Turbine Meter
Turbine Meter
Turbine Meter
tM
The Dedicated Turbine Flowmeter for Custody Transfer Measurement
Proven Performance
Main Applications
Oil Production Allocation FSO, FPSO Metering Tanker Loading/Offloading Storage Management Pipeline Measurement
HELIFLU tM
TZN
The HELIFLU TZN Flowmeter is designed for high accuracy measurement of liquids : from very light LPG products to heavy crude oil. The advanced design and robust construction together with a wide range of available options enable the HELIFLUTM TZN Flowmeter to be used in the most severe environmental & process conditions. Engineered with stainless or carbon steel bodies, the HELIFLU TZN Flowmeters offer an accuracy better than 0.15 %, even in reduced pressure situations & an excellent repeatability ( 0.02 %), making them the clear choice for custody transfer measurement.
Typical applications :
HELIFLU TZN Flowmeters have an established track record in the oil industry in the following applications : - Crude-oil measurement (on- & off-shore), - Floating & production storage units, - Loading & unloading at refineries, - Ship & Tanker loading, - Multi-product metering from crude oil to gasoline, - Test separators, - Off-shore liquid metering, - Chemical plants : Ammonia, Ethylene, Propylene & acids.
"EX d" or "EX ia" integral pick-up coil (one or two depending on application) available with integral pre-amp
Special removable calibrated internal cartridge
Unique design of Turbine with special Helical Rotor offering superior linearity/accuracy All units offered with robust/arduous duty Tungsten Carbide Bearings or with other All units offered robust/arduous duty tungsten carbide bearings or other material. material. Body is constructed Body constructed in stainless steel in Stainless Steel 316 is or other as required.
or other as required
Unique design of Turbine with special Helical Rotor offering superior linearity/accuracy
TZN8PANG10-07OK.qxd
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Measurement Principle Measurement Principle & Technical Description Measurement Principle & Technical Description Our two-blade monoblock impeller is A multi-blade turbine flowmeter & Technical Description the is affected by viscosities due to Ourdifference. two-blade monoblock impeller is A multi-blade turbine flowmeter
The helical freemonoblock running rotor lies axially the Ourdifference. two-blade impeller is in the meter body. The helical free running rotor lies axially the difference. Fluid flowing through the Heliflu TZN in the meter body. The helical free running rotor lies axially Flowmeters rotation at a speed Fluid through the Heliflu TZN in theflowing metercauses body. directly proportional to the flow ; Flowmeters causes rotation at a speed Fluid flowing through the Heliflu TZN each revolution corresponding directly proportional to the flow ; Flowmeters causes rotation at a speed to a precise and constant volume each revolution corresponding directly proportional to the flow ; through the meter. to a precise and corresponding constant volume each revolution Magnets mounted in the rotor induce through the meter. to a precise and constant volume electricalthe pulses in an adjacent pick-up Magnets mounted in the rotor induce through meter. coil. These are then processed by electrical mounted pulses in an adjacent pick-up Magnets in the rotor induce an electrical converter & displayed coil. These are then processed electrical pulses in an adjacent by pick-up as a flow rate. an electrical converter & displayed coil. These are then processed by as a flow rate. an electrical converter & displayed as a flow rate. the geometry of the blades. is affected by viscosities due to A multi-blade turbine flowmeter With a helical rotor, flow velocity is the geometry of the the blades. is affected by viscosities due to parallel to the blade, whatever the position With a helical of rotor, flow velocity is the geometry the the blades. may be : parallel to the blade, the position With a helical rotor, whatever the flow velocity is due to the length of the rotor, develmay be : parallel to the blade, whatever the position oping profile correctly, due theflow length of the rotor, develmay- be : tothe the vortices at the end of the blade oping profile correctly, - due tothe theflow length of the rotor, develbeing reduced. - oping the vortices at the endcorrectly, of the blade the flow profile being reduced. the vortices at the endhas of the blade The- Heliflu Flowmeter being reduced. to density has variation no Thesensitivity Heliflu Flowmeter and a low sensitivity to has viscosity. to density variation no Thesensitivity Heliflu Flowmeter and a low sensitivity to viscosity. sensitivity to density variation no and a low sensitivity to viscosity.
