SECTION 05120 STRUCTURAL STEEL PART 1 - GENERAL 1.1 DESCRIPTION: A.

The Work under this section consist of furnishing, fabrication and erection of structural steel work including beam, trusses, external steel shade structure and all other steel structure, as shown on drawings and specified herein.

1.2

REFERENCES: A. SASO Saudi Arabian Standards Organization SASO 39/1977 SASO 336/1987 SASO 1012/1997 SASO 1013/1997 B. Mechanical testing of welded joints Industrial safety and health regulations - Welding, cutting and brazing Test methods of welded plain-end steel tubes and pipes for general use. Welded plain-end steel tubes and pipes for general use.

AISC - American Institute of Steel Construction AISC 325 AISC 303 AISC 326 AISC 341 AISC 360 Steel Construction Manual Code of Standard Practice for Steel Buildings and Bridges Specifications for the Design, Fabrication and Erection of Structural Steel for Buildings Seismic Provisions for Structural Steel for Buildings Detailing for Steel Construction

C.

ASTM - American Society for Testing and Materials ASTM A 36 ASTM A 53 ASTM A 153 ASTM A 307 ASTM A 325 ASTM A 490 Carbon Structural Steel Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless Zinc Coating (Hot-Dip) on Iron and Steel hardware Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength Heat-Treated Steel Structural Bolts 150 ksi Tensile Strength
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ITCC in Riyadh Residential Complex J10-13300

ASTM A 500 ASTM A 501 ASTM A 572 ASTM A 588 ASTM A 618 ASTM E 94 ASTM E 146 ASTM E 709 ASTM F 436 D.

Cold-Formed Welded and Seamless Structural Tubing in Rounds and Shapes

Carbon

Steel

Hot-Formed Welded and Seamless Carbon Steel Structural Tubing High-Strength Low-Alloy Columbium-Vanadium Steels of Structural Quality High-Strength Low-Alloy Structural Steel with 50 ksi (345 MPa) Minimum Yield Point to 4 In. (100 mm) Thick Hot-Formed Welded and Seamless High Strength Low-Alloy Structural Tubing Radiographic Examination Ultrasonic Contact Examination of Weldments Magnetic Particle Examination Hardened Steel Washers

AWS - American Welding Society AWS D1.1 AWS D1.8 Structural Welding Code-Steel Structural Welding Code-Seismic Supplement

E.

ANSI - American National Standards Institute, Inc. ANSI B18.22.1 Plain Washers

F.

SSPC - Steel Structures Painting Council SSPC SP 10 SSPC PA 112000 Near-White Blast Cleaning Shop, Field and Maintenance Painting of Steel

1.3

SUBMITTALS: A. B. Product Data: Submit manufacturer's product information, specifications and installation instructions for all structural steel components and accessories. Shop Drawings: Submit complete shop drawings, including details and schedules for fabrication, assembly and erection of structural steel members, procedures, and diagrams. Include details of cuts, connections, camber, holes, and other pertinent data. Indicate welds by standard AWS symbols and show size, length, and type of each weld. Provide setting drawings showing all anchor bolt locations on plan with column grids. Show projection of each bolt above foundation concrete, length of threaded portion of each bolt and orientation of shear lugs. Design Analysis and Calculations: Provide design analysis and calculations for structural steel members of which sizes are not shown, and connections for
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C.

ITCC in Riyadh Residential Complex J10-13300

beams, girders and other steel member intersections. D. 1.4 Test Reports: Provide reports for tests conducted on shop- and field-bolted and welded connections. Include data on type(s) of tests conducted and test results.

TRANSPORTATION, HANDLING AND STORAGE: A. Stack materials out of mud and dirt and provide for proper drainage. Exercise care to avoid abrasions and other damage to shop primer paint. Protect from damage or soiling by adjacent construction operations. Keep steel members off ground by using pallets, platforms, or other supports. Protect material against corrosion and deterioration.

