Giant Vac 80BPIP

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INSTRUCTIONS FOR ASSEMBLING AND OPERATING YOUR GIANT-VAC MODELS 80BP -- 80BPIP Thank you for purchasing this

Giant-Blo. This is a good, rugged machine that will give you many hours of use when cared for properly. The following instructions will assist you in assembling and maintaining your new Giant-Blo. As you unpack your Giant-Blo power unit, you will find the following parts: 1 - Power unit with motor, impeller and wheels mounted 1 - Set of handles in three parts 1 - Handle brace 1 - Package of hardware Inspect parts for any damage that may have occurred in shipping. If you find any, save the packing box and contact the transport carrier who delivered your machine. They are responsible for the damage and are the only ones to make any adjustments. Before leaving our plant, all dimensions are held to close tolerances. Therefore, you will have little difficulty in assembling your Giant-Blo if you follow these steps.

CALIFORNIA PROPOSITION 65 WARNING Gasoline and Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. As an owner of off-road gasoline or diesel engine equipment and/or as an employer, you also may have an obligation under the California Occupational Safety and Health Act or under Proposition 65 to warn persons exposed to gas and diesel engine exhaust and/or other Proposition 65 chemicals in and around your workplace. See California Health and Safety Code section 25249.5, Title 22 of the California Code of Regulations at Section 1200 er seq., and Title 8 of the California Code of Regulations Section 5194.

ASSEMBLY INSTRUCTIONS HANDLE AND THROTTLE CONNECTIONS: The handles come in three parts and have a telescopic fit. Assemble the handles and handle brace completely before fastening to the blower as a unit. When assembling the handles, it is important that you DO NOT TIGHTEN ANY OF THE BOLTS until the assembly operations are complete. With the bolts loose, there will be enough movement to permit fast and easy assembly. Proceed as follows: Insert the two lower handles into the upper handle until the bolt holes are in line. Fasten the handle brace to the handles with the two 5/16 x 1 3/4 hex bolts, lock washers and nuts. DO NOT TIGHTEN THESE BOLTS YET.
Manual No. 3079050 (1/1996)

The handle assembly is now ready to attach to the blower. Install the handle brace to the stud on the blower housing with a 3/8 lock washer and nut. NOTE: The 80-K does not have the stud and anti-vibration bracket on the housing. Attach the brace by placing a 5/16 x 1 hex bolt and lock washer through the center hole of the brace and into the housing. DO NOT TIGHTEN THIS NUT OR BOLT YET. Fasten the lower handles to the base with four 5/16 x 1 3/4 hex bolts, lock washers and nuts. After attaching the assembled handles to the machine, tighten all the bolts. Take the throttle cable and run it along the left side of the handle about 1/3 its length. Secure it with a clip about two inches below the brace. Secure the throttle lever to the handle by means of two 10-24 x 1 1/2 bolts, lock washers and nuts. Put the second clip just below the curve in the upper handle. Make sure you have left a generous loop between the engine and the bottom clip. THIS IS IMPORTANT to prevent the throttle binding. After starting your engine, adjust the length of cable by loosening the screw at the throttle lever for proper engine operation.

FRONT BAFFLE PLATE: The front baffle plate is attached to the front of the blower with four 5/16 x 5/8 hex bolts and lock washers. It is important that the baffle plate be mounted whenever the machine is running in order to shield the high speed impeller. Remember to treat all high speed moving parts with care. WE HAVE INSTALLED SAFEGUARDS, BE SURE TO USE THEM. NEVER INSERT ANY BODY PART OR OTHER FOREIGN OBJECT IN THE OPENING WHEN THE MACHINE IS RUNNING. FORWARD AIR DEFLECTOR: The forward air deflector, mounted on the front of the discharge end of the blower, operates by a control lever and knob. To operate, push the control lever to the front of the machine; this will put the deflector in an open position, allowing the air to pass through. This is ideal for such things as blowing debris from a wall. NEVER INSERT ANY BODY PART OR OTHER FOREIGN OBJECT IN THE OPENING WHILE THE MACHINE IS RUNNING. SIDE DISCHARGE AIR DEFLECTOR: Mounted on the discharge end of the blower is the side air deflector. It is easily adjusted by two 5/16 x 5/8 hex bolts which permit you to direct the exhaust at the angle you desire for a specific application. Changing the speed of the engine changes the force of the exhaust. By changing the deflector angle and the engine speed, you can move litter into a neat row at a very rapid rate. NEVER INSERT ANY BODY PART OR OTHER FOREIGN OBJECT IN THIS OPENING WHILE THE MACHINE IS RUNNING. OPTIONAL ATTACHMENTS ATTACHMENTS: Your Giant-Blo is extremely versatile; therefore, many attachments are available. These are easily interchangeable and fasten to your machine as follows. All attachments which are fastened to the front of the machine (in place of the front baffle plate) are secured by the four 5/16 x 5/8 hex bolts and lock washers. The discharge attachment mounts on the discharge end of the blower, in place of the discharge deflector plate, utilizing the same hardware.