R/R 0 = 0.7 R/R 0 = 0.2R/R 0 = 0.7 R/R 0 = 0.2R/R 0 = 0.7 R/R 0 = 0.2
HELIFLU TZN CUS for heavy HELIFLU TZN CUS for heavy liquids including DRA, wax, HELIFLU TZN CUS for heavy liquids including DRA, wax, fibbers, chalk, DRA, wax, liquids including fibbers, chalk, Liquids may be mixed with DRA, and The unique design of the patented fibbers, chalk, may contain wax, fibers, chalk, . TZN unique CUS eliminates those issues. Liquids may be mixed with DRA, and The design of the patented
Most metering solutions areDRA, affected may contain wax, fibers, chalk, . Liquids may be mixed with andby the presence ofsolutions such components, Most metering are affected may contain wax, fibers, chalk, . by impacting the performance and increasthe presence ofsolutions such components, Most metering are affected by ing operation costs ofcomponents, the custody transimpacting theof performance and increasthe presence such fer metering stations. ing operation costs of the custody transimpacting the performance and increasfer metering ing operationstations. costs of the custody transfer metering stations.
Key features of the blade as shown, result inof a the flat, blade turbulent Key features as flow profile. shown, result inof a the flat, blade turbulent Key features as At each point of the blade, flow profile. shown, result in a flat, turbulent the relative velocity parallel - At each point of theis blade, flow profile. to blade angle. relative velocity parallel - the At the each point of theis blade, - the The flow around theishelical to the blade angle. relative velocity parallel blade is uniform and - to The flow around the helical the blade angle. continuous. blade is uniform - The flow around and the helical - continuous. The hydraulic load blade is uniform and on the blade is homogeneous. - continuous. The hydraulic load on the blade is homogeneous. - The hydraulic load on the blade is homogeneous.
Cartridge design vsof standard Unit TZN unique CUS eliminates those issues. The design the patented Key differences : Cartridge design vs standard Unit TZN CUS eliminates those issues. a new Swept Wing Rotor Key differences : Cartridge design vs standard Unit Bearing Design (new thrust a new Swept Rotor Key-differences : Wing system and new shaft system) Bearing Design (new thrust - a new Swept Wing Rotor and new shaft system) - system a new Bearing Design (new thrust system and new shaft system)
Viscosit y of Bearing Type/ Flo wrange at Flo wrange at Product in cSt Material & Designs 0.25 % Linearit y 0.15 % Linearit y Viscosit y of Bearing Bearings Type/ Flo wrange at Flo wrange at Graphite LPG or in Gas Product cSt Material & CDesigns 0.25 % 100 Linearit y 0.15 % y 10 to % 10 wrange to Linearit 100 % Tungsten arbide Viscosit y of Bearing Type/ Flo wrange at Flo at Condensate Graphite Bearings Shafts Product cSt Material & Designs 0.25 % Linearit y 0.15 % Linearit y LPG or in Gas 10 to 100 % 10 to 100 % Tungsten C arbide Viscosity of Bearing Type/ Bearings Flowrange 10 at to 100 % Flowrange at 10 to 100 % Condensate Graphite VI SC<or 2 Gas cSt* Shafts LPG Product in cSt Material Tungsten & Designs C arbide 0.25 % Linearity 10 to 100 % 0.15 % Linearity 10 to 100Repeatability % Condensate 10 to 100 % 10 to 100 % Shafts VI SC 2= cSt* 2 VI SC< 10 to 100 % 10 to 100 % 10 cSt Tungsten LPGor or < Gas Graphite Bearings C arbide 10 to 100 % 10 to 100 % VI SC< 2= cSt* VI SC 2 Bearings Condensate Tungsten Carbide Shafts 10 to 100 % 10 to 100 % for all Units 0.02% VI SC = cSt 10 or < 10 10/50 to 100% according 10/80 to 100% according Tungsten C arbide 10 to 100 % 10 to 100 % Flowrange : 3% to VI SC = 2 or < 20 cSt to size and viscosity to size and viscosity Bearings 10 to 100 % 10 to 100 % Tungsten C arbide 100% or < 10 Bearings Tungsten C arbide VI SC = cSt 10 Tungsten Carbide 10 to 100 % 10 to 100 % 0.6 < VISC < 300 cSt* Shafts Above 20 cSt Tungsten Carbide Shafts Bearings or < 20 cSt 10/5 0 to 100 % 10/8 0 to 100 % Tungsten C arbide VI formance SC = 10 Per 10 to 100 % 10 to 100 % according to according to Shafts Above 20 cSt or on < 20 cSt Data Request Tungsten C arbide 10/5 0 to 100 % 10/8 0 to 100 % viscosity viscosity Per formance Above 300 cSt Performance Data on request VI SCAbove = 20 to 300 Shafts according to according to cSt cSt Data on 20 Request 10/5 0 to 100 % 10/8 0 to 100 % viscosity viscosity Per formance Above cSt cSt VI SC = 20 300 to 300 according to according to Data on Request Per formance Repeatability viscosity 0.02 % for all Units viscosity Above cSt VI SC = 20 to 300 cSt * Graphite bearings for some specifics fluids. Data on 300 Request Per formance Repeatability 0.02 % for all Units Above * Graphite bearings forcSt some fluids with lo w viscosity. Data on 300 Request Per formance Repeatability 0.02 % for all Units * Graphite bearings for some fluids with lo w viscosity. Data on Request
Tungsten Carbide Bearings (Shafts and Sleeves) Tungsten Carbide Bearings (Shafts and Sleeves) Tungsten Carbide Bearings (Shafts and Sleeves)
HELIFLU tM
TZN
1 000
2 000
3 000
4 000
5 000
6 000
7 000
A commonly used method of presenting the data when a turbine meter is used in a wide range of operational viscosities is the 'Universal Curve'. This consists of a number of calibrations at various fluid viscosities which cover the range of interest. Data resulting from all the calibrations are presented as K-factor, Meter Factor or Error as a function of flowrate (or frequency) divided by kinematic viscosity. This ratio can be written Q/.
