Method Statement For PCW Piping (Tool Install)

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METHOD STATEMENT FOR PCW INSTALLATION (TOOL INSTALL) PIPING INSTALLATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

GC to do site survey to identify the spare POC for connection GC to plan the routing and measure the pipe length for the installation Pipes will be delivered to the site and strored in a temporary location within production area Piping installation will be done according to the safety requirement stated in the JHA and PTP (pipe lifting, co GC to notify Ops regarding the PCW installation All PTP for the PCW installation will be reviewed by CS Ops prior to start work. GC and CS Ops must ensure that the POC valve is properly closed before start work PVC pipes will be used for this installation PVC pipe will be cut into different lengths for easy installation at intersititial. All the joints for the PVC pipe will be reinforced using chemical adhesive - weldon 70 according to the requir The joint area will be cleaned using Primer and followed by the application of weldon 70 before installing the Pipe will be leveled at every section of installation. Support bracket using 12 mm rod and L-shape angle bar will be installed to ensure the pipes are properly lev Test valve (ball valve) will be install at the supply and return line before the POC gate valve, New piping installation will be joined to the POC using relevant joint accessories piping install in the pole will be secured and levelled to the pole using clamp. all the necessary accessories and joint will be installed according to the approved LSP in the pole Tubing will be connected at the end of the PVC pipe using hose clamp and tightened

PRESSURE TEST 1 2 3 5 6 7 8 9 10 11 12 13 14

GC to perform pressure test for the newly installed pipe using city water pressure test will be carried out at 100 psi/ 8 hrs GC, QAM and CS Ops to ensure the POC valve is completely closed to avoid any leakage. Water will supplied through the test valve (Ball Valve) at the highest point Make sure the test valve (ball valve) is in close position The pipe will be pressurised using manual hand pump tubing will be connected to the hand pump and the test valve Before start the pumping work, make sure the test valve is already open water will be filled in progressively into the hand pump container and water will be pumped into the new pip water will be pumped into the line until the pressure rise up to 100 psi after the required pressure achieved, stop the pumping and close the ball valve. QAM and GC representatives will witness the reading on the pressure gauge. Pressure will be maintained in the pipeline for 8 hours to check for leakages in the pipeline

TIE IN WORK (ENERGIZE THE PIPELINE) 1 2 3 4 5 PTP for the energize work will be review by CS Ops and work will proceed if permit by Ops. GC to inform about the energize work in the PTP review session GC to call out CS Ops representative to open/ witness the valve opening Supply line gate valve POC will be opened first prior to opening the return gate valve POC Valve will be opened as instructed by CS ops representative and the opening is by GC

6 GC to ensure CS Ops reprenstative is communicating with Ops staff monitoring the BMS system

duction area e JHA and PTP (pipe lifting, connection, movement - different method due to actual site constraint)

on 70 according to the requirement of IMCS eldon 70 before installing the joints accessories

re the pipes are properly levelled and secured on top gate valve,

d LSP in the pole

be pumped into the new piping

he BMS system

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