value 0% means that no broadcast messages passes through. A value of 10% means that 10% of the total bandwidth is allowed for broadcast messages, if the amount of broadcast messages increases above the 10% threshold, they will be blocked.
NOTICE
The cable diagnostics function is only issued on ports where there is no link (see 12-10 Link Status, Link Status)
-1 %*
[-1 20 %]
Function:
Disables the auto cross-over function. Enables the auto cross-over function.
NOTICE
Disabling of the auto cross-over function requires crossed Ethernet cables for daisy-chaining the options.
33
Parameters
Function:
[0 - 4294967295 ] Read only. Advanced Interface counters, from built-in switch, can be used for low-level troubleshooting, The parameter shows a sum of port 1+port 2.
[0 - 4294967295 ] Read only. Advanced Interface counters, from built-in switch, can be used for low-level troubleshooting, The parameter shows a sum of port 1+port 2.
5 5
34
Parameters
Parameter 12-0* IP Settings 12-00 IP Address Assignment 12-01 IP Address 12-02 Subnet Mask 12-03 Default Gateway 12-04 DHCP Server 12-05 Lease Expires 12-06 Name Servers 12-07 Domain Name 12-08 Host Name 12-09 Physical Address 12-1* Ethernet Link Parameters 12-10 Link Status 12-11 Link Duration 12-12 Auto Negotiation 12-13 Link Speed 12-14 Link Duplex 12-2* Process Data 12-21 Process Data Config Write 12-22 Process Data Config Read 12-27 Master Address 12-28 Store Data Values 12-29 Store Always 12-4* Modbus TCP 12-40 Status Parameter 12-41 Slave Message Count 12-42 Slave Exception Message Count 12-8* Other Ethernet Services 12-80 FTP Server 12-81 HTTP Server 12-82 SMTP Service 12-89 Transparent Socket Channel Port 12-9* Advanced Ethernet Settings 12-90 Cable Diagnostic 12-91 Auto Cross Over 12-92 IGMP Snooping 12-93 Cable Error Length 12-94 Broadcast Storm Protection 12-95 Broadcast Storm Filter 12-98 Interface Counters 12-99 Media Counters Table 5.3 Parameter Group 12-**
Default Value 0.0.0.0 0.0.0.0 0.0.0.0 0.0.0.0 0.0.0.0 00:00:00:00 0.0.0.0 00:1B:08:00:00:00 [0] No Link 00:00:00:00 [1] On [0] None [1] Full Duplex 0.0.0.0. [0] Off [0] Off
Range 0-255 0-255 0-255 0-255 0-255 0-255 max. 19 ch. max. 19 ch. [0 - 1] [0-1] [0-2] [0-1] 0-255 [0-1] [0-1] [0-1]
Conversion Index -
Data Type Unsigned 8 Oct. string 4 Oct. string 4 Oct. string 4 Oct. string 4 Time diff. w/date Oct. string 4 Visible string 48 Visible string 48 Visible string 17 Unsigned 8 Time diff. w/date Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 16 Unsigned 16
Array [0-1] [0-1] [0-1] [0-1] [0-1] [0-9] [0-9] Oct. string [4]
5 5
Unsigned 8 Unsigned 8
0 0 [0] Disable [0] Disable [0] Disable [0] Disable [0] Disable [0] Enable [0] Enable 0 0 [1] Enable 0 0 [0-1] [0-1] [0-1] [0-1] [0-1] [0-1] [0-1] 0-200 Off-20% [0-1] 0-65535 0 - 65535 0 Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 8 Unsigned 16 Unsigned 16 Unsigned 8 Unsigned 16 Unsigned 16 [0-1] [0-1] [0-1] [0-10] [0-11]
35
Parameters
5.4 Data Types 5.4.1 Data Types Supported by FC 102/FC 202/FC 302
The number to the left refers to a conversion figure, the one on the right to be used when writing or reading parameters.
Conversion index 67 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 Table 5.4 Conversion Index Conversion factor 1/60 1000000 100000 10000 1000 100 10 1 0.1 0.01 0.001 0.0001 0.00001 0.000001
5 5
36
Troubleshooting
6 Troubleshooting
6 6
Table 6.1 MS: Module Status State No IP-address (no power) Connected Duplicate IP Self test Green: Red: Red: Green Yellow LED Off Solid green Solid red Flashing red/ green Flashing yellow Steady yellow Description No link present (or is un-powered) Link present; but nor winked and no ACD The IP-address assigned to the device is already in use The Modbus TCP option is in self-test mode Flash for 20 s Link present; but nor winked and no ACD
Check: Link Status The status of the Ethernet link cannot be directly identified with the LEDs. Use 12-10 Link Status, to verify presents of the link. Use 12-11 Link Duration, to verify that the link is steady present. The parameter shows the duration of the present link, and preset to 00:00:00:00 if the link is broken. Check: Cabling In rare cases of cabling mis-configuration, the option might show the presents of a link, but no communication is running. Exchange the cable in doubt. Check: IP Address Verify that the option has a valid IP address (refer to 3.1.1 IP Settings) in 12-01 IP Address. If the option has identified a duplicate IP Address NS LEDs lights steady red. If the option is set up for BOOTP or DHCP, verify that a BOOTP or DHCP server is connected in 12-04 DHCP Server.