10
100
1 000
10 000
100 000
1.0000 0.9900
5 000
10 000
15 000
20 000
25 000
30 000
Pressure Drop
Pressure drop across the HELIFLU TZN Flowmeters is approximately 3.6 PSI at maximum flowrate with a relative density of 1 (API gravity = 10) and a kinematic viscosity of 1 cSt. The pressure drop at any flowrate Q, for kinematic viscosity and relative density d can be calculated from :
30 25
3.6 x d x
0.2
( )
Q Q max
Back Pressure
with: P d Q Qmax
: Pressure drop (PSI) : Relative density : Kinematic viscosity (cSt) : Flowrate (Bbl/h) : Maximum flowrate (Bbl/h)
For non LPG fluids, the numerical value of the minimum absolute back pressure should be estimated from the equation : Pback 2 x P + 1.25 X P with: Pback : Back pressure P : Meter pressure drop at max. flowrate (+ Flow conditioner) : Vapor pressure at Pv Max. temperature Pressure drop through the meter is proportional to the square of the flowrate. For a constant inlet, there is a maximum flowrate at which a turbine meter can be operated within acceptable error limits before performance deteriorates. This is due to cavitation effects. It will be noted that the lowest pressure occurs within the rotor and it is here that the cavitation may occur. This will be indicated by a sudden change in meter factor and is more likely to occur with a vapour pressure fluid with a low system operating pressure. Mounting the meter in a vertical orientation with flow from the bottom to the top will not impact the meter factor. When the flow range is too great for one meter or its prover, a bank of meters can be installed in parallel. Each meter in the bank shall operate within its minimum and maximum flow rates.
Delta P (PSI)
20 15 10 5 0 0 10 100
Viscosity (cSt)
Coriolis mass flow meter PD meter Traditional turbine meter HELIFLUTM meter
Straightener
TT
to prover
from prover
HELIFLU tM
TZN
* Turbine meters are designed to support 120% of mentioned max. flowrate. Extended flowrange upon request. *E xtended flowrange upon request
mm 16 16 20 20 25 25 25
HELIFLUTM TZN model TZ16-012N TZ16-025N TZ20-05N TZ20-1N TZ25-2N TZ25-3N TZ25-5N TZ32-8N TZ32-12N TZ32-15N TZ32-20N TZ40-8N TZ40-12N TZ40-15N TZ40-20N TZ50-30N TZ50-50N TZ50-70N TZ80-70N TZ80-110N TZ80-150N TZ100-200N TZ100-300N TZ150-400N TZ150-600N TZ200-800N TZ200-1000N TZ250-1200N TZ250-2000N TZ300-2400N TZ300-3000N TZ350-3500N TZ400-4000N TZ450-4800N
Meter Straightener Recommended Typical Weight (kg) length (m) Length (s) (mm) filtration (pulse/m3) Meter Straight (mm) (mm) std des. API des. 5200 P/ liter 2600 P/ liter 1600 P/ liter 1600 P/ liter 125 P/ liter 125 P/ liter 125 P/ liter 35 P/ liter 25 P/ liter 18 P/ liter 18 P/ liter 35 P/ liter 25 P/ liter 18 P/ liter 18 P/ liter 20 P/ liter 12 P/ liter 8 P/ liter 4 P/ liter 4 P/ liter 4 P/ liter 2050 1600 900 650 380 380 150 150 90 90 70 50 40 40 30 130 130 130 130 130 130 130 140 140 140 140 156 156 156 156 180 180 180 235 235 235 305 305 356 356 406 406 508 508 610 610 711 813 914 914 1016 N/A N/A N/A N/A 175 175 175 224 224 224 224 267 267 267 267 350 350 350 560 560 560 700 700 1100 1100 1400 1400 1800 1800 2100 2100 2500 2800 3200 3200 3600 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 500 500 500 800 800 800 1000 1000 1500 1500 2000 2000 2500 2500 3000 3000 3500 4000 4500 4500 5000 0.2 0.2 0.25 0.25 0.25 0.25 0.25 0.13 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 5.0 5.0 5.0 3.5 3.5 4 4 5 5 5 6 6 6 6 7 7 7 7 12 12 12 20 20 20 25 25 45 45 75 75 115 115 190 190 210 295 385 385 400 N/A N/A N/A N/A 2.5 2.5 2.5 4 4 4 4 4.2 4.2 4.2 4.2 10 10 10 20 20 20 40 40 45 45 130 130 170 170 350 350 400 500 620 620 650