HOSE ATTACHMENTS: Many hose attachments are available for various operations. The hose kits are ideal for cleaning leaves from hedges, chimneys and stair wells, as well as, other applications. When mounting a hose kit, fasten the hose to the intake flange. Slip the hose over the connector on the flange and fasten it securely with a hose clamp. Put the nozzle into the hose and secure with a hose clamp. Mount the flange to the front of the housing in the same manner as the foregoing.

SAFETY AND OPERATING INSTRUCTIONS MOTOR INSTRUCTIONS: You have received a complete engine manual with your machine. Be sure to especially note the instructions on OILING. ALL MACHINES ARE SHIPPED WITHOUT OIL OR GASOLINE UNLESS OTHERWISE NOTED. If you have any difficulties with the engine, check the Yellow Pages of your phone book for the engine dealer nearest you, rather than us, as the engines are under their own manufacturer's warranty.

TRAINING: 1. Regard your Giant-Blo as a piece of power equipment and teach this regard to all who will operate this unit. 2. Never allow children or young teenagers to operate the Giant-Blo. 3. Be sure you know how to stop the engine at a MOMENTS NOTICE. 4. Instruct children to keep away from the area of operation at all times. PREPARATION: 1. Before starting operation, clear the entire work area of all debris that could catch on or be thrown by the Giant-Blo. 2. Unless there is very good artificial light, use only during daylight. 3. Fill gasoline driven machines outdoors. Avoid spilling gasoline and DO NOT fill the engine while it is running or while you are smoking. OPERATION: 1. NEVER INSERT ANY BODY PART OR OTHER FOREIGN OBJECT IN ANY OPENING WHILE THE MACHINE IS RUNNING. 2. Do not operate with any guards or component parts removed from unit. 3. Before making any adjustments or repairs, stop engine and remove spark plug wire. 4. While in operation, keep all parts of body away from intake and exhaust sections. 5. When operating machine, keep people and pets a safe distance away.

6. Before starting, be certain to check the engines OIL AND GASOLINE. (See engine manufacturers Service Manual.) NEVER check the engine while it is running or while you are smoking. Check ONLY when engine is cold. 7. Before starting the engine, be certain to completely assembly the unit. With your right hand, set the throttle control to the on position. When the engine is cold, you might have to initially choke the engine. (The choke lever is next to the carburetor.) Next, with your left hand, pull the recoil starter rope slowly until you feel compression, then pull fast and steady. Do not let the recoil starter rope snap back by itself. This may damage the rope or recoil starter assembly. After the engine starts, move the throttle lever down to approximately halfway. 8. For operator ease and maneuverability, push down on the upper handle while walking so that the machine balances on the rear wheels. Adjusting the throttle controls the amount of air discharge velocity. 9. Do not pass or stand on the air discharge side of any leaf blower with the engine running. Stop operation when another person approaches. MAINTENANCE AND STORAGE: 1. Follow implicitly the engine manufacturers recommendations for maintenance. 2. Never adjust the Giant-Blo or change any attachments until the engine is off and the spark plug wire disconnected. 3. If carburetor adjustment is necessary, stand to one side and keep feet and hands in the clear while making adjustments. 4. Keep engine free of accumulations of grass, leaves or excessive grease. An accumulation of these combustible materials may result in a fire. 5. Store gasoline in a safe and approved container in a cool dry place 6. Keep the Giant-Blo and fuel container in locked storage to prevent children from playing and/or tampering with them. 7. Do not store gasoline powered equipment or fuel containers in a basement or any closed area where heating or heat appliances or open pilot lights are present, unless the fuel is completely drained from the power equipment and the fuel containers.