37
Troubleshooting
NOTICE
The availability of the individual alarms and warnings are dependent on the frequency converter type. Warning and Alarm Messages There is a clear distinction between alarms and warnings. If there is an alarm, the frequency converter enters a fault condition. After the cause for the alarm has been cleared, the master must acknowledge the alarm message in order to start operation of the frequency converter again. A warning, on the other hand, may appear when a warning condition arises, then disappear when conditions return to normal without interfering with the process. Warnings All warnings within the frequency converter are represented by a single bit within a warning word. A warning word is always an action parameter. Bit status [0] FALSE means no warning, while bit status [1] TRUE means warning. Each bit status has a corresponding text string message. In addition to the warning word message, the master also notifies via a change in the status word.
00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000
Bit (Hex)
Alarm word 2 (16-91 Alarm Word 2) Service Trip, Read/Write Reserved Service Trip, Typecode/ Sparepart Reserved Reserved No Flow Dry Pump End of Curve Broken Belt Discharge high Start failed Speed limit Reserved Reserved Reserved Reserved Reserved KTY error Fans error ECB error Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved PTC thermistor Dangerous failure
6 6
38
Troubleshooting
Bit (Hex) 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Table 6.4 Warning Word
Warning word (16-92 Warning Word) Brake check Power card over temperature Earth fault Control card over temperature Control word timeout Over current Torque limit Motor thermistor over temp. Motor ETR over temperature Inverter overloaded DC link under voltage DC link over voltage DC link voltage low DC link voltage high Mains phase loss No motor Live zero error 10 V low Brake resistor power limit Brake resistor short circuit Brake chopper fault Speed limit Fieldbus comm. fault 24 V supply fault Mains failure Current limit Low temperature Voltage limit Encoder loss Output frequency limit Safe stop Extended status word 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000
Bit (Hex)
Warning word 2 (16-93 Warning Word 2) Start Delayed Stop Delayed Clock Failure Firemode was active Reserved No Flow Dry Pump End of Curve Broken Belt Discharge high Reserved Reserved Reserved Reserved Reserved Reserved Reserved KTY warning Fans warning ECB warning Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved PTC thermistor Reserved
6 6
39
Troubleshooting
Bit (Hex)
Extended status word (16-94 Ext. Status Word) FC 202 only !! Ramping AMA Running Start CW/CCW Slow Down Catch Up Feedback high Feedback low Output current high Output current low Output frequency high Output frequency low Brake check OK Braking max Braking Out of speed range OVC active AC brake Password Timelock Password Protection Reference high Reference low Local Ref./Remote Ref. Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Extended status word 2 (16-95) FC 202 only !! Off Hand/Auto PROFIbus OFF1 active PROFIbus OFF2 active PROFIbus OFF3 active Relay 123 active Start Prevented Control ready Drive ready Quick Stop DC Brake Stop Stand By Freeze Output Request Freeze Output Jog Request Jog Start Request Start Start Applied Start Delay Sleep Sleep Boost Running Bypass Fire Mode Reserved Reserved Reserved Reserved Reserved Reserved
00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Table 6.6 Extended Status Word
00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Table 6.7 Extended Status Word 2
6 6
40
Index
Index A
Background Knowledge....................................................................... 3
O P
Overview.................................................................................................... 5
Cabling.............................................................................................. 33, 37
Configuration...................................................................... 27, 28, 32, 4 Control WordPROFIdrive Profile (CTW)........................................ 19 Conversion Index........................................................................... 35, 36
R S
EMC Precautions................................................................................... 10 Ethernet.......................................................... 10, 11, 15, 31, 33, 35, 37 Topology.................................................................................... 7, 8, 15, 7
H I
Hardware.............................................................................................. iii, 3
IP21/Type 1................................................................................................ 3
LED........................................................................................................... 4, 6
LEDs........................................................................................................... 37 Literature.................................................................................................... 3
Master....................................................................................................... 38
41
www.danfoss.com/drives
130R0446
MG90P202
*MG90P202*
Rev. 2013-05-02