1/2
0.025 0.25 0.05 0.1 0.2 0.3 0.5 0.8 1.2 1.5 2 0.8 1.2 1.5 2 3 5 7 7 11 15 20 30 40 60 80 100 120 200 240 300 350 400 480 0.5 1 2 3 5 8 12 15 20 8 12 15 20 30 50 70 70 110 150 200 300 400 600 800 1000 1200 2000 2400 3000 3500 4000 4800 5500 6000
3/4
3/4
1 1 1 1
1/4
32 32 32 32 40 40 40 40 50 50 50 80 80 80 100 100 150 150 200 200 250 250 300 300 350 400 450 450 500
1 1/4 1
1/4
* Turbine meters are designed *E xtended Flowrange: upon request to support 120% of mentioned max. flowrate. Extended flowrange upon request.
Specifications
Environment
Ambient temperature range - Coil - Preamp. Process temperature range Storage temperature Climatic protection EMC - 20 to + 150 C (- 4 to + 302 F) - 20 to + 80 C (- 4 to + 176 F) - 20 to + 180 C (- 4 to + 356 F) - 40 to + 60 C (- 40 to + 140 F) IP 66 EN 61000 & EN 5502
Safety
Ex ia version (with coil &/or preamp) Ex d version (with coil &/or preamp) Compatible with installation in Zones 1 & 2 Group II G Compatible with installation in Zones 1 & 2 Group II G
Mechanical
Meter size Flange Rating Meter body material Flange material Rotor material Bearings material Options 0.5 to 20 ANSI 150/300/600/900/1500/2500 Carbon steel, stainless steel (other upon request) Carbon steel, stainless steel Titanium or Aluminium Tungsten carbide or graphite Body & flanges in low temperature carbon steel, Duplex stainless steel NORSOK compliant (on request)
Performances
Accuracy Repeatability Max. flow rate Viscosity range 0.15 % 0.02 % 0.6 to 6000 m3/h 0.1 to 350 cSt (higher upon request)
Electrical options
Pick-up coil Pick-up coil + preamp. Pick-up coil + remote preamp. Local converter Pick-up-coil + preamp. + pulse multiplier 1 or 2 Available Available Available Available
Approvals
ATEX PED EMC Custody transfer 94/09/EC compliant 97/23/EC compliant 2004/108/EC compliant MID 2004/22/EC and other national approvals (upon request)
www.liquidcontrolsgroup.com
www.faureherman.com
FAURE HERMAN - Route de Bonntable - BP 20154 - 72406 La Fert-Bernard Cedex - France FAURE HERMAN - Route de Bonntable - BP La Fert-Bernard Tel. : + 33 (0)2 43 60 28 6020154 - Fax -: 72406 + 33 (0)2 43 60 28 70Cedex - France Tel. : + 33 (0)2 43 60 28 60 - Fax : + 33 (0)2 43 60 28 70 Direct Sales - Tel. : +33 (0)2 43 60 28 95 Fax : +33 (0)2 43 60 28 89 E-mail : [email protected] E-mail : [email protected] / www.faureherman.com FAURE HERMAN HERMAN METER Inc. -Inc. 6961- Brookhollow West Drive Suite 100 Houston TX. 77040 77040 (U.S.A.) FAURE METER 6961 Brookhollow West Drive Houston TX. (U.S.A.) Phone : +1713 623 0808 Fax: :+1713 +1713 623 E-mail : [email protected] Phone : +1713 623 0808 Fax 6232332 2332 E-mail : [email protected] www.liquidcontrolsgroup.com
This document is not contractual, Faure Herman keeps the right to modify certain characteristics without notice. 1100A 05/09 This document is not contractual, Faure Herman maintains the right to modify certain characteristics without notice. Ref. 1100A 09/2011