GIANT-VAC WARRANTY GIANT-VAC MFG. INCORPORATED, here-in-after called Giant-Vac, warrants each new Giant-Vac to the original, retail purchaser of the new Giant-Vac equipment, to be free from manufacturing defects in normal service for a period of one (1) year; unless it is used for rental purposes, which limits the warranty to 90 days. This warranty does not apply to engines, tires or other parts that are purchased and warranted by their manufacturer. Items such as bags, grass catchers, hoses and blades are not warranted, as these are considered expendable items. This warranty does not include equipment failures due to normal wear. Any obligation under this warranty is expressly limited to the replacement or repair, at an authorized servicing Giant-Vac dealer, or at a point designated by us, of such parts as appear to us to have been defective. All defective parts have to be returned freight prepaid before credit will be issued. We shall not be liable for transportation charges in connection with the replacement or repair of defective parts. This warranty does not apply to a Giant-Vac upon which repairs or alterations have been made by others except with our prior written approval. We shall not be liable for consequential damages or contingent liabilities for the fitness of any GiantVac for any particular purpose. We make no other express, implied or statutory warranty, nor is anyone authorized to make any in our behalf.

Giant-Vac, Inc. P. O. Box 195 South Windham, CT 06266

Parts List No. 5700 1/01 Revision REF. NO. 1 2 2a 2b 2c 3 4 5 6 8 9 10 10a 11 12,13 14 15 16 17 18 19 20 21 22 23 24 26-30 31 32 33 34 PART NO. 10090 21558 21559 31646 31003 20101 24500 24501 24502 31103 35001 23000 31590 23004 23002 33001 31000 31001 31002 31003 31004 31002 31007 31008 31009 31010 33155 31013 31014 31015 31016

DESCRIPTION Housing & base assy Impeller complete * Hub, Taper-Lok 1-1/8 Bolt, hex head - 5/16-18 x 1-1/4 Gr 5 Washer, lock - 5/16 Baffle, intake Deflector, side discharge Door assy, front/side discharge Spring, discharge door Knob, ball - 3/8-16 tap Control, throttle cable 36 Handle, upper Grip, handle 1id x 24 foam Brace, handle Handle, lower Wheel & tire asmy - 4.10 x 350-4 pneumatic Ring, snap - 5/8 Washer, flat - 5/8 Bolt, hex head - 5/16-18 x 1-3/4 Washer, lock - 5/16 Nut, hex - 5/16-18 Bolt, hex head - 5/16-18 x 1-3/4 Clip, throttle cable Washer, lock 3/8 Nut, hex - 3/8-16 Group, bolt-lockwasher-nut - 10-24 x 1-1/4 Assembly, caster complete (breakdown below *) Washer, lock - 1/4 Bushing, brass sleeve 1/4id x 3/8od x 1/4 length Bolt, hex head 1/4-20 x 1/2 Bolt, hex head - 5/16-18 x 5/8 ITEMS NOT SHOWN

80BP 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 2 2 2 6 21 10 4 2 1 1 2 1 1 1 1 8

80BPIP 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 2 2 2 6 21 10 4 2 1 1 2 1 1 1 1 8

31467* 33159* 33157* 33156* 31406* 33158* 33160* 33161* 39064 39066 31591 33107

Bolt, hex head 1/2-13 x 3-1/2 Bracket, caster - right Bracket, caster - left Wheel, caster - 6 x 2 wheel and bearing sleeve only Nut, reverse lock 1/2-13 Bushing, sleeve exclusively for 6 x 2 caster wheel Seal, bushing exclusively for 6 x 2 caster wheel Bearing, roller exclusively for 6 x 2 caster wheel Engine - 8 H.P. B&S Engine - 8 H.P. B&S IP Bracket, anti-vibration Bearing - replacement for pneumatic tire assembly

1 1 1 1 1 1 2 1 1 1 4

1 1 1 1 1 1 2 1 1 1 4

ALL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

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