1.5

QUALITY ASSURANCE: A. Structural Steel: For design of structural steel members, comply with requirements of the American Institute of Steel Construction's (AISC) "Specifications for the Design, Fabrication and erection of Steel Structure for Buildings" for design requirements and allowable stresses. Light Gage Steel: For design of light gage steel, including purlins, eave struts, flange and sage bracings, base channels, sill angles, purlin spacers, etc., shall comply with requirements of the American Iron and Steel Institute's (AISI) "Specifications for the Design of Cold Formed Steel Structural Members" for design requirements and allowable stresses. Welded Connections: Comply with the requirements of the American Welding Society's (AWS) "Standard Code for Arc and Gas Welding in Building Construction" and AWS D1.1 "Structural Welding Code" for welding procedures. All the welders shall be subject to approval of the Engineer. Erector's Qualifications: Structural steel shall be erected by a firm that has not less than 5 years successful experience in the erection of structural steel similar to that required for this project, and that has been licensed by the manufacturer of the structural steel. Erector (Firm) shall be subject to approval of the Engineer. Inspection and Testing: Testing and inspection of structural steel, bolt connections and welding shall be performed in accordance with applicable codes and standards, and as directed by the Engineer.

B.

C.

D.

E.

PART 2 - PRODUCTS 2.1 MATERIALS: A. B. C. D. E. Structural steel shapes, plates and bars shall conform to ASTM A36 or A529. Cold-Formed Steel Tubing: Comply with requirements of ASTM A500, Grade B. Hot-Formed Steel Tubing: Comply with requirements of ASTM A501. Steel Pipe: Comply with requirements of ASTM A53, Type E or S, Grade B; or ASTM A501. Buildup Members Fabricated from Plate or Bar stock: Comply with requirements of
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ITCC in Riyadh Residential Complex J10-13300

ASTM A529, A570 or A572; minimum 50000 psi yield strength. F. G. H. I. J. Members Fabricated by Cold Forming: Comply with requirements of ASTM A607, Grade 50. Galvanized Cold-Formed Members: Comply with requirements of ASTM A446, Grade D, galvanized to ASTM A525, Class G90. Steel Casting: Comply with requirements of ASTM A27, Grade 65-35, mediumstrength carbon steel. Galvanized Steel Sheet: Comply with requirements of ASTM A446, Grade C, galvanized to ASTM A525, Class G90. Bolts for Structural framing: High strength bolts shall be heavy duty hexagonal structural bolts with heavy duty hexagonal nuts conforming to ASTM A307, A325 or A490 as necessary for design loads and connection details. Anchor bolts shall conform to ASTM A 307. Structural Steel Primer Paint: SSPC - Paint 2, red lead-iron oxide, oil alkyd. Finish Paint: Refer to Section 09900 - PAINTING. Non-Shrink Grout: Shall be premixed, non-corrosive, non-staining, non-gaseous, ready to use natural aggregate product requiring only the addition of water to produce flowable grout material having no drying shrinkage or settlement at any age. Compressive strength (50 mm cube) shall be not less than 500 kg/cm at 28 days.

K. L. M. N.

2.2

SHOP FABRICATION: A. General: Fabricate and assemble structural assemblies in shop to greatest extent possible. Fabricate items of structural steel in accordance with AISC specifications and as indicated on final shop drawings. Fabricate components and necessary field connections required for erection to permit easy assembly and disassembly. Fabricate components in such a manner that once assembled, they may be disassembled, repackaged and reassembled with a minimum amount of labor. Clearly and legibly mark each piece and part of the assembly to correspond with previously prepared erection drawings, diagrams and instruction manuals. Structural Framing: Shop fabricate structural framing components to the size and section indicated on approved shop drawings complete with base plates, bearing plates and other plates required for erection, welded in place. Provide required holes for anchoring or connections either shop drilled or punched to template dimensions. Shop Connections: Provide power riveted, bolted or welded shop connections as required. Field Connections: Provide bolted field connections, except where welded connections or other connections are indicated.

B.

C. D. 2.3

METAL DECK:

ITCC in Riyadh Residential Complex J10-13300

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A.

Roof Deck: Provide metal floor decking formed to manufacturer's standard profile or configuration or as approved by the Engineer. Roof decking shall be manufacturer's standard preformed galvanized steel ribbed panels complying with SDI Specifications. Panel material shall be structural quality 0.80 mm thick galvanized sheet steel (minimum 42,000 psi yield strength) conforming to ASTM A446, Grade C; hot-dipped galvanized to ASTM A525, Class G90 (275 g/m). Profile Depth: As indicated. Design Uncoated-Steel Thickness: As indicated. Span Condition: As indicated. Roofing Panels and Accessories: Provide roofing panels formed to general profile or configuration indicated on Drawings or as approved by the Engineer. Type of roofing panels shall be as shown on Drawings, and in compliance with the following requirements: 1. Standing-Seam-Profile Concealed-Fastener Metal Roof Panels, Flashings and Trims: Fabricated from cold formed aluminum zinc 0.5 mm thick sheet in frost white color finish. Gutter and Downspout: Fabricated from 0.7 mm thick prepainted coldformed zinc-aluminum coil in frost white color finish.

B. C. D. E.

2. 2.4

SURFACE PREPARATION AND SHOP PAINTING: A. Shop-paint (primer) structural steel, except those members or portions of members to embedded in concrete or mortar. Do not paint surfaces to be welded or to receive sprayed-on fireproofing. Apply two coats of paint to surfaces that are inaccessible after assembly or erection. Change color of second coat to distinguish from first. After inspection and before shipping, clean steelwork to be painted. Remove rust, loose mil scale, and spatter, slag, or flux deposit. Clean steel in accordance with SSPC requirements.

B.

2.5

FINISH PAINTING: A. Refer to Section 09900 - PAINTING.

PART 3 - EXECUTION 3.1 ERECTION: A. Erect structural framing true to line, level and plumb, rigid and secure, and in accordance with the requirements of AISC S302. Follow final shop drawings for details. Level base plates to a true even plane with full bearing to supporting structures, set with double-nutted anchor bolts. Use a non-shrinking grout to obtain uniform bearing and to maintain a level base line elevation. Moist cure grout for not
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ITCC in Riyadh Residential Complex J10-13300

less than 7 days after placement. B. C. 3.2 Provide temporary bracing and guy lines to ensure proper alignment and to adequately protect persons and property. Install shear connectors in accordance with the manufacturer's written instructions. Use only installation equipment recommended by the manufacturer.

FIELD PAINTING: A. Apply finish coating to structural framing components and other items required to be painted as per requirements of Section 09900 - PAINTING. Colors shall be as approved by the Engineer. Cleaning and Touch-Up: Prior to application of finish coats, clean component surfaces of matter that could preclude paint bond. Touch up abrasions, marks, skips or other defects to shop-primed surfaces with same type material as shop primer. Protection: Protect work of other trades. Correct painting related damages by cleaning, repairing or replacing, and refinishing, as directed by the Engineer. Coordination: Provide finish coats that are compatible with prime paints used. provide barrier coats over incompatible primers where required. Notify the Engineer in writing of problems anticipated using the specified coatings with substrates primed by others. For further details regarding surface preparation, paint application, etc. refer to Section 09900 - PAINTING.

B.

C. D.

E. 3.3

For excavation, backfill, formwork, reinforcement and concreting refer to applicable sections of the Specification. All structural reinforced concrete shall be Class 30 with 30 MPa compressive strength at 28 days. CLEAN-UP: A. Clean the structural steel of debris, paint marks, dirt, and other substances to the satisfaction of the Engineer. END OF SECTION

3.4

ITCC in Riyadh Residential Complex J10-13